CN107262692A - Casting boiler centrifugal casting detection casting device - Google Patents
Casting boiler centrifugal casting detection casting device Download PDFInfo
- Publication number
- CN107262692A CN107262692A CN201710515012.1A CN201710515012A CN107262692A CN 107262692 A CN107262692 A CN 107262692A CN 201710515012 A CN201710515012 A CN 201710515012A CN 107262692 A CN107262692 A CN 107262692A
- Authority
- CN
- China
- Prior art keywords
- casting
- bottom plate
- centrifugal casting
- passage
- furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005266 casting Methods 0.000 title claims abstract description 22
- 238000009750 centrifugal casting Methods 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 title claims abstract description 11
- 230000006698 induction Effects 0.000 claims abstract description 11
- 238000002844 melting Methods 0.000 claims abstract description 10
- 230000008018 melting Effects 0.000 claims abstract description 10
- 238000003723 Smelting Methods 0.000 claims abstract description 6
- 238000007664 blowing Methods 0.000 claims abstract description 4
- 238000009826 distribution Methods 0.000 claims abstract description 4
- 238000007670 refining Methods 0.000 claims description 14
- 238000006392 deoxygenation reaction Methods 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000000523 sample Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 abstract description 3
- 239000005864 Sulphur Substances 0.000 abstract description 3
- 229910052799 carbon Inorganic materials 0.000 abstract description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract description 2
- 230000005674 electromagnetic induction Effects 0.000 abstract description 2
- 229910052760 oxygen Inorganic materials 0.000 abstract description 2
- 239000001301 oxygen Substances 0.000 abstract description 2
- 238000005498 polishing Methods 0.000 abstract description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011785 micronutrient Substances 0.000 description 1
- 235000013369 micronutrients Nutrition 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/10—Accessories for centrifugal casting apparatus, e.g. moulds, linings therefor, means for feeding molten metal, cleansing moulds, removing castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
- B22D1/002—Treatment with gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/10—Accessories for centrifugal casting apparatus, e.g. moulds, linings therefor, means for feeding molten metal, cleansing moulds, removing castings
- B22D13/107—Means for feeding molten metal
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Investigating Or Analyzing Materials Using Thermal Means (AREA)
Abstract
The invention discloses a kind of casting casting device, including furnace shell are detected with boiler centrifugal casting, it is characterised in that：The center of the furnace shell is provided with melting chamber, the lower section of the melting chamber is provided with electric induction heater, the electric induction heater is located in solution cavity, the electric induction heater has a bottom plate, the surface of the bottom plate is provided with multiple dividing plates, and the center of the bottom plate is provided with multiple electromagnetic induction coils, and the bottom plate of the solution cavity, which is provided with, advertises passage, the inwall for advertising passage is provided with the deflector of multiple cross-distributions, the bottom plate connection air-blowing pipeline for advertising passage.The present invention is simple in construction, and foundry furnace smelting efficiency is high, and can effectively remove oxygen, and surface and can go out carbon and sulphur contents by direct reading emission spectrometer quick detection by polishing, and casting is stable.
Description
Technical field
It is specifically a kind of casting boiler centrifugal casting detection casting dress the present invention relates to a kind of metal melting equipment field
Put.
Background technology
Foundry furnace is a kind of essential castings production process equipment, and its application is widely.No matter large, medium and small casting
How is the stove form of enterprise, and how much is tonnage, and its internal structure is largely boric acid, bronze, quartz, sand, asbestos cloth, flower bulb
The materials such as alkali are vibrated and are made through compacting, and durability is low, and its external structure is made of steel plate mostly, and weight is larger, is difficult fortune
It is defeated and mobile, and insufficient strength, it is impossible to the use demand for the person that meets production and application.If the furnace gas of foundry furnace is directly discharged, influence
Environment, furnace wall is spliced with polylith ribbon in the prior art, and ribbon is because the reason for technique itself, it is impossible to done
To the homogenization of thickness density, so its heat insulation effect of different parts is also variant, along with due to being splicing, seam
The heat insulation effect at place also can be poor, therefore it is not fine to cause whole furnace chamber temperature homogeneity.Currently used for the stove
Ribbon can only be from external import, and domestic quality is worse.Installing ribbon needs to carry out repairing for length and width one by one
Just, install cumbersome, traditional foundry furnace is that dust and uncombusted carbon monoxide are directly discharged in air, it is serious dirty
Contaminate environment, although have heating tube, but it is limited to heat up, burner hearth is narrow fully to burn, and fire box temperature is low.Fusing material is examined
Study carefully, so power consumption is big, cost is high, and can only be used as foundry furnace.
In the prior art, the micronutrient levels such as carbon, the sulphur of the product cast out are difficult to quickly learn, lack quickly essence
True detection means.
The content of the invention
It is an object of the present invention to provide a kind of simple in construction, foundry furnace smelting efficiency height, and it can effectively remove oxygen, and energy
Surface and carbon and sulphur contents are gone out by direct reading emission spectrometer quick detection by polishing, cast stable casting boiler centrifugal casting
Make detection casting device.
The present invention solves technical problem and provides following scheme：
One kind casting boiler centrifugal casting detection casting device, including furnace shell, it is characterised in that：The center of the furnace shell is provided with
Melting chamber, the lower section of the melting chamber is provided with electric induction heater, and the electric induction heater is located in solution cavity, the inductance
Answer heater that there is a bottom plate, the surface of the bottom plate is provided with multiple dividing plates, and the center of the bottom plate is provided with multiple electromagnetism senses
Coil is answered, the bottom plate of the solution cavity is provided with leading for multiple cross-distributions provided with passage, the inwall for advertising passage is advertised
Flow and refining furnace connected by flow-guiding channel on plate, the bottom plate connection air-blowing pipeline for advertising passage, the side wall of the solution cavity,
The bottom of the refining furnace is provided with heat insulation and heating equipment, the side wall of the refining furnace and is additionally provided with blanking pipe, the tremie pipe
Road connection, which is located in the centrifugal casting case of side, the centrifugal casting case, is rotatablely equipped with concentrator bowl, the side wall of the concentrator bowl
Die cavity is provided with, the end of the concentrator bowl is connected by motor, the bottom of the centrifugal casting case is launched provided with direct-reading
Mill is provided with spectrometer, the centrifugal casting case, the mill is connected by motor, and the top of the mill is provided with
Left and right two gripper cylinder, the side of the mill is provided with the probe of direct reading emission spectrometer.
The side of the smelting furnace is provided with deoxygenation room, and the deoxygenation room is located at the top of refining furnace.
The present invention is provided with electromagnetic heater in the bottom of body of heater, so by carrying out melting in smelting furnace, so melts
In the solution cavity that lower section is flowed under liquid, then by advertising carbon monoxide, effectively solution can so be blown, improved molten
Deoxygenation refining is carried out in the purity of liquid, and the refining furnace for passing through solution water conservancy diversion to side, then is carried out by the heater of bottom
Insulation, is provided with centrifugal casting case on the side wall of refining furnace, provided with annular cast cylinder in centrifugal casting case, after casting again later
Polished, reuse the product quality in direct reading emission spectrometer quick detection product.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Embodiment
Referring to accompanying drawing, one kind casting boiler centrifugal casting detection casting device, including furnace shell 1, the center of the furnace shell 1
Provided with melting chamber 2, the lower section of the melting chamber 2 is provided with electric induction heater 3, and the electric induction heater 3 is located at solution cavity 7
In, the electric induction heater 3 has a bottom plate 4, and the surface of the bottom plate 4 is provided with multiple dividing plates 5, the bottom plate 4
The heart is provided with multiple electromagnetic induction coils 6, and the bottom plate of the solution cavity 7 is described to advertise on the inwall of passage 8 provided with passage 8 is advertised
Deflector 9 provided with multiple cross-distributions, the bottom plate connection air-blowing pipeline 8 for advertising passage 8, the side wall of the solution cavity 7
Upper to connect refining furnace 11 by flow-guiding channel 10, the bottom of the refining furnace 11 is provided with heat insulation and heating equipment 12, the refining furnace
Blanking pipe 13 is additionally provided with 11 side wall, the connection of blanking pipe 13 is positioned at the centrifugal casting case 14 of side, the centrifugation
Concentrator bowl 15 is rotatablely equipped with cast case 14, the side wall of the concentrator bowl 15 is provided with die cavity 16, the end of the concentrator bowl 15
Portion is connected by motor, and the bottom of the centrifugal casting case 14 is provided with direct reading emission spectrometer 17, the centrifugal casting case
Mill 18 is provided with 14, the mill 18 is connected by motor, the top of the mill 18 is provided with left and right two gripper cylinder
19, the side of the mill 18 is provided with the probe 20 of direct reading emission spectrometer.
The side of the smelting furnace 1 is provided with deoxygenation room 21, and the deoxygenation room 21 is located at the top of refining furnace 11.
Claims (2)
1. one kind casting boiler centrifugal casting detection casting device, including furnace shell, it is characterised in that：The center of the furnace shell is set
There is melting chamber, the lower section of the melting chamber is provided with electric induction heater, and the electric induction heater is located in solution cavity, the electricity
Sensing heater has a bottom plate, and the surface of the bottom plate is provided with multiple dividing plates, and the center of the bottom plate is provided with multiple electromagnetism
Induction coil, the bottom plate of the solution cavity is provided with multiple cross-distributions provided with passage, the inwall for advertising passage is advertised
Connected and refined by flow-guiding channel on deflector, the bottom plate connection air-blowing pipeline for advertising passage, the side wall of the solution cavity
Stove, the bottom of the refining furnace, which is provided with heat insulation and heating equipment, the side wall of the refining furnace, is additionally provided with blanking pipe, the blanking
Pipeline communication, which is located in the centrifugal casting case of side, the centrifugal casting case, is rotatablely equipped with concentrator bowl, the side of the concentrator bowl
Wall is provided with die cavity, and the end of the concentrator bowl is connected by motor, and the bottom of the centrifugal casting case is sent out provided with direct-reading
Penetrate and mill is provided with spectrometer, the centrifugal casting case, the mill is connected by motor, and the top of the mill is provided with
Left and right two gripper cylinder, the side of the mill is provided with the probe of direct reading emission spectrometer.
2. casting detects casting device with boiler centrifugal casting according to claim 1, it is characterised in that：The smelting furnace
Side is provided with deoxygenation room, and the deoxygenation room is located at the top of refining furnace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710515012.1A CN107262692A (en) | 2017-06-29 | 2017-06-29 | Casting boiler centrifugal casting detection casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710515012.1A CN107262692A (en) | 2017-06-29 | 2017-06-29 | Casting boiler centrifugal casting detection casting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107262692A true CN107262692A (en) | 2017-10-20 |
Family
ID=60070518
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710515012.1A Pending CN107262692A (en) | 2017-06-29 | 2017-06-29 | Casting boiler centrifugal casting detection casting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107262692A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3666919A (en) * | 1971-06-14 | 1972-05-30 | Frank M Thiel | Casting oven |
| CN101274364A (en) * | 2008-05-06 | 2008-10-01 | 浙江海亮股份有限公司 | Furnace for converting and casting oxygen-free copper ingot |
| CN103357837A (en) * | 2013-07-24 | 2013-10-23 | 西安工程大学 | Vacuum-induction centrifugal casting device and titanium alloy casting method |
| CN205170399U (en) * | 2015-11-04 | 2016-04-20 | 中冶南方工程技术有限公司 | Carbide smelting furnace and system are closed to oxygen electricity federation |
| CN205664662U (en) * | 2016-06-13 | 2016-10-26 | 浙江三瑞铜业有限公司 | Copper alloy seals smelting furnace |
-
2017
- 2017-06-29 CN CN201710515012.1A patent/CN107262692A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3666919A (en) * | 1971-06-14 | 1972-05-30 | Frank M Thiel | Casting oven |
| CN101274364A (en) * | 2008-05-06 | 2008-10-01 | 浙江海亮股份有限公司 | Furnace for converting and casting oxygen-free copper ingot |
| CN103357837A (en) * | 2013-07-24 | 2013-10-23 | 西安工程大学 | Vacuum-induction centrifugal casting device and titanium alloy casting method |
| CN205170399U (en) * | 2015-11-04 | 2016-04-20 | 中冶南方工程技术有限公司 | Carbide smelting furnace and system are closed to oxygen electricity federation |
| CN205664662U (en) * | 2016-06-13 | 2016-10-26 | 浙江三瑞铜业有限公司 | Copper alloy seals smelting furnace |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171020 |
|
| RJ01 | Rejection of invention patent application after publication |