CN107191953A - A kind of Multi-functional self-actuated climb type chimney cleaning plant - Google Patents
A kind of Multi-functional self-actuated climb type chimney cleaning plant Download PDFInfo
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- CN107191953A CN107191953A CN201710453425.1A CN201710453425A CN107191953A CN 107191953 A CN107191953 A CN 107191953A CN 201710453425 A CN201710453425 A CN 201710453425A CN 107191953 A CN107191953 A CN 107191953A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 81
- 230000009194 climbing Effects 0.000 claims abstract description 202
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 230000008520 organization Effects 0.000 claims 2
- 230000007704 transition Effects 0.000 claims 1
- 239000007921 spray Substances 0.000 abstract description 11
- 238000003860 storage Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 11
- 230000005540 biological transmission Effects 0.000 description 9
- 239000000428 dust Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241001640558 Cotoneaster horizontalis Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000009193 crawling Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J3/00—Removing solid residues from passages or chambers beyond the fire, e.g. from flues by soot blowers
- F23J3/02—Cleaning furnace tubes; Cleaning flues or chimneys
- F23J3/026—Cleaning furnace tubes; Cleaning flues or chimneys cleaning the chimneys
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
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Abstract
本发明提供了一种多功能自行攀爬式烟囱清理装置,包括清理机构,清理机构固定连接有攀爬机构,攀爬机构和清理机构通过电缆线连接有控制机构;清理机构包括环形的旋转轨道,旋转轨道上设有多个旋转马达,每个旋转马达上固定有喷射头,喷射头连接有高压蒸汽储存罐;攀爬机构包括两个攀爬环,攀爬环上水平方向固定有多个顶压套管,顶压套管套装有伸缩支撑杆,伸缩支撑杆的末端连接有真空吸盘;攀爬环套装在多个间隔分布的攀爬杆内,攀爬环通过其下端的攀爬驱动器支撑可以在攀爬通道内竖向移动。本发明提供的清理装置采用了非接触式高压蒸汽技术,能够完成所有区域的清理工作,清理效果明显,操作简单方便,应用环境多样化以及保护原有设备不受损坏。
The invention provides a multifunctional self-climbing chimney cleaning device, which includes a cleaning mechanism, the cleaning mechanism is fixedly connected with a climbing mechanism, and the climbing mechanism and the cleaning mechanism are connected with a control mechanism through a cable; the cleaning mechanism includes an annular rotating track , there are multiple rotating motors on the rotating track, each rotating motor is fixed with a spray head, and the spray head is connected with a high-pressure steam storage tank; the climbing mechanism includes two climbing rings, and multiple climbing rings are fixed in the horizontal direction. The top pressure sleeve, the top pressure sleeve is equipped with a telescopic support rod, and the end of the telescopic support rod is connected with a vacuum suction cup; the climbing ring is set in multiple climbing rods distributed at intervals, and the climbing ring passes through the climbing driver at the lower end The support can move vertically within the climbing channel. The cleaning device provided by the present invention adopts non-contact high-pressure steam technology, can complete the cleaning work in all areas, has obvious cleaning effect, is simple and convenient to operate, has diversified application environments, and protects original equipment from damage.
Description
技术领域technical field
本发明属于烟囱清理技术领域,涉及烟囱清理装置,具体涉及一种多功能自行攀爬式烟囱清理装置。The invention belongs to the technical field of chimney cleaning, and relates to a chimney cleaning device, in particular to a multifunctional self-climbing chimney cleaning device.
背景技术Background technique
在实际生产过程中,烟囱在很多金属冶炼厂、发电厂等企业中是必不可少的用于排放废气的装置,主要用于排放生产过程中产生的废气,烟囱按外形可以分为腰鼓形、圆锥形和圆柱形三种类型,其中圆锥形和腰鼓形烟囱比较常见。而且烟囱的材质也有很多,其中钢筋混凝土、钢铁材料是比较常见的烟囱类型。In the actual production process, the chimney is an indispensable device for exhausting exhaust gas in many metal smelters, power plants and other enterprises. It is mainly used to discharge the exhaust gas generated during the production process. There are three types of conical and cylindrical chimneys, among which conical and drum-shaped chimneys are more common. And there are many chimney materials, among which reinforced concrete and steel materials are the more common types of chimneys.
在冶炼厂、发电厂的实际生产过程,废气在通过各类烟囱内壁后,对烟囱内部有两方面的影响,一是会将许多尘土、固体颗粒等废弃物残留在烟囱内部,从而影响烟囱的工作效率。二是会腐蚀烟囱内部结构,因为废气中常含有许多强酸强碱性物质,这些物质都会严重腐蚀烟囱的内部结构,从而影响烟囱的工作效率。所以及时清理各类烟囱内部留下的“灰尘污垢”,可以有效提高生产效率,避免烟囱的损坏。实际生产过程中,各类烟囱内部的清理工作主要是人工进行清理,而人工清理时必须考虑两个方面:一方面是必须要先停止排气工作从而使烟囱内部温度降低到合适温度才能进行人工的清理工作;另一方面,人工进行清理时,工人必须穿戴工作服、防毒面具,并且还要携带沉重的除尘工具进入到烟囱内部进行清理工作。工人在清理过程中,工作条件非常恶劣,残留的废气及残留物会严重危害工人的身体健康,而且考虑人为因素的影响,清理效果并不能达到实际工作的要求。目前各类烟囱内部清理的机构,主要采用爬行的方式,清理工作主要是靠刷子对烟囱内部进行清理,清理过程繁琐,而且清理过程中会出现清理机构的滑落,以及扬尘大、效率低、对烟囱内部造成不同程度的损坏等问题。In the actual production process of smelters and power plants, after the exhaust gas passes through the inner walls of various chimneys, it will have two effects on the inside of the chimney. One is that many wastes such as dust and solid particles will remain inside the chimney, thus affecting the chimney work efficiency. The second is that it will corrode the internal structure of the chimney, because the exhaust gas often contains many strong acid and strong alkaline substances, which will seriously corrode the internal structure of the chimney, thereby affecting the working efficiency of the chimney. Therefore, cleaning up the "dust and dirt" left inside various chimneys in time can effectively improve production efficiency and avoid damage to the chimney. In the actual production process, the internal cleaning of various chimneys is mainly done manually, and two aspects must be considered during manual cleaning: on the one hand, the exhaust work must be stopped first to reduce the internal temperature of the chimney to an appropriate temperature before manual cleaning can be performed. On the other hand, when cleaning manually, workers must wear work clothes, gas masks, and carry heavy dust removal tools into the chimney for cleaning. During the cleaning process, the workers have very bad working conditions, and the residual exhaust gas and residues will seriously endanger the health of the workers. Moreover, considering the influence of human factors, the cleaning effect cannot meet the requirements of actual work. At present, the internal cleaning mechanism of various chimneys mainly adopts the crawling method. The cleaning work mainly relies on brushes to clean the inside of the chimney. The inside of the chimney caused varying degrees of damage and other problems.
发明内容Contents of the invention
针对现有技术存在的不足,本发明提供了一种多功能自行攀爬式烟囱清理装置,克服现有烟囱清理机构清理过程繁琐,扬尘大,效率低,易对烟囱内部造成损坏以及清理过程中会出现清理机构滑落的缺陷。Aiming at the deficiencies in the prior art, the present invention provides a multifunctional self-climbing chimney cleaning device, which overcomes the cumbersome cleaning process of the existing chimney cleaning mechanism, large dust, low efficiency, easy damage to the inside of the chimney and the cleaning process. There will be a defect that the cleaning mechanism slips off.
为了解决上述技术问题,本申请采用如下技术方案予以实现:In order to solve the above-mentioned technical problems, the application adopts the following technical solutions to achieve:
一种多功能自行攀爬式烟囱清理装置,包括清理机构,清理机构固定连接有攀爬机构,攀爬机构和清理机构通过电缆线连接有控制机构;A multifunctional self-climbing chimney cleaning device, including a cleaning mechanism, the cleaning mechanism is fixedly connected with a climbing mechanism, and the climbing mechanism and the cleaning mechanism are connected with a control mechanism through a cable;
所述的清理机构包括环形的旋转轨道,旋转轨道上设有多个旋转马达,旋转马达通过电缆线连接控制机构,每个旋转马达上固定有配套连接的喷射头,喷射头通过导管连接有高压蒸汽储存罐;The cleaning mechanism includes a ring-shaped rotating track, on which a plurality of rotating motors are arranged, and the rotating motors are connected to the control mechanism through cables, and each rotating motor is fixed with a matching spray head, and the spray head is connected to a high-pressure steam storage tanks;
所述的攀爬机构包括两个攀爬环,攀爬环套装在多个间隔分布的攀爬杆内,攀爬杆内设有竖直方向的攀爬通道,一个攀爬环固定在相连的各攀爬通道内的一个端部,另一个攀爬环通过其下端的攀爬驱动器支撑可以在攀爬通道内竖向移动,每一个攀爬杆上安装有一个攀爬驱动器;The climbing mechanism includes two climbing rings, the climbing rings are set in a plurality of climbing poles distributed at intervals, the climbing poles are provided with vertical climbing channels, and one climbing ring is fixed on the connected At one end of each climbing channel, the other climbing ring can move vertically in the climbing channel through the support of the climbing driver at its lower end, and a climbing driver is installed on each climbing pole;
所述的每个攀爬环的圆周方向分布有多个顶压套管,每个顶压套管沿攀爬环的径向固定,顶压套管伸向攀爬环环心的一端连通有液压机,顶压套管伸出攀爬环的一端套装有伸缩支撑杆,伸缩支撑杆的末端连接有真空吸盘,真空吸盘连接有真空泵;The circumferential direction of each climbing ring is distributed with a plurality of top pressure sleeves, each top pressure sleeve is fixed along the radial direction of the climbing ring, and one end of the top pressure sleeve extending to the center of the climbing ring is connected to a Hydraulic machine, one end of the top pressure casing protruding from the climbing ring is equipped with a telescopic support rod, the end of the telescopic support rod is connected with a vacuum suction cup, and the vacuum suction cup is connected with a vacuum pump;
所述的两个攀爬环中的一个攀爬环通过多个固定连接件固定连接旋转轨道。One of the two climbing rings is fixedly connected to the rotating track through a plurality of fixed connectors.
本发明还具有如下区别技术特征:The present invention also has the following distinguishing technical features:
所述的攀爬环通过支撑板固定连接件固定连接有支撑板,支撑板设于攀爬环的环心位置。The climbing ring is fixedly connected with a support plate through a support plate fixing connector, and the support plate is arranged at the ring center of the climbing ring.
所述的伸缩支撑杆与顶压套管配套进行伸缩,顶压套管通过相应的液压机进行驱动,液压机安装在所述的支撑板上。The telescopic support rod is matched with the pressing sleeve to expand and contract, and the pressing sleeve is driven by a corresponding hydraulic machine, and the hydraulic machine is installed on the support plate.
所述的攀爬杆上设有传动齿条,所述的攀爬驱动器内设有环形传动齿轮,并且与攀爬杆上的传动齿条对应配套;各攀爬驱动器位于同一水平面上。The climbing rod is provided with a transmission rack, and the climbing driver is provided with an annular transmission gear, which is matched with the driving rack on the climbing rod; each climbing driver is located on the same level.
所述的攀爬环上安装有灰垢检测器,灰垢检测器为照明装置配套视觉传感器或超声波检测器。A dirt detector is installed on the climbing ring, and the dirt detector is a visual sensor or an ultrasonic detector matched with the lighting device.
所述的真空吸盘内设有压力传感器。A pressure sensor is arranged in the vacuum chuck.
所述的控制机构包括操作台,操作台上设有信号接收器,与信号接收器配套的信号发生器设于攀爬环上,操作台上对应设有攀爬驱动器的两个开关,一个为正向驱动开关,另一个为反向驱动开关,操作台连接有电缆输送机,操作台通过电缆线分别连接清理机构和攀爬机构。The control mechanism includes a console, on which a signal receiver is arranged, and a signal generator matched with the signal receiver is arranged on the climbing ring, and two switches of the climbing driver are correspondingly arranged on the console, one is A forward drive switch is used, and the other is a reverse drive switch. The console is connected to a cable conveyor, and the console is connected to a cleaning mechanism and a climbing mechanism through cables.
所述的攀爬环的上攀爬环通过其下端的攀爬驱动器支撑可以在攀爬通道内竖向移动;攀爬环的下攀爬环固定在攀爬通道内部下端。The upper climbing ring of the climbing ring can move vertically in the climbing passage through the climbing driver support at its lower end; the lower climbing ring of the climbing ring is fixed at the lower end inside the climbing passage.
所述的上攀爬环通过多个固定连接件连接在旋转轨道的下方。The upper climbing ring is connected below the rotating track through a plurality of fixed connectors.
所述的攀爬杆的上端为限位端,各攀爬杆的限位端位于同一水平面上,攀爬杆的下端位于同一水平面。The upper ends of the climbing rods are limit ends, the limit ends of each climbing rod are located on the same horizontal plane, and the lower ends of the climbing rods are located on the same horizontal plane.
本发明与现有技术相比,有益的技术效果是:Compared with the prior art, the present invention has beneficial technical effects as follows:
(Ⅰ)本发明提供的多功能自行攀爬式烟囱清理装置,采用攀爬的方式来实现整个装置在烟囱内部的移动,并同时带动清理机构一起移动,完成清理装置对烟囱内部的清理工作。(I) The multifunctional self-climbing chimney cleaning device provided by the present invention adopts the climbing mode to realize the movement of the whole device inside the chimney, and simultaneously drives the cleaning mechanism to move together to complete the cleaning work of the cleaning device inside the chimney.
(Ⅱ)本发明在使用时,针对烟囱内部清理工作的实际情况,该自行攀爬式烟囱清理装置的清理方式采用了非接触式高压蒸汽技术,该技术与以往的清理方式相比,具有能够完成所有区域的清理工作,清理效果明显,操作简单方便,应用环境多样化以及保护原有设备不受损坏的优点。(II) When the present invention is in use, aiming at the actual situation of the internal cleaning work of the chimney, the cleaning method of the self-climbing chimney cleaning device adopts the non-contact high-pressure steam technology, which has the advantages of being able to Complete the cleaning work in all areas, the cleaning effect is obvious, the operation is simple and convenient, the application environment is diversified and the advantages of protecting the original equipment from damage.
(Ⅲ)本发明提供的装置清理过程简单易操作,清理效率高,扬尘小,真空吸盘不会对烟囱内部造成损坏,清理过程中真空吸盘牢固吸附在烟囱内壁,不会出现清理机构滑落的情况。(Ⅲ) The cleaning process of the device provided by the present invention is simple and easy to operate, with high cleaning efficiency and low dust emission. The vacuum suction cup will not damage the inside of the chimney. During the cleaning process, the vacuum suction cup is firmly adsorbed on the inner wall of the chimney, and the cleaning mechanism will not slip. .
(Ⅳ)本发明是靠自行攀爬的方式来实现对烟囱内部整个的清理工作,而不需要工人下到烟囱内部进行清理,该装置可以在烟囱温度降低至工作温度后,进入烟囱中进行清灰作业,其安全性、可靠性及其经济实用性相比人工清理来说都比较好。(Ⅳ) The present invention realizes the whole cleaning work inside the chimney by self-climbing mode, without the need for workers to go down to the inside of the chimney for cleaning. Compared with manual cleaning, its safety, reliability and economical practicability are better.
附图说明Description of drawings
图1是本发明的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明的清理机构和攀爬机构的主视图。Fig. 2 is a front view of the cleaning mechanism and the climbing mechanism of the present invention.
图3是本发明的清理机构和上攀爬环的俯视图。Fig. 3 is a top view of the cleaning mechanism and the upper climbing ring of the present invention.
图4是本发明的攀爬机构的下攀爬环的俯视图。Fig. 4 is a top view of the lower climbing ring of the climbing mechanism of the present invention.
图5是本发明的攀爬机构的侧视剖面图。Fig. 5 is a side sectional view of the climbing mechanism of the present invention.
图6是本发明的流程图。Fig. 6 is a flowchart of the present invention.
图中各个标号的含义为:1-清理机构,2-攀爬机构,3-控制机构,4-烟囱;The meanings of each label in the figure are: 1-cleaning mechanism, 2-climbing mechanism, 3-control mechanism, 4-chimney;
(1-1)-旋转轨道,(1-2)-旋转马达,(1-3)-喷射头,(1-4)-高压蒸汽储存罐,(1-5)-导管;(1-1)-Rotary track, (1-2)-Rotary motor, (1-3)-Injector head, (1-4)-High pressure steam storage tank, (1-5)-Conduit;
(2-1)-攀爬环,(2-1-1)-上攀爬环,(2-1-2)-下攀爬环;(2-1)-climbing ring, (2-1-1)-upper climbing ring, (2-1-2)-lower climbing ring;
(2-2)-顶压套管,(2-3)-液压机,(2-4)-伸缩支撑杆;(2-2)-top pressure casing, (2-3)-hydraulic press, (2-4)-telescopic support rod;
(2-5)-真空吸盘;(2-5) - Vacuum suction cup;
(2-6)-真空泵;(2-6) - vacuum pump;
(2-7)-攀爬杆,(2-7-1)-攀爬通道,(2-7-2)-限位端,(2-7-3)-传动齿条;(2-7)-climbing rod, (2-7-1)-climbing channel, (2-7-2)-limit end, (2-7-3)-drive rack;
(2-8)-攀爬驱动器,(2-8-1)-传动齿轮;(2-8)-climbing drive, (2-8-1)-transmission gear;
(2-9)-固定连接件,(2-10)-灰垢检测器;(2-9)-fixed connector, (2-10)-dust detector;
(2-11)-支撑板,(2-11-1)-上支撑板,(2-11-2)-下支撑板;(2-11)-support plate, (2-11-1)-upper support plate, (2-11-2)-lower support plate;
(2-12)-支撑板固定连接件,(2-12-1)-上支撑板固定连接件,(2-12-2)-下支撑板固定连接件;(2-12)-support plate fixed connector, (2-12-1)-upper support plate fixed connector, (2-12-2)-lower support plate fixed connector;
(3-1)-电缆线,(3-2)-操作台,(3-3)-信号接收器,(3-4)-信号发生器,(3-5)-电缆输送机。(3-1)-cable, (3-2)-operating table, (3-3)-signal receiver, (3-4)-signal generator, (3-5)-cable conveyor.
以下结合附图和实施例对本发明的具体内容作进一步详细地说明。The specific content of the present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
具体实施方式detailed description
本发明的多功能自行攀爬式烟囱清理装置,包括清理机构1,清理机构1固定连接有攀爬机构2,攀爬机构2和清理机构1通过电缆线3-1连接有控制机构3。清理机构1包括环形的旋转轨道1-1,旋转轨道1-1上设有多个旋转马达1-2,旋转马达1-2通过电缆线3-1连接控制机构3,每个旋转马达1-2上固定有配套连接的喷射头1-3,喷射头1-3通过导管1-5连接有高压蒸汽储存罐1-4,它的工作原理是将水蒸气加压,从一端口高速喷出,这些高压高速的水蒸气和烟囱壁发生碰撞,使其表面的结焦灰垢被撞击后脱落,从而实现清灰任务。控制机构3通过控制旋转马达1-2来带动喷射头1-3的转动及转速,从而在清理烟囱内壁时,实时控制从喷射头1-3喷出的高压蒸汽。The multifunctional self-climbing chimney cleaning device of the present invention includes a cleaning mechanism 1, the cleaning mechanism 1 is fixedly connected with a climbing mechanism 2, and the climbing mechanism 2 and the cleaning mechanism 1 are connected with a control mechanism 3 through a cable 3-1. The cleaning mechanism 1 includes a ring-shaped rotating track 1-1, and the rotating track 1-1 is provided with a plurality of rotating motors 1-2, and the rotating motors 1-2 are connected to the control mechanism 3 through a cable 3-1, and each rotating motor 1- The injection head 1-3 is fixed on the 2, and the injection head 1-3 is connected to the high-pressure steam storage tank 1-4 through the conduit 1-5. Its working principle is to pressurize the water vapor and spray it out at a high speed from one port , These high-pressure and high-speed water vapor collide with the chimney wall, causing the coking dust on the surface to fall off after being hit, so as to realize the cleaning task. The control mechanism 3 drives the rotation and speed of the spray head 1-3 by controlling the rotating motor 1-2, so as to control the high-pressure steam ejected from the spray head 1-3 in real time when cleaning the inner wall of the chimney.
本发明的攀爬机构2包括两个攀爬环2-1和多个间隔分布的攀爬杆2-7,在攀爬杆2-7内设置竖直方向的攀爬通道2-7-1,将一个攀爬环2-1固定在相连的攀爬通道2-7-1的一个端部,另一个攀爬环2-1套装在攀爬通道2-7-1中,并在其下端的攀爬杆2-7上安装攀爬驱动器2-8,实现攀爬驱动器2-8驱动攀爬环2-1在攀爬杆2-7上攀爬。The climbing mechanism 2 of the present invention comprises two climbing rings 2-1 and a plurality of climbing poles 2-7 distributed at intervals, and a vertical climbing channel 2-7-1 is set in the climbing poles 2-7 , a climbing ring 2-1 is fixed on one end of the connected climbing channel 2-7-1, another climbing ring 2-1 is set in the climbing channel 2-7-1, and at its lower end Climbing driver 2-8 is installed on the climbing pole 2-7, realizes that climbing driver 2-8 drives climbing ring 2-1 to climb on climbing pole 2-7.
本发明的两个攀爬环2-1的圆周方向分别分布有多个顶压套管2-2,每个顶压套管2-2沿攀爬环2-1的径向固定,顶压套管2-2伸向攀爬环2-1环心的一端连通有液压机2-3,顶压套管2-2伸出攀爬环2-1的一端套装有伸缩支撑杆2-4,顶压套管2-2通过相应的液压机2-3进行驱动,调整伸缩支撑杆2-4的长度,伸缩支撑杆2-4伸向烟囱壁后能支撑攀爬机构2,伸缩支撑杆2-4的末端连接有真空吸盘2-5,真空吸盘2-5不用考虑烟囱材料,构造轻盈,操作便利,吸附力强,安全可靠,真空吸盘2-5连接有真空泵2-6,当支撑杆伸向烟囱壁时,打开真空泵2-6,可以将真空吸盘2-5牢固吸附在烟囱壁上,使攀爬机构2固定在烟囱的不同高度,一个攀爬环2-1通过多个固定连接件2-9固定连接旋转轨道1-1,将清理机构1和攀爬机构2固定后,攀爬机构2在攀爬过程中,带动清理机构1攀爬,从而可以清理不同高度的烟囱壁。In the circumferential direction of the two climbing rings 2-1 of the present invention, a plurality of pressing sleeves 2-2 are respectively distributed, and each pressing sleeve 2-2 is fixed along the radial direction of the climbing ring 2-1. One end of the casing 2-2 extending toward the center of the climbing ring 2-1 is connected to a hydraulic press 2-3, and the end of the pressing casing 2-2 extending out of the climbing ring 2-1 is equipped with a telescopic support rod 2-4. The top pressure casing 2-2 is driven by the corresponding hydraulic machine 2-3, and the length of the telescopic support rod 2-4 is adjusted. The telescopic support rod 2-4 can support the climbing mechanism 2 after stretching to the chimney wall. The end of 4 is connected with vacuum suction cup 2-5, and the vacuum suction cup 2-5 does not need to consider the chimney material, and the structure is light and light, easy to operate, strong adsorption force, safe and reliable, and the vacuum suction cup 2-5 is connected with a vacuum pump 2-6. When facing the chimney wall, turn on the vacuum pump 2-6, and the vacuum suction cup 2-5 can be firmly adsorbed on the chimney wall, so that the climbing mechanism 2 is fixed at different heights of the chimney, and one climbing ring 2-1 passes through multiple fixed connectors 2-9 is fixedly connected to the rotating track 1-1, and after the cleaning mechanism 1 and the climbing mechanism 2 are fixed, the climbing mechanism 2 drives the cleaning mechanism 1 to climb during the climbing process, so that chimney walls of different heights can be cleaned.
遵从上述技术方案,以下给出本发明的具体实施例,需要说明的是本发明并不局限于以下具体实施例,凡在本申请技术方案基础上做的等同变换均落入本发明的保护范围。下面结合实施例对本发明做进一步详细说明。Comply with above-mentioned technical solution, the specific embodiment of the present invention is given below, it should be noted that the present invention is not limited to following specific embodiment, all equivalent transformations done on the basis of the technical solution of the present application all fall within the scope of protection of the present invention . The present invention will be described in further detail below in conjunction with the examples.
实施例1:Example 1:
如图1至6所示,本实施例给出一种多功能自行攀爬式烟囱清理装置,包括清理机构1,清理机构1固定连接有攀爬机构2,攀爬机构2和清理机构1通过电缆线3-1连接有控制机构3。As shown in Figures 1 to 6, this embodiment provides a multifunctional self-climbing chimney cleaning device, including a cleaning mechanism 1, which is fixedly connected with a climbing mechanism 2, and the climbing mechanism 2 and the cleaning mechanism 1 pass through The cable 3-1 is connected with the control mechanism 3.
清理机构1包括环形的旋转轨道1-1,旋转轨道1-1上设有两个旋转马达1-2,旋转马达1-2通过电缆线3-1连接控制机构3,每个旋转马达1-2上固定有配套连接的喷射头1-3,喷射头1-3通过导管1-5连接有高压蒸汽储存罐1-4。The cleaning mechanism 1 includes an annular rotating track 1-1, and the rotating track 1-1 is provided with two rotating motors 1-2, and the rotating motors 1-2 are connected to the control mechanism 3 through a cable 3-1, and each rotating motor 1- 2 is fixed with a matching spray head 1-3, and the spray head 1-3 is connected with a high-pressure steam storage tank 1-4 through a conduit 1-5.
攀爬机构2包括两个攀爬环2-1,攀爬环2-1套装在三个间隔分布的攀爬杆2-7内,攀爬杆2-7内设有竖直方向的攀爬通道2-7-1,攀爬环2-1的上攀爬环2-1-1通过其下端的攀爬驱动器2-8支撑可以在攀爬通道2-7-1内竖向移动,下攀爬环2-1-2固定在攀爬通道2-7-1内部下端,上攀爬环2-1-1通过多个固定连接件2-9连接在旋转轨道1-1的下方,攀爬杆2-7的上端为限位端2-7-2,限位端2-7-2能很好的防止上攀爬环2-1-1在攀爬过程中脱离攀爬杆2-7,各攀爬杆2-7的限位端2-7-2位于同一水平面上,攀爬杆2-7的下端位于同一水平面,确保两个攀爬环2-1始终保持水平。The climbing mechanism 2 includes two climbing rings 2-1, and the climbing ring 2-1 is set in three climbing poles 2-7 distributed at intervals, and the climbing poles 2-7 are provided with vertical climbing Passage 2-7-1, the upper climbing ring 2-1-1 of climbing ring 2-1 can vertically move in the climbing passage 2-7-1 by the climbing drive 2-8 support of its lower end, the lower The climbing ring 2-1-2 is fixed at the inner lower end of the climbing channel 2-7-1, and the upper climbing ring 2-1-1 is connected to the bottom of the rotating track 1-1 through a plurality of fixed connectors 2-9. The upper end of the climbing pole 2-7 is a limit end 2-7-2, and the limit end 2-7-2 can well prevent the upper climbing ring 2-1-1 from breaking away from the climbing pole 2-1 during climbing. 7. The limit ends 2-7-2 of each climbing pole 2-7 are located on the same level, and the lower ends of the climbing poles 2-7 are located on the same level, so as to ensure that the two climbing rings 2-1 are always kept horizontal.
上攀爬环2-1-1上水平方向固定有三个顶压套管2-2,下攀爬环2-1-2上水平方向固定有三个顶压套管2-2,顶压套管2-2伸向攀爬环2-1环心的一端连通有液压机2-3,顶压套管2-2伸出攀爬环2-1的一端套装有伸缩支撑杆2-4,伸缩支撑杆2-4的末端连接有真空吸盘2-5,真空吸盘2-5连接有真空泵2-6,真空泵2-6放置于烟囱底部,并且与控制机构3相连;上攀爬环2-1-1通过三个固定连接件2-9固定连接旋转轨道1-1。The upper climbing ring 2-1-1 is fixed with three top pressure casings 2-2 in the horizontal direction, and the lower climbing ring 2-1-2 is fixed with three top pressure casings 2-2 in the horizontal direction. 2-2 One end extending to the center of the climbing ring 2-1 is connected to a hydraulic press 2-3, and the end of the top pressure casing 2-2 protruding from the climbing ring 2-1 is equipped with a telescopic support rod 2-4, which is telescopically supported The end of rod 2-4 is connected with vacuum sucker 2-5, and vacuum sucker 2-5 is connected with vacuum pump 2-6, and vacuum pump 2-6 is placed on the chimney bottom, and links to each other with control mechanism 3; Upper climbing ring 2-1- 1 is fixedly connected to the rotating track 1-1 through three fixed connectors 2-9.
控制机构3包括操作台3-2,操作台3-2上设有信号接收器3-3,与信号接收器3-3配套的信号发生器3-4设于下攀爬环2-1上,操作台3-2上对应设有攀爬驱动器2-8的两个开关,一个为正向驱动开关,另一个为反向驱动开关,当打开正向驱动开关时,攀爬驱动器2-8支撑上攀爬环2-1-1一起沿着攀爬杆2-7向上攀爬,当打开反向驱动开关时,攀爬驱动器2-8驱动攀爬杆2-7连同下攀爬环2-1-2向上攀爬实现攀爬机构2在清理过程中的攀爬。操作台3-2连接有电缆输送机3-5,操作台3-2通过电缆线3-1分别连接清理机构1和攀爬机构2。上攀爬环2-1-1上安装有灰垢检测器2-10,灰垢检测器2-10为照明装置配套视觉传感器或超声波检测器,利用视觉传感器和照明装置或超声波检测器测得烟囱4内部的灰垢分布情况,并将信息反馈到信号发生器3-4,信号发生器3-4配合信号接收器3-3,将信号反馈至操作台3-2,操作台3-2连接并控制旋转马达1-2的旋转速度,达到对烟囱清理整洁度的要求。真空吸盘2-5内设有压力传感器,压力传感器将信号传递给信号发生器3-4,信号发生器3-4配合信号接收器3-3,将信号反馈至操作台3-2,保证高压蒸汽对烟囱4进行清理时,真空吸盘2-5牢固固定在烟囱4的内壁上,防止清理过程中,清理装置悬空浮动。The control mechanism 3 includes a console 3-2, the console 3-2 is provided with a signal receiver 3-3, and the signal generator 3-4 matched with the signal receiver 3-3 is arranged on the lower climbing ring 2-1 , two switches of the climbing driver 2-8 are correspondingly arranged on the operating table 3-2, one is a forward driving switch, and the other is a reverse driving switch. When the forward driving switch is turned on, the climbing driver 2-8 Support the upper climbing ring 2-1-1 to climb upwards along the climbing rod 2-7, when the reverse drive switch is turned on, the climbing driver 2-8 drives the climbing rod 2-7 together with the lower climbing ring 2 -1-2 climbing upwards to realize the climbing of the climbing mechanism 2 during the cleaning process. The operating table 3-2 is connected with a cable conveyor 3-5, and the operating table 3-2 is respectively connected with the cleaning mechanism 1 and the climbing mechanism 2 through the cable 3-1. A dirt detector 2-10 is installed on the upper climbing ring 2-1-1, and the dirt detector 2-10 is a supporting visual sensor or an ultrasonic detector for the lighting device, and is measured by using the visual sensor and the lighting device or the ultrasonic detector The dust distribution inside the chimney 4, and the information is fed back to the signal generator 3-4, the signal generator 3-4 cooperates with the signal receiver 3-3, and the signal is fed back to the console 3-2, and the console 3-2 Connect and control the rotation speed of the rotary motor 1-2, so as to meet the requirement for cleanliness of the chimney. The vacuum chuck 2-5 is provided with a pressure sensor, the pressure sensor transmits the signal to the signal generator 3-4, and the signal generator 3-4 cooperates with the signal receiver 3-3 to feed back the signal to the console 3-2 to ensure high pressure When the steam cleans the chimney 4, the vacuum suction cups 2-5 are firmly fixed on the inner wall of the chimney 4 to prevent the cleaning device from floating in the air during the cleaning process.
实施例2:Example 2:
本实施例在实施例1的基础上,攀爬环2-1通过支撑板固定连接件2-12固定连接有支撑板2-11,支撑板2-11设于攀爬环2-1的环心位置,其中,上攀爬环2-1-1通过上支撑板固定连接件2-12-1固定连接有上支撑板2-11-1,下攀爬环2-1-2通过下支撑板固定连接件2-12-2固定连接有下支撑板2-11-2,上支撑板2-11-1用来安装放置高压蒸汽储存罐1-4和液压机2-3,下支撑板2-11-2用来安装放置另一个液压机2-3。In this embodiment, on the basis of Embodiment 1, the climbing ring 2-1 is fixedly connected with the support plate 2-11 through the support plate fixing connector 2-12, and the support plate 2-11 is arranged on the ring of the climbing ring 2-1. Center position, wherein, the upper climbing ring 2-1-1 is fixedly connected with the upper supporting plate 2-11-1 through the upper supporting plate fixed connector 2-12-1, and the lower climbing ring 2-1-2 is fixed through the lower supporting plate The plate fixing connector 2-12-2 is fixedly connected with the lower support plate 2-11-2, the upper support plate 2-11-1 is used to install and place the high-pressure steam storage tank 1-4 and the hydraulic press 2-3, and the lower support plate 2 -11-2 is used for installing and placing another hydraulic press 2-3.
实施例3:Example 3:
本实施例在实施例1的基础上,在攀爬杆2-7上设置传动齿条2-7-3,攀爬驱动器2-8内设有环形传动齿轮2-8-1,并且与攀爬杆2-7上的传动齿条2-7-3对应配套,传动齿轮2-8-1有相应的伺服电机进行驱动,攀爬驱动器2-8通过电缆线3-1连接操作台3-2,驱动攀爬机构2进行攀爬,各攀爬驱动器2-8位于同一水平面上,确保支撑上攀爬环2-1-1始终保持水平。In this embodiment, on the basis of Embodiment 1, a transmission rack 2-7-3 is set on the climbing rod 2-7, and a ring transmission gear 2-8-1 is provided in the climbing driver 2-8, and it is connected with the climbing rod 2-7. The transmission rack 2-7-3 on the climbing pole 2-7 is correspondingly matched, and the transmission gear 2-8-1 has a corresponding servo motor to drive, and the climbing driver 2-8 is connected to the console 3- 2. Drive the climbing mechanism 2 to climb, and each climbing driver 2-8 is located on the same level to ensure that the supporting upper climbing ring 2-1-1 is always kept level.
本发明进行烟囱清理工作时,具体步骤如下:When the present invention carries out chimney cleaning work, concrete steps are as follows:
步骤一:通过操作台3-2控制清理装置的液压机2-3和真空泵2-6,使上攀爬环2-1-1和下攀爬环2-1-2上的伸缩支撑杆2-4和真空吸盘2-5配合工作,将整个装置支撑固定在烟囱4的内壁上;Step 1: Control the hydraulic press 2-3 and the vacuum pump 2-6 of the cleaning device through the operating platform 3-2, so that the telescopic support rod 2-1 on the upper climbing ring 2-1-1 and the lower climbing ring 2-1-2 4 and the vacuum suction cup 2-5 work together to support and fix the entire device on the inner wall of the chimney 4;
步骤二:通过操作台3-2打开旋转马达1-2,使其带动喷射头1-3在旋转轨道1-1上旋转,同时打开高压蒸汽储存罐1-4,喷射头1-3向烟囱内壁喷射高压蒸汽;Step 2: Turn on the rotary motor 1-2 through the operating console 3-2, so that it drives the spray head 1-3 to rotate on the rotary track 1-1, and at the same time open the high-pressure steam storage tank 1-4, and the spray head 1-3 faces the chimney Inner wall sprays high-pressure steam;
步骤三:灰垢检测器2-10检测烟囱内部的灰垢分布情况,并将信息反馈到操作台3-2,操作台3-2实时控制旋转马达1-2的旋转速度,使对应烟囱区域清理干净;Step 3: The dirt detector 2-10 detects the distribution of dirt in the chimney, and feeds back the information to the console 3-2, and the console 3-2 controls the rotation speed of the rotary motor 1-2 in real time, so that the corresponding chimney area clean up;
步骤四:下攀爬环2-1-2支撑固定,上攀爬环2-1-1攀爬。打开上攀爬环2-1-1的真空泵2-6,使上攀爬环2-1-1的真空吸盘2-5停止吸附,调节液压机2-3,根据烟囱截面的变化调整伸缩支撑杆2-4的长度,操作台3-2打开攀爬驱动器2-8的正向驱动开关,各攀爬驱动器2-8的环形传动齿轮2-8-1沿攀爬杆2-7的传动齿条2-7-3向上攀爬,支撑带动上攀爬环2-1-1沿攀爬通道2-7-1向上移动,同时带动清理机构1向上移动,到达一定位置后,调节液压机2-3,调整伸缩支撑杆2-4的长度,打开上攀爬环2-1-1的真空泵2-6,使上攀爬环2-1-1的真空吸盘2-5吸附在烟囱内壁,重复步骤二和步骤三的清理步骤,使对应烟囱区域清理干净;Step 4: The lower climbing ring 2-1-2 supports and fixes, and the upper climbing ring 2-1-1 climbs. Turn on the vacuum pump 2-6 of the upper climbing ring 2-1-1, stop the vacuum suction cup 2-5 of the upper climbing ring 2-1-1 from absorbing, adjust the hydraulic press 2-3, and adjust the telescopic support rod according to the change of the chimney section The length of 2-4, the operating console 3-2 opens the forward drive switch of the climbing driver 2-8, and the ring drive gear 2-8-1 of each climbing driver 2-8 is along the transmission teeth of the climbing rod 2-7 Bar 2-7-3 climbs upwards, and the support drives the upper climbing ring 2-1-1 to move upwards along the climbing channel 2-7-1, and at the same time drives the cleaning mechanism 1 to move upwards. After reaching a certain position, adjust the hydraulic machine 2- 3. Adjust the length of the telescopic support rod 2-4, turn on the vacuum pump 2-6 of the upper climbing ring 2-1-1, make the vacuum suction cup 2-5 of the upper climbing ring 2-1-1 adsorb on the inner wall of the chimney, repeat The cleaning steps of step 2 and step 3 clean up the corresponding chimney area;
步骤五:上攀爬环2-1-1支撑固定,下攀爬环2-1-2攀爬。打开下攀爬环2-1-2的真空泵2-6,使下攀爬环2-1-2的真空吸盘2-5停止吸附,调节液压机2-3,根据烟囱截面的变化调整伸缩支撑杆2-4的长度,操作台3-2打开攀爬驱动器2-8的反向驱动开关,攀爬杆2-7的传动齿条2-7-3通过各攀爬驱动器2-8的环形传动齿轮2-8-1向上攀爬,攀爬杆2-7支撑带动下攀爬环2-1-2一起向上移动,到达一定位置后,调节液压机2-3,调整伸缩支撑杆2-4的长度,打开下攀爬环2-1-2的真空泵2-6,使下攀爬环2-1-2的真空吸盘2-5吸附在烟囱内壁,重复步骤二和步骤三的清理步骤,完成相应区域的清理工作;Step 5: The upper climbing ring 2-1-1 supports and fixes, and the lower climbing ring 2-1-2 climbs. Turn on the vacuum pump 2-6 of the lower climbing ring 2-1-2, so that the vacuum suction cup 2-5 of the lower climbing ring 2-1-2 stops adsorption, adjust the hydraulic press 2-3, and adjust the telescopic support rod according to the change of the chimney section The length of 2-4, the operating table 3-2 opens the reverse drive switch of the climbing driver 2-8, and the transmission rack 2-7-3 of the climbing rod 2-7 passes through the ring transmission of each climbing driver 2-8 The gear 2-8-1 climbs upwards, and the climbing ring 2-1-2 moves upwards under the support of the climbing rod 2-7. After reaching a certain position, adjust the hydraulic machine 2-3 and adjust the position of the telescopic support rod 2-4. Length, turn on the vacuum pump 2-6 of the lower climbing ring 2-1-2, make the vacuum suction cup 2-5 of the lower climbing ring 2-1-2 adsorb on the inner wall of the chimney, repeat the cleaning steps of step 2 and step 3, and complete cleaning of the corresponding area;
步骤六:在烟囱4的底部设置有大功率集尘器将清洗下来的灰垢从烟囱底部吸除清理,最终实现对整个烟囱内部的清理工作。Step 6: A high-power dust collector is installed at the bottom of the chimney 4 to suck and clean the cleaned dirt from the bottom of the chimney, and finally realize the cleaning of the entire chimney.
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Application publication date: 20170922 |