CN107170579A - A kind of circular method of rack-and-pinion around mechanism - Google Patents
A kind of circular method of rack-and-pinion around mechanism Download PDFInfo
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- CN107170579A CN107170579A CN201710494607.3A CN201710494607A CN107170579A CN 107170579 A CN107170579 A CN 107170579A CN 201710494607 A CN201710494607 A CN 201710494607A CN 107170579 A CN107170579 A CN 107170579A
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- beak
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/066—Winding non-flat conductive wires, e.g. rods, cables or cords with insulation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Transmission Devices (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
It can be applied to the circular method of microminiature magnet ring, including step one very well the invention discloses a kind of, rack-and-pinion is arranged on loop wire winder around mechanism；Step 2, magnet ring is fixed by outstanding tool, magnet ring is placed through to the circle centre position of ring gear coiling；Step 3, it is fixed after the leading-out terminal extraction for the storage line shuttle that line will have been stored up；Step 4, starts loop wire winder and outstanding tool, hangs tool and drives magnet ring to rotate, magnet ring passes through the circle centre position of ring gear coiling, and the face angle of magnet ring and ring gear is fixed, and the rotating speed of magnet ring is engaged with the rotating speed of ring gear；Step 5, when winding length reaches magnet ring requirement, stops the rotation of loop wire winder and outstanding tool.The rotating speed of magnet ring of the present invention is engaged with the rotating speed of ring gear, and the face angle of magnet ring and ring gear is fixed, and magnet ring continuously passes through the circle centre position of ring gear coiling by outstanding tool, slow-roll stabilization, beneficial to control angle, strands are tensed beneficial to close, can be very well suitable for the circular of microminiature magnet ring, applicable scope is wide.
Description
Technical Field
The invention relates to the field of winding devices, in particular to a surrounding method of a rack type surrounding mechanism.
Background
A winding machine is an apparatus for winding a linear object onto a specific workpiece. The wire-shaped object is mostly an enameled copper wire (for winding inductance coils of electronic and electric products), an enameled aluminum wire and the like. The ring-shaped winding machine rotates through a main shaft (wire storage wheel) and is matched with an auxiliary wheel to act, so that wires are arranged on a hollow round, hollow square or other similar workpieces in a spiral ring shape. Are commonly used for processing toroidal coils.
With the development of electronic technology, electronic devices are being miniaturized. In many electronic products, a magnet ring wound with an enameled wire is required to be used as an accessory. Because the magnetic ring is small in size and small in aperture, higher requirements are provided for winding wires of the magnetic ring. In the prior art, the existing annular winding machine is not suitable for a miniature magnetic ring due to overlarge size, the winding method cannot be well suitable for the miniature magnetic ring, the winding speed is slow, the winding precision is low, the winding arrangement is not uniform, the miniature winding effect cannot be achieved, and the efficiency is low, so that the defects need to be improved.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a surrounding method which can be well suitable for a miniature magnetic ring. The invention is realized by the following technical scheme: a surrounding method of a rack-type surrounding mechanism, comprising the steps of:
step one, mounting a rack type surrounding mechanism on an annular winding machine; wherein,
the rack type surrounding mechanism comprises a first fixing piece, a toothed ring, a second fixing piece and a thread storage shuttle, wherein the first fixing piece comprises a ring groove and a first half shaft, and the first fixing piece is rotationally connected with the toothed ring through the ring groove; the gear ring is characterized in that gear heads are distributed on the periphery of the gear ring, a ring protrusion is arranged at the left side of the gear ring, the gear ring is sleeved on the first half shaft, and the ring protrusion is matched with the ring groove so that the gear ring cannot jump radially; the second fixing piece is connected with the first fixing piece through a first half shaft; the first fixing piece and the second fixing piece respectively limit the left side and the right side of the gear ring so that the gear ring can not slide left and right; the first fixing piece, the gear ring and the second fixing piece are provided with openings, and each opening is in a shape of a roughly C-shaped weight type opening; the thread storage shuttle is positioned at the right side part of the toothed ring and rotates along with the toothed ring;
step two, fixing the magnetic ring in the step one through a suspension tool, and placing the magnetic ring at the circle center of the winding passing through the gear ring in the step one;
leading out the wire outlet end of the stored wire shuttle and then fixing the wire outlet end;
step four, starting the annular winding machine in the step one and the suspension tool in the step two, wherein the suspension tool drives the magnetic ring to rotate, the magnetic ring penetrates through the circle center of the winding of the gear ring, the included angle between the magnetic ring and the surface of the gear ring is fixed, and the rotating speed of the magnetic ring is matched with the rotating speed of the gear ring so as to adapt to the shape change of the magnetic ring and the wire;
and step five, when the winding length of the thread storage shuttle in the step three reaches the requirement of a magnetic ring, stopping the rotation of the annular winding machine and the suspension.
Further, the ring winding machine in the first step comprises a main plate and a transmission gear, the rack type encircling mechanism is fixedly arranged on the inner side of the main plate, and the rack type encircling mechanism is positioned at the edge close to the main plate; an opening is formed in the main board corresponding to the opening of the rack type surrounding mechanism, and the thickness of the opening of the main board is matched with that of the magnetic ring; the transmission gear is meshed with a toothed ring of the rack type surrounding mechanism.
Further, the suspension tool in the second step comprises a motor, a synchronizing wheel, a main shaft, a connecting seat, a micro-motion device, a fixed seat, a cylinder, a beak upper plate and a beak lower plate, wherein the motor drives the main shaft to rotate through the synchronizing wheel, the main shaft penetrates through the connecting seat and the micro-motion device, the connecting seat comprises an upper seat and a lower seat, the lower seat is fixedly connected with the motor, the upper seat and the micro-motion device are in linkage connection with the main shaft, the micro-motion device is positioned between the upper seat and the lower seat and controls the motor through a micro-motion switch, the fixed seat is fixedly arranged on the upper seat, the fixed seat is rotatably connected with the beak lower plate and the cylinder, a plug rod of the cylinder is rotatably connected with the beak upper plate, the beak upper plate is rotatably connected with the beak lower plate through a connecting rod, a pressure spring is fixedly arranged between the beak upper plate and the beak lower plate, one end of the beak upper plate is matched with one end of, so as to form a chuck, and the pressure spring is matched with the cylinder to ensure that the chuck is tilted backwards, opened and reset to clamp.
Further, the rack type surrounding mechanism in the first step further comprises a magnet, the magnet is located at the right side portion of the toothed ring, and the thread storage shuttle rotates along with the toothed ring through the magnet.
Further, the rack type surrounding mechanism in the first step further comprises a wire guiding assembly, the wire guiding assembly comprises a wheel shaft and a wire guiding wheel, the wheel shaft is vertically and fixedly arranged at the right side part of the toothed ring, the wire guiding wheel is rotatably connected with the wheel shaft, and the wire guiding wheel rotates along with the toothed ring.
And step two, after the openings of the first fixing piece, the gear ring and the second fixing piece in the step one are adjusted to form a roughly C-shaped weight type opening shape, the magnetic ring is arranged at the circle center of the winding wire passing through the gear ring.
Further, in the first step, the outer circumference of the gear ring is equal to the outer circumference of the magnetic ring.
And furthermore, in the fourth step, the included angle between the magnetic ring and the tooth ring is a right angle.
The invention has the advantages that the surrounding mechanism drives the wire storage shuttle to rotate through the gear ring, the gear ring is matched with the ring groove through the ring protrusion and is sleeved on the first half shaft to be rotatably connected, the magnetic ring is arranged at the circle center of the winding of the gear ring through the suspension, the rotating speed of the magnetic ring is matched with the rotating speed of the gear ring during operation, the included angle between the magnetic ring and the gear ring is fixed, the magnetic ring continuously penetrates through the circle center of the winding of the gear ring through the suspension, the rotation is stable, the angle control is facilitated, the tight tensioning of a wire material is facilitated, the surrounding of the miniature magnetic ring can be well suitable for the surrounding of the miniature magnetic ring, and the applicable range of the gear ring and the wire rod. The magnetic ring winding device is beneficial to realizing the same stress, uniform arrangement and same line distance of the magnetic ring winding.
Drawings
The invention is described in further detail below with reference to the figures and specific examples.
FIG. 1 is a structural view illustrating an assembled state of a rack type surrounding mechanism according to an embodiment of the present invention;
FIG. 2 is an exploded view of the rack type surrounding mechanism according to the embodiment of the present invention;
FIG. 3 is a schematic structural view of a thread storage shuttle according to an embodiment of the present invention;
fig. 4 is an exploded structural view of the ring winding machine according to the embodiment of the present invention;
fig. 5 is a structural schematic view of an assembled state of the ring winding machine according to the embodiment of the present invention;
FIG. 6 is a structural diagram illustrating a chuck resetting and clamping state of the suspension according to the embodiment of the present invention;
FIG. 7 is a schematic diagram of a suspension according to an embodiment of the present invention with the clamping heads in a tilted open state;
fig. 8 is a schematic exploded structural view of a suspension according to an embodiment of the invention.
In FIGS. 1-6, 1-first fastener, 11-first axle shaft, 12-fastener hole, 13-fastener hole, 14-ring groove; 2-a toothed ring, 21-an inner convex ring, 22-a fixing hole and 23-a ring convex; 3-a second fixed part, 31-a second half shaft; 123-C shaped weight type opening shape; 4-a wire guide wheel; 5-a thread storage shuttle, 51-a thread storage wheel and 52-a strong magnet; 6-a magnetic ring; 70-a motor; 71-a coupling; 72-a drive gear; 73-drive gear, 731-wire guide wheel; 74-a main board; 75-opening;
in the figures 6-8, a synchronizing wheel-80, a connecting rod-81, a bird's beak upper plate-82, a chuck-83, a bird's beak lower plate-84, a connecting hole-85, a connecting hole-86, a fixed seat-87, a fixed hole-88, a transmission head-89, a micro-motion device-90, a motor-91, a lower seat-92, a micro-motion switch-93, a transmission shaft-94, a cylinder-95, a connecting hole-96, a plug rod-97, a pressure spring-98, a connecting hole-99 and a guide fixing rod-100.
Detailed Description
The invention is further described with reference to the following figures and embodiments:
a surrounding method of a rack-type surrounding mechanism, comprising the steps of:
step one, mounting a rack type surrounding mechanism on an annular winding machine;
as shown in fig. 1 to 3, the rack-and-loop mechanism includes a first fixing member 1, a ring gear 2, a second fixing member 3, and a thread storage bobbin 5. The first fixed part 1 comprises a ring groove 14 and a first half shaft 11, the second fixed part 3 further comprises a second half shaft 31, and the second fixed part 3 is fixedly connected with the first half shaft 11 at the position of the fixed hole 13 through a screw. The contact surface of the second half shaft 31 and the first half shaft 11 is a plane, which is beneficial to stabilizing and limiting. The first fixing element 1 is rotatably connected to the toothed ring 2 via the annular groove 14. The periphery of ring gear 2 distributes and has the tooth head, and the left side of ring gear 2 includes ring arch 23, and the inboard still includes interior convex ring 21, and the ring gear 2 cover is established on first semi-axis 11, and ring arch 23 cooperatees with annular 14, and ring gear 2 and the coaxial setting of first semi-axis 11 to make the ring gear can not the radial runout. The first fixing piece 1 and the second fixing piece 3 respectively limit the left side and the right side of the inner convex ring 21, so that the gear ring 2 cannot slide left and right.
The first fixing member 1, the ring gear 2, and the second fixing member 3 each have an opening, and each opening forms a substantially C-shaped weight-type opening 123. The thread storage bobbin 5 is located at a right side portion of the ring gear 2, and the thread storage bobbin 5 rotates following the ring gear 2 to surround the magnet ring 6 placed at the opening. The outer circumference of the toothed ring is preferably equal to the outer circumference of the magnetic ring 6, at the moment, the corresponding rack type surrounding mechanism can be replaced according to the outer circumference of the magnetic ring 6, equidistant radius paying-off motion can be formed, the effect that each circle is fixed in length is formed, on the other hand, the wire is uniformly stressed when being wound on the magnetic ring 6, and products which are arranged in a winding mode and are very uniform in paying-off can be wound.
The thread storage shuttle 5 can be a thread storage wheel 51, preferably, the thread storage shuttle 5 can rotate along with the toothed ring 2 through the fixation of a strong magnet 52 positioned at the side part of the toothed ring 2, the structure can fast replace thread materials, thread storage is not needed, and the thread storage shuttle is beneficial to saving labor hours and improving efficiency. The strong magnet 52 may also act as a magnetic damping. The contact portions of the first fixing member 1 and the second fixing member 3 with the ring gear 2 are preferably lubricated, and the contact portions are preferably made of a wear-resistant material such as copper.
As a preferred embodiment, the wire guiding device further comprises a wire guiding assembly, wherein the wire guiding assembly comprises a wheel shaft and a wire guiding wheel 4, the wheel shaft is vertically and fixedly arranged at the right side part of the gear ring 2 at the fixing hole 22, the wire guiding wheel 4 is rotatably connected with the wheel shaft, the wire guiding wheel 4 rotates along with the gear ring 2, and the wire storage shuttle 5 surrounds the magnetic ring 6 arranged at the opening through the wire guiding wheel 4. The arrangement of the wire guide wheel 4 is beneficial to obtaining small-size high winding precision and the winding effect of the miniature magnetic ring 6.
The right side of the ring gear 2 adjacent to the second attachment 3 preferably extends outwardly so that the second attachment 3 does not project to the right. The structure reduces the thickness of the rack type surrounding mechanism, is beneficial to the installation, fixation and operation of the wire assembly and the wire storage shuttle 5, and is also beneficial to being applicable to the micro magnetic ring 6.
As shown in fig. 4 to 5, the ring winding machine includes a motor 70, a main plate 74, transmission gears 72, 73 and a surrounding mechanism, wherein the motor 70 drives the transmission gears 72, 73 to rotate step by step through a coupler 71, the surrounding mechanism is a rack-type surrounding mechanism in the above embodiment, the rack-type surrounding mechanism is fixed on the inner side of the main plate 74 through a first fixing member 1 at a fixing hole 12 by a screw, and the rack-type surrounding mechanism is located near the edge of the main plate 74; an opening 75 is formed in the main plate 74 at the opening corresponding to the rack type surrounding mechanism, and the thickness of the opening 75 of the main plate 74 is matched with that of the magnetic ring 6, for example, the thickness of the opening 75 of the main plate 74 is subjected to slope processing, chamfering processing or other cutting processing; the transmission gear 73 meshes with the ring gear 2 of the rack-and-pinion type winding mechanism. The transmission gears 72 and 73 drive the toothed ring 2 of the rack type surrounding mechanism to rotate through five-stage transmission. The driving gear 73 engaged with the toothed ring 2 of the rack type surrounding mechanism preferably further includes a thread guide wheel 731, and the thread guide wheel 731 is disposed coaxially with the driving gear 73 to engage with the thread storage bobbin 5.
Step two, fixing the magnetic ring 6 in the step one by a suspension tool, and placing the magnetic ring 6 at the circle center of the winding passing through the toothed ring 2 in the step one;
as an embodiment of the suspension, as shown in fig. 6 to 8, the suspension includes a motor 91, a synchronizing wheel 80, a main shaft, a connecting seat, a micro-motion device 90, a fixing seat 87, an air cylinder 95, a beak upper plate 82 and a beak lower plate 84, the motor 91 drives the main shaft to rotate through the synchronizing wheel 80, the synchronizing wheel 80 may be single, and the rotation speed of the motor 91 should be adaptively adjusted, or may be multiple, and is connected through a timing belt. The synchronizing wheel is compact in running position and stable in rotation. One end of main shaft and synchronizing wheel 80 are coaxial to be set up, connecting seat and micro-motion device 90 are worn to establish by the main shaft, and the connecting seat includes upper seat and lower seat 92, and the main shaft passes lower seat 92, and lower seat 92 and motor 91 rigid coupling, the other end of main shaft are transmission head 89, and transmission head 89 is fixed through fixed orifices 88 after with the upper seat joint, but when the main shaft is rotatory, drives upper seat and micro-motion device 90 and moves in a coordinated manner, and the upper seat passes through transmission shaft 94 and micro-motion device 90 and moves in a coordinated manner. The micro-motion device 90 is located between the upper seat and the lower seat 92, and the micro-motion device 90 controls the operation parameters of the motor 91 such as opening and closing, forward and reverse rotation, and the like through the micro-switch 93.
The fixing seat 87 is fixedly arranged on the upper seat, the fixing seat 87 is respectively connected with the bird beak lower plate 84 and the air cylinder 95 at the connecting holes 86 and 96 in a rotating manner, wherein the fixing seat 87 is preferably connected with the air cylinder 95 in a rotating manner at the connecting hole 96 through the movable block, at the moment, the air cylinder 95 is locked with the movable block which is arranged in a penetrating manner through the nut, and the structure can increase the backward tilting opening angle of the chuck 83. The plug rod 97 of the cylinder 95 is rotatably connected to the upper beak plate 82 at the connecting hole 99, and the upper beak plate 82 is rotatably connected to the lower beak plate 84 at the connecting hole 85 via the connecting rod 81. The connecting rod 81 is preferably fixedly connected with the beak upper plate 82, when the plug rod 97 extends, the chuck 83 resets and clamps, at the moment, the top of the fixed seat 87 limits the beak lower plate 84 to determine the working angle, and the structure is favorable for the stability of the magnetic ring 6 during rotation; when the plug rod 97 contracts, the chuck 83 tilts backwards and expands, and the compression spring 98 contracts to facilitate resetting of the chuck 83.
A pressure spring 98 is fixedly arranged between the beak upper plate 82 and the beak lower plate 84, one end of the beak upper plate 82 is matched with one end of the beak lower plate 84 to form a chuck 83, and the part of the pressure spring 98 between the connecting rod 81 and the cylinder 95 is matched with the cylinder 95 to control the opening and closing of the chuck 83. In the above-mentioned rotary connection, preferably, the rotary connection is made by a pin. The clamp 83 is preferably a replaceable multi-sized clamp to accommodate different magnet ring sizes and shapes.
The pressure spring 98 is fixed through leading solid pole 100, leads solid pole 100 to wear to establish beak upper plate 82 spiral shell admittedly, can also play limiting displacement, and is substituted, and the pressure spring 98 can also set up the recess through the beak upper and lower board and fix.
The magnetic ring 6 is fixed by the chuck 83 of the suspension. The fixed magnetic ring 6 and the spindle rotate coaxially, the openings of the first fixing piece, the gear ring 2 and the second fixing piece are adjusted, after the openings form a roughly C-shaped weight type opening shape, the position of the suspension is adjusted, the magnetic ring 6 is placed at the opening, and the magnetic ring 6 penetrates through the circle center of a winding of the gear ring 2. The structure aims to ensure that the magnetic ring 6 continuously passes through the circle center of the winding of the gear ring 2, the strong magnet 52 can adjust the tension of the stable winding, and simultaneously, the magnetic ring 6 is favorably stabilized, so that the magnetic ring 6 is stressed the same, the winding effect is favorably consistent, and a brake does not need to be additionally arranged.
Leading out the wire outlet end of the wire storage shuttle with the stored wire and then fixing the wire outlet end;
the wire outlet end of the wire storage shuttle 5 which stores the wire materials is directly fixed or fixed after being led out by the wire guide wheel 4.
And step four, starting the first annular winding machine and the second suspension tool, wherein the suspension tool drives the magnetic ring 6 to rotate, the magnetic ring 6 penetrates through the circle center of the winding of the toothed ring 2, the included angle between the magnetic ring 6 and the surface of the toothed ring 2 is fixed, and the rotating speed of the magnetic ring 6 is matched with the rotating speed of the toothed ring 2 so as to adapt to the shape change of the magnetic ring 6 and the wire.
The included angle between the magnetic ring 6 and the tooth ring 2 is preferably a right angle. The structure has stable winding and uniform angular stress.
The annular winding machine and the suspension tool can be connected with a control center, and the control center can be adapted to the shape change of the magnetic ring 6 and the wire by setting the winding parameters of the magnetic ring 6 and the parameters of the wire or by winding programming.
And step five, when the winding length of the thread storage shuttle in the step three reaches the requirement of the magnetic ring 6, stopping the rotation of the annular winding machine and the suspension.
The length of the winding can be determined in advance and arranged on the thread storage shuttle, and the winding can also be stopped after the winding reaches corresponding parameters. If the winding does not reach the requirement, the suspension tool is operated to the limit position, the magnetic ring 6 can be adjusted to the proper position after the machine is stopped, and the operation of the step four is continued until the requirement is met.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.
The invention is described above with reference to the accompanying drawings, which are illustrative, and it is obvious that the implementation of the invention is not limited in the above manner, and it is within the scope of the invention to adopt various modifications of the inventive method concept and technical solution, or to apply the inventive concept and technical solution to other fields without modification.
Claims (8)
1. A surrounding method of a rack-type surrounding mechanism, comprising the steps of:
step one, mounting a rack type surrounding mechanism on an annular winding machine; wherein,
the rack type surrounding mechanism comprises a first fixing piece, a toothed ring, a second fixing piece and a thread storage shuttle, wherein the first fixing piece comprises a ring groove and a first half shaft, and the first fixing piece is rotationally connected with the toothed ring through the ring groove; the gear ring is characterized in that gear heads are distributed on the periphery of the gear ring, a ring protrusion is arranged at the left side of the gear ring, the gear ring is sleeved on the first half shaft, and the ring protrusion is matched with the ring groove so that the gear ring cannot jump radially; the second fixing piece is connected with the first fixing piece through a first half shaft; the first fixing piece and the second fixing piece respectively limit the left side and the right side of the gear ring so that the gear ring can not slide left and right; the first fixing piece, the gear ring and the second fixing piece are provided with openings, and each opening is in a shape of a roughly C-shaped weight type opening; the thread storage shuttle is positioned at the right side part of the toothed ring and rotates along with the toothed ring;
step two, fixing the magnetic ring in the step one through a suspension tool, and placing the magnetic ring at the circle center of the winding passing through the gear ring in the step one;
leading out the wire outlet end of the stored wire shuttle and then fixing the wire outlet end;
step four, starting the annular winding machine in the step one and the suspension tool in the step two, wherein the suspension tool drives the magnetic ring to rotate, the magnetic ring penetrates through the circle center of the winding of the gear ring, the included angle between the magnetic ring and the surface of the gear ring is fixed, and the rotating speed of the magnetic ring is matched with the rotating speed of the gear ring so as to adapt to the shape change of the magnetic ring and the wire;
and step five, when the winding length of the thread storage shuttle in the step three reaches the requirement of a magnetic ring, stopping the rotation of the annular winding machine and the suspension.
2. The winding method of a rack winding mechanism according to claim 1, wherein the step one of the ring winding machine comprises a main plate and a transmission gear, the rack winding mechanism is fixed to an inner side of the main plate, and the rack winding mechanism is located near an edge of the main plate; an opening is formed in the main board corresponding to the opening of the rack type surrounding mechanism, and the thickness of the opening of the main board is matched with that of the magnetic ring; the transmission gear is meshed with a toothed ring of the rack type surrounding mechanism.
3. The method according to claim 1, wherein the suspension in step two comprises a motor, a synchronizing wheel, a main shaft, a connecting seat, a micro-motion device, a fixed seat, a cylinder, a beak upper plate and a beak lower plate, the motor drives the main shaft to rotate through the synchronizing wheel, the main shaft penetrates through the connecting seat and the micro-motion device, the connecting seat comprises an upper seat and a lower seat, the lower seat is fixedly connected with the motor, the upper seat and the micro-motion device are linked with the main shaft, the micro-motion device is positioned between the upper seat and the lower seat and controls the motor through a micro-motion switch, the fixed seat is fixedly arranged on the upper seat, the fixed seat is rotatably connected with the beak lower plate and the cylinder, a plug rod of the cylinder is rotatably connected with the beak upper plate, the beak upper plate is rotatably connected with the beak lower plate through a connecting rod, a pressure spring is fixedly arranged between the beak upper plate and the beak lower plate, one end of the beak upper plate is matched with one end of the beak lower plate to form a chuck, and the pressure spring is matched with the cylinder to enable the chuck to be opened backwards and reset and clamped.
4. The winding method of a rack winding mechanism according to claim 1, wherein step one further comprises a magnet located at a right side portion of a ring gear, the thread storage bobbin following the ring gear by the magnet.
5. The method according to claim 1, wherein the step one further comprises a wire guide assembly including a wheel shaft vertically fixed to a right side portion of the ring gear and a wire guide wheel rotatably connected to the wheel shaft, the wire guide wheel rotating along with the ring gear.
6. The method as claimed in claim 1, wherein the step two comprises the step of positioning the magnetic ring at the center of the winding passing through the toothed ring after the openings of the first fixing member, the toothed ring and the second fixing member are adjusted so that the openings form a substantially C-shaped weight-type opening.
7. The embracing method of a rack and pinion mechanism according to claim 1, wherein an outer circumference of the ring gear is equal to an outer circumference of the magnet ring.
8. The winding method of a rack and pinion mechanism as claimed in claim 1, wherein the angle between the surface of the magnet ring and the face of the pinion ring is a right angle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710494607.3A CN107170579B (en) | 2017-06-26 | 2017-06-26 | Method for encircling rack type encircling mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710494607.3A CN107170579B (en) | 2017-06-26 | 2017-06-26 | Method for encircling rack type encircling mechanism |
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| Publication Number | Publication Date |
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| CN107170579A true CN107170579A (en) | 2017-09-15 |
| CN107170579B CN107170579B (en) | 2024-08-06 |
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| CN201710494607.3A Active CN107170579B (en) | 2017-06-26 | 2017-06-26 | Method for encircling rack type encircling mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108922771A (en) * | 2018-07-13 | 2018-11-30 | 西安聚能超导磁体科技有限公司 | A kind of accurate coiling device and method for two polar curve circle of major diameter |
| CN116206892A (en) * | 2023-04-28 | 2023-06-02 | 大名县正光电缆有限公司 | Bending and stretching type magnetic ring copper wire encircling device |
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| GB588056A (en) * | 1944-01-21 | 1947-05-13 | Micafil Ltd | Machines for winding rings with flexible winding material |
| CN86100947A (en) * | 1985-02-06 | 1986-11-05 | 库曼公司 | The winding method and the equipment of toroidal transformer low pressure winding |
| CN2475118Y (en) * | 2001-05-15 | 2002-01-30 | 广州市海珠区广日电子机械经营部 | Rack-type winding machine drive |
| CN203351409U (en) * | 2013-06-29 | 2013-12-18 | 广东海鸿变压器有限公司 | Wire winding gear provided with bearing and applied to three-dimensional rolled core type transformer |
| CN104935125A (en) * | 2015-06-12 | 2015-09-23 | 陕西宝成航空仪表有限责任公司 | Two-way winding ring winding machine |
| CN206907646U (en) * | 2017-06-26 | 2018-01-19 | 深圳市顺敬机械设备有限公司 | Rack-and-pinion is around mechanism and loop wire winder |
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2017
- 2017-06-26 CN CN201710494607.3A patent/CN107170579B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB268489A (en) * | 1926-02-02 | 1927-04-07 | Edmund Norbury Baines | Apparatus for wrapping or winding servings onto rings or ring-like cores or foundations |
| GB588056A (en) * | 1944-01-21 | 1947-05-13 | Micafil Ltd | Machines for winding rings with flexible winding material |
| CN86100947A (en) * | 1985-02-06 | 1986-11-05 | 库曼公司 | The winding method and the equipment of toroidal transformer low pressure winding |
| CN2475118Y (en) * | 2001-05-15 | 2002-01-30 | 广州市海珠区广日电子机械经营部 | Rack-type winding machine drive |
| CN203351409U (en) * | 2013-06-29 | 2013-12-18 | 广东海鸿变压器有限公司 | Wire winding gear provided with bearing and applied to three-dimensional rolled core type transformer |
| CN104935125A (en) * | 2015-06-12 | 2015-09-23 | 陕西宝成航空仪表有限责任公司 | Two-way winding ring winding machine |
| CN206907646U (en) * | 2017-06-26 | 2018-01-19 | 深圳市顺敬机械设备有限公司 | Rack-and-pinion is around mechanism and loop wire winder |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108922771A (en) * | 2018-07-13 | 2018-11-30 | 西安聚能超导磁体科技有限公司 | A kind of accurate coiling device and method for two polar curve circle of major diameter |
| CN116206892A (en) * | 2023-04-28 | 2023-06-02 | 大名县正光电缆有限公司 | Bending and stretching type magnetic ring copper wire encircling device |
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| Publication number | Publication date |
|---|---|
| CN107170579B (en) | 2024-08-06 |
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