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CN107176815A - A kind of gypsum base steel structure fireproof protection material containing reinforcing fiber - Google Patents

A kind of gypsum base steel structure fireproof protection material containing reinforcing fiber Download PDF

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Publication number
CN107176815A
CN107176815A CN201710293904.1A CN201710293904A CN107176815A CN 107176815 A CN107176815 A CN 107176815A CN 201710293904 A CN201710293904 A CN 201710293904A CN 107176815 A CN107176815 A CN 107176815A
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CN
China
Prior art keywords
reinforcing fiber
steel structure
protection material
base steel
gypsum base
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Pending
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CN201710293904.1A
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Chinese (zh)
Inventor
陈勇敢
胡立黎
单银木
杨强跃
刘节
付波
应姗姗
应瑛
贺洪伟
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Hang Xiao Gang Gou Ltd Co
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Hang Xiao Gang Gou Ltd Co
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Priority to CN201710293904.1A priority Critical patent/CN107176815A/en
Publication of CN107176815A publication Critical patent/CN107176815A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/144Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being a flue gas desulfurization product
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/38Fibrous materials; Whiskers
    • C04B14/42Glass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/38Fibrous materials; Whiskers
    • C04B14/46Rock wool ; Ceramic or silicate fibres
    • C04B14/4643Silicates other than zircon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/38Fibrous materials; Whiskers
    • C04B14/46Rock wool ; Ceramic or silicate fibres
    • C04B14/4643Silicates other than zircon
    • C04B14/4656Al-silicates, e.g. clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04Macromolecular compounds
    • C04B16/06Macromolecular compounds fibrous
    • C04B16/0616Macromolecular compounds fibrous from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B16/0625Polyalkenes, e.g. polyethylene
    • C04B16/0633Polypropylene
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00482Coating or impregnation materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Building Environments (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The present invention provides a kind of gypsum base steel structure fireproof protection material containing reinforcing fiber, and flameproof protection material is mixed by mass percentage by following components:82% 95% desulfurated plaster, 3% 15.5% light heat-insulating material, 0.5% 2% reinforcing fiber, 0.1% 0.5% water-loss reducer, 0.1% 1% redispersable latex powder, 0.1% 0.5% retarder and 0.01% 0.1% air entraining agent;The light heat-insulating material is one or both of glass bead, closed-cell expanded perlite, expanded vermiculite or sheet mica;The reinforcing fiber is one or both of glass fibre, sepiolite fibre, alumina silicate fibre or polypropylene fibre.The fire insulation performance of gypsum base steel structure fireproof protection material of the present invention is excellent, and society and economical effects are realized by twice laid.

Description

A kind of gypsum base steel structure fireproof protection material containing reinforcing fiber
Technical field
The invention belongs to building material technical field, and in particular to a kind of gypsum base steel structure fireproofing containing reinforcing fiber is protected Protective material.
Background technology
With continuing to develop for China's economy, steel construction because its intensity is high, from heavy and light, manufacture simplicity, short construction period, build Build the features such as industrialization degree is high and obtain increasingly extensive application., at high temperature can be rapid although steel construction itself is non-ignitable Lose intensity and deform.The critical-temperature of common building steel is generally 540 DEG C, in a fire, and the steel of safeguard measure is not taken Structure can reach critical-temperature within a few minutes, cause bearing capacity drastically to decline, and cause partial building or all collapse Damage, therefore steel construction must take corresponding fire prevention measure.For the high residential building that fire resistance rating is one-level, According to Code for fire protection design of buildings (GB50016-2014) requirement, the fire endurance of load bearing wall and post cannot be below 3 hours, beam Fire endurance cannot be below 2 hours.The slim of the country, super-thin steel structure fire-proof paint fire resistance are poor at present, it is impossible to Meet the fire endurance requirement of 3 hours of load bearing wall and post;And there is easy hollowing, open in now conventional thicker fire-resistant coating for steel structure The shortcomings of splitting, come off, it is coarse, it is necessary to coat decoration that compression strength is generally only surface porosity after 1MPa~1.5MPa, and shaping Plate or outer cover decorative coating.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of gypsum base steel structure fireproof protection material containing reinforcing fiber. The fire proofing material is composited by desulfurated plaster, light heat-insulating material and additive etc., available for all kinds of steel buildings Flameproof protection.By physicochemical property detection and the detection of component fire endurance, product items physical and chemical index and fire protecting performance can Meet or exceed fire-resistant coating for steel structure standard (GB14907-2002) requirement.
To achieve the above object, the present invention uses following technical scheme:
A kind of gypsum base steel structure fireproof protection material containing reinforcing fiber, it is characterised in that the stone containing reinforcing fiber Cream base steel structure fireproof protection material is mixed by mass percentage by following components:82%-95% desulfurated plaster, 3%- 15.5% light heat-insulating material, 0.5%-2% reinforcing fiber, 0.1%-0.5% water-loss reducer, 0.1%-1% can be again The air entraining agent of dispersed latex powder, 0.1%-0.5% retarder and 0.01%-0.1%;
The light heat-insulating material is one kind in glass bead, closed-cell expanded perlite, expanded vermiculite or sheet mica Or two kinds;The reinforcing fiber is one kind or two in glass fibre, sepiolite fibre, alumina silicate fibre or polypropylene fibre Kind.
Further, the gypsum base steel structure fireproof protection material of the present invention containing reinforcing fiber is preferably by following components Mix by mass percentage:89%-94% desulfurated plaster, 4%-9% light heat-insulating material, 0.5%-1% increasing The water-loss reducer of strong fiber and 0.1%-0.5%, 0.1%-0.3% redispersable latex powder, 0.3%-0.5% retarder, 0.01%-0.05% air entraining agent.
Desulfurated plaster of the present invention is, using the waste residue discharged after power plant's wet desulphurization, to be aged through 160-180 DEG C of calcining The industrial by-products of gained, main component is CaSO4·1/2H2O。
Further, glass bead of the present invention is made up of techniques such as the expanded, vitreous of nature of glass slag ore in sand form, Surface vitreous closing, in irregular spherical, inside is the inorganic particulate material of porous cavity structure, and high vitreous rate causes water Divide and be difficult to enter inside glass bead particle, it is ensured that excellent thermal and insulating performance, and the surface of flat smooth makes after vitreous Glass bead has good dispersiveness and workability, can meet the requirement of different construction.Glass bead physicochemical property is steady It is fixed, with the excellent specific property such as light weight, insulation, thermal insulation, fire prevention, high temperature resistant, anti-aging, water absorption rate be small.
The surface vitreous rate of closed hole more than 90% of glass bead of the present invention, volume water absorption rate is below 25%, heap Product density 80-120kg/m3
Further, closed-cell expanded perlite of the present invention is by the way of electric furnace heating, by perlite ore Gradient-heated and the accurate control to the hang time, make product surface melting, stomata closing, inside keep alveolate texture not Become, profile is in irregular particle shape.Closed-cell expanded perlite not only has conventional expanded perlite light weight, fire prevention, green ring The advantages of guarantor, also overcome that conventional expanded perlite water absorption rate is big, low intensity, the shortcoming of poor fluidity.
The bulk density 120-150kg/m of closed-cell expanded perlite of the present invention3, volume water absorption rate 50% with Under, thermal conductivity factor is less than 0.05W/ (mK).
Further, expanded vermiculite of the present invention be by raw material of vermiculite, drying, broken, roasting, in short period Volume increased dramatically, expand a kind of 6~20 times of golden yellow granular material, with unit weight is light, thermal conductivity factor is small, fire prevention Anti-corrosion, chemical property be stable, it is nonpoisonous and tasteless the features such as.
Density≤100kg/m of expanded vermiculite of the present invention3, thermal conductivity factor is less than 0.062W/ (mK), aqueous Rate≤3%.
Further, sheet mica of the present invention is a kind of cheap layer silicate clay, with excellent Electrical insulating property, heat resistance, water resistance, chemical resistance, elastic and high fissility, have with aqueous fire-proof coating good compatible Property, the adhesion strength and fire resistance of fireproof coating can be improved.
The thickness of sheet mica of the present invention is 0.5-10 μm, and piece footpath is less than 0.2mm.
Further, glass fibre wide material sources of the present invention, cheap, be currently used for gypsum material enhancing the most One of universal material.Glass fibre has larger tensile strength and fracture toughness, in stress, gypsum base flameproof protection material Glass fibre in material can absorb larger energy, suppresses the micro-crack extension of plaster matrix, improves its intensity, is risen meeting fire Remain to keep preferable integrality, lifting overall fire resistance when warm.
Glass fibre length of the present invention is 1-5mm, 10-15 μm of diameter.
Further, during sepiolite fibre of the present invention is the hydrated mineral clay of fibre morphology, its clustered fiber structure Containing substantial amounts of nanoscale duct, therefore with good effect of heat insulation.Sepiolite fibre has shrinkage factor low, specific surface area Greatly, the characteristics of adsorptivity is strong, and have high heat endurance, it is resistant to 1500~1700 DEG C of high temperature.
Sepiolite fibre length of the present invention is 3-8mm, a diameter of 12-18 μm.
Further, alumina silicate fibre of the present invention has that unit weight is light, high temperature resistant, heat endurance are good, and pyroconductivity is low, heat Hold the advantages of small, resistance to mechanical is vibrated, expanded by heating is small, heat-proof quality is good, be widely used in electric power, metallurgy, chemical industry, the heat of machinery The insulation of energy equipment.Alumina silicate fibre is omnidirectional, be evenly distributed in coating, spatially network structure, can improve the hole of coating Gap structure, it is possible to increase fire resistance, mechanical resistant impact, crack resistance, adhesion strength and the freeze thawing of flameproof protection material coating Deng.
The length of alumina silicate fibre of the present invention is 5-10mm, a diameter of 3-10 μm.
Further, polypropylene fibre of the present invention is a kind of white synthetic plastic fiber, usually pencil monofilament knot Structure or network structure.Polypropylene fibre is usually used in preventing concrete explosive spalling, after fiber melts at high temperature, forms water vapour Outer row's passage, it is possible to decrease inside concrete air pressure.With that in the compound incorporation fireproof coating of alumina silicate fibre, can prevent, delay eutectic Accumulated after point inorganic salts melting in substrate surface and melt drop, prevent coating and base caused by melting the mobility of drop and the deadweight of coating Material bonding failure, disbonding;The polypropylene fibre of low melting point leaves certain space after high temperature carbonization, reduces coating Because of internal moisture, air, aggregate, rapidly expanded by heating, hyrate volume contraction, capillary break-up deformation cause coating structure to break It is bad, significantly improve the anti-crack and anti-seepage and high-temperature explosion-proof performance of coating.
Polypropylene fibre of the present invention is Monofilament polypropylene fibres, and length is 6-9mm.
Further, water-loss reducer of the present invention use range of viscosities for 1.5 ten thousand -6 ten thousand ethoxyl methyl cellulose ether or Hydroxypropyl methyl cellulose ether.Cellulose ether is a kind of high molecular polymer of tridimensional network, in the network structure of crosslinking On have the hydrophilic radicals such as many carboxyls, hydroxyl, phthalein amido and ether, when it is contacted with water, these groups will be with moisture Son is combined into hydrogen bond, and the substantial amounts of moisture of sticking in this way.It can ensure to mix in relatively low water paste ratio using water-loss reducer Share water not absorbed or evaporated by base course wall, in favor of the abundant aquation of gypsum base material, so as to ensure adhesion strength.
Further, redispersable latex powder of the present invention includes ethylene/vinyl acetate copolymer, vinyl acetate/uncle One or both of ethylene carbonate copolymer, acrylic copolymer.Mixed in gypsum base flameproof protection material redispersible Latex powder can be obviously improved its adhesion strength, all have preferable caking property to inorganic and organic materials.
Further, retarder of the present invention is one kind or two in sodium citrate, sodium tripolyphosphate or calgon Kind.The setting time of semi-hydrated gypsum is very short, typically there was only a few minutes to more than ten minutes, therefore in gypsum base flameproof protection material Retarder is must be added to, the requirement of normal construction can be met.
Further, air entraining agent of the present invention is one or both of sodium alkyl benzene sulfonate or sodium alklyarylsulfonate. Ball effect can be played by introducing a certain amount of micro-bubble, reduce resistance, convenient construction.Meanwhile, the addition of air entraining agent is also increased The paste producing amount of gypsum base flameproof protection material, reduces the usage amount of unit area.
The gypsum base steel structure fireproof protection material containing reinforcing fiber of the present invention is comprised the following steps that in construction:
1st, base treatment:First component surface is thoroughly derusted before construction, brushing twice antirust paint, the structure of brushing antirust paint Part should by surface dust, degrease etc. (it is required that antirust paint is done solid work, paint film is without damage, it is ensured that the integrality of paint film), keeps base material The cleaning on surface.
2nd, flameproof protection material is constructed
Construction can be divided into two kinds of the vertical members such as concrete filled steel tube beam combined member, steel core concrete column, steel column and girder steel Situation:
1) concrete filled steel tube beam combined member, steel core concrete column, steel column flameproof protection coating application:(1) antirust paint is treated Do solid work and after surface cleaning finishes, in component surface surveying setting-out, then hang same homalographic aperture 30mm, string diameter 1.0mm Hot-galvanized steel silk screen.Linked network step is:A. using nailing gun in the uniform Φ 4mm of component surface, length 35 or the zinc-plated of 40mm are penetrated Nail, it is desirable to which nail spacing≤600mm, ailhead is fully entered in steel pipe walls, the outer nail length of steel pipe walls should be maintained at 20-30mm it Between;B. use galvanizing metal binding wire steel wire colligation on galvanized steel ailhead;C. with reinforcing rod by wire netting warping part partial pressure It is flat, net is kept 10~35mm or so distance with component surface.(2) flameproof protection coating is poured into mixer by 1: The 0.63-0.65 ratio of mud, is slowly added water after stirring, and concrete filled steel tube beam combined member or steel core concrete column are carried out Spraying.During spraying, nozzle distance component surface is preferably (100-200) mm, and keeps nozzle vertical with component surface;Spraying order From left to right, even application, a spray mo(u)lding from top to bottom.Spray after certain area, it is tentatively levelling to spray-coating surface with floating rule. There is spillage position to mend slurry spraying in time, it is then levelling to spray-coating surface with floating rule, after after initial set, warehouse before final set, receive light.
2) the flameproof protection material construction of girder steel:(1) after antirust paint is done solid work and surface cleaning is finished, steel beam surface is entered Row surveying setting-out, and hang aperture 30mm, string diameter 1.0mm hot-galvanized steel silk screen in girder steel lower flange.Linked network step is:Cut out Steel wire is simultaneously converted into C-shaped upset hanging on girder steel lower flange;Ensure that steel wire is converted into after C-shaped with girder steel with width, and put in per side Depth >=50mm of lower flange, and keep wire rope net surface to be suspended under girder steel lower flange at 10~20mm.(2) by flameproof protection coating Pour into mixer by 1:The 0.63-0.65 ratio of mud, slowly adds water after stirring, steel beam surface is sprayed.Spraying When, nozzle distance steel beam surface is preferably (100-200) mm, and keeps nozzle vertical with surface;Spraying order should be first from girder steel one Spraying is tamped in ventrolateral compartment, is reached after design size, then sprays another ventrolateral compartment of girder steel, while to the girder steel abdominal cavity face of the first side Carried out with floating rule preliminary levelling;Treat that the spraying of the ventrolateral compartment of girder steel second is tamped, reach after design size, beam bottom is sprayed, together When the girder steel abdominal cavity face of the second side is carried out with floating rule it is preliminary levelling;Finally soffit is carried out with floating rule preliminary levelling.Tentatively After the completion of levelling, observation girder steel abdominal cavity both sides and beam bottom have spillage position to mend slurry spraying in time, then looked for floating rule spray-coating surface It is flat, after after initial set, warehouse before final set, receive light.
Beneficial effect:It is of the invention compared with existing thicker, slim and super-thin steel structure fire-proof paint, with following excellent Point:
1) present invention carries out steel structure fireproof protection using gypsum base spraying slurry, the main component gypsum source of slurry in Industrial Solid Waste desulfurated plaster, with society and economical effects such as cheap, wide material sources, the useless environmental protection of profit.
2) after the completion of flameproof protection construction, the main component of component fireproof jointing sheath is two obtained after semi-hydrated gypsum aquation Water gypsum (CaSO4·2H2O).With two hydrones, when component is by fire, dihydrate gypsum energy in the molecular structure of dihydrate gypsum Enough absorb heat and discharge the crystallization water simultaneously, crystallization water evaporation has taken away substantial amounts of heat again, so as to effectively delay structure Part programming rate.Shown by steel plate by fire experiment, after steel billet temperature reaches 100 degree, due to the crystallization water in dihydrate gypsum Evaporation, steel plate heating can postpone 30 minutes (fireproof jointing sheath thickness 35mm), illustrate that gypsum base flameproof protection material has excellent Different fire-proof and thermal-insulation function.
3) by adding light heat-insulating material and air entraining agent in the material, the dry density and thermal conductivity factor of material are reduced, It further enhancing the fire insulation performance of material;Add binding agent, it is ensured that the cohesive force of material, it is to avoid coating shedding Problem;Gypsum material has a microdilatancy characteristic when hardening, and hardening post-shrinkage ratio is small, thus with adhesive force it is strong, not hollowing, do not open The advantage split.Adding reinforcing fiber can play a part of absorbing energy, suppress matrix micro-cracks extension, make gypsum base flameproof protection Material remains to keep preferable integrality, the overall fire resistance of lifting, cracking resistance and shock resistance when meeting fire heating.
4) gypsum base spraying slurry uses mechanized construction, and speed of application is fast, and labor intensity is low, saves cost of labor.
5) gypsum is in addition to high insulating effect, moreover it is possible to adjust indoor humidity, is referred to as the material that can be breathed, and can improve interior Living environment.
6) gypsum base spraying slurry hardness is higher, and finishing effect is good, it is not necessary to wrapped again as traditional fireproof coating Protection and incrustation processing are wrapped up in, and with certain hanging ability.
Embodiment
With reference to specific embodiment, the present invention is described further, but protection scope of the present invention is not limited in This.
Embodiment 1
A kind of gypsum base steel structure fireproof protection material containing reinforcing fiber, by following weight than component constitute:Shanxi The desulfurated plaster 82% that Jin Neng Power Groups Co., Ltd provides, the bulk density that Shanghai Qiang Wei insulation materials Co., Ltd provides 120-150kg/m3, volume water absorption rate is below 50%, and thermal conductivity factor is less than 0.05W/ (mK) closed-cell expanded perlite 5%, Density≤100kg/m that Shijiazhuang Chen Xing Industrial Co., Ltd.s provide3, thermal conductivity factor be less than 0.062W/ (mK), moisture content≤ 3% expanded vermiculite 10.5%, the fibre length that Hebei Hong Li sepiolite cashmeres Co., Ltd provides is 3-8mm, a diameter of 12-18 μm sepiolite fibre 2%, the viscosity that Japanese SHIN-ETSU HANTOTAI provides is 30000mPas water-loss reducer ethoxyl methyl cellulose ether (model EGC168) 0.1%;Redispersable latex powder vinyl acetate/versatic acid ethylene copolymer that Japan's synthesis chemistry is provided (model DM200) 0.2%;Retarder calgon 0.1%;Air entraining agent sodium alkyl benzene sulfonate 0.1%.
Embodiment 2
A kind of gypsum base steel structure fireproof protection material containing reinforcing fiber, by following weight than component constitute:Shanxi The desulfurated plaster 94% that Jin Neng Power Groups Co., Ltd provides, the thickness that Lingshou County Tian Ze mineral products processings factory provides is 0.5- 10 μm, piece footpath is less than 0.2mm sheet mica 3%, and the length that Hebei Jing Hang mineral products Co., Ltd provides is 5-10mm, diameter For 3-10 μm of alumina silicate fibre 0.5%, the length that Changzhou Tianyi Engineering Fiber Co., Ltd. provides is gathered for 6-9mm monofilament Tacryl 0.5%;The viscosity that DOW Chemical is provided is 15000mPas water-loss reducer ethoxyl methyl cellulose ether (model For XCS47107) 0.5%;Redispersable latex powder ethylene/vinyl acetate copolymer (the model that wacker chemicals are provided 5010N) 1%;Retarder sodium tripolyphosphate 0.4%;Air entraining agent sodium alkyl benzene sulfonate 0.1%.
Embodiment 3
A kind of gypsum base steel structure fireproof protection material containing reinforcing fiber, by following weight than component constitute:Shanxi Gloomy perlite applies the surface that Co., Ltd provides in the desulfurated plaster 95% that Jin Neng Power Groups Co., Ltd provides, Xinyang Vitreous rate of closed hole more than 90%, volume water absorption rate is below 25%, bulk density 80-120kg/m3Glass bead 3.5%, Jiangsu The length that Condar husband's new material Science and Technology Ltd. provides is 1-5mm, the glass fibre 0.5% of 10-15 μm of diameter, Hercules The viscosity of its general offer is 60000mPas water-loss reducer ethoxyl methyl cellulose ether 0.39% (model BX165M);Day The redispersable latex powder acrylic copolymer (model LDM 7000P) 0.1% that this synthesis chemistry is provided;Retarder citric acid Sodium 0.5%;Air entraining agent sodium alklyarylsulfonate 0.01%.
Embodiment 4
A kind of gypsum base steel structure fireproof protection material, by following weight than component constitute:Shanxi energy Power Group Gloomy perlite applies the surface vitreous rate of closed hole that Co., Ltd provides in the desulfurated plaster 89% that Co., Ltd provides, Xinyang More than 90%, volume water absorption rate is below 25%, bulk density 80-120kg/m3Glass bead 9%, Jiangsu Condar husband's new material The length that Science and Technology Ltd. provides is 1-5mm, the glass fibre 1% of 10-15 μm of diameter, the viscosity of the general offer of Hercules day For 40000mPas water-loss reducer hydroxypropyl methyl cellulose ether (model ME6019) 0.35%;Japan's synthesis chemistry is provided Redispersable latex powder acrylic copolymer (model LDM 7000P) 0.3%;Retarder sodium citrate 0.3%;Air entraining agent Sodium alklyarylsulfonate 0.05%.
Embodiment 5
A kind of gypsum base steel structure fireproof protection material containing reinforcing fiber, by following weight than component constitute:Shanxi Jin Neng Power Groups Co., Ltd provide desulfurated plaster 93.5%, Lingshou County Tian Ze mineral products processings factory provide thickness be 0.5-10 μm, piece footpath is less than 0.2mm sheet mica 4%, and the length that Hebei Jing Hang mineral products Co., Ltd provides is 5-10mm, A diameter of 3-10 μm of alumina silicate fibre 0.5%;The viscosity that DOW Chemical is provided is 15000mPas water-loss reducer ethoxy first Base cellulose ether (model XCS47107) 0.5%;The redispersable latex powder ethylene/vinyl acetate that wacker chemicals are provided is total to Polymers (model 5010N) 1%;Retarder sodium tripolyphosphate 0.4%;Air entraining agent sodium alkyl benzene sulfonate 0.1%.
Knowable to sample tests as shown in Table 1, the gypsum base steel structure fireproof protection of the invention containing reinforcing fiber Material workability is good, and drying time is suitable, beneficial to meeting construction requirement.Every technical performance index meets and exceeds GB 14907-2002 requirement, main outstanding properties show adhesion strength, compression strength, in fire endurance index.It is also right in addition Fireproof jointing sheath thickness has carried out fire endurance experiment for 35mm steel pipe bundle combined shear wall member, and component loading ratio is 0.65, fire endurance reaches 3.5 hours, has exceeded the fire endurance requirement of 3 hours of load bearing wall and post.
The performance comparison test of table 1

Claims (10)

1. a kind of gypsum base steel structure fireproof protection material containing reinforcing fiber, it is characterised in that the gypsum containing reinforcing fiber Base steel structure fireproof protection material is mixed by mass percentage by following components:82%-95% desulfurated plaster, 3%- 15.5% light heat-insulating material, 0.5%-2% reinforcing fiber, 0.1%-0.5% water-loss reducer, 0.1%-1% can be again The air entraining agent of dispersed latex powder, 0.1%-0.5% retarder and 0.01%-0.1%;
The light heat-insulating material is one kind or two in glass bead, closed-cell expanded perlite, expanded vermiculite or sheet mica Kind;The reinforcing fiber is one or both of glass fibre, sepiolite fibre, alumina silicate fibre or polypropylene fibre.
2. the gypsum base steel structure fireproof protection material as claimed in claim 1 containing reinforcing fiber, it is characterised in that:It is described to protect Aqua is the ethoxyl methyl cellulose ether or hydroxypropyl methyl cellulose ether that range of viscosities is 1.5 ten thousand -6 ten thousand.
3. the gypsum base steel structure fireproof protection material as claimed in claim 1 containing reinforcing fiber, it is characterised in that:It is described can Redisperse latex powder includes ethylene/vinyl acetate copolymer, vinyl acetate/versatic acid ethylene copolymer, acrylic copolymer One or both of.
4. the gypsum base steel structure fireproof protection material as claimed in claim 1 containing reinforcing fiber, it is characterised in that:It is described slow Solidifying agent is one or both of sodium citrate, sodium tripolyphosphate or calgon.
5. the gypsum base steel structure fireproof protection material as claimed in claim 1 containing reinforcing fiber, it is characterised in that:It is described to draw Gas agent is one or both of sodium alkyl benzene sulfonate or sodium alklyarylsulfonate.
6. the gypsum base steel structure fireproof protection material as claimed in claim 1 containing reinforcing fiber, it is characterised in that described to contain The gypsum base steel structure fireproof protection material of reinforcing fiber is preferably mixed by mass percentage by following components:89%- 94% desulfurated plaster, 4%-9% light heat-insulating material, 0.5%-1% reinforcing fiber and 0.1%-0.5% water conservation Agent, 0.1%-0.3% redispersable latex powder, 0.3%-0.5% retarder, 0.01%-0.05% air entraining agent.
7. the gypsum base steel structure fireproof protection material as claimed in claim 1 containing reinforcing fiber, it is characterised in that:It is described de- Sulphur gypsum is, using the waste residue discharged after power plant's wet desulphurization, to calcine the industrial by-products obtained by being aged through 160-180 DEG C, mainly Composition is CaSO4·1/2H2O。
8. the gypsum base steel structure fireproof protection material as claimed in claim 1 containing reinforcing fiber, it is characterised in that:The glass Change the surface vitreous rate of closed hole more than 90% of microballon, volume water absorption rate is below 25%, bulk density 80-120kg/m3;It is described to close The bulk density 120-150kg/m of hole expanded perlite3, volume water absorption rate is below 50%, and thermal conductivity factor is less than 0.05W/ (m K)。
9. the gypsum base steel structure fireproof protection material as claimed in claim 1 containing reinforcing fiber, it is characterised in that:It is described swollen Density≤100kg/m of swollen vermiculite3, thermal conductivity factor is less than 0.062W/ (mK), moisture content≤3%;The thickness of the sheet mica Spend for 0.5-10 μm, piece footpath is less than 0.2mm.
10. the gypsum base steel structure fireproof protection material as claimed in claim 1 containing reinforcing fiber, it is characterised in that:It is described The length of glass fibre is 1-5mm, 10-15 μm of diameter;The length of the sepiolite fibre is 3-8mm, a diameter of 12-18 μm; The length of the alumina silicate fibre is 5-10mm, a diameter of 3-10 μm;The polypropylene fibre is Monofilament polypropylene fibres, length For 6-9mm.
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CN112279616A (en) * 2020-10-28 2021-01-29 山东国舜建设集团有限公司 Gypsum film shell for protecting steel structure, preparation method thereof and protection structure
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CN115259816A (en) * 2022-05-18 2022-11-01 广西环盛新材料科技有限公司 Gypsum-based non-expansive steel structure fireproof coating and preparation method thereof
CN116514513A (en) * 2023-05-06 2023-08-01 西安建筑科技大学 Aluminum fiber/gypsum composite material with high-temperature stability and preparation and application thereof
CN116514513B (en) * 2023-05-06 2024-03-19 西安建筑科技大学 Aluminum fiber/gypsum composite material with high-temperature stability and preparation and application thereof

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Application publication date: 20170919