CN107166177A - A kind of adjustable LED artificial sun lights illumination system layout method of spectrum - Google Patents
A kind of adjustable LED artificial sun lights illumination system layout method of spectrum Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F21K9/69—Details of refractors forming part of the light source
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract
一种光谱可调的LED人工太阳光照明系统设计方法,其步骤是:1)设计光谱可调的光源,包括LED光源模组设计和色温调控算法设计;2)设计照明光学系统,包括一次光学设计、聚光系统设计、二次混光设计和漫反射背景光设计。本发明基于非成像光学理论,进行了光机电一体化光学系统设计,为光学系统设计提供了更多的设计空间及自由度,相比传统设计方法,从单一波长设计转变到多波长设计思路,使得光源经所设计的光学系统后,光品质将大幅度提高;而且通过光谱可调光源的设计,以及针对该光源进行的二次光学设计,获得两类出射光,一是类似太阳光谱的直射光,二是类似太空的漫反射背景光,并且通过有效的一体化光学系统设计,巧妙的解决漫反射背景光均匀性的同时,大幅度改善了直射光的均匀性。
A design method for LED artificial sunlight lighting system with adjustable spectrum, the steps are: 1) designing a light source with adjustable spectrum, including LED light source module design and color temperature control algorithm design; 2) designing lighting optical system, including primary optical Design, spotlight system design, secondary light mixing design and diffuse reflection background light design. Based on the theory of non-imaging optics, the present invention designs an optical-mechanical-electrical-integrated optical system, which provides more design space and degrees of freedom for optical system design. Compared with traditional design methods, the idea of single-wavelength design is changed to multi-wavelength design. After the light source passes through the designed optical system, the light quality will be greatly improved; and through the design of the spectrum adjustable light source and the secondary optical design for the light source, two types of outgoing light can be obtained. One is the direct light similar to the solar spectrum. Light, the second is the diffuse reflection background light similar to space, and through the effective integrated optical system design, the uniformity of the diffuse reflection background light is cleverly solved, and the uniformity of the direct light is greatly improved.
Description
技术领域technical field
本发明涉及照明装置技术领域,具体是涉及一种光谱可调的LED人工太阳光照明系统设计方法。The invention relates to the technical field of lighting devices, in particular to a design method for an LED artificial sunlight lighting system with adjustable spectrum.
背景技术Background technique
半导体照明(LED照明)是继白炽灯、荧光灯之后的第三次光源革命。由于具有高效、节能、环保、长寿命、近似点光源等显著特点,是近年来全球最具发展前景的高技术领域之一,获得了世界主要国家和地区的大力支持,目前全球LED产业已经进入快速发展期,全球LED照明渗透率正在快速提升。Semiconductor lighting (LED lighting) is the third light source revolution after incandescent lamps and fluorescent lamps. Due to its outstanding features such as high efficiency, energy saving, environmental protection, long life, and similar point light source, it is one of the most promising high-tech fields in the world in recent years. It has received strong support from major countries and regions in the world. At present, the global LED industry has entered the During the period of rapid development, the penetration rate of global LED lighting is rapidly increasing.
随着白光LED的发光效率不断提高,光效提升空间被进一步限制,以及人们对生活品质的不断追求,光品质开始受到重视,尤其室内照明,对于光品质的要求远远大于对光效的要求;此外,随着社会发展,人口增长,环境变化等因素,大部分人大部分时间的工作或生活活动空间都被压缩在狭窄的室内空间内,自然光慢慢开始变成了一种奢求。在此背景下,发展高品质人工太阳光照明装置成为人们迫切需求的可替代方案。其中,欧美日对照明的研究受传统日光的影响较大,已在此展开了较深入的研究,并形成了类似产品。美国DOE规划目标,明确到2025年实现仿全日光的照明。With the continuous improvement of the luminous efficiency of white LEDs, the space for improving luminous efficiency is further limited, and people's continuous pursuit of quality of life, light quality has begun to be valued, especially for indoor lighting, the requirements for light quality are far greater than the requirements for light efficiency. ;In addition, with social development, population growth, environmental changes and other factors, the working or living space of most people is compressed in a narrow indoor space, and natural light has gradually become a luxury. In this context, the development of high-quality artificial sunlight lighting devices has become an alternative solution that people urgently need. Among them, the research on lighting in Europe, America and Japan is greatly influenced by traditional sunlight, and in-depth research has been carried out here, and similar products have been formed. The DOE planning goal of the United States clearly realizes full-sunlight-like lighting by 2025.
人工太阳光照明装置,用于产生类似于来自太阳和天空照射的自然光,包括:直射光源和漫射背景光。为了实现这一功能,类似专利如申请号为CN201280078131.0的“用于产生自然光的人工照明装置”,以及申请号为CN201380070311.9的“包含光发射器/准直器对组阵列的人工照明装置”。该系列专利,虽然对人工太阳光照明装置进行了详细阐述,而且进行了比较详细的视觉设计。但仍然存在以下不足:1)使用的直射光无法进行光谱调控;2)漫反射光来源瑞利散射所行成的背景光,这对瑞利散射板中的微粒的调控技术要求较高;3)系统并未涉及出射光及背景光均匀性调控方法;4)总体制作方案复杂,成本高。Artificial solar lighting fixtures for producing natural light similar to illumination from the sun and sky, including: direct light sources and diffuse background light. In order to achieve this function, similar patents such as "artificial lighting device for generating natural light" with application number CN201280078131.0, and "artificial lighting with light emitter/collimator pair array" with application number CN201380070311.9 device". Although this series of patents has elaborated on the artificial sunlight lighting device, it has also carried out a relatively detailed visual design. However, there are still the following deficiencies: 1) The direct light used cannot be used for spectral control; 2) The background light formed by Rayleigh scattering from the diffuse reflection light source requires high technical requirements for the control of particles in the Rayleigh scattering plate; 3 ) The system does not involve the uniformity control method of outgoing light and background light; 4) The overall production scheme is complicated and the cost is high.
发明内容Contents of the invention
本发明的目的在于针对上述存在问题和不足,提供一种光谱可调、制作方案简单、成本低,并通过有效光学解决方案,使得漫反射背景光均匀的同时,大幅度改善了直射光的均匀性的LED人工太阳光照明系统的设计方法。The purpose of the present invention is to solve the above-mentioned problems and deficiencies, to provide an adjustable spectrum, simple production scheme, low cost, and through an effective optical solution, the diffuse reflection background light is uniform, and the uniformity of the direct light is greatly improved. Innovative LED artificial sunlight lighting system design method.
本发明的技术方案是这样实现的:Technical scheme of the present invention is realized like this:
本发明所述的光谱可调的LED人工太阳光照明系统设计方法,其特点是包括以下步骤:The spectrally adjustable LED artificial sunlight lighting system design method of the present invention is characterized in comprising the following steps:
步骤一:设计光谱可调的光源,包括LED光源模组设计和色温调控算法设计;其中,Step 1: Design a light source with adjustable spectrum, including LED light source module design and color temperature control algorithm design; among them,
LED光源模组设计:根据太阳光谱曲线,选取不同波长的LED芯片,或选择表面添加了不同荧光粉的相同LED芯片,或选择表面添加了荧光粉的不同LED芯片来组成LED光源模组;LED light source module design: According to the solar spectrum curve, select LED chips with different wavelengths, or select the same LED chip with different phosphor powder added to the surface, or select different LED chips with phosphor powder added to the surface to form an LED light source module;
色温调控算法设计:首先根据色温需求,计算LED光源模组中各LED单色光的比例,然后采用迭代优化算法,得到设定色温下各LED单色光的比例,并采用PWM调光方式控制驱动每一路LED单色光的输出,得到稳定可调的太阳光谱光源;Color temperature control algorithm design: First, calculate the proportion of each LED monochromatic light in the LED light source module according to the color temperature requirement, and then use an iterative optimization algorithm to obtain the proportion of each LED monochromatic light at the set color temperature, and use PWM dimming method to control Drive the output of each LED monochromatic light to obtain a stable and adjustable solar spectrum light source;
步骤二:设计照明光学系统,包括一次光学设计、聚光系统设计、二次混光设计和漫反射背景光设计;其中,Step 2: Design the lighting optical system, including primary optical design, concentrating system design, secondary light mixing design and diffuse reflection background light design; among them,
一次光学设计:设计方式为硅胶形状调控,通过开模灌胶实现,硅胶形状为通用的半球形或具有表面微结构的圆柱形;或者,设计方式为导光管形状调控,导光管为方形导光管或导光柱;或者,设计方式为硅胶形状调控和导光管形状调控两种方式同时使用;该一次光学设计的目的,除传统封装功能外,更在于对LED光源模组的一次混光及一次光学设计,不仅能进行有效匀光,而且可有效进行光强分布曲线调控,为二次光学设计提供更多的设计空间;One-time optical design: the design method is to control the shape of the silica gel, which is realized by opening the mold and pouring glue. The shape of the silica gel is a general hemispherical or cylindrical shape with a surface microstructure; or, the design method is to control the shape of the light guide, and the light guide is square Light pipe or light guide column; or, the design method is to use the shape control of silica gel and the shape control of light pipe at the same time; the purpose of this optical design is not only the traditional packaging function, but also the primary mixing of LED light source modules. The light and primary optical design can not only effectively uniform light, but also effectively control the light intensity distribution curve, providing more design space for secondary optical design;
聚光系统设计:聚光系统为TIR透镜,其外表面均为自由曲面;或者,聚光系统为抛物面反射镜与菲涅耳透镜的组合光学系统;设计该聚光系统的目的在于光线方向及发散角的调控;Concentrating system design: the concentrating system is a TIR lens, and its outer surface is a free-form surface; or, the concentrating system is a combined optical system of a parabolic mirror and a Fresnel lens; the purpose of designing the concentrating system is to Control of divergence angle;
二次混光设计:对pmma或pc光学材料进行微结构图形设计;或者,在pmma或pc光学材料的表面贴微结构扩散膜;微结构图形为均匀分布或随机分布,且单个微结构图形的高为0.5~1.5um,直径为10~100um;Secondary light mixing design: microstructure graphics design for pmma or pc optical materials; or, attach microstructure diffusion film on the surface of pmma or pc optical materials; the microstructure graphics are uniformly or randomly distributed, and the single microstructure graphics The height is 0.5-1.5um, and the diameter is 10-100um;
漫反射背景光设计:漫反射背景光来源于LED光源模组,并通过滤光片进行光谱选择;或者,漫反射背景光来源于光学系统内部添加的LED芯片光源。Diffuse reflection background light design: The diffuse reflection background light comes from the LED light source module, and the spectrum is selected through the filter; or, the diffuse reflection background light comes from the LED chip light source added inside the optical system.
本发明与现有技术相比,具有以下显著优点:Compared with the prior art, the present invention has the following significant advantages:
1)本发明基于非成像光学理论,进行了光机电一体化光学系统设计,为光学系统设计提供了更多的设计空间及自由度。相比传统设计方法,从单一波长设计转变到多波长设计思路,使得光源经所设计的光学系统后,光品质将大幅度提高;1) Based on the theory of non-imaging optics, the present invention designs an opto-mechanical-electrical integrated optical system, which provides more design space and degrees of freedom for optical system design. Compared with the traditional design method, the idea of changing from single wavelength design to multi-wavelength design makes the light quality of the light source greatly improved after passing through the designed optical system;
2)通过光谱可调光源的设计,以及针对该光源进行的二次光学设计,获得两类出射光,一是类似太阳光谱的直射光,二是类似太空的漫反射背景光。并且,通过有效的一体化光学系统设计,巧妙的解决漫反射背景光均匀性的同时,大幅度改善了直射光的均匀性。2) Through the design of the spectrally tunable light source and the secondary optical design for the light source, two types of outgoing light are obtained, one is direct light similar to the solar spectrum, and the other is diffuse background light similar to space. Moreover, through the effective integrated optical system design, the uniformity of the diffuse reflection background light is cleverly solved, and the uniformity of the direct light is greatly improved.
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本发明的照明系统整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the lighting system of the present invention.
图2是本发明的光源模组及LED光源排布示意图。Fig. 2 is a schematic diagram of the arrangement of the light source module and the LED light source of the present invention.
图3是本发明用于输出6000K白光的相对光谱图。Fig. 3 is a relative spectrum diagram of the present invention for outputting 6000K white light.
图4是本发明一次光学及混光设计中的方形导光管示意图。Fig. 4 is a schematic diagram of a square light guide in the primary optical and light mixing design of the present invention.
图5是本发明照明系统仿真结构示意图。Fig. 5 is a schematic diagram of the simulation structure of the lighting system of the present invention.
图6是本发明反映照明系统仿真结果的出射光照度图和光强随角度分布图。Fig. 6 is an illumination diagram of outgoing light and a distribution diagram of light intensity with angle reflecting the simulation results of the lighting system according to the present invention.
图7是本发明反映照明系统仿真结果的背景光照度图和光强随角度分布图。Fig. 7 is a background light illuminance diagram and a distribution diagram of light intensity with angle reflecting the simulation results of the lighting system according to the present invention.
具体实施方式detailed description
本发明所述的光谱可调的LED人工太阳光照明系统设计方法,包括以下步骤:The spectrally adjustable LED artificial sunlight lighting system design method of the present invention comprises the following steps:
步骤一:设计光谱可调的光源,包括LED光源模组设计和色温调控算法设计;其中,Step 1: Design a light source with adjustable spectrum, including LED light source module design and color temperature control algorithm design; among them,
LED光源模组设计:根据太阳光谱曲线,选取不同波长的LED芯片,或选择表面添加了不同荧光粉的相同LED芯片,或选择表面添加了荧光粉的不同LED芯片来组成LED光源模组;LED light source module design: According to the solar spectrum curve, select LED chips with different wavelengths, or select the same LED chip with different phosphor powder added to the surface, or select different LED chips with phosphor powder added to the surface to form an LED light source module;
色温调控算法设计:首先根据色温需求,计算LED光源模组中各LED单色光的比例,然后采用迭代优化算法,得到设定色温下各LED单色光的比例,并采用PWM调光方式控制驱动每一路LED单色光的输出,得到稳定可调的太阳光谱光源;Color temperature control algorithm design: First, calculate the proportion of each LED monochromatic light in the LED light source module according to the color temperature requirement, and then use an iterative optimization algorithm to obtain the proportion of each LED monochromatic light at the set color temperature, and use PWM dimming method to control Drive the output of each LED monochromatic light to obtain a stable and adjustable solar spectrum light source;
步骤二:设计照明光学系统,包括一次光学设计、聚光系统设计、二次混光设计和漫反射背景光设计;其中,Step 2: Design the lighting optical system, including primary optical design, concentrating system design, secondary light mixing design and diffuse reflection background light design; among them,
一次光学设计:设计方式为硅胶形状调控,通过开模灌胶实现,硅胶形状为通用的半球形或具有表面微结构的圆柱形;或者,设计方式为导光管形状调控,导光管为方形导光管或导光柱;或者,设计方式为硅胶形状调控和导光管形状调控两种方式同时使用;该一次光学设计的目的,除传统封装功能外,更在于对LED光源模组的一次混光及一次光学设计,不仅能进行有效匀光,而且可有效进行光强分布曲线调控,为二次光学设计提供更多的设计空间;One-time optical design: the design method is to control the shape of the silica gel, which is realized by opening the mold and pouring glue. The shape of the silica gel is a general hemispherical or cylindrical shape with a surface microstructure; or, the design method is to control the shape of the light guide, and the light guide is square Light pipe or light guide column; or, the design method is to use the shape control of silica gel and the shape control of light pipe at the same time; the purpose of this optical design is not only the traditional packaging function, but also the primary mixing of LED light source modules. The light and primary optical design can not only effectively uniform light, but also effectively control the light intensity distribution curve, providing more design space for secondary optical design;
聚光系统设计:聚光系统为TIR透镜,其外表面均为自由曲面;或者,聚光系统为抛物面反射镜与菲涅耳透镜的组合光学系统;设计该聚光系统的目的在于光线方向及发散角的调控;Concentrating system design: the concentrating system is a TIR lens, and its outer surface is a free-form surface; or, the concentrating system is a combined optical system of a parabolic mirror and a Fresnel lens; the purpose of designing the concentrating system is to Control of divergence angle;
二次混光设计:对pmma或pc光学材料进行微结构图形设计;或者,在pmma或pc光学材料的表面贴微结构扩散膜;微结构图形为均匀分布或随机分布,且单个微结构图形的高为0.5~1.5um,通常设置为1um,且直径为10~100um;Secondary light mixing design: microstructure graphics design for pmma or pc optical materials; or, attach microstructure diffusion film on the surface of pmma or pc optical materials; the microstructure graphics are uniformly or randomly distributed, and the single microstructure graphics The height is 0.5-1.5um, usually set to 1um, and the diameter is 10-100um;
漫反射背景光设计:漫反射背景光来源于LED光源模组,并通过滤光片进行光谱选择;或者,漫反射背景光来源于光学系统内部添加的LED芯片光源。Diffuse reflection background light design: The diffuse reflection background light comes from the LED light source module, and the spectrum is selected through the filter; or, the diffuse reflection background light comes from the LED chip light source added inside the optical system.
下面通过具体实施例对本发明作进一步的说明。The present invention will be further described below by specific examples.
实施例1:Example 1:
1)根据太阳光谱曲线,选取不同波长的LED芯片,进行LED光源模组的设计,其具体设计方式如图2所示,包括二种蓝光LED芯片、一种绿光LED芯片、一种红光LED芯片和二种白光LED芯片,每种颜色的LED芯片都是具有窄谱的LED单色芯片,且不同芯片均匀排布;1) According to the solar spectrum curve, select LED chips with different wavelengths to design the LED light source module. The specific design method is shown in Figure 2, including two blue LED chips, one green LED chip, and one red LED chip. LED chips and two types of white LED chips, each color LED chip is a narrow-spectrum LED monochromatic chip, and different chips are evenly arranged;
2)优选色温为6000K,进行色温调控算法设计,首先根据该色温,计算各LED单色光的比例,然后采用迭代优化算法,得到设定色温下各LED单色光的比例,最后采用PWM调光方式控制驱动每一路LED单色光的输出,得到稳定可调的太阳光谱光源,光谱图如图3所示。2) The optimal color temperature is 6000K, and the color temperature control algorithm is designed. First, according to the color temperature, the ratio of each LED monochromatic light is calculated, and then the iterative optimization algorithm is used to obtain the ratio of each LED monochromatic light at the set color temperature. Finally, PWM is used to adjust the color temperature. The light mode controls and drives the output of each LED monochromatic light to obtain a stable and adjustable solar spectrum light source. The spectrum diagram is shown in Figure 3.
3)通过方形导光管实现一次光学设计,目的在于匀光,使得不同波长光经导光管内壁多次全反射后,各波长光强分布曲线趋于一致,且导光管出光面照度分布均匀,导光管结构示意图如图4所示。3) An optical design is realized through the square light pipe, the purpose is to uniform light, so that after multiple total reflections of light of different wavelengths on the inner wall of the light pipe, the light intensity distribution curves of each wavelength tend to be consistent, and the illuminance distribution of the light outlet surface of the light pipe Uniform, the schematic diagram of the structure of the light guide is shown in Figure 4.
4)采用TIR透镜作为聚光系统,其外表面均为自由曲面;4) TIR lens is used as the concentrating system, and its outer surface is a free-form surface;
5)采用在pmma光学板上贴微结构扩散膜来实现二次混光设计,且微结构面朝外设置;5) The secondary light mixing design is achieved by pasting the microstructured diffusion film on the pmma optical plate, and the microstructure is set facing outward;
6)漫反射背景光设计,该漫反射背景光来源于LED光源模组,并通过滤光片进行光谱选择;通过多层漫反射膜或体扩散材料产生光的漫反射,使得漫反射光弥散在照明系统内部,呈现空间感,而不是简单的从表面发射的漫反射光。6) Diffuse reflection background light design, the diffuse reflection background light comes from the LED light source module, and the spectrum is selected through the filter; the diffuse reflection of light is generated by multi-layer diffuse reflection film or volume diffusion material, so that the diffuse reflection light is dispersed Inside the lighting system, a sense of space is presented rather than simply diffuse light emitted from surfaces.
为了验证本实施例的可行性,本发明采用照明设计软件Tracepro对该实施例照明系统进行结构建模,并进行光线仿真模拟。仿真过程如下:In order to verify the feasibility of this embodiment, the present invention uses the lighting design software Tracepro to model the structure of the lighting system of this embodiment, and perform light simulation. The simulation process is as follows:
1)结构建模,均按该实施例要求同比例建模,具体仿真结构示意图如图5所示;2)材质属性定义;3)按该实施例中光源排布进行光源定义;4)蒙特卡洛光线追迹;5)仿真结果分析。1) Structural modeling, all modeled in the same proportion as required by this embodiment, the specific simulation structure diagram is shown in Figure 5; 2) Definition of material properties; 3) Definition of light sources according to the arrangement of light sources in this embodiment; 4) Monte Carlo ray tracing; 5) Analysis of simulation results.
为了验证出光面是否产生直射光,仿真模型中,在距离离照明系统的两米处放置一个方形检测屏,照度结果如图6所示,方型光斑,均匀度大于98%,发散角约5度。In order to verify whether the light-emitting surface produces direct light, in the simulation model, a square detection screen is placed two meters away from the lighting system. The illuminance result is shown in Figure 6. The square-shaped light spot has a uniformity greater than 98% and a divergence angle of about 5. Spend.
为了验证出光面是否在产生直射光的同时,产生漫反射背景,选择出光面作为检测屏,照度结果如图7所示。方型光斑,均匀度大于90%,发散角约60度,近朗伯光型。In order to verify whether the light-emitting surface produces a diffuse reflection background while producing direct light, the light-emitting surface is selected as the detection screen, and the illuminance results are shown in Figure 7. Square-shaped light spot, the uniformity is greater than 90%, the divergence angle is about 60 degrees, and it is close to Lambertian light type.
通过本发明设计的光谱可调的LED人工太阳光照明装置,其结构如图1所示,包括LED光源模组1、一次混光装置2、聚光透镜3、二次混光装置4、漫反射背景光产生系统5和出光面6。The spectrum adjustable LED artificial sunlight lighting device designed by the present invention has a structure as shown in Figure 1, including an LED light source module 1, a primary light mixing device 2, a condenser lens 3, a secondary light mixing device 4, a diffuse Reflective background light generating system 5 and light exit surface 6 .
本发明是通过实施例来描述的,但并不对本发明构成限制,参照本发明的描述,所公开的实施例的其他变化,如对于本领域的专业人士是容易想到的,这样的变化应该属于本发明权利要求限定的范围之内。The present invention is described by the embodiment, but does not constitute limitation to the present invention, with reference to the description of the present invention, other changes of the disclosed embodiment, if it is easy to imagine for those skilled in the art, such changes should belong to Within the scope defined by the claims of the present invention.
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