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CN107083045A - 一种以蓝藻为基料制备可降解包装薄膜的方法 - Google Patents

一种以蓝藻为基料制备可降解包装薄膜的方法 Download PDF

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CN107083045A
CN107083045A CN201710378667.9A CN201710378667A CN107083045A CN 107083045 A CN107083045 A CN 107083045A CN 201710378667 A CN201710378667 A CN 201710378667A CN 107083045 A CN107083045 A CN 107083045A
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冯文田
冯超
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Abstract

本发明提供了一种以蓝藻为基料制备可降解包装薄膜的方法,先取蓝藻洗净、烘干,破碎成微粉后加至水中,加入液体纤维素酶和蛋白酶进行酶解;再将酶解液加至萃取剂中进行萃取,弃萃取相,将水相收集,进行减压浓缩,然后在浓缩液中加入异氰酸酯,加热反应,加入甘油、微晶纤维素、二甲基硅油、碳酸钙、二氧化钛、纤维素、柠檬酸和聚乙烯醇,混合后导入双层共挤流延机流延,即得。本发明从蓝藻中提取得到的多元醇,与异氰酸酯发生反应,再加入纤维素和聚乙烯醇,制成可降解的包装薄膜,所得薄膜具有良好的机械性能和阻隔性能。

Description

一种以蓝藻为基料制备可降解包装薄膜的方法
技术领域
本发明属于包装材料技术领域,具体涉及一种以蓝藻为基料制备可降解包装薄膜的方法。
背景技术
塑料是一种可塑性很好的高分子材料,将其用于包装领域,与传统的包装材料(纸、金属、玻璃等)相比,塑料包装材料有其独特的性能。由塑料制成的各类包装材料,如塑料膜、塑料袋、塑料桶和箱子、塑料瓶和罐及复合包装材料等,被广泛应用于食品包装领域,而且市场需求量逐年呈上升趋势。塑料包装材料之所以能被广泛使用在食品包装中,是因为塑料包装有其独特的优良特性,如优异的物理力学性能,好的化学稳定性,质轻,加工成型性好,外形美观、容易着色等。但是,某些塑料材料的卫生安全性能较差,同时其包装废弃物又会对环境产生较大的影响,从而影响了塑料包装材料在某些食品包装领域的使用。但随着新型塑料材料的不断推出和迭代更新,塑料包装材料在食品领域中的应用相比其他包装材料仍占主导地位。
随着塑料薄膜包装材料的不断推陈出新和加工技术的不断提高,食品塑料包装薄膜已经深入人们的生活,相继而来的是塑料包装的废弃物给环境带来的负面影响和造成的危害越来越大。现如今,随着人们环境保护意识的不断增强,对食品包装也有了越来越高的要求,一方面对所包装食品保鲜期的要求越来越长,另一方面也期望包装废弃物可以自行降解,不会产生环境污染,因此对绿色包装的需求越来越多。要想获得性能更加优异且环境友好的食品包装薄膜,必须不断地提高其加工技术和选用优质的材料来制备。
发明内容
解决的技术问题:本发明的目的是提供一种以蓝藻为基料制备可降解包装薄膜的方法。
技术方案:一种以蓝藻为基料制备可降解包装薄膜的方法,包括以下步骤:
步骤1,取蓝藻洗净、烘干,破碎成微粉;
步骤2,以重量份计,将步骤1所得微粉1份加至水10份中,再加入液体纤维素酶0.05-0.1份和蛋白酶0.05-0.1份,加热至40-50℃酶解2-4h,灭酶、过滤,得到酶解液;
步骤3,将步骤2所得酶解液加至3-5倍体积的萃取剂中进行萃取,弃萃取相,将水相收集,进行减压浓缩,得到浓缩液;
步骤4,以重量份计,在步骤3所得浓缩液30份中加入异氰酸酯2-5份,加热至50-70℃反应2-4h,然后加入甘油0.8-1.5份、微晶纤维素0.5-1.2份、二甲基硅油0.3-0.9份、碳酸钙0.2-0.7份、二氧化钛0.1-0.4份、纤维素0.2-0.5份、柠檬酸0.05-0.15份和聚乙烯醇0.3-0.9份,混合后导入双层共挤流延机流延,即得。
优选地,步骤1中烘干至蓝藻含水量为10-15wt.%.
优选地,步骤1中微粉粒径在80-100目。
优选地,所述萃取剂是磷酸三丁酯和甲苯混合液,磷酸三丁酯和甲苯的体积比为1:1-1:4。
优选地,步骤4中加热速率为5-10℃/min。
优选地,所述纤维素为羟乙基纤维素、羟丙基纤维素、羧甲基纤维素中的一种。
有益效果: 本发明从蓝藻中提取得到的多元醇,与异氰酸酯发生反应,再加入纤维素和聚乙烯醇,制成可降解的包装薄膜,所得薄膜具有良好的机械性能和阻隔性能。
具体实施方式
实施例1
一种以蓝藻为基料制备可降解包装薄膜的方法,包括以下步骤:
步骤1,取蓝藻洗净、烘干,破碎成微粉;
步骤2,以重量份计,将步骤1所得微粉1份加至水10份中,再加入液体纤维素酶0.05份和蛋白酶0.06份,加热至40℃酶解4h,灭酶、过滤,得到酶解液;
步骤3,将步骤2所得酶解液加至3倍体积的萃取剂中进行萃取,弃萃取相,将水相收集,进行减压浓缩,得到浓缩液;
步骤4,以重量份计,在步骤3所得浓缩液30份中加入异氰酸酯2份,加热至50℃反应4h,然后加入甘油0.8份、微晶纤维素0.5份、二甲基硅油0.3份、碳酸钙0.2份、二氧化钛0.1份、纤维素0.2份、柠檬酸0.05份和聚乙烯醇0.3份,混合后导入双层共挤流延机流延,即得。
其中,步骤1中烘干至蓝藻含水量为10wt.%,微粉粒径在80-100目。
所述萃取剂是磷酸三丁酯和甲苯混合液,磷酸三丁酯和甲苯的体积比为1:1。
步骤4中加热速率为5℃/min,所述纤维素为羟乙基纤维素。
所得可降解包装薄膜拉伸强度为15.7MPa,断裂伸长率为 24.16%,透氧系数为2.48×10-16,透二氧化碳系数为5.17×10-16,透湿量248。
实施例2
一种以蓝藻为基料制备可降解包装薄膜的方法,包括以下步骤:
步骤1,取蓝藻洗净、烘干,破碎成微粉;
步骤2,以重量份计,将步骤1所得微粉1份加至水10份中,再加入液体纤维素酶0.07份和蛋白酶0.08份,加热至45℃酶解4h,灭酶、过滤,得到酶解液;
步骤3,将步骤2所得酶解液加至4倍体积的萃取剂中进行萃取,弃萃取相,将水相收集,进行减压浓缩,得到浓缩液;
步骤4,以重量份计,在步骤3所得浓缩液30份中加入异氰酸酯4份,加热至60℃反应4h,然后加入甘油1.1份、微晶纤维素0.6份、二甲基硅油0.5份、碳酸钙0.4份、二氧化钛0.2份、纤维素0.3份、柠檬酸0.08份和聚乙烯醇0.5份,混合后导入双层共挤流延机流延,即得。
其中,步骤1中烘干至蓝藻含水量为12wt.%,微粉粒径在80-100目。
所述萃取剂是磷酸三丁酯和甲苯混合液,磷酸三丁酯和甲苯的体积比为1:2。
步骤4中加热速率为5℃/min,所述纤维素为羟丙基纤维素。
所得可降解包装薄膜拉伸强度为17.3MPa,断裂伸长率为 23.78%,透氧系数为2.02×10-16,透二氧化碳系数为5.24×10-16,透湿量252。
实施例3
一种以蓝藻为基料制备可降解包装薄膜的方法,包括以下步骤:
步骤1,取蓝藻洗净、烘干,破碎成微粉;
步骤2,以重量份计,将步骤1所得微粉1份加至水10份中,再加入液体纤维素酶0.05份和蛋白酶0.1份,加热至50℃酶解2h,灭酶、过滤,得到酶解液;
步骤3,将步骤2所得酶解液加至5倍体积的萃取剂中进行萃取,弃萃取相,将水相收集,进行减压浓缩,得到浓缩液;
步骤4,以重量份计,在步骤3所得浓缩液30份中加入异氰酸酯4份,加热至60℃反应2h,然后加入甘油1.3份、微晶纤维素0.9份、二甲基硅油0.7份、碳酸钙0.5份、二氧化钛0.3份、纤维素0.4份、柠檬酸0.12份和聚乙烯醇0.8份,混合后导入双层共挤流延机流延,即得。
其中,步骤1中烘干至蓝藻含水量为15wt.%,微粉粒径在80-100目。
所述萃取剂是磷酸三丁酯和甲苯混合液,磷酸三丁酯和甲苯的体积比为1:3。
步骤4中加热速率为5℃/min,所述纤维素为羟乙基纤维素。
所得可降解包装薄膜拉伸强度为16.2MPa,断裂伸长率为 25.12%,透氧系数为2.45×10-16,透二氧化碳系数为5.12×10-16,透湿量238。
实施例4
一种以蓝藻为基料制备可降解包装薄膜的方法,包括以下步骤:
步骤1,取蓝藻洗净、烘干,破碎成微粉;
步骤2,以重量份计,将步骤1所得微粉1份加至水10份中,再加入液体纤维素酶0.1份和蛋白酶0.05份,加热至50℃酶解2h,灭酶、过滤,得到酶解液;
步骤3,将步骤2所得酶解液加至5倍体积的萃取剂中进行萃取,弃萃取相,将水相收集,进行减压浓缩,得到浓缩液;
步骤4,以重量份计,在步骤3所得浓缩液30份中加入异氰酸酯5份,加热至70℃反应2h,然后加入甘油1.5份、微晶纤维素1.2份、二甲基硅油0.9份、碳酸钙0.27份、二氧化钛0.4份、纤维素0.5份、柠檬酸0.15份和聚乙烯醇0.9份,混合后导入双层共挤流延机流延,即得。
其中,步骤1中烘干至蓝藻含水量为15wt.%,微粉粒径在80-100目。
所述萃取剂是磷酸三丁酯和甲苯混合液,磷酸三丁酯和甲苯的体积比为1:4。
步骤4中加热速率为10℃/min,所述纤维素为羟乙基纤维素。
所得可降解包装薄膜拉伸强度为14.8MPa,断裂伸长率为 26.38%,透氧系数为2.65×10-16,透二氧化碳系数为4.98×10-16,透湿量242。

Claims (6)

1.一种以蓝藻为基料制备可降解包装薄膜的方法,其特征在于:包括以下步骤:
步骤1,取蓝藻洗净、烘干,破碎成微粉;
步骤2,以重量份计,将步骤1所得微粉1份加至水10份中,再加入液体纤维素酶0.05-0.1份和蛋白酶0.05-0.1份,加热至40-50℃酶解2-4h,灭酶、过滤,得到酶解液;
步骤3,将步骤2所得酶解液加至3-5倍体积的萃取剂中进行萃取,弃萃取相,将水相收集,进行减压浓缩,得到浓缩液;
步骤4,以重量份计,在步骤3所得浓缩液30份中加入异氰酸酯2-5份,加热至50-70℃反应2-4h,然后加入甘油0.8-1.5份、微晶纤维素0.5-1.2份、二甲基硅油0.3-0.9份、碳酸钙0.2-0.7份、二氧化钛0.1-0.4份、纤维素0.2-0.5份、柠檬酸0.05-0.15份和聚乙烯醇0.3-0.9份,混合后导入双层共挤流延机流延,即得。
2.根据权利要求1所述的以蓝藻为基料制备可降解包装薄膜的方法,其特征在于:步骤1中烘干至蓝藻含水量为10-15wt.%。
3.根据权利要求1所述的以蓝藻为基料制备可降解包装薄膜的方法,其特征在于:步骤1中微粉粒径在80-100目。
4.根据权利要求1所述的以蓝藻为基料制备可降解包装薄膜的方法,其特征在于:所述萃取剂是磷酸三丁酯和甲苯混合液,磷酸三丁酯和甲苯的体积比为1:1-1:4。
5.根据权利要求1所述的以蓝藻为基料制备可降解包装薄膜的方法,其特征在于:步骤4中加热速率为5-10℃/min。
6.根据权利要求1所述的以蓝藻为基料制备可降解包装薄膜的方法,其特征在于:所述纤维素为羟乙基纤维素、羟丙基纤维素、羧甲基纤维素中的一种。
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