CN107035375B - A kind of marine mining engineering machinery - Google Patents
A kind of marine mining engineering machinery Download PDFInfo
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- CN107035375B CN107035375B CN201610903563.0A CN201610903563A CN107035375B CN 107035375 B CN107035375 B CN 107035375B CN 201610903563 A CN201610903563 A CN 201610903563A CN 107035375 B CN107035375 B CN 107035375B
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- 238000005065 mining Methods 0.000 title claims abstract description 46
- 239000004576 sand Substances 0.000 claims abstract description 180
- 239000012141 concentrate Substances 0.000 claims abstract description 114
- 239000006148 magnetic separator Substances 0.000 claims abstract description 54
- 239000002002 slurry Substances 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims description 27
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 23
- 239000011707 mineral Substances 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 239000007788 liquid Substances 0.000 claims description 16
- 238000005192 partition Methods 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims 5
- 239000012535 impurity Substances 0.000 abstract description 17
- 230000002411 adverse Effects 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 17
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 13
- 239000010936 titanium Substances 0.000 description 13
- 229910052719 titanium Inorganic materials 0.000 description 13
- 239000002699 waste material Substances 0.000 description 9
- 229910052742 iron Inorganic materials 0.000 description 8
- IXQWNVPHFNLUGD-UHFFFAOYSA-N iron titanium Chemical compound [Ti].[Fe] IXQWNVPHFNLUGD-UHFFFAOYSA-N 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 239000013535 sea water Substances 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000007885 magnetic separation Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 229910001200 Ferrotitanium Inorganic materials 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 235000009470 Theobroma cacao Nutrition 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 244000240602 cacao Species 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C50/00—Obtaining minerals from underwater, not otherwise provided for
- E21C50/02—Obtaining minerals from underwater, not otherwise provided for dependent on the ship movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/16—Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
- B03C1/22—Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with non-movable magnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/08—Screw or rotary spiral conveyors for fluent solid materials
- B65G33/14—Screw or rotary spiral conveyors for fluent solid materials comprising a screw or screws enclosed in a tubular housing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/24—Details
- B65G33/32—Adaptations of bearings or couplings for supporting and connecting screws
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
Abstract
本发明公开了一种海洋采矿工程机械,包括具有精矿仓、尾砂仓以及二个原矿仓的船体,抽砂泵将海底的原矿砂抽取到第一个原矿仓内,并通过第一渣浆泵送入第二原矿仓内,再用可振动筛网分离出杂质,通过磁选机选出的精矿砂通过螺旋输送机和皮带输送机送入精矿仓内,当精矿仓内的精矿砂到达一定位置时,抽砂泵停止工作;当第一个原矿仓内的原矿砂被全部抽入第二个原矿仓时,精矿仓内的精矿砂通过第二渣浆泵送入第一个原矿仓内,而尾矿砂则用尾砂泵通过尾矿回填管道输送到远离开采区的海底就地回填。本发明对于尾矿的处理简单、不会对环境造成不良的影响,并且可可充分利用矿砂储存空间,以节省运力并降低采矿成本。
The invention discloses a marine mining engineering machinery, which comprises a hull with a concentrate bin, a tailing bin and two raw ore bins. The slurry is pumped into the second raw ore bin, and then the impurities are separated by a vibrating screen, and the concentrate sand selected by the magnetic separator is sent into the concentrate bin by a screw conveyor and a belt conveyor. When the concentrate reaches a certain position, the sand pump stops working; when all the raw ore in the first raw ore bin is pumped into the second raw ore bin, the concentrate in the concentrate bin is sent into the second slurry pump through the second slurry pump. A raw ore bin, while the tailings sand is transported to the seabed far away from the mining area through the tailings backfill pipeline for backfilling on site. The invention has simple treatment for the tailings, does not cause adverse impact on the environment, and can make full use of the ore storage space, so as to save transportation capacity and reduce mining costs.
Description
技术领域technical field
本发明涉及采矿技术领域,尤其是涉及一种在深海采集原矿砂的海洋采矿工程机械。The invention relates to the technical field of mining, in particular to a marine mining engineering machine for collecting raw ore sand in the deep sea.
背景技术Background technique
随着陆地矿产资源的日渐减少,人们开始将目光转向蕴藏着丰富矿产资源的海洋,在一些地区,人们发现了大量的滨海砂矿,主要的是含钛磁铁矿,目前,通常的采矿方式是通过一个海上的采矿平台或者是采矿船用抽砂泵将海底的矿砂抽取到采矿平台或采矿船上,然后再用相应的渣浆泵将采集到的原矿砂输送到转运的运输船上,运输船将原矿砂运送到陆地上的选矿厂进行选矿从而形成可用于冶炼的精矿砂。例如,一种在中国专利文献上公开的“深海集散式采矿系统”,公告号为CN1065191C,该系统包括集矿机、输送管、水上船只或水上平台,输送管的上端与水上船只或水上平台相连,下端设有中转仓伸入水中距洋底一定高度,集矿机与输送管间为分体式,集矿机自带动力和行驶装置、浮力调节装置,悬浮于海底表面按各自预定的路径行驶集矿。With the dwindling of land mineral resources, people began to turn their attention to the sea, which is rich in mineral resources. In some areas, people found a large number of coastal placer, mainly titanium-containing magnetite. At present, the usual mining method It uses an offshore mining platform or a mining ship to pump the ore from the seabed to the mining platform or mining ship, and then uses the corresponding slurry pump to transport the collected raw ore to the transshipment transport ship. The transport ship will The raw ore is transported to the onshore concentrator for beneficiation to form concentrated ore that can be used for smelting. For example, a kind of " deep-sea collecting and distributing mining system " disclosed in Chinese patent document, announcement number is CN1065191C, and this system comprises mining machine, conveying pipe, water vessel or water platform, the upper end of conveying pipe and water vessel or water platform Connected, the lower end is equipped with a transfer warehouse that extends into the water at a certain height from the ocean bottom. The ore collector and the conveying pipe are split. The ore collector has its own power, driving device, and buoyancy adjustment device. Drive to collect mines.
然而,现有的海上采矿方法存在如下问题:由于采矿和选矿在不同的地方进行,因而运输船所运送的原矿砂中含有大量无用的尾矿砂,不仅浪费了大量的运力,造成成本的增加,而且选矿后剩下的尾矿砂还需再次转运处理,因而使成本进一步增加,而且尾矿砂处理不当还将造成较为严重的环境问题。However, the existing offshore mining method has the following problems: because mining and mineral processing are carried out in different places, the raw ore sand transported by the transport ship contains a large amount of useless tailings sand, which not only wastes a lot of transport capacity, but also increases the cost. Moreover, the remaining tailings sand after beneficiation needs to be transshipped again, thus further increasing the cost, and improper handling of tailings sand will also cause serious environmental problems.
此外,现有的选矿程序中通常需要用到磁选机,其基本原理如下:将原矿砂输送到一个转动的内部具有高强度磁场的滚筒上部磁场区,具有磁性的原矿砂被吸附在滚筒表面,而非磁性的矿砂则不会被滚筒吸附而直接被滚筒甩离,随着滚筒的转动,原矿砂到达滚筒的非磁场区而被抛离,从而实现原矿砂的筛选和分离。例如,一种在中国专利文献上公开的“铁钛矿磁选机”,公布号为CN103447149A,包括机架、磁选机构和进料斗;磁选机构包括钛精选装置、铁钛分选装置、选钛电机和铁钛分选电机;钛精选装置由选钛电机驱动且下侧设有钛精矿出料斗、钛矿回收料斗和尾矿出料斗;钛精矿出料斗和钛矿回收料斗的进料口一侧设有钛精矿精度调节器;尾矿出料斗的进料口一侧设有尾矿精度调节器;铁钛分选装置由铁钛分选电机驱动且包括第一、第二铁钛分选装置;设置于第一铁钛分选装置下侧的铁钛混合物下矿斗和铁钛粉下矿斗一侧以及设置于第二铁钛分选装置下侧的铁中钛出料斗和铁粉出料斗一侧均设有铁钛分选精度调节器,该装置能对矿物进行筛选和分离。In addition, the existing beneficiation process usually requires the use of a magnetic separator, the basic principle of which is as follows: the raw ore is transported to the upper magnetic field area of a rotating drum with a high-intensity magnetic field inside, and the magnetic raw ore is adsorbed on the surface of the drum , the non-magnetic ore will not be absorbed by the drum, but will be thrown away directly by the drum. With the rotation of the drum, the raw ore will reach the non-magnetic field area of the drum and be thrown away, so as to realize the screening and separation of the raw ore. For example, a "ferro-titanium ore magnetic separator" disclosed in the Chinese patent literature, the publication number is CN103447149A, includes a frame, a magnetic separation mechanism and a feeding hopper; the magnetic separation mechanism includes a titanium concentration device, an iron and titanium separation device, titanium selection motor and iron-titanium separation motor; the titanium selection device is driven by a titanium selection motor and the lower side is equipped with a titanium concentrate discharge hopper, a titanium ore recovery hopper and a tailings discharge hopper; a titanium concentrate discharge hopper and a titanium ore The inlet side of the recovery hopper is equipped with a titanium concentrate precision regulator; the side of the tailings outlet hopper is equipped with a tailings precision regulator; the iron-titanium separation device is driven by an iron-titanium separation motor and includes a second 1. The second iron-titanium separation device; the side of the iron-titanium mixture lower hopper and the iron-titanium powder lower hopper arranged on the lower side of the first iron-titanium separation device and the lower side of the second iron-titanium separation device Iron and titanium sorting precision regulators are installed on one side of the iron-medium titanium discharge hopper and the iron powder discharge hopper, which can screen and separate minerals.
但是用磁选机选矿存在选矿不够精确的问题,由于原矿砂中原矿砂的品位是呈梯度分布的,因此,滚筒内的磁场强度需要设置一个合理值,以便能吸附诸如品位在百分之三十以上的矿砂。由于原矿砂的冲击作用,因此,落到滚筒表面品位略高于百分之三十的矿砂极有可能因冲击作用而直接被滚筒甩离,从而造成资源的浪费。如果提高滚筒内的磁场强度,则会使选出的精矿砂中混有一部分品位低于百分之三十的尾矿砂。However, there is a problem of inaccurate mineral separation with magnetic separators. Since the grade of raw ore in the raw ore is distributed in a gradient, the magnetic field strength in the drum needs to be set to a reasonable value in order to be able to absorb such as grades at 30%. above ore. Due to the impact of the raw ore, the ore falling on the surface of the drum with a grade slightly higher than 30% is likely to be directly thrown off by the drum due to the impact, resulting in a waste of resources. If the strength of the magnetic field in the drum is increased, the selected concentrated ore will be mixed with a part of tailings with a grade lower than 30%.
发明内容Contents of the invention
本发明的一个目的在于解决现有的深海采矿方式所存在的运力浪费大、尾矿处理麻烦的问题,提供一种海洋采矿工程机械,其尾矿处理简单、不会对环境造成不良的影响,并且可可充分利用矿砂储存空间,以节省运力并降低采矿成本。An object of the present invention is to solve the problems of large waste of transport capacity and troublesome tailings disposal in the existing deep-sea mining mode, and provide a marine mining engineering machine whose tailings are easy to handle and will not cause adverse effects on the environment. And cocoa can make full use of the ore storage space to save transportation capacity and reduce mining costs.
本发明的另一个目的是为了解决深海采矿中用磁选机选矿所存在的选矿不精确、容易造成资源浪费的问题,提供一种海洋采矿工程机械,可对原矿砂进行充分、准确的选矿,有效地避免资源的浪费。Another object of the present invention is to provide a marine mining engineering machine capable of fully and accurately beneficiating raw ore sand in order to solve the problems of inaccurate ore separation and easy resource waste in deep-sea mining with magnetic separators. Effectively avoid waste of resources.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种海洋采矿工程机械,包括可自航的船体和抽砂泵,船体内设有相互隔开的二个原矿仓、一个精矿仓以及一个尾砂仓,抽砂泵的出砂口通过管道与第一个原矿仓相连,两个原矿仓之间设有第一渣浆泵,精矿仓和第一个原矿仓之间设有第二渣浆泵,船体上还设有用于选矿的磁选机以及抽取尾矿砂的尾砂泵,所述磁选机具有一个尾矿砂输出口以及一个精矿砂输出口,在精矿砂输出口与精矿仓之间连接有精矿砂输送装置,尾矿砂输出口通过尾矿砂收集管道和尾砂仓相连,精矿仓以及第一个原矿仓内分别设有液位传感器,尾砂泵的吸砂口通过管道与尾砂仓的下部相连,尾砂泵的出砂口与一悬浮在海面的尾矿回填管道的一端相连接,尾矿回填管道的另一端延伸至开采区以外的海底,第二原矿仓内的原矿砂通过相应的泵送入磁选机,被磁选机筛选出的精矿砂从精矿砂输出口输出,并通过精矿砂输送装置送入精矿仓内,从尾砂泵的出砂口输出的尾矿砂通过尾矿回填管道送回开采区以外的海底;当精矿仓内的精矿砂到达液位传感器位置时,即控制抽砂泵停止工作;当第一个原矿仓内的原矿砂被第一渣浆泵全部抽入第二个原矿仓时,第一个原矿仓内的液位传感器发出信号,此时第二渣浆泵启动,从而将精矿仓内的精矿砂送入第一个原矿仓内。A kind of marine mining engineering machinery, including a self-propelled hull and a sand pump. The hull is provided with two separated raw ore bins, a concentrate bin and a tailing bin. The sand outlet of the sand pump passes through a pipeline. It is connected with the first raw ore bin, the first slurry pump is installed between the two raw ore bins, the second slurry pump is installed between the concentrate bin and the first raw ore bin, and the hull is also equipped with a magnet for beneficiation. Separator and tailings pump for extracting tailings sand. The magnetic separator has a tailings sand output port and a concentrate sand output port. A concentrate sand conveying device is connected between the concentrate sand output port and the concentrate bin, and the tailings sand output The mouth of the tailings pump is connected to the tailings bin through the tailings sand collection pipeline. The concentrate bin and the first raw ore bin are respectively equipped with liquid level sensors. The sand suction port of the tailings pump is connected to the lower part of the tailings bin through a pipeline. The sand outlet is connected to one end of a tailings backfill pipeline suspended on the sea surface, and the other end of the tailings backfill pipeline extends to the seabed outside the mining area, and the raw ore sand in the second raw ore bin is sent into the magnetic separator through corresponding pumps , the concentrate sand screened by the magnetic separator is output from the concentrate sand output port, and sent to the concentrate bin through the concentrate sand conveying device, and the tailing sand output from the sand outlet of the tailing sand pump is sent back to mining through the tailings backfill pipeline When the concentrate sand in the concentrate bin reaches the position of the liquid level sensor, the sand pump is controlled to stop working; when the raw ore sand in the first raw ore bin is fully pumped into the second by the first slurry pump In the raw ore bin, the liquid level sensor in the first raw ore bin sends out a signal, and at this time the second slurry pump starts to send the concentrate sand in the concentrate bin into the first raw ore bin.
本发明的海洋采矿工程机械集采矿和选矿为一体,先用抽砂泵将开采区海底的原矿砂抽到第一个原矿仓内,第一渣浆泵则将第一个原矿仓内原矿砂抽入第二个原矿仓内,以确保抽砂泵能连续运转,第二个原矿仓内的原矿砂用磁选机将其中的精矿砂分离出来,这样,精矿砂即可通过精矿砂输送装置输送到精矿仓内储存,而被磁选机分离出来的尾矿砂则可用尾砂泵通过尾矿回填管道就地回填到远离开采区的海底,从而可极大地减少运力浪费,并且大大地简化尾矿砂的处理程序,降低尾矿砂的处理成本。当精矿仓内的精矿砂到达液位传感器位置时,该液位传感器发出信号,即可控制抽砂泵停止工作,此时第一渣浆泵继续工作,直至第一个原矿仓内的原矿砂被第一渣浆泵全部抽入第二个原矿仓为止,这样,第一个原矿仓内的液位传感器发出一个空仓的信号,此时第二渣浆泵启动,从而将精矿仓内的精矿砂送入第一个原矿仓内,也就是说,此时的第一个原矿仓即用于储存精矿砂,从而可充分地利用船体的空间。此外,由于输送尾矿砂的尾矿回填管道是悬浮在海面上的,因此,便于输送尾矿砂位置的确定。The marine mining engineering machinery of the present invention integrates mining and beneficiation. First, the raw ore sand in the seabed of the mining area is pumped into the first raw ore bin by a sand pump, and the first slurry pump pumps the raw ore sand in the first raw ore bin. into the second raw ore bin to ensure the continuous operation of the sand pump, and the raw ore in the second raw ore bin is separated from the concentrate by a magnetic separator, so that the concentrate can be transported through the concentrate conveyor The tailings separated by the magnetic separator can be backfilled to the seabed far away from the mining area through the tailings backfill pipeline by the tailings pump, which can greatly reduce the waste of transport capacity and greatly simplify the tailing process. The processing procedure of ore sand reduces the processing cost of tailings sand. When the concentrated ore in the concentrate bin reaches the position of the liquid level sensor, the liquid level sensor sends out a signal to control the sand pump to stop working. At this time, the first slurry pump continues to work until the raw ore in the first raw ore bin. The ore is completely pumped into the second raw ore bin by the first slurry pump. In this way, the liquid level sensor in the first raw ore bin sends out an empty signal. The concentrated ore sand is sent into the first raw ore bin, that is to say, the first raw ore bin at this time is used to store the concentrated ore sand, so that the space of the hull can be fully utilized. In addition, since the tailings backfill pipeline for transporting the tailings sand is suspended on the sea surface, it is convenient to determine the location of the tailings sand transporting.
作为优选,第一个原矿仓与第二个原矿仓以及精矿仓之间的容积比为1比1比2至1比1比4。Preferably, the volume ratio between the first raw ore bin, the second raw ore bin and the concentrate bin is 1:1:2 to 1:1:4.
这样,当抽砂泵停止工作时,第一渣浆泵可将第一个原矿仓内的原矿砂完全抽入第二个原矿仓,并且在精矿仓内的精矿砂到达液位传感器位置时,确保精矿仓仍然具有足够的空间储存精矿砂直至第一个原矿仓内的原矿砂被完全抽完,并且可尽量减小最后空置的第二原矿仓的空间。In this way, when the sand pump stops working, the first slurry pump can completely pump the raw ore in the first raw ore bin into the second raw ore bin, and when the concentrate in the concentrate bin reaches the position of the liquid level sensor To ensure that the concentrate bin still has enough space to store the concentrate until the raw ore in the first raw ore bin is completely pumped out, and the space of the last vacant second raw ore bin can be minimized.
作为优选,在磁选机的上方设有可振动筛网,可振动筛网倾斜布置并且连接有振动电机,可振动筛网的下方设有开口朝上的集矿漏斗,集矿漏斗下部的出口位于磁选机进料口上方,可振动筛网较低一侧的下方设有集砂漏斗,集砂漏斗的出口连通尾矿砂收集管道。As preferably, a vibrating screen is provided above the magnetic separator, the vibrating screen is arranged obliquely and is connected with a vibrating motor, the bottom of the vibrating screen is provided with an upwardly opening ore collecting funnel, and the outlet at the bottom of the ore collecting funnel Located above the feed inlet of the magnetic separator, a sand collection funnel is provided below the lower side of the vibrating screen, and the outlet of the sand collection funnel is connected to the tailings sand collection pipeline.
在磁选机上方设置可振动筛网,这样,原矿砂在进入磁选机进行选矿前先进行粗选,混在原矿砂中的大块礁石、垃圾等杂质无法通过可振动筛网的网孔,随着可振动筛网的震动而滚落集砂漏斗内,并通过尾矿砂收集管道进入尾砂仓内。而颗粒细小的原矿砂则透过可振动筛网的网孔而落入下方的集矿漏斗内,并通过集矿漏斗下部的出口进入到磁选机内进行选矿,从而有利于提高磁选机的选矿效率。通过振动电机使可振动筛网形成震动,可显著地提高其筛选的效率,避免有用的原矿砂粘附在杂质上一起进入尾砂仓内。A vibrating screen is installed above the magnetic separator, so that the raw ore is roughed before entering the magnetic separator for beneficiation, and impurities such as large reefs and garbage mixed in the raw ore cannot pass through the mesh of the vibrating screen. With the vibration of the vibrating screen, it rolls down into the sand collection funnel, and enters the tailings bin through the tailings sand collection pipe. The raw ore sand with fine particles falls into the ore collecting funnel below through the mesh of the vibrating screen, and enters the magnetic separator through the outlet at the lower part of the ore collecting funnel for mineral separation, which is beneficial to improve the magnetic separator. beneficiation efficiency. The vibrating screen is vibrated by the vibrating motor, which can significantly improve its screening efficiency and prevent useful raw ore from adhering to impurities and entering the tailings bin.
作为优选,所述可振动筛网上侧由低到高间隔地设有若干水平布置的止推档条,这样,可对细小的原矿砂形成一种阻挡,避免有用的原矿砂因不能快速透过可振动筛网的网孔而随同杂质沿着可振动筛网滚落到集砂漏斗内,而外形尺寸较大的杂质则可翻过止推档条而滚落到集砂漏斗内。As a preference, a number of horizontally arranged thrust bars are arranged at intervals from low to high on the upper side of the vibrating screen, so that a barrier can be formed for the fine raw ore, preventing the useful raw ore from being unable to pass through quickly. The mesh of the vibrating screen will roll down along with the impurities into the sand collecting funnel along with the vibrating screen, while the impurities with larger dimensions can roll over the thrust bar and fall into the sand collecting funnel.
作为优选,所述磁选机包括一个选矿长槽,选矿长槽内横向地设有竖直的分隔板,分隔板将选矿长槽分隔成一侧开口向上的磁选机进料口以及另一侧的选矿区,分隔板与选矿长槽的底面之间设有过砂间隙,在选矿长槽的选矿区设有沿长度方向布置的回转式传送带,所述精矿砂输出口位于选矿区的底面远离分隔板一端,尾矿砂输出口则设置在选矿区底面精矿砂输出口和分隔板之间处,回转式传送带靠近选矿长槽底面一侧内设有磁铁,所述磁铁由靠近分隔板一端延伸排列至对应精矿砂输出口上靠近分隔板的一侧。As a preference, the magnetic separator includes a long ore-dressing trough, and a vertical partition plate is arranged horizontally in the long ore-dressing long trough, and the separator plate separates the long ore-dressing trough into a magnetic separator feed port with one side opening upward and another In one side of the beneficiation area, there is a sand gap between the partition plate and the bottom surface of the long beneficiation tank, and a rotary conveyor belt arranged along the length direction is provided in the beneficiation area of the long beneficiation tank, and the concentrate sand output is located in the beneficiation area The bottom surface of the bottom is far away from the end of the separation plate, and the tailings sand output port is set between the concentrate sand output port and the separation plate on the bottom of the mineral processing area. One end of the dividing plate is extended and arranged to the side close to the dividing plate on the output port of the corresponding concentrated ore.
现有技术的磁选机用于选矿的是一个转动的滚筒,在滚筒内设有磁铁,待选的原矿砂则是直接落到滚筒上的,也就是说,所有的原矿砂都是先落到滚筒上的。由于落到滚筒上的原矿砂容易造成堆积,使厚度较厚,并且原矿砂与滚筒的接触时间和接触距离短,并且落到滚筒上的原矿砂容易受后续原矿砂的冲击影响,从而难以做到充分的选矿,在被分离出去的尾矿砂中容易混有较多有用的原矿砂,而在被选出的精矿砂中又容易混入较多品位低的尾矿砂,使精矿砂的质量降低。本发明的磁选机中用于选矿的则是一个长圆形的回转式传送带,而原矿砂是落在一个选矿长槽的磁选机进料口内的,这样,一方面可有效地避免原矿砂对选矿用的回转式传送带的冲击,磁选机进料口内的原矿砂通过分隔板底部的过砂间隙后平稳地进入到选矿长槽的选矿区内,此时,回转中的回转式传送带一方面带动原矿砂向着尾矿砂输出口和精矿砂输出口一侧移动,同时利用其内部磁铁的磁吸力将品位符合要求的原矿砂吸附到回转式传送带表面。品位较低的原矿砂在到达尾矿砂输出口位置时依靠重力的作用而落入尾矿砂输出口,而吸附在回转式传送带上品位较高的原矿砂在到达精矿砂输出口位置时,由于回转式传送带内部没有磁铁,因而原矿砂失去磁吸力而落入下方的精矿砂输出口,从而实现原矿砂的精选。通过合理地控制过砂间隙以及选矿区的长度,便可方便地控制在选矿区底面移动的原矿砂的厚度,从而有利于原矿砂和回转式传送带之间有一个较长时间的充分接触,可确保回转式传送带对高品位原矿砂的完全吸附。由于磁吸力只需克服原矿砂自身的重力,因而便于磁吸力的准确控制,而原矿砂是单纯地被磁吸力吸附到回转式传送带上的,因此可有效地避免其中夹带品位较低的原矿砂,使选出的精矿砂的质量得以显著地提高。特别是,通过合理地设置选矿区的长度以及尾矿砂输出口和精矿砂输出口之间的间距,即可方便地使精矿砂和尾矿砂得以充分而准确的分离。The magnetic separator of the prior art is a rotating drum for beneficiation, and a magnet is arranged in the drum, and the raw ore to be selected falls directly on the drum, that is to say, all the raw ore falls first. onto the rollers. Because the raw ore falling on the drum is easy to cause accumulation, the thickness is thicker, and the contact time and distance between the raw ore and the drum are short, and the raw ore falling on the drum is easily affected by the impact of the subsequent raw ore, so it is difficult to do When sufficient beneficiation is achieved, more useful raw ore sand is likely to be mixed in the separated tailings sand, and more low-grade tailings sand is likely to be mixed in the selected concentrate sand, which reduces the quality of the concentrate sand. In the magnetic separator of the present invention, what is used for beneficiation is an oblong rotary conveyor belt, and the raw ore sand falls in the feed port of the magnetic separator in a long trough for mineral separation. The impact of ore sand on the rotary conveyor belt for mineral processing, the raw ore sand in the feed port of the magnetic separator smoothly enters the mineral processing area of the long slot for mineral processing through the sand gap at the bottom of the partition plate. At this time, the rotary conveyor belt in the rotation On the one hand, the conveyor belt drives the raw ore sand to move toward the tailings sand output port and the concentrated ore sand output port, and at the same time, uses the magnetic attraction force of its internal magnet to absorb the raw ore sand that meets the requirements to the surface of the rotary conveyor belt. When the raw ore sand with lower grade reaches the outlet of the tailings sand, it will fall into the outlet of the tailings sand due to the action of gravity, while the raw ore sand with higher grade adsorbed on the rotary conveyor belt will fall into the outlet of the concentrate sand when it reaches the outlet of the concentrate sand. There is no magnet inside the type conveyor belt, so the raw ore sand loses its magnetic attraction and falls into the concentrated ore output port below, so as to realize the selection of raw ore sand. By reasonably controlling the sand passing gap and the length of the beneficiation area, the thickness of the raw ore moving on the bottom of the beneficiation area can be easily controlled, which is conducive to a long period of full contact between the raw ore and the rotary conveyor belt, which can Ensure the complete adsorption of high-grade raw ore on the rotary conveyor belt. Since the magnetic attraction only needs to overcome the gravity of the raw ore itself, it is convenient to accurately control the magnetic attraction, and the raw ore is simply adsorbed to the rotary conveyor belt by the magnetic attraction, so it can effectively avoid the entrainment of low-grade raw ore , so that the quality of the selected concentrate can be significantly improved. In particular, by properly setting the length of the beneficiation area and the distance between the tailings output port and the concentrate output port, the concentrate and tailings can be separated fully and accurately conveniently.
作为优选,所述回转式传送带的表面间隔地设有若干排凸柱,相邻两排凸柱之间错位布置。Preferably, the surface of the rotary conveyor belt is provided with several rows of protruding pillars at intervals, and the protruding pillars of two adjacent rows are staggered.
凸柱有利于回转式传送带推动原矿砂沿着选矿长槽的底面移动,同时,可对移动中的原矿砂起到一个搅动作用,使原矿砂中有用的精矿砂能充分地被吸附到回转式传送带的表面,避免浪费。The convex column is beneficial to the rotary conveyor belt to push the raw ore to move along the bottom surface of the beneficiation long groove. At the same time, it can stir the moving raw ore, so that the useful concentrate in the raw ore can be fully absorbed into the rotary conveyor. Conveyor belt surface to avoid waste.
作为优选,所述选矿长槽在磁选机进料口的底部设有朝向过砂间隙的喷水嘴。As a preference, the long ore dressing trough is provided with a water spray nozzle facing the sand passing gap at the bottom of the feed inlet of the magnetic separator.
喷水嘴喷出的水流可推动原矿砂移动,同时避免与回转式传送带表面的凸柱产生相互干涉。The water flow sprayed from the water nozzle can push the raw ore sand to move while avoiding mutual interference with the convex posts on the surface of the rotary conveyor belt.
作为优选,所述精矿砂输送装置包括螺旋输送机和皮带输送机,旋输送机包括料筒、设置在料筒内的转轴,转轴上设有螺旋叶片,转轴的一端通过传动机构与驱动电机相关联,料筒的一端设有物料输入口,另一端设有物料输出口,皮带输送机的输入端位于物料输出口的下方,皮带输送机的输出端位于精矿仓的上方,螺旋叶片的螺距由物料输入口一端至物料输出口一端逐步变小,螺旋输送机的料筒上设有出水槽孔。As a preference, the concentrate conveying device includes a screw conveyor and a belt conveyor, the screw conveyor includes a barrel, a rotating shaft arranged in the barrel, a spiral blade is arranged on the rotating shaft, and one end of the rotating shaft is related to the driving motor through a transmission mechanism One end of the barrel is provided with a material input port, and the other end is provided with a material output port. The input end of the belt conveyor is located below the material output port, and the output end of the belt conveyor is located above the concentrate bin. The pitch of the spiral blade From the end of the material input port to the end of the material output port, it gradually becomes smaller, and the barrel of the screw conveyor is provided with a water outlet hole.
现有技术中,通常是采用皮带输送机来输送精矿砂的,本发明则在皮带输送机的前端再设置一个螺旋输送机,而其中的螺旋叶片的螺距由物料输入口一端至物料输出口一端逐步变小,这样螺旋输送机在输送精矿砂的同时可对精矿砂起到一个挤压作用,从而将精矿砂中的水分挤出,既有利于皮带输送机的输送,同时可相应地减轻精矿砂的体积和重量,有利于提高精矿仓的存储效率。In the prior art, a belt conveyor is usually used to transport concentrated ore. In the present invention, a screw conveyor is installed at the front end of the belt conveyor, and the pitch of the helical blade is from one end of the material input port to the other end of the material output port. Gradually become smaller, so that the screw conveyor can squeeze the concentrate while conveying the concentrate, so as to squeeze out the water in the concentrate, which is not only beneficial to the conveying of the belt conveyor, but also can reduce the concentration of the concentrate accordingly. The volume and weight of the ore are conducive to improving the storage efficiency of the concentrate bin.
作为优选,所述螺旋输送机的转轴在远离驱动电机的一端同轴地设有支承孔,转轴的圆周面上设有若干贯通支承孔的喷气孔,支承孔的开口端适配有支承轴,支承轴上设有通气孔,通气孔一端与支承孔连通,另一端通过压缩气管与压缩空气源连通。As a preference, the rotating shaft of the screw conveyor is coaxially provided with a supporting hole at an end far away from the drive motor, a number of air injection holes passing through the supporting hole are provided on the circumferential surface of the rotating shaft, and the opening end of the supporting hole is adapted to a supporting shaft. A ventilation hole is arranged on the support shaft, one end of the ventilation hole communicates with the support hole, and the other end communicates with the compressed air source through the compressed air pipe.
螺旋输送机在工作时,压缩空气可通过通气孔、支承孔从转轴上的喷气孔喷出,从而可将料筒内被压实的原矿砂吹松动,避免料筒内的原矿砂的淤塞。When the screw conveyor is working, the compressed air can be sprayed out from the air jet hole on the rotating shaft through the ventilation hole and the support hole, so that the compacted raw ore sand in the barrel can be blown loose, and the raw ore sand in the barrel can be avoided from clogging.
作为优选,所述压缩气管上连接有一个间隙启闭阀,所述间隙启闭阀包括一个圆柱形的阀体、阀体内可转动的阀芯、以及设于阀体一端用于驱动阀芯的调速电机,阀体的侧壁上设有分别和压缩气管连通的进气口和出气口,阀芯内设有可分别连通进气口和出气口的压缩空气通道。As a preference, a gap opening and closing valve is connected to the compressed air pipe, and the gap opening and closing valve includes a cylindrical valve body, a rotatable valve core in the valve body, and a valve for driving the valve core at one end of the valve body. The speed-regulating motor, the side wall of the valve body is provided with an air inlet and an air outlet respectively connected with the compressed air pipe, and the valve core is provided with a compressed air passage which can be respectively connected with the air inlet and the air outlet.
当调速电机转动时,阀芯的压缩空气通道短暂地接通进气口和出气口,以便使压缩气管形成脉冲式导通,进而在转轴的喷气孔处产生脉冲式的气流,既可减少压缩空气的消耗量,又能对原矿砂形成一种脉冲式的冲击作用,有利于原矿砂的松动。When the speed regulating motor rotates, the compressed air channel of the valve core is briefly connected to the air inlet and the air outlet, so that the compressed air pipe forms a pulsed conduction, and then generates a pulsed air flow at the air jet hole of the rotating shaft, which can reduce The consumption of compressed air can also form a pulse-like impact on the raw ore, which is conducive to the loosening of the raw ore.
因此,本发明具有如下有益效果:尾矿处理简单、不会对环境造成不良的影响,并且可可充分利用矿砂储存空间,以节省运力并降低采矿成本。Therefore, the present invention has the following beneficial effects: the tailings are easily disposed of without adverse impact on the environment, and the ore storage space can be fully utilized to save transportation capacity and reduce mining costs.
附图说明Description of drawings
图1是本发明的一种结构示意图。Fig. 1 is a kind of structural representation of the present invention.
图2是本发明的流程示意图。Fig. 2 is a schematic flow chart of the present invention.
图3是本发明中磁选机的结构示意图。Fig. 3 is a structural schematic diagram of a magnetic separator in the present invention.
图4是本发明中螺旋输送机以及与其连接的间隙启闭阀的结构示意图。Fig. 4 is a structural schematic diagram of the screw conveyor and the gap opening and closing valve connected thereto in the present invention.
图中:1、船体 11、原矿仓 12、尾砂仓 13、精矿仓 2、抽砂泵 3、磁选机 31、尾矿砂输出口 32、精矿砂输出口 33、选矿长槽 34、分隔板 341、过砂间隙 35、磁选机进料口 36、选矿区 37、回转式传送带 371、凸柱 38、磁铁 39、喷水嘴 4、尾砂泵 5、尾矿砂收集管道6、尾矿回填管道 61、浮球 7、可振动筛网 71、止推档条 8、渣浆泵 81、集矿漏斗 82、集砂漏斗 83、第一渣浆泵 84、第二渣浆泵 9、螺旋输送机 90、皮带输送机 91、料筒 92、转轴921、支承孔 922、喷气孔 93、物料输入口 94、物料输出口 95、支承轴 951、通气孔 96、间隙启闭阀 961、阀体 962、阀芯 963、调速电机 964、进气口 965、出气口 966、压缩空气通道。In the figure: 1. Hull 11, raw ore bin 12, tailings bin 13, concentrate bin 2, sand pump 3, magnetic separator 31, tailings sand output port 32, concentrate sand output port 33, beneficiation long slot 34, separation Separator 341, sand passing gap 35, magnetic separator feed port 36, beneficiation area 37, rotary conveyor belt 371, convex column 38, magnet 39, water spray nozzle 4, tailing sand pump 5, tailing sand collection pipe 6, tailing Mine backfill pipeline 61, floating ball 7, vibrating screen 71, thrust bar 8, slurry pump 81, ore collecting funnel 82, sand collecting funnel 83, first slurry pump 84, second slurry pump 9, Screw conveyor 90, belt conveyor 91, barrel 92, rotating shaft 921, support hole 922, air injection hole 93, material input port 94, material output port 95, support shaft 951, vent hole 96, gap opening and closing valve 961, valve Body 962, spool 963, speed regulating motor 964, air inlet 965, air outlet 966, compressed air channel.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本发明做进一步的描述。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1、图2所示,一种海洋采矿工程机械,其主要用于对海底原矿砂的采集和选矿,具体包括可自航的船体1和抽砂泵2,在船体内的下部分隔设置有二个原矿仓11和一个精矿仓13以及一个尾砂仓12,海底的原矿砂通过大功率的抽砂泵2抽取,该抽砂泵用柴油机作动力,抽砂泵的吸砂口通过管道连接至海底,而抽砂泵的出砂口则通过管道连接至第一个原矿仓,以便将原矿砂抽取至第一个原矿仓内。此外,在两个原矿仓之间还需设置第一渣浆泵83,在精矿仓和第一个原矿仓之间设置第二渣浆泵84,并且在精矿仓以及第一个原矿仓内分别设置液位传感器。As shown in Figure 1 and Figure 2, a marine mining engineering machinery is mainly used for the collection and beneficiation of seabed raw ore sand, specifically including a self-propelled hull 1 and a sand pump 2, which are separately arranged in the lower part of the hull There are two raw ore bins 11, a concentrate bin 13 and a tailings bin 12. The raw ore sand on the seabed is extracted by a high-power sand pump 2. The sand pump is powered by a diesel engine, and the sand suction port of the sand pump passes through The pipeline is connected to the seabed, and the sand outlet of the sand pump is connected to the first raw ore bin through the pipeline, so that the raw ore sand can be pumped into the first raw ore bin. In addition, the first slurry pump 83 needs to be set between the two raw ore bins, the second slurry pump 84 is set between the concentrate bin and the first raw ore bin, and the The liquid level sensors are respectively set inside.
与现有技术不同的是,本发明直接在船体上设置用于选矿的磁选机3,该磁选机具有一个尾矿砂输出口31、以及一个精矿砂输出口32,并且在精矿砂输出口与精矿仓之间连接有精矿砂输送装置。Different from the prior art, the present invention is directly provided with a magnetic separator 3 for mineral separation on the hull, the magnetic separator has a tailings sand output port 31 and a concentrate sand output port 32, and at the concentrate sand output port A concentrate sand conveying device is connected with the concentrate bin.
这样,在抽砂泵将海底的原矿砂抽到第一个原矿仓内时,第一渣浆泵启动,从而将第一个原矿仓内的原矿砂抽到第二个原矿仓内,也就是说,此处的第一个原矿仓起到一个周转的作用。第二个原矿仓内的原矿砂通过相应的渣浆泵(图中未示出)送入磁选机,原矿砂通过磁选机后分离出可用于冶炼的精矿砂以及废弃的尾矿砂,精矿砂从磁选机的精矿砂输出口中输出,然后通过精矿砂输送装置输送到精矿仓内储存。而分离出来的尾矿砂则从磁选机的尾矿砂输出口中输出,并通过和尾砂仓相连的尾矿砂收集管道5输送至尾砂仓。尾砂仓的下部通过管道与一尾砂泵4的吸砂口相连,因此,尾砂泵可实时地将尾砂仓内的尾矿砂抽取并通过尾矿回填管道6输送至远离开采区的海底,从而实现尾矿砂的就地回填,以便大大地简化尾矿砂的处理难度,并降低相应的采矿成本。为了避免海水的涌动使尾矿回填管道偏离位置,我们可在尾矿回填管道上靠近尾砂泵的一段间隔地连接若干浮球61,从而使其悬浮在海面上,以便随时观测并控制其位置和状态,确保尾矿砂能顺利、准确地回填至远离开采区的海底回填区域。In this way, when the sand pump pumps the raw ore from the seabed into the first raw ore bin, the first slurry pump starts, thereby pumping the raw ore in the first raw ore bin into the second raw ore bin, that is, It is said that the first raw ore warehouse here plays a turnover role. The raw ore in the second raw ore bin is sent to the magnetic separator through the corresponding slurry pump (not shown in the figure). The ore is output from the concentrate sand output port of the magnetic separator, and then transported to the concentrate bin by the concentrate conveying device for storage. The separated tailings sand is output from the tailings sand output port of the magnetic separator, and is transported to the tailings sand bin through the tailings sand collection pipeline 5 connected with the tailings sand bin. The lower part of the tailings bin is connected to the sand suction port of a tailings pump 4 through a pipeline, so the tailings pump can extract the tailings in the tailings bin in real time and transport them to the seabed away from the mining area through the tailings backfill pipeline 6 , so as to realize the on-site backfilling of tailings sand, so as to greatly simplify the processing difficulty of tailings sand and reduce the corresponding mining cost. In order to prevent the tailings backfill pipeline from being deviated from the seawater surge, we can connect a number of floating balls 61 on the tailings backfill pipeline at intervals close to the tailings pump, so that they can be suspended on the sea surface, so that they can be observed and controlled at any time. The position and state of the tailings sand can be smoothly and accurately backfilled to the seabed backfill area far away from the mining area.
当精矿仓内的精矿砂逐渐增加到达液位传感器位置时,该液位传感器即可向控制器发出信号,控制器即控制抽砂泵停止工作,此时第一渣浆泵继续工作而将第一个原矿仓内的原矿砂抽到第二个原矿仓内,而第二个原矿仓内的原矿砂则继续通过相应的渣浆泵送入磁选机进行筛选;当第一个原矿仓内的原矿砂被第一渣浆泵全部抽入第二个原矿仓时,第一个原矿仓呈空仓状态,第一个原矿仓内的液位传感器向控制器发出信号,此时控制器使第二渣浆泵启动,从而将精矿仓内的精矿砂部分地送入第一个原矿仓内储存,直至第二个原矿仓内的原矿砂被全部抽取并筛选完毕,此时船体即可依靠自身的动力回港停靠,从而完成深海采矿工作。When the concentrate sand in the concentrate bin gradually increases and reaches the position of the liquid level sensor, the liquid level sensor can send a signal to the controller, and the controller will control the sand pump to stop working. At this time, the first slurry pump continues to work and will The raw ore in the first raw ore bin is pumped into the second raw ore bin, and the raw ore in the second raw ore bin is continuously sent to the magnetic separator through the corresponding slurry pump for screening; when the first raw ore bin When the raw ore in the first slurry pump is completely pumped into the second raw ore bin, the first raw ore bin is in an empty state, and the liquid level sensor in the first raw ore bin sends a signal to the controller. At this time, the controller uses The second slurry pump is started to partially send the concentrate in the concentrate bin to the first raw ore bin for storage until all the raw ore in the second raw ore bin has been extracted and screened. At this time, the hull can Rely on its own power to return to the port to dock, so as to complete the deep sea mining work.
可以理解的是,第一个原矿仓内的液位传感器可设置在第一个原矿仓内靠近底面位置,而精矿仓内的液位传感器可设置在靠近精矿仓上部位置,以确保当抽砂泵停止工作时,第一个、第二个原矿仓内剩余的原矿砂所筛选出来的精矿砂能储存到精矿仓的剩余空间以及第一个原矿仓内。此外,第一个原矿仓与第二个原矿仓以及精矿仓之间的容积比为1比1比2至1比1比4,其优选值为1比1比3,从而可尽量减小最后空置的第二原矿仓的空间,提高船体空间的利用效率。It can be understood that the liquid level sensor in the first raw ore bin can be arranged near the bottom of the first raw ore bin, while the liquid level sensor in the concentrate bin can be arranged near the upper part of the concentrate bin to ensure that When the sand pump stops working, the concentrate sand screened from the remaining raw ore sand in the first and second raw ore bins can be stored in the remaining space of the concentrate bin and the first raw ore bin. In addition, the volume ratio between the first raw ore bin, the second raw ore bin and the concentrate bin is 1:1:2 to 1:1:4, and the preferred value is 1:1:3, so as to minimize The last vacant space of the second raw ore warehouse improves the utilization efficiency of the hull space.
为了提高磁选机的选矿效率,我们可在磁选机选矿之前先对原矿砂进行一个去除礁石、垃圾等杂质的粗选。具体地,我们可在磁选机的上方设置一个倾斜布置的可振动筛网7,当然,该可振动筛网上需要连接一个振动电机,并且可振动筛网的目数应确保原矿砂能顺利通过。第二个原矿仓内混合有杂质的原矿砂可通过一个电机带动的渣浆泵8抽取到可振动筛网的较高一侧的上方,可振动筛网在振动电机的带动下振动,此时,颗粒较小的原矿砂以及混合在原矿砂内的海水即可直接透过可振动筛网,而颗粒较大的礁石、垃圾等杂质则顺着可振动筛网向下滚落。为了对原矿砂和杂质分别加以收集,我们可在可振动筛网的下方设置一个开口朝上的集矿漏斗81,而集矿漏斗下部的出口则刚好位于磁选机进料口上方。这样,透过可振动筛网的原矿砂和海水被集矿漏斗收集后可直接进入磁选机进行同步选矿,以提高整个采矿程序的效率。此外,我们需要在可振动筛网较低一侧的下方设置一个集砂漏斗82,该集砂漏斗的出口则连接到尾矿砂收集管道上。这样,顺着可振动筛网向下滚落的杂质即可由集砂漏斗收集,并通过尾矿砂收集管道进入到尾砂仓内。In order to improve the beneficiation efficiency of the magnetic separator, we can conduct a rough separation of the raw ore sand to remove impurities such as reefs and garbage before the magnetic separator is beneficiated. Specifically, we can set an inclined vibrating screen 7 above the magnetic separator. Of course, a vibrating motor needs to be connected to the vibrating screen, and the mesh size of the vibrating screen should ensure that the raw ore can pass through smoothly. . The raw ore sand mixed with impurities in the second raw ore bin can be extracted to the top of the higher side of the vibrating screen through a motor-driven slurry pump 8, and the vibrating screen vibrates under the drive of the vibrating motor. Smaller raw ore and seawater mixed in raw ore can pass through the vibrating screen directly, while impurities such as reefs and garbage with larger particles roll down along the vibrating screen. In order to collect raw ore sand and impurities respectively, we can set an opening upwards ore collecting funnel 81 below the vibrating screen, and the outlet at the bottom of the ore collecting funnel is just above the feed inlet of the magnetic separator. In this way, the raw ore sand and seawater that pass through the vibrating screen are collected by the ore collecting funnel and can directly enter the magnetic separator for synchronous beneficiation to improve the efficiency of the entire mining process. In addition, we need to arrange a sand collecting funnel 82 under the lower side of the vibrating screen, and the outlet of the sand collecting funnel is connected to the tailings sand collecting pipeline. In this way, the impurities rolling down along the vibrating screen can be collected by the sand collection funnel, and enter the tailings bin through the tailings sand collection pipe.
为了有利于可振动筛网对杂质的分离,我们还可在可振动筛网上由低到高间隔地设置若干水平布置的止推档条71,这样,落到可振动筛网上的原矿砂中的杂质在受到止推档条的阻挡后就不会很快地滚落到集砂漏斗内,从而可适当地增加杂质在可振动筛网上的停留时间,从而使原矿砂中粘附在杂质上的铁矿砂因振动而与杂质充分地分离,减少原矿砂的浪费。当然,止推档条的高度应适宜,以避免杂质被完全阻挡而无法滚落。In order to facilitate the separation of impurities by the vibrating screen, we can also set several horizontally arranged thrust bars 71 on the vibrating screen from low to high intervals, so that the raw ore falling on the vibrating screen Impurities will not roll down into the sand collection funnel quickly after being blocked by the thrust bar, so that the residence time of impurities on the vibrating screen can be appropriately increased, so that the impurities adhering to the impurities in the raw ore Iron ore is fully separated from impurities due to vibration, reducing the waste of raw ore. Of course, the height of the thrust bar should be appropriate to prevent impurities from being completely blocked and unable to roll down.
此外,为了增加磁选机选矿时的分离精确度,如图3所示,本发明的磁选机包括一个长方形的选矿长槽33,在选矿长槽内横向地设置一块竖直的分隔板34,从而使位于分隔板一侧的选矿长槽形成开口向上的磁选机进料口35,而位于分隔板另一侧的选矿长槽则形成一个面积较大、长方形的选矿区36,当然,分隔板与选矿长槽的底面之间需要留有过砂间隙341,以便进入到磁选机进料口内的原矿砂能通过分隔板底部的过砂间隙进入到选矿区内。另外,我们需要在选矿长槽的选矿区内设置沿长度方向布置的回转式传送带37,回转式传送带与选矿区底面之间的距离应小于过砂间隙的高度,而磁选机的精矿砂输出口32位于选矿长槽选矿区的底面上远离分隔板一侧,尾矿砂输出口31则设置在选矿区底面精矿砂输出口和分隔板之间处,在尾矿砂输出口和精矿砂输出口之间应留有间隙,以便精矿砂和尾矿砂的准确分离。回转式传送带靠近选矿长槽底面一侧内设置用于吸附原矿砂中高品位铁矿砂的磁铁38,磁铁由靠近分隔板一端延伸排列至对应精矿砂输出口上靠近分隔板的一侧。这样,进入到磁选机进料口内的夹带有海水的原矿砂通过分隔板底部的过砂间隙后平稳地进入到选矿长槽的选矿区内,并与回转式传送带相接触。此时,转动中的回转式传送带一方面带动原矿砂向着尾矿砂输出口和精矿砂输出口一端移动,同时利用其内部磁铁的磁吸力将原矿砂中品位符合要求的铁矿砂吸附到回转式传送带表面。原矿砂中品位较低的铁矿砂在回转式传送带的带动下到达尾矿砂输出口位置时依靠重力的作用而落入尾矿砂输出口,从而成为尾矿砂,而吸附在回转式传送带上品位较高的铁矿砂在到达精矿砂输出口位置时,由于回转式传送带内部没有磁铁,因而铁矿砂失去磁吸力而落入下方的精矿砂输出口,从而成为精矿砂,以实现原矿砂的精选。可以理解的是,我们可适当地增加选矿区的长度,使尾矿砂输出口和精矿砂输出口能尽量分隔开,从而确保精矿砂和尾矿砂之间的有效分离。另外,我们可适当地控制分隔板的过砂间隙高度,以便控制在选矿区底面移动的原矿砂的厚度,使原矿砂和回转式传送带之间有一个较长时间的充分接触,确保高品位原矿砂的完全吸附。In addition, in order to increase the separation accuracy of the magnetic separator during ore dressing, as shown in Figure 3, the magnetic separator of the present invention includes a rectangular ore dressing long groove 33, and a vertical dividing plate is arranged horizontally in the ore dressing long groove 34, so that the long beneficiation groove located on one side of the partition plate forms an upward-opening magnetic separator feed port 35, while the long beneficiation groove located on the other side of the divider plate forms a large, rectangular beneficiation area 36 Of course, a sand gap 341 needs to be left between the partition plate and the bottom surface of the mineral processing long groove, so that the raw ore sand entering the feed port of the magnetic separator can enter the mineral processing area through the sand gap at the bottom of the partition plate. In addition, we need to set up a rotary conveyor belt 37 arranged along the length direction in the mineral processing area of the long channel for mineral processing. The outlet 32 is located on the bottom surface of the long slot mineral processing area away from the side of the partition plate, and the tailings sand output port 31 is arranged between the concentrate sand output port and the partition plate on the bottom surface of the mineral processing area, between the tailings sand output port and the concentrate sand output port There should be a gap between the ports for accurate separation of the concentrate and tailings. A magnet 38 for absorbing high-grade iron ore in the raw ore sand is arranged on the side of the rotary conveyor belt close to the bottom of the beneficiation long tank. The magnet extends from the end close to the partition plate to the side close to the partition plate on the corresponding concentrate output port. In this way, the raw ore sand entrained with seawater entering the feed port of the magnetic separator smoothly enters the ore dressing area of the long beneficiation tank through the sand passing gap at the bottom of the partition plate, and contacts with the rotary conveyor belt. At this time, the rotating rotary conveyor belt on the one hand drives the raw ore to move toward the tailings output port and the concentrate output port, and at the same time uses the magnetic attraction force of its internal magnet to absorb the iron ore with a grade that meets the requirements in the raw ore to the rotary conveyor belt. conveyor belt surface. When the iron ore sand with lower grade in the raw ore sand reaches the tailings sand output port driven by the rotary conveyor belt, it will fall into the tailings sand output port under the action of gravity, thus becoming tailings sand, and adsorbed on the rotary conveyor belt with a higher grade. When the high iron ore reaches the output port of the concentrate, because there is no magnet inside the rotary conveyor belt, the iron ore loses its magnetic attraction and falls into the output port of the concentrate below, thus becoming the concentrate, so as to realize the fineness of the raw ore. select. It is understandable that we can appropriately increase the length of the beneficiation area so that the outlet of the tailings sand and the outlet of the concentrate sand can be separated as much as possible, thereby ensuring effective separation between the concentrate sand and the tailings sand. In addition, we can appropriately control the height of the sand passing gap of the dividing plate, so as to control the thickness of the raw ore sand moving on the bottom of the beneficiation area, so that there is a long period of full contact between the raw ore sand and the rotary conveyor belt, ensuring high-grade Complete adsorption of raw ore sand.
为了有利于回转式传送带对原矿砂的推动,我们还可在回转式传送带的表面间隔地设置若干排凸柱371,并且使相邻两排凸柱之间错位布置。这样,凸柱一方面有利于回转式传送带推动原矿砂沿着选矿长槽的底面移动,同时,可对移动中的原矿砂起到一个搅动作用,使原矿砂中高品位的铁矿砂能充分地被吸附到回转式传送带的表面,避免浪费。进一步地,我们还可在位于磁选机进料口内的选矿长槽远离分隔板一侧的底部设置朝向过砂间隙的喷水嘴39。这样,在磁选机工作时,喷水嘴可喷出高速水流,从而辅助推动磁选机进料口内的原矿砂进入到选矿区内。In order to facilitate the driving of the raw ore by the rotary conveyor belt, several rows of bosses 371 can be arranged at intervals on the surface of the carousel belt, and the two adjacent rows of bosses can be misplaced. In this way, on the one hand, the convex column is beneficial to the rotary conveyor belt to push the raw ore to move along the bottom surface of the long beneficiation groove; Attracted to the surface of the carousel, avoiding waste. Further, we can also set a water spray nozzle 39 facing the sand passing gap at the bottom of the ore dressing long groove located in the feed inlet of the magnetic separator away from the dividing plate. In this way, when the magnetic separator is working, the water nozzle can eject high-speed water flow, thereby assisting in pushing the raw ore in the feeding port of the magnetic separator into the beneficiation area.
本发明的精矿砂输送装置包括一个螺旋输送机9以及与之相连的一个皮带输送机90,如图4所示,其中的螺旋输送机包括料筒91、设置在料筒内具有螺旋叶片的转轴92,转轴的一端通过传动机构与驱动电机相关联,料筒上靠近驱动电机的一端设置物料输入口93,另一端则设置物料输出口94,皮带输送机的输入端位于物料输出口的下方,皮带输送机的输出端位于精矿仓的上方。螺旋输送机在工作时,由驱动电机带动转轴转动,转轴上螺旋叶片即可推动精矿砂向前移动,由于螺旋输送机在向前输送精矿砂时具有挤压作用,因此可挤出精矿砂中的水分,既有利于后续皮带输送机的输送,同时减轻精矿砂的重量,提高精矿仓储存精矿砂的效率。当然,我们需要在螺旋输送机的料筒上设置相应的出水槽孔,以便精矿砂中的水分从出水槽孔中挤出,通过控制出水槽孔的直径可避免精矿砂从出水槽孔中挤出。与此同时,我们还可使螺旋叶片的螺距由物料输入口一端至物料输出口一端逐步变小,这样,螺旋输送机的输送速度由物料输入口一端至物料输出口一端也逐步变小,从而使精矿砂所受到的挤压力由物料输入口一端至物料输出口一端逐步增大,有利于精矿砂中水分的挤出。由螺旋输送机的物料输出口送出的精矿砂通过皮带输送机送入精矿仓内储存。The concentrated ore conveying device of the present invention comprises a screw conveyor 9 and a belt conveyor 90 connected thereto, as shown in Figure 4, wherein the screw conveyor includes a barrel 91, a rotating shaft with helical blades arranged in the barrel 92. One end of the rotating shaft is associated with the drive motor through a transmission mechanism. A material input port 93 is set at one end of the barrel close to the drive motor, and a material output port 94 is set at the other end. The input end of the belt conveyor is located below the material output port. The output end of the belt conveyor is located above the concentrate bin. When the screw conveyor is working, the drive motor drives the rotating shaft to rotate, and the spiral blades on the rotating shaft can push the concentrate to move forward. Since the screw conveyor has a squeezing effect when conveying the concentrate, it can squeeze out the concentrate. The water content is not only beneficial to the subsequent belt conveyor transportation, but also reduces the weight of the concentrate and improves the efficiency of the concentrate warehouse for storing the concentrate. Of course, we need to set corresponding water outlet holes on the barrel of the screw conveyor so that the water in the concentrate can be squeezed out from the water outlet holes. By controlling the diameter of the water outlet holes, it is possible to prevent the concentrate from being squeezed out out. At the same time, we can also make the pitch of the screw blade gradually decrease from the end of the material input port to the end of the material output port, so that the conveying speed of the screw conveyor also gradually decreases from the end of the material input port to the end of the material output port, so that The extrusion force on the concentrate is gradually increased from the end of the material input port to the end of the material output port, which is beneficial to the extrusion of water in the concentrate. The concentrated ore sent from the material output port of the screw conveyor is sent to the concentrate bin for storage through the belt conveyor.
为了便于精矿砂从精矿砂输出口流出,避免精矿砂在螺旋输送机内形成堵塞,我们可在螺旋输送机的转轴上远离驱动电机的一端同轴地设置支承孔921,并且在转轴的圆周面上设置若干贯通支承孔的喷气孔922,支承孔的开口端内适配一根支承轴95,该支承轴上设置通气孔951,通气孔一端与支承孔连通,另一端通过压缩气管与压缩空气源连通。这样压缩空气即可通过通气孔、支承孔后从喷气孔喷出,从喷气孔喷出的压缩空气可使料筒内被压实的精矿砂松动,从而避免料筒内精矿砂的淤塞。为了提高压缩空气的冲击作用,我们还可在压缩气管上连接一个间隙启闭阀96,该间隙启闭阀包括一个圆柱形的阀体961,阀体内具有一个可转动的阀芯962,阀体一端设置用于驱动阀芯的调速电机963,阀体的侧壁上设置一个径向的进气口964,并在与进气口相对的另一侧的侧壁上设置径向的出气口965,进气口和出气口同轴布置且分别和压缩气管连通,与此同时,阀芯内在对应进气口、出气口的位置设置一个径向的压缩空气通道966,该压缩空气通道两端分别贯通阀芯的侧面。这样,当调速电机带动阀芯转动使压缩空气通道的一端对准进气口时,其另一端刚好对准出气口,从而起到分别连通进气口和出气口的作用,此时的间隙启闭阀呈开启状态,压缩空气即可通过间隙启闭阀从转轴的喷气孔中高速喷出;当阀芯继续转动时,压缩空气通道与进气口、出气口错位,此时的间隙启闭阀呈闭合状态,压缩空气被截止。如此反复,转轴内的压缩空气呈脉冲式喷出,从而可有效地松动料筒内的精矿砂。In order to facilitate the flow of concentrated ore from the output port of the concentrated ore and avoid the blockage of the concentrated ore in the screw conveyor, we can coaxially set a support hole 921 on the rotating shaft of the screw conveyor away from the end of the drive motor, and on the circumferential surface of the rotating shaft A number of air injection holes 922 passing through the support hole are arranged on the top, and a support shaft 95 is fitted in the opening end of the support hole. A vent hole 951 is arranged on the support shaft. One end of the vent hole communicates with the support hole, and the other end communicates with the compressed air through a compressed air pipe. source connectivity. In this way, the compressed air can pass through the ventilation hole and the supporting hole and then be sprayed out from the jet hole. The compressed air jetted from the jet hole can loosen the compacted concentrate in the barrel, thereby avoiding the blockage of the concentrate in the barrel. In order to improve the shock effect of the compressed air, we can also connect a gap opening and closing valve 96 on the compressed air pipe, which includes a cylindrical valve body 961 with a rotatable valve core 962, the valve body One end is provided with a speed regulating motor 963 for driving the valve core, a radial air inlet 964 is arranged on the side wall of the valve body, and a radial air outlet is arranged on the side wall opposite to the air inlet 965, the air inlet and the air outlet are coaxially arranged and communicated with the compressed air pipe respectively. through the sides of the spool respectively. In this way, when the speed regulating motor drives the valve core to rotate so that one end of the compressed air passage is aligned with the air inlet, the other end is just aligned with the air outlet, thereby playing the role of connecting the air inlet and the air outlet respectively. The opening and closing valve is in the open state, and the compressed air can be ejected at high speed from the air injection hole of the rotating shaft through the opening and closing valve through the gap; The closing valve is in a closed state, and the compressed air is cut off. Repeatedly, the compressed air in the rotating shaft is ejected in pulses, which can effectively loosen the concentrated ore in the barrel.
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Application publication date: 20170811 Assignee: ZHOUSHAN GUANGDA DETECTION RESEARCH INSTITUTE Co.,Ltd. Assignor: Zhejiang Ocean University Contract record no.: X2024980012239 Denomination of invention: A type of marine mining engineering machinery Granted publication date: 20181030 License type: Common License Record date: 20240819 |
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