CN107008886A - A kind of dual power source pouring device and its method - Google Patents
A kind of dual power source pouring device and its method Download PDFInfo
- Publication number
- CN107008886A CN107008886A CN201710390868.0A CN201710390868A CN107008886A CN 107008886 A CN107008886 A CN 107008886A CN 201710390868 A CN201710390868 A CN 201710390868A CN 107008886 A CN107008886 A CN 107008886A
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- Prior art keywords
- base
- pouring
- power source
- translating base
- supporting box
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D39/00—Equipment for supplying molten metal in rations
- B22D39/04—Equipment for supplying molten metal in rations having means for controlling the amount of molten metal by weight
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention discloses a kind of dual power source pouring device, including supporting box, inclining rotary mechanism, double swing-bar translation mechanism, the translating base being articulated with translation mechanism, saddle seat, weighing device, pouring package and the base being articulated with translating base；The translating base is articulated with supporting box top with swing rod translation mechanism, and the saddle seat is articulated with translating base, and the double swing-bar translation mechanism is arranged inside supporting box, and the inclining rotary mechanism is hinged with translating base and saddle seat respectively；Present invention also offers a kind of casting method, the combination that the present invention is driven using dual power source, in the whole pouring package measured according to weighing device the real-time weight of copper water and during casting copper water real-time mobility etc., pass through controller control, motion state to two power sources is adjusted in real time, the real-time adjustment of whole casting curve is reached, the diversity of whole casting curve is realized, optimal casting state is reached.
Description
Technical field
The invention belongs to copper and other metal smelt fields, in particular it relates to a kind of double acting in copper casting technique field
Power source pouring device and its method.
Background technology
During Copper making, the factor of influence casting has a lot, as in pouring package copper water amount number, the copper water of smelting
In the height of temperature, copper water impurities amount number, the setting of technological parameter of the copper water in redox and its reduction journey
Degree etc., these factors are most intuitively embodied in the mobility of copper water during Copper Anode Plate Casting.By various not cocurrent flows
It is vital link that dynamic property copper water, which is accurately cast into given shape and the copper anode plate of weight, and pouring device is exactly held
The key equipment of this task is carried on a shoulder pole, pouring device accepts the copper water injected out of tundish, then the copper that will be accepted in pouring package
In the injection casting master mold of water accurate quantification, the casting cycle of copper anode plate is completed.
In existing pouring device, what is used is all single power source driving pouring device to complete casting cycle, most
It common are two kinds of type of drive, fixed pivot formula casting method and single power source rear sliding casting method.
Fixed pivot formula is cast, and pouring package carries out pitch motion with a fixed pivot on pouring device, higher than 1100
Position in DEG C molten metal bath injection casting master mold is constant all the time, and the impact position of copper water is single, causes master mold locally cracking
Seriously, cause casting master mold service life low.
, can only be by controlling pouring package when casting copper anode plate because pouring package in fixed pivot does pitch motion
Vert speed to control the copper water amount of its injection casting master mold, when copper water amount is big in pouring package, the copper poured can be caused
Water has larger impact velocity forward, and substantial amounts of overlap can be produced because of the preshoot of copper water by pouring the copper anode plate cast out, also be existed
Copper water goes out master mold, and potential safety hazard is produced to site operation personnel and equipment.When copper water amount is few in pouring package, casting can be caused
Copper water crust speed is accelerated in bag, and the number of times of crust can also increase in site operation personnel's processing bag, enhance operating personnel's
Labor intensity.
That is, the copper water amount only in pouring package could solve the above problems in suitable scope, this is required
Tundish accurately must inject quantitative copper water in pouring package, and tundish constantly connects to award and flowed out from anode furnace through chute
Copper water, so copper water weight in tundish is among moment change, therefore accurately to control tundish into pouring package
The copper water amount difficulty of injection is very big.
Single power source rear sliding casting, pouring package slides after being carried out along the casting track set on pouring device
Motion, casting position of the copper water in casting master mold is tiled pattern, although efficiently solve fixed pivot formula pouring package to pouring
Cast the constant defect in position during injection copper water in master mold, the service life of extension casting master mold；But due to sliding after single power source
The casting track of shifting formula casting is fixation locus, and the copper of its injection casting master mold is controlled by controlling the sliding velocity of pouring package
Water, during casting, the impact velocity forward of the copper water poured out and the rear sliding velocity of pouring package can offset a part, Neng Gougai
Kind fixed pivot formula casting mode pour the copper anode plate that casts out because the preshoot of copper water produce substantial amounts of overlap the problem of.But due to rear
The horizontal velocity of sliding is non-adjustable, it is impossible to according in pouring package copper water amount number and its mobility carry out independent adjustment, therefore do not have
The problem of with the presence of thorough solution copper anode plate overlap, it is impossible to fully demonstrate out by the advantage of rear sliding.
The content of the invention
In order to overcome the defect and problem of prior art, the present invention devises a kind of dual power source pouring device.
Technical scheme is as follows：
A kind of dual power source pouring device, including supporting box, inclining rotary mechanism, double swing-bar translation mechanism, it is articulated with translation mechanism
On translating base, the saddle seat, weighing device, pouring package and the base that are articulated with translating base；The translating base is translated with swing rod
Mechanism is articulated with supporting box top, and the saddle seat is articulated with translating base, and the double swing-bar translation mechanism is arranged at support
Box house, the inclining rotary mechanism is hinged with translating base and saddle seat respectively；
The translation mechanism includes two sets of support swing rod translation arms, translating base and drive mechanism, two sets of support swing rod translations
Arm one end is hinged with translating base, and the other end is hinged with supporting box, wherein a set of support swing rod translation arms and drive mechanism
One end is hinged, and the drive mechanism other end is fixedly connected with supporting box by hinge, and the support base is fixedly installed on branch
Support box house；
The inclining rotary mechanism includes drive mechanism, saddle seat and translating base, and the translating base is cut with scissors with the support swing rod translation arms
Supporting box top is connected to, the saddle seat is articulated with one end at the top of translating base, and described drive mechanism one end is hinged with translating base,
The drive mechanism other end is hinged with saddle seat；
The pouring package is positioned over saddle seat top, under the driving source dynamic action of the drive mechanism offer of verting, with horse
Saddle does pitch motion around described translating base one end together.The translating base and the saddle seat being articulated with translating base, pouring package
Translational motion is done under the driving source dynamic action that translational drive mechanism is provided.
Further, the pouring package is placed on saddle seat top.
Further, the supporting box is installed on base, the supporting box upper opening, and bottom passes through with base
Weighing device is connected.
Further, the supporting box bottom is connected with weighing device, and the weighing device is placed on the base,
Limited float means connection between the weighing device and base.
Further, in addition at least one Weighing mechanism, the Weighing mechanism is connected to supporting box bottom, is placed in
On base, further, the Weighing mechanism number is 3.
Further, the drive mechanism carries detection means, and the drive mechanism with detection means is according to weighing
The real-time copper water weight of pouring package that device is transferred to controller adjusts its motion state and position in real time.
Further, the drive mechanism includes the one or more of hydraulic power, electric power and aerodynamic force.
Further, the pitch motion include verted along fixing point, track within the specific limits is verted；The translation
Motion includes linear motion, movement in a curve and compound motion.
It is real by the weighing sensor present invention also offers the casting method for the dual power source pouring device
When collection pouring package in copper water weight signal, and the signal collected is transmitted into control unit, control unit is according to institute
The weight signal of receiving, in real time the motion state and position to two sets of drive mechanisms regulate and control, pass through driven in translation machine
Structure drives translation mechanism control pouring package casting displacement, drives inclining rotary mechanism to control pouring package casting angle by drive mechanism of verting
Degree, position, angle and speed when being cast to pouring package are controlled, and complete the casting cycle of different curves.
The injection of molten metal bath accurate quantification out of pouring package is cast in master mold using two power sources, will entirely be poured
Casting procedure decomposition turns into horizontal motion and pitch motion；One of power source carries out horizontal direction driving to device, complete
Into the rear sliding motion of whole device, another power source carries out driving of verting to equipment, and the copper water of pouring device is accurately fixed
In amount ground injection casting master mold, whole Copper Anode Plate Casting process is completed.
Slip casting mode uses combination of two power sources to device drives after dual power source, can be according to whole casting
The real-time weight of copper water in bag, the factor such as the real-time mobility of copper water, by PLC programme-control, to the fortune of two power sources
Dynamic state is adjusted in real time, is reached the real-time adjustment of whole casting curve, is realized the diversity of whole casting curve, increase greatly
The control methods in casting cycle are added, to reach optimal casting state.
The present invention has the beneficial effect that:
1. using the cooperation between double driving mechanism, the impact velocity of copper water forward is effectively reduced, for operating personnel and equipment
It is safer；
2. using the cooperation between double driving mechanism, the constant defect in position when solving the injection copper water into casting master mold is prolonged
The service life of long casting master mold；
3. using the cooperation between double driving mechanism, substantially improving the stationarity of casting, effectively solve copper anode plate and there is overlap
Problem.
Brief description of the drawings
Fig. 1 is dual power source pouring device floor map；
Fig. 2 is dual power source apparatus for pouring schematic perspective view；
Fig. 3 is inclining rotary mechanism partial enlarged drawing；
Fig. 4 is translation mechanism partial enlarged drawing.
Embodiment
With reference to embodiment, the present invention is further illustrated.Wherein, being given for example only property of accompanying drawing illustrates,
What is represented is only schematic diagram, rather than pictorial diagram, it is impossible to be interpreted as limitation of the present invention；In order to which the reality of the present invention is better described
Example is applied, some parts of accompanying drawing have omission, zoomed in or out, and do not represent the size of actual product；To those skilled in the art
For, some known features and its explanation may be omitted and will be understood by accompanying drawing.
Embodiment
As illustrated in fig. 1 and 2, a kind of dual power source pouring device, including the translation of supporting box 1, inclining rotary mechanism 2, double swing-bar
Mechanism 3, the translating base 4 being articulated with translation mechanism, the saddle being articulated with translating base seat 5, pouring package 6 and base 7, translating base
4 are provided with opening 41, and translation mechanism 3 is arranged inside supporting box 1, and saddle seat 5 is articulated with the upper one end of translating base 3；
As shown in figs. 1 and 4, translation mechanism 3 includes two sets of support swinging translational arms 31, support base 32 and translational drive mechanism 33,
Two sets of one end of support swing rod translation arms 31 are hinged with translating base 4, the other end and the lower hinge of supporting box 1, wherein a set of support
Translation arms 31 are hinged with the one end of translational drive mechanism 33, and the other end of translational drive mechanism 33 is hinged with support base 32, support base 32
It is arranged inside supporting box 1；
As shown in figs. 1 and 3, inclining rotary mechanism 2 includes vert drive mechanism 21 and the support base 22 for being fixed on the bottom of translating base 4, inclines
Turn the one end of drive mechanism 21 to be hinged with support base 22, opening 41 and saddle of the other end of drive mechanism of verting 21 through translating base 4
Seat 5 is hinged, and saddle seat 5 is hinged with translating base 4；
As shown in Fig. 1,2,3 and 4, pouring package 6 is positioned over 5 tops of saddle seat, is moved in the driving source for the offer of drive mechanism 21 of verting
Power effect get down from horse saddle 5 together with pouring package 6 around the one end of translating base 4 do pitch motion, the saddle being articulated with translating base seat 5 and
The pouring package 6 being positioned on saddle seat 5 does translational motion under the driving source dynamic action that translational drive mechanism 33 is provided.
As shown in the figures 1 and 2, pouring package 6 is positioned over 5 tops of saddle seat.
As shown in the figures 1 and 2, dual power source pouring device includes weighing device 9, and weighing device 9 is connected under supporting box 1
Portion, weighing device 9 is sat and is put on base 7, and the floating device 8 of limit is fixed on base 7, and the floating device 8 of limit is connected with supporting box 1, is propped up
Support the upper opening of casing 1.
As shown in the figures 1 and 2, base 7 is connected with the bottom of supporting box 1 by the floating device 8 of limit.
As shown in figure 3 or 4, drive mechanism 21 and 33 carries detection means, the drive mechanism 21 and 33 with detection means
The real-time copper water weight of pouring package for being transferred to controller according to weighing device adjusts its motion state and position in real time.
As shown in figure 3 or 4, drive mechanism 21 and 33 drives for hydraulic power.
As shown in Fig. 2 using two drive mechanisms 21 and 33 by molten metal bath from the injection of accurate quantification in pouring package 6
Cast in master mold, whole casting cycle is decomposed into horizontal motion and pitch motion；Wherein 33 pairs of translational drive mechanism
Device carries out horizontal direction driving, completes the rear sliding motion of whole device, and drive mechanism of verting 21 carries out drive of verting to device
It is dynamic, the copper water accurate quantification of pouring device is injected in casting master mold, complete whole Copper Anode Plate Casting process；Dual power source
Slip casting mode uses combination of two power sources to device drives afterwards, can be according to the real-time weight of copper water in whole pouring package
Measure, the factor such as real-time mobility of copper water, by PLC programme-control, the motion state to two power sources is adjusted in real time
It is whole, the real-time adjustment of whole casting curve is reached, the diversity of whole casting curve is realized, to reach optimal casting shape
State.
Obviously, above-described embodiment is only intended to clearly illustrate technical scheme example, and is not
Restriction to embodiments of the present invention.For those of ordinary skill in the field, on the basis of the above description also
It can make other changes in different forms.Any modification for being made within the spirit and principles of the invention, etc.
With replacement and improvement etc., it should be included within the protection of the claims in the present invention.
Claims (10)
1. a kind of dual power source pouring device, it is characterised in that including supporting box, inclining rotary mechanism, double swing-bar translation mechanism, hinge
The translating base being connected on translation mechanism, the saddle seat, weighing device, pouring package and the base that are articulated with translating base；The translation
Seat is articulated with supporting box top with swing rod translation mechanism, and the saddle seat is articulated with translating base, and the double swing-bar translates machine
Structure is arranged inside supporting box, and the inclining rotary mechanism is hinged with translating base and saddle seat respectively；
The translation mechanism includes two sets of support swing rod translation arms, translating base and drive mechanism, two sets of support swing rod translations
Arm one end is hinged with translating base, and the other end is hinged with supporting box, wherein a set of support swing rod translation arms and drive mechanism
One end is hinged, and the drive mechanism other end is fixedly connected with supporting box by hinge, and the support base is fixedly installed on branch
Support box house；
The inclining rotary mechanism includes drive mechanism, saddle seat and translating base, and the translating base is cut with scissors with the support swing rod translation arms
Supporting box top is connected to, the saddle seat is articulated with one end at the top of translating base, and described drive mechanism one end is hinged with translating base,
The drive mechanism other end is hinged with saddle seat；
The pouring package is positioned over saddle seat top, under the driving source dynamic action of the drive mechanism offer of verting, with horse
Saddle does pitch motion around described translating base one end together；The translating base and the saddle seat being articulated with translating base, pouring package
Translational motion is done under the driving source dynamic action that translational drive mechanism is provided.
2. dual power source pouring device according to claim 1, it is characterised in that the pouring package is positioned on saddle seat
Portion.
3. dual power source pouring device according to claim 1, it is characterised in that the supporting box is installed on base
On, the supporting box upper opening, bottom is connected with base by weighing device.
4. dual power source pouring device according to claim 1, it is characterised in that the supporting box bottom is connected with title
Refitting is put, and the weighing device is placed on the base, limited float means connection between the weighing device and base.
5. dual power source pouring device according to claim 1, it is characterised in that also including at least one Weighing mechanism,
The Weighing mechanism is connected to supporting box bottom, is placed on base.
6. dual power source pouring device according to claim 5, it is characterised in that the Weighing mechanism number is 3.
7. dual power source pouring device according to claim 1, it is characterised in that the drive mechanism is filled with detection
Put, the real-time copper water weight of the pouring package that the drive mechanism with detection means is transferred to controller according to weighing device is real
When adjust its movement position state.
8. dual power source pouring device according to claim 1, it is characterised in that the drive mechanism is dynamic including hydraulic pressure
The one or more of power, electric power and aerodynamic force.
9. dual power source pouring device according to claim 1, it is characterised in that the pitch motion is included along fixing point
Vert, track within the specific limits is verted；The translational motion includes linear motion, movement in a curve and compound motion.
10. one kind is used for the casting method of dual power source pouring device described in claim 1 ~ 9 any one, it is characterised in that
Gather the copper water weight signal in pouring package in real time by the weighing sensor, and the signal collected is transmitted to control list
In member, control unit is according to the weight signal received, and the motion state and position to two sets of drive mechanisms are carried out in real time
Regulation and control, pouring package casting displacement is controlled by driven in translation translation mechanism, and by verting, driving inclining rotary mechanism controls pouring package to pour
Angle is cast, position, angle and speed when being cast to pouring package are controlled, complete the casting cycle of different curves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710390868.0A CN107008886A (en) | 2017-05-27 | 2017-05-27 | A kind of dual power source pouring device and its method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710390868.0A CN107008886A (en) | 2017-05-27 | 2017-05-27 | A kind of dual power source pouring device and its method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107008886A true CN107008886A (en) | 2017-08-04 |
Family
ID=59450858
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710390868.0A Pending CN107008886A (en) | 2017-05-27 | 2017-05-27 | A kind of dual power source pouring device and its method |
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| Country | Link |
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|---|---|---|---|---|
| CH344529A (en) * | 1956-04-11 | 1960-02-15 | Nat Lead Co | Molten metal loading device of the injection sleeve of a shell molding machine with cold room |
| CN86104334A (en) * | 1985-06-25 | 1987-01-07 | 瑞士商康凯斯史丹股份公司 | Rotary ladle turret for continuous casting |
| JPH06269928A (en) * | 1993-03-23 | 1994-09-27 | Suzuki Motor Corp | Pouring device |
| WO2003092928A1 (en) * | 2002-04-27 | 2003-11-13 | Sms Demag Aktiengesellschaft | Method and device for the weight-controlled filling of ingot molds in non-iron casting machines |
| CN102764883A (en) * | 2012-07-18 | 2012-11-07 | 昆明理工大学 | Double-side inversion type quantitative automatic casting machine |
| CN204449234U (en) * | 2015-01-28 | 2015-07-08 | 侯健 | Three-degree-of-freedom bionic quantitative casting electronic scale |
| CN105268960A (en) * | 2015-12-01 | 2016-01-27 | 宁夏共享集团股份有限公司 | Six-axis casting trolley |
| CN205221874U (en) * | 2015-11-05 | 2016-05-11 | 邯郸学院 | Panel translation mechanism |
| CN105903944A (en) * | 2016-04-01 | 2016-08-31 | 江西瑞林装备有限公司 | Movable casting device |
-
2017
- 2017-05-27 CN CN201710390868.0A patent/CN107008886A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH344529A (en) * | 1956-04-11 | 1960-02-15 | Nat Lead Co | Molten metal loading device of the injection sleeve of a shell molding machine with cold room |
| CN86104334A (en) * | 1985-06-25 | 1987-01-07 | 瑞士商康凯斯史丹股份公司 | Rotary ladle turret for continuous casting |
| JPH06269928A (en) * | 1993-03-23 | 1994-09-27 | Suzuki Motor Corp | Pouring device |
| WO2003092928A1 (en) * | 2002-04-27 | 2003-11-13 | Sms Demag Aktiengesellschaft | Method and device for the weight-controlled filling of ingot molds in non-iron casting machines |
| CN102764883A (en) * | 2012-07-18 | 2012-11-07 | 昆明理工大学 | Double-side inversion type quantitative automatic casting machine |
| CN204449234U (en) * | 2015-01-28 | 2015-07-08 | 侯健 | Three-degree-of-freedom bionic quantitative casting electronic scale |
| CN205221874U (en) * | 2015-11-05 | 2016-05-11 | 邯郸学院 | Panel translation mechanism |
| CN105268960A (en) * | 2015-12-01 | 2016-01-27 | 宁夏共享集团股份有限公司 | Six-axis casting trolley |
| CN105903944A (en) * | 2016-04-01 | 2016-08-31 | 江西瑞林装备有限公司 | Movable casting device |
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Application publication date: 20170804 |
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