CN106987679A - A kind of converter dry dust pelletizing system is met an urgent need dustless ash-unloading hopper device - Google Patents
A kind of converter dry dust pelletizing system is met an urgent need dustless ash-unloading hopper device Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
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- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
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- C21C5/40—Offtakes or separating apparatus for converter waste gases or dust
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Abstract
一种转炉干法除尘系统应急无尘卸灰斗装置,包括方形布袋、卸灰接头短管、方形法兰盖、方形法兰Ⅰ、倾倒吊耳、运输吊耳、灰斗,灰斗上端固定有方形法兰Ⅰ,倾倒吊耳和运输吊耳固定在灰斗侧面,方形法兰盖通过螺栓与方形法兰Ⅰ连接,在方形法兰盖上设有方形入口,卸灰接头短管固定在方形法兰盖的方形入口处,卸灰接头短管通过方形布袋连接转炉干法除尘系统的应急卸灰口。本发明收集转炉干法除尘系统应急卸灰口排放的除尘灰,并能够防止扬尘及烫伤的应急无尘卸灰斗,保证在蒸发冷却器香蕉弯及静电除尘器应急卸灰过程中无扬尘现象,保证卸灰作业环境和人员安全。本发明易于安装拆卸维护,密闭性好,使用安全,操作简单,造价低。
An emergency dust-free ash unloading hopper device for a converter dry dedusting system, including a square cloth bag, a short pipe for unloading ash, a square flange cover, a square flange I, dumping lugs, transport lugs, and an ash hopper, the upper end of which is fixed There is a square flange Ⅰ, the dumping lug and the transport lug are fixed on the side of the ash hopper, the square flange cover is connected with the square flange Ⅰ through bolts, a square inlet is arranged on the square flange cover, and the short pipe of the ash discharge joint is fixed on the At the square entrance of the square flange cover, the short pipe of the ash discharge joint is connected to the emergency ash discharge port of the converter dry dust removal system through a square cloth bag. The invention collects the dust removal ash discharged from the emergency ash discharge port of the dry dust removal system of the converter, and is an emergency dust-free ash discharge bucket that can prevent dust and burns, and ensures that there is no dust phenomenon during the emergency ash discharge process of the banana bend of the evaporative cooler and the electrostatic precipitator. , to ensure the safety of the ash unloading operation environment and personnel. The invention is easy to install, disassemble and maintain, has good airtightness, safe use, simple operation and low manufacturing cost.
Description
技术领域technical field
本发明涉及卸灰斗装置,尤其涉及一种转炉干法除尘系统应急无尘卸灰斗装置。The invention relates to an ash unloading bucket device, in particular to an emergency dust-free ash unloading bucket device for a dry dust removal system of a converter.
背景技术Background technique
在转炉干法一次除尘系统中,蒸发冷却器香蕉弯和静电除尘器设有应急卸灰口,在调试及输灰系统故障期间,蒸发冷却器及静电除尘器中分离出的除尘灰不能经输灰系统卸灰口输送至灰仓,而是需利用应急卸灰口直接排至转炉平台或地面,这易引起严重的扬尘,作业环境恶劣,并且除尘灰温度一般为100℃以上,无保护性排放易造成人员烫伤事故。虽然应急卸灰口卸灰可采用灰槽收集,但由于其不密闭特点,仍不能避免扬尘。In the converter dry primary dedusting system, the evaporative cooler banana bend and the electrostatic precipitator are equipped with emergency ash discharge ports. The ash discharge port of the ash system is transported to the ash bin, but it needs to use the emergency ash discharge port to discharge directly to the converter platform or the ground, which is easy to cause serious dust, the working environment is harsh, and the temperature of the dust removal dust is generally above 100°C, without protection Emissions can easily cause personal scald accidents. Although the ash trough can be used to collect the ash at the emergency ash discharge port, it is still unavoidable to avoid dust due to its non-airtight feature.
发明内容Contents of the invention
本发明的目的是提供一种转炉干法除尘系统应急无尘卸灰斗装置,收集转炉干法除尘系统应急卸灰口排放的除尘灰,并能够防止扬尘及烫伤,保证在蒸发冷却器香蕉弯及静电除尘器应急卸灰过程中无扬尘现象,保证卸灰作业环境和人员安全。The purpose of the present invention is to provide an emergency dust-free ash unloading hopper device for converter dry dedusting system, which collects the dedusting ash discharged from the emergency ash unloading port of converter dry dedusting system, and can prevent dust and burns, and ensure that the dust is discharged in the banana bend of the evaporative cooler. And there is no dust phenomenon during the emergency ash unloading process of the electrostatic precipitator, ensuring the ash unloading operation environment and personnel safety.
为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above object, the present invention adopts the following technical solutions to realize:
一种转炉干法除尘系统应急无尘卸灰斗装置,包括方形布袋、卸灰接头短管、方形法兰盖、方形法兰Ⅰ、倾倒吊耳、运输吊耳、灰斗,灰斗的上端固定有方形法兰Ⅰ,倾倒吊耳和运输吊耳固定在灰斗的侧面,方形法兰盖通过螺栓与方形法兰Ⅰ连接,在方形法兰盖上设有方形入口,卸灰接头短管固定在方形法兰盖的方形入口处,卸灰接头短管通过方形布袋连接转炉干法除尘系统的应急卸灰口。An emergency dust-free ash unloading hopper device for a converter dry dedusting system, including a square cloth bag, a short pipe for unloading ash, a square flange cover, a square flange I, dumping lugs, transport lugs, an ash hopper, and the upper end of the ash hopper The square flange Ⅰ is fixed, the dumping lug and the transport lug are fixed on the side of the ash hopper, the square flange cover is connected with the square flange Ⅰ through bolts, there is a square inlet on the square flange cover, and a short pipe for the ash discharge joint It is fixed at the square entrance of the square flange cover, and the short pipe of the ash discharge joint is connected to the emergency ash discharge port of the dry dust removal system of the converter through a square cloth bag.
还包括灰斗支座,灰斗支座固定在灰斗的底部。It also includes an ash hopper support, which is fixed on the bottom of the ash hopper.
还包括行走滚轮,行走滚轮安装在灰斗底部。It also includes walking rollers, which are installed at the bottom of the ash hopper.
所述灰斗的一个侧面为斜面。One side of the ash hopper is an inclined plane.
在所述卸灰接头短管的上端固定有方形法兰Ⅱ,方形布袋的下端通过一个活动方形法兰压紧在卸灰接头短管上端的方形法兰Ⅱ上并通过螺栓固定;在转炉干法除尘系统的应急卸灰口的底部也固定有方形法兰Ⅱ,方形布袋的上端通过一个活动方形法兰压紧在应急卸灰口底部的方形法兰Ⅱ上并通过螺栓固定。A square flange II is fixed on the upper end of the short pipe of the ash unloading joint, and the lower end of the square cloth bag is pressed against the square flange II on the upper end of the short pipe of the ash unloading joint through a movable square flange and fixed by bolts; The bottom of the emergency ash discharge port of the dust removal system is also fixed with a square flange II, and the upper end of the square bag is pressed on the square flange II at the bottom of the emergency ash discharge port through a movable square flange and fixed by bolts.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
一种转炉干法除尘系统应急无尘卸灰斗装置,收集转炉干法除尘系统应急卸灰口排放的除尘灰,并能够防止扬尘及烫伤,保证在蒸发冷却器香蕉弯及静电除尘器应急卸灰过程中无扬尘现象,保证卸灰作业环境和人员安全。本发明的各部件均易于安装拆卸维护,密闭性好,并易运输及倾倒除尘灰。使用安全,操作简单,造价低。An emergency dust-free ash unloading device for converter dry dedusting system, which collects the dedusting ash discharged from the emergency ash unloading port of converter dry dedusting system, and can prevent dust and burns, and ensure that the emergency unloading of the banana bend of the evaporative cooler and the electrostatic precipitator There is no dust phenomenon during the ash process, ensuring the ash unloading operation environment and personnel safety. Each part of the invention is easy to install, disassemble and maintain, has good airtightness, and is easy to transport and dump dust for dust removal. The utility model has the advantages of safe use, simple operation and low cost.
附图说明Description of drawings
图1是本发明一种转炉干法除尘系统应急无尘卸灰斗装置的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of an emergency dust-free ash unloading bucket device for a converter dry dedusting system according to the present invention.
图2是本发明一种转炉干法除尘系统应急无尘卸灰斗装置的侧视图(实施例1)。Fig. 2 is a side view of an emergency dust-free ash unloading hopper device of a converter dry dedusting system according to the present invention (embodiment 1).
图3是本发明一种转炉干法除尘系统应急无尘卸灰斗装置的侧视图(实施例2)。Fig. 3 is a side view of an emergency dust-free ash unloading hopper device of a converter dry dedusting system according to the present invention (embodiment 2).
图4是本发明中卸灰接头短管的立体结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of the short pipe of the ash unloading joint in the present invention.
图5是活动方形法兰的结构示意图。Fig. 5 is a structural schematic diagram of a movable square flange.
图中:1-方形布袋、2-卸灰接头短管、3-方形法兰盖、4-方形法兰Ⅰ、5-倾倒吊耳、6-运输吊耳、7-灰斗、8-灰斗支座、9-固定螺栓、10-应急卸灰口、11-行走滚轮、12-活动方形法兰、13-方形法兰Ⅱ。In the figure: 1-square cloth bag, 2-short pipe for ash unloading joint, 3-square flange cover, 4-square flange I, 5-dumping lug, 6-transport lug, 7-ash hopper, 8-ash Bucket support, 9-fixing bolt, 10-emergency ash unloading port, 11-traveling roller, 12-movable square flange, 13-square flange II.
具体实施方式detailed description
下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiment of the present invention will be further described below in conjunction with accompanying drawing:
见图1-图5,一种转炉干法除尘系统应急无尘卸灰斗装置,包括方形布袋1、卸灰接头短管2、方形法兰盖3、方形法兰Ⅰ4、倾倒吊耳5、运输吊耳6、灰斗7,灰斗7的上端固定有方形法兰Ⅰ4,倾倒吊耳5和运输吊耳6固定在灰斗7的侧面,方形法兰盖3通过螺栓与方形法兰Ⅰ4连接,在方形法兰盖3上设有方形入口,卸灰接头短管2固定在方形法兰盖3的方形入口处,卸灰接头短管2通过方形布袋1连接转炉干法除尘系统的应急卸灰口10。See Fig. 1-Fig. 5, an emergency dust-free ash unloading device for converter dry dedusting system, including square cloth bag 1, short pipe for ash unloading joint 2, square flange cover 3, square flange I 4, dumping lug 5, Transport lug 6, ash hopper 7, the upper end of ash hopper 7 is fixed with square flange I4, dumping lug 5 and transport lug 6 are fixed on the side of ash hopper 7, square flange cover 3 is connected with square flange I4 through bolts Connection, there is a square inlet on the square flange cover 3, the short pipe 2 of the ash discharge joint is fixed at the square entrance of the square flange cover 3, and the short pipe 2 of the ash discharge joint is connected to the emergency chamber of the dry dust removal system of the converter through the square bag 1 Ash unloading port 10.
所述灰斗7的一个侧面为斜面。该斜面为灰尘倾倒面。One side of the ash hopper 7 is a slope. This slope is a dust dumping surface.
在所述卸灰接头短管2的上端固定有方形法兰Ⅱ13,方形布袋1的下端通过一个活动方形法兰12压紧在卸灰接头短管2上端的方形法兰Ⅱ13上并通过螺栓固定;在转炉干法除尘系统的应急卸灰口10的底部也固定有方形法兰Ⅱ13,方形布袋1的上端通过一个活动方形法兰12压紧在应急卸灰口10底部的方形法兰Ⅱ13上并通过螺栓固定。A square flange II13 is fixed on the upper end of the short pipe 2 of the ash unloading joint, and the lower end of the square cloth bag 1 is pressed against the square flange II13 on the upper end of the short pipe 2 of the ash unloading joint through a movable square flange 12 and fixed by bolts ; There is also a square flange II 13 fixed at the bottom of the emergency ash discharge port 10 of the converter dry dedusting system, and the upper end of the square cloth bag 1 is pressed against the square flange II 13 at the bottom of the emergency ash discharge port 10 through a movable square flange 12 And fixed by bolts.
安装方形布袋1时,可先将两个活动方形法兰12套在方形布袋1外侧,将方形布袋1两端的四个角剪开,将底边向外翻折,通过两个活动方形法兰12一上、一下将方形布袋1的两端压紧在应急卸灰口10底部的方形法兰Ⅱ12上和卸灰接头短管上端的方形法兰Ⅱ12上,再通过螺栓固定,螺栓孔处的方形布袋打孔。夹持在活动方形法兰12与方形法兰Ⅱ13之间的方形布袋还可以起到密封的作用,防止灰尘外泄,采用四个螺栓固定即可,安装、拆卸极为方便。When installing the square cloth bag 1, you can put two movable square flanges 12 on the outside of the square cloth bag 1, cut off the four corners of the two ends of the square cloth bag 1, fold the bottom edge outwards, and pass through the two movable square flanges. 12 Press the two ends of the square cloth bag 1 up and down on the square flange II12 at the bottom of the emergency ash discharge port 10 and the square flange II12 at the upper end of the short pipe of the ash discharge joint, and then fix them with bolts. The square cloth bag is perforated. The square cloth bag clamped between the movable square flange 12 and the square flange II 13 can also play a role of sealing to prevent dust from leaking out. It can be fixed with four bolts, and it is very convenient to install and disassemble.
卸灰接头短管2与应急卸灰口结构尺寸相同,垂直正对安装。本发明采用软连接的方式将卸灰接头短管2与应急卸灰口10连接,无需严格对正即可完成连接,安装和拆卸都很简单易行。The short pipe 2 of the ash unloading joint is the same in size as the emergency ash unloading port, and is vertically opposite to the installation. The present invention uses a soft connection to connect the short pipe 2 of the ash discharge joint to the emergency ash discharge port 10, and the connection can be completed without strict alignment, and the installation and disassembly are very simple and easy.
卸灰接头短管2与方形法兰盖3焊接一体,方形法兰盖3在与卸灰接头短管2连接处开孔,开孔大小为卸灰接头短管2内径。方形法兰Ⅰ4与灰斗7焊接一体。方形法兰Ⅰ4和方形法兰盖3螺栓开孔尺寸和位置相同,方形法兰Ⅰ4和方形法兰盖3各边正中位置设置一个螺栓孔,利用4个固定螺栓9将方形法兰Ⅰ4与方形法兰盖3贴紧固定,形成密闭的带盖灰斗,防止扬尘。The short pipe 2 of the ash discharge joint is welded together with the square flange cover 3, and the square flange cover 3 is perforated at the joint with the short pipe 2 of the ash discharge joint, and the size of the opening is the inner diameter of the short pipe 2 of the ash discharge joint. The square flange I4 is welded together with the ash bucket 7. Square flange Ⅰ 4 and square flange cover 3 have the same bolt hole size and position, and a bolt hole is set in the center of each side of square flange Ⅰ 4 and square flange cover 3, and square flange Ⅰ 4 is connected to square flange Ⅰ 4 by four fixing bolts 9. The flange cover 3 is tightly fixed to form an airtight ash hopper with a cover to prevent dust.
灰斗7后部安装两个倾倒吊耳5,用于倾倒除尘灰。左右两侧各安装两个运输吊耳6,用于吊车倒运。灰斗7前部采用卸灰斜角设计,有利于倾倒卸灰。在倾倒除尘灰前将方形法兰盖3取下,利用倾倒吊耳5倾倒除尘灰,在倾倒结束后,重新安装复位。Two dumping lugs 5 are installed at the rear of the ash hopper 7 for dumping dust. Two transportation lugs 6 are respectively installed on the left and right sides, which are used for crane reversing. The front part of the ash hopper 7 is designed with an ash unloading bevel, which is beneficial for dumping and ash unloading. Before dumping the dust removal dust, the square flange cover 3 is taken off, and the dust removal dust is dumped by using the lifting lug 5 for dumping. After the dumping is finished, reinstall and reset.
实施例1:Example 1:
一种转炉干法除尘系统应急无尘卸灰斗装置,包括方形布袋1、卸灰接头短管2、方形法兰盖3、方形法兰Ⅰ4、倾倒吊耳5、运输吊耳6、灰斗7,灰斗7的上端设有方形法兰Ⅰ4,倾倒吊耳5和运输吊耳6固定在灰斗7的侧面,方形法兰盖3通过螺栓与方形法兰Ⅰ4连接,在方形法兰盖3上设有方形入口,卸灰接头短管2固定在方形法兰盖3的方形入口处,卸灰接头短管2通过方形布袋1连接转炉干法除尘系统的应急卸灰口10。An emergency dust-free ash unloading hopper device for a converter dry dedusting system, including a square cloth bag 1, a short pipe for ash unloading joint 2, a square flange cover 3, a square flange I 4, a dumping lug 5, a transport lug 6, and an ash hopper 7. The upper end of the ash hopper 7 is provided with a square flange I4, the dumping lug 5 and the transport lug 6 are fixed on the side of the ash hopper 7, the square flange cover 3 is connected with the square flange I4 through bolts, and the square flange cover 3 is provided with a square entrance, the ash discharge joint short pipe 2 is fixed at the square entrance of the square flange cover 3, and the ash discharge joint short pipe 2 is connected to the emergency ash discharge port 10 of the converter dry dust removal system through a square cloth bag 1.
还包括灰斗支座8,灰斗支座8固定在灰斗7的底部,将灰斗7底部垫高方便于叉车运输。Also comprise ash hopper support 8, ash hopper support 8 is fixed on the bottom of ash hopper 7, and ash hopper 7 bottom pads are convenient for forklift transportation.
实施例2:Example 2:
一种转炉干法除尘系统应急无尘卸灰斗装置,包括方形布袋1、卸灰接头短管2、方形法兰盖3、方形法兰Ⅰ4、倾倒吊耳5、运输吊耳6、灰斗7,灰斗7的上端设有方形法兰Ⅰ4,倾倒吊耳5和运输吊耳6固定在灰斗7的侧面,方形法兰盖3通过螺栓与方形法兰Ⅰ4连接,在方形法兰盖3上设有方形入口,卸灰接头短管2固定在方形法兰盖3的方形入口处,卸灰接头短管2通过方形布袋1连接转炉干法除尘系统的应急卸灰口10。An emergency dust-free ash unloading hopper device for a converter dry dedusting system, including a square cloth bag 1, a short pipe for ash unloading joint 2, a square flange cover 3, a square flange I 4, a dumping lug 5, a transport lug 6, and an ash hopper 7. The upper end of the ash hopper 7 is provided with a square flange I4, the dumping lug 5 and the transport lug 6 are fixed on the side of the ash hopper 7, the square flange cover 3 is connected with the square flange I4 through bolts, and the square flange cover 3 is provided with a square entrance, the ash discharge joint short pipe 2 is fixed at the square entrance of the square flange cover 3, and the ash discharge joint short pipe 2 is connected to the emergency ash discharge port 10 of the converter dry dust removal system through a square cloth bag 1.
还包括行走滚轮11,行走滚轮11安装在灰斗7底部。Also comprise walking roller 11, and walking roller 11 is installed in ash hopper 7 bottoms.
安装有行走滚轮11的灰斗7便于移动,方便于卸灰接头短管2与转炉干法除尘系统的应急卸灰口10的连接操作。The ash hopper 7 equipped with walking rollers 11 is easy to move, and is convenient for the connection operation of the short pipe 2 of the ash unloading joint and the emergency ash unloading port 10 of the converter dry dust removal system.
卸灰接头短管2、方形法兰盖3、方形法兰Ⅰ4、倾倒吊耳5、运输吊耳6、灰斗7、方形法兰Ⅱ13、活动方形法兰12、灰斗支座8材质为Q235B,方形布袋1材质为耐高温玻璃纤维。Ash unloading joint short pipe 2, square flange cover 3, square flange Ⅰ 4, dumping lug 5, transport lug 6, ash hopper 7, square flange Ⅱ 13, movable square flange 12, ash hopper support 8 made of Q235B, square cloth bag 1 is made of high temperature resistant glass fiber.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710308080.0A CN106987679B (en) | 2017-05-04 | 2017-05-04 | Emergent dustless ash bucket device that unloads of converter dry process dust pelletizing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710308080.0A CN106987679B (en) | 2017-05-04 | 2017-05-04 | Emergent dustless ash bucket device that unloads of converter dry process dust pelletizing system |
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| Publication Number | Publication Date |
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| CN106987679A true CN106987679A (en) | 2017-07-28 |
| CN106987679B CN106987679B (en) | 2022-10-14 |
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| CN201710308080.0A Active CN106987679B (en) | 2017-05-04 | 2017-05-04 | Emergent dustless ash bucket device that unloads of converter dry process dust pelletizing system |
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| Country | Link |
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| CN (1) | CN106987679B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3372528A (en) * | 1965-07-15 | 1968-03-12 | Gottfried Bischoff Kg Bau Komp | Method of and apparatus for the removal of dust from converter and other exhaust gases |
| CN2853207Y (en) * | 2005-12-13 | 2007-01-03 | 武汉钢铁(集团)公司 | Unloading dust collection device |
| CN201058877Y (en) * | 2007-07-12 | 2008-05-14 | 莱芜钢铁集团有限公司 | Ash bucket decompression dust removal reclaimer |
| CN203878161U (en) * | 2014-05-20 | 2014-10-15 | 北京国华新兴节能环保科技有限公司 | Crude dust transporting system |
| CN205223284U (en) * | 2015-12-22 | 2016-05-11 | 南阳汉冶特钢有限公司 | BOF steelmaking dry process dust discharging device for dust pelletizing system |
| CN106282479A (en) * | 2016-08-29 | 2017-01-04 | 柳州钢铁股份有限公司 | The carrying method of converter dry dedusting cinder |
| CN106435088A (en) * | 2016-08-30 | 2017-02-22 | 柳州钢铁股份有限公司 | Converter dry dedusting coarse ash collecting device |
| CN206887146U (en) * | 2017-05-04 | 2018-01-16 | 鞍钢集团工程技术有限公司 | A kind of converter dry dust pelletizing system is met an urgent need dustless ash-unloading hopper device |
-
2017
- 2017-05-04 CN CN201710308080.0A patent/CN106987679B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3372528A (en) * | 1965-07-15 | 1968-03-12 | Gottfried Bischoff Kg Bau Komp | Method of and apparatus for the removal of dust from converter and other exhaust gases |
| CN2853207Y (en) * | 2005-12-13 | 2007-01-03 | 武汉钢铁(集团)公司 | Unloading dust collection device |
| CN201058877Y (en) * | 2007-07-12 | 2008-05-14 | 莱芜钢铁集团有限公司 | Ash bucket decompression dust removal reclaimer |
| CN203878161U (en) * | 2014-05-20 | 2014-10-15 | 北京国华新兴节能环保科技有限公司 | Crude dust transporting system |
| CN205223284U (en) * | 2015-12-22 | 2016-05-11 | 南阳汉冶特钢有限公司 | BOF steelmaking dry process dust discharging device for dust pelletizing system |
| CN106282479A (en) * | 2016-08-29 | 2017-01-04 | 柳州钢铁股份有限公司 | The carrying method of converter dry dedusting cinder |
| CN106435088A (en) * | 2016-08-30 | 2017-02-22 | 柳州钢铁股份有限公司 | Converter dry dedusting coarse ash collecting device |
| CN206887146U (en) * | 2017-05-04 | 2018-01-16 | 鞍钢集团工程技术有限公司 | A kind of converter dry dust pelletizing system is met an urgent need dustless ash-unloading hopper device |
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| CN106987679B (en) | 2022-10-14 |
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