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CN106984767A - Casting silicate binder - Google Patents

Casting silicate binder Download PDF

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Publication number
CN106984767A
CN106984767A CN201710388356.0A CN201710388356A CN106984767A CN 106984767 A CN106984767 A CN 106984767A CN 201710388356 A CN201710388356 A CN 201710388356A CN 106984767 A CN106984767 A CN 106984767A
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CN
China
Prior art keywords
component
casting
silicate
silicate binder
core
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CN201710388356.0A
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Chinese (zh)
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CN106984767B (en
Inventor
马晓锋
王锦程
王文浩
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SUZHOU XINGYE MATERIALS TECHNOLOGY Co Ltd
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SUZHOU XINGYE MATERIALS TECHNOLOGY Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C1/00Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
    • B22C1/16Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents
    • B22C1/18Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of inorganic agents
    • B22C1/186Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds characterised by the use of binding agents; Mixtures of binding agents of inorganic agents contaming ammonium or metal silicates, silica sols
    • B22C1/188Alkali metal silicates

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Mold Materials And Core Materials (AREA)

Abstract

The present invention relates to field of mechanical technique, the invention discloses a kind of casting silicate binder, it is made up of first component and second component, and first component is silicate solutions, and second component is reinforcing agent, and the reinforcing agent is 30~90 by parts by weight:15~75 spodumene and sodium aluminate composition.The weight ratio scope of first component and second component is 100:20~70.Compared with prior art, casting of the invention improves the core resting period under the moisture resistance of core, extension wet condition with silicate binder, significantly improves core collapsibility, improves cast cleaning difficulty.

Description

Casting silicate binder
Technical field
The present invention relates to field of mechanical technique, and in particular to sand casting technical field, more particularly to a kind of casting silicon Hydrochlorate binding agent.
Background technology
Casting, is a kind of method that machinery manufacturing industry makes part blank, external mold (type) is first made of certain material and interior Mould (core), external mold (type) and internal model (core) combination formed die cavity is identical with required target part shape, adjoining dimensions, then will select The metal molten for determining material is poured into die cavity into liquid, treat molten metal cooled and solidified generate needed for product --- casting.According to It is different according to the material for making die cavity, there are the casting techniques such as sand casting, model casting, permanent mold casting, lost foam casting, its In, sand casting, because the cost of material is low and productivity ratio high, is a kind of main casting technique.In sand casting, casting is viscous It is necessary to tie agent, and its effect is that sand grains is bonded into various required shapes --- sand mold or core.
Sand mold (core) can use that inorganic binder and organic binder bond are affected, and silicate binder is used as inorganic binder One kind, from 1950s introduce casting industry (Czech doctor L.Petrzela in 1948 obtain BP GB782205 since), rapid popularization has been obtained in China, moisture resistance is poor, collapsibility is poor however, this binding agent has, production The low problem of efficiency, starts gradually to be substituted by organic binder bond, with furane resins, phenolic resin, polyurethane resin etc. the eighties For the organic binder bond of representative, with the advantage such as production efficiency is high, combination property is good, it is widely used in sand casting within nearly 30 years Industry.But using organic synthetic resin as the technique of binding agent, the meeting during mulling, moulding, coremaking, cast and sand removal etc. Discharge various poisonous, pernicious gases (such as:Formaldehyde, phenol, furfuryl alcohol, benzene,toluene,xylene etc.), as main in Foundry Production Want one of pollution sources.
The need for adapting to Green foundry and the strategy of sustainable development, inorganic binder have non-volatile VOC and it is poisonous, The advantages of pernicious gas, the great attention of countries in the world founder author is caused again, particularly in efficient coremaking field, silicon Hydrochlorate binding agent has obtained developing on a large scale very much.A kind of silicate binder is described in CN1106237, is heated using to mould, and It is aided with the method quickening core solidification for blowing hot-air, a kind of practicable method is proposed to improving coremaking efficiency, however, passing through The core moisture resistance that the technique makes is poor, and storage period is short, and core collapsibility is poor after cast, and cast cleaning is difficult, it is impossible in reality Applied in production process.JPS52124414A discloses a kind of molding material, by silicate solutions and amorphous silicic acid powder group Into, with normal silicate solution ratio, its core moisture resistance has certain raising, but under conditions of high humidity, complex thin-wall core Still easily collapse, storage period is still too short.
The content of the invention
The technical problems to be solved by the invention be overcome prior art exist defect there is provided a kind of casting silicate Binding agent.
In order to solve the above-mentioned technical problem, the present invention provides casting silicate binder, and it is by first component and second component Constitute, first component is silicate solutions, second component is reinforcing agent, and the weight ratio of first component and second component is 10:2~7;It is described to increase Strong agent is 30~90 by parts by weight:15~75 spodumene and sodium aluminate composition.Wherein, the weight ratio of first component and second component is excellent Elect 10 as:4~5.
It is preferred that, the reinforcing agent is after mixing spodumene and sodium aluminate in proportion, at 350~950 DEG C, roasting 1~ Prepare within 5 hours.
It is preferred that, the spodumene amount containing lithium is 2~10%.
It is preferred that, the silicate solutions are sodium metasilicate or potassium silicate aqueous solution or combination both it.
It is preferred that, the silicate binder modulus is 1.8~4.0.
It is preferred that, the silicate binder solid content is 25~50%.
Compared with prior art, casting of the invention improves the moisture resistance of core with silicate binder, and extension is moist Under the conditions of the core resting period, significantly improve core collapsibility, improve cast cleaning difficulty.
Embodiment
Such scheme is described further below in conjunction with specific embodiment.It should be understood that these embodiments are to be used to illustrate The present invention and be not limited to limit the scope of the present invention.The implementation condition used in embodiment can be done according to the condition of specific producer Further adjustment, unreceipted implementation condition is usually the condition in normal experiment.
Introduce and summarize
The present invention by way of example rather than provides the mode of limitation to illustrate.It should be noted that in present disclosure Described " one " or " one kind " embodiment is not necessarily referring to same embodiment, and refers at least a kind of.
Various aspects of the invention are described below.However, as will be readily apparent to one of skill in the art, can Implement the present invention according to the only some or all of aspects of the present invention.For purposes of illustration, provide herein specific numbering, material and Configuration, enables one to thoroughly understand the present invention.However, be evident that for those of skill in the art, The present invention can be implemented without concrete details.In other examples, not make the present invention is obscure many institutes have been omitted or simplified Known feature.
Various operations are described successively as multiple discrete steps, and with most helpful in the side for understanding the present invention Formula illustrates;However, in-order description should not be construed as to imply that into these operations are necessarily dependent on order.
Reactant according to type species is illustrated to various embodiments.To show for those of skill in the art and It is clear to, any number of different types of reactant can be used to implement for the present invention, and is more than those for the purpose of illustration And the reactant provided herein.In addition, being also evident that, the invention is not limited in any specific mixing is shown Example.
Embodiment 1:
The preparation of silicate solutions:
Modulus is added in reactor for 2.2 sodium silicate aqueous solution, added water, adjustment solid content is 30%, and reactor is set It is set to reflux state, opens stirring, heating is reacted 120 minutes at 92~108 DEG C, and cooling is stand-by.
The preparation of reinforcing agent
By Li2O content is 5% parts by weight of spodumene 35, and the parts by weight of sodium aluminate 65 are well mixed, at 900~950 DEG C Roasting 60 minutes, cooling is stand-by.
Embodiment 2:
The preparation of silicate solutions:
Modulus is added in reactor for 2.4 potassium silicate aqueous solution, added water, adjustment solid content is 35%, and reactor is set It is set to reflux state, opens stirring, heating is reacted 80 minutes at 88~102 DEG C;Cooling, it is stand-by.
The preparation of reinforcing agent
By Li2O content is 4% parts by weight of spodumene 60, and the parts by weight of sodium aluminate 40 are well mixed, at 600~680 DEG C Roasting 180 minutes, cooling is stand-by.
Embodiment 3:
The preparation of silicate solutions:
By the parts by weight of sodium silicate aqueous solution 8 that modulus is 2.3, modulus is 2.7 parts by weight of potassium silicate aqueous solution 2, is added In reactor, add water, adjustment solid content is 45%, and reactor is set as reflux state, open stirring, heating, at 65~82 DEG C Reaction 110 minutes;Cooling, it is stand-by.
The preparation of reinforcing agent
By Li2O content is 4% parts by weight of spodumene 80, and the parts by weight of sodium aluminate 20 are well mixed, at 450~530 DEG C Roasting 240 minutes, cooling is stand-by.
Comparative example 1:
The sodium silicate aqueous solution adjustment solid content for being 2.4 by modulus is 50%, stand-by.
Comparative example 2:
The preparation of silicate solutions:
Modulus is added in reactor for 2.2 sodium silicate aqueous solution, added water, adjustment solid content is 30%, and reactor is set It is set to reflux state, opens stirring, heating is reacted 120 minutes at 92~108 DEG C, and cooling is stand-by.
The preparation of reinforcing agent
By Li2O content is 5% parts by weight of spodumene 35, and the parts by weight of sodium aluminate 65 are well mixed, stand-by.
Performance test
Tensile strength and moisture resistance test
Proportioning:50/100 mesh great Lin normal sands:100 parts by weight;Silicate binder:2.5 parts by weight;Reinforcing agent:1.0 weight Measure part.
Great Lin normal sands are added in SHY resin sand mixers, silicate binder is subsequently added, mixed 30~90 seconds, Then reinforcing agent is added, is mixed 30~90 seconds, is taken out, sealing preserve.
Hot core box mould temperature is set as 160 DEG C, hot air temperature is set as 120 DEG C, set shooting pressure as 0.5MPa, sets heat air pressure as 0.2MPa, blows the hot-air time for 20 seconds.
Die size is pressed《GB/T 2684-2009 foundry sands and compound experimental method》Middle figure of eight standard specimen chi Very little section 22.36mm × 22.36mm is performed.
Add mixture into and penetrate in sand hopper, in the core box for injecting heating, be then blown into hot-air, blow hot-air 20 seconds, take Go out core, detect.
Calorific intensity, 1 hour tensile strength, 3 hours tensile strength and 3 hours high wet tensile strengths are detected respectively.Wherein:Heat Intensity is test data within 1 minute after taking out;1 hour tensile strength be by figure of eight standard specimen be positioned over room temperature 20~ 25 DEG C, test data after 1 hour under the conditions of relative humidity≤60%;3 hours tensile strength is to place figure of eight standard specimen The test data after 3 hours under the conditions of 20~25 DEG C of room temperature, relative humidity≤60%;3 hours high wet tensile strengths are by " 8 " word Shape standard specimen is positioned under the conditions of 20~25 DEG C of room temperature, relative humidity 80~90% test data after 3 hours.3 hours high humiditys Tensile strength is higher, and core moisture resistance is better under wet condition.
The silicate solutions 3 batches prepared by embodiment 1~3, correspond to AY-1, AY-2, AY-3 respectively;Embodiment 1~3 is made 3 batches, standby reinforcing agent powder, corresponds to AF-1, AF-2, AF-3 respectively;The silicate solutions prepared by comparative example 1 are designated as BY-1; Silicate solutions prepared by comparative example 2 are designated as BY-2;Reinforcing agent prepared by comparative example 2 is designated as BF-2.
Tensile strength testing result
Core collapsibility is tested
By figure of eight standard specimen obtained above, 30 minutes are incubated in 700 DEG C of Muffle furnaces, is taken out, cooling is put into In 20 mesh cast testing sieves, shake 15 minutes, testing sieve should meet JB/T 9156 and require, weigh on shake pendulum-type sand sieving machine Sample weight before and after vibrations, residual sample is fewer, and core collapsibility is better.
Collapsibility testing result
General principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel are not it should be appreciated that the present invention is limited by examples detailed above, and the simply explanation described in examples detailed above and specification is of the invention Principle, various changes and modifications of the present invention are possible without departing from the spirit and scope of the present invention, these change and Improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its is equal Thing is defined.

Claims (6)

1. casting silicate binder, it is characterised in that it is made up of first component and second component, first component is that silicate is molten Liquid, second component is reinforcing agent, and the weight ratio of first component and second component is 10:2~7;The reinforcing agent is 30~90 by parts by weight: 15~75 spodumene and sodium aluminate composition.
2. casting silicate binder according to claim 1, it is characterised in that the reinforcing agent, is by spodumene After being mixed in proportion with sodium aluminate, at 350~950 DEG C, roasting is prepared for 1~5 hour.
3. casting silicate binder according to claim 1, it is characterised in that the spodumene amount containing lithium is 2~ 10%.
4. casting silicate binder according to claim 1, it is characterised in that the silicate solutions are sodium metasilicate Or potassium silicate aqueous solution or combination both it.
5. casting silicate binder according to claim 1, it is characterised in that the silicate binder modulus is 1.8~4.0.
6. casting silicate binder according to claim 1, it is characterised in that the silicate binder solid content For 25~50%.
CN201710388356.0A 2017-05-27 2017-05-27 Silicate binder is used in casting Active CN106984767B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113894244A (en) * 2021-09-09 2022-01-07 中车戚墅堰机车车辆工艺研究所有限公司 Powder-solidified inorganic self-hardening sand and core making method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5519462A (en) * 1978-07-31 1980-02-12 Natl Res Inst For Metals Production of dry type fluid water soluble gas set casting mold
JPS6044146A (en) * 1983-08-18 1985-03-09 Chuzo Gijutsu Fukiyuu Kyokai Binder for casting mold
CN105130223A (en) * 2015-07-27 2015-12-09 扬州大学 A kind of preparation method of hydrogel based on spodumene slag
CN105984882A (en) * 2016-01-18 2016-10-05 明光市飞洲新材料有限公司 High-adsorption-capacity oxygen generation molecular sieve and preparation method thereof
CN106587634A (en) * 2016-12-16 2017-04-26 武汉理工大学 Marbled glass ceramics directly employing fusion blast furnace slag and preparation method of marbled glass ceramics

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5519462A (en) * 1978-07-31 1980-02-12 Natl Res Inst For Metals Production of dry type fluid water soluble gas set casting mold
JPS6044146A (en) * 1983-08-18 1985-03-09 Chuzo Gijutsu Fukiyuu Kyokai Binder for casting mold
CN105130223A (en) * 2015-07-27 2015-12-09 扬州大学 A kind of preparation method of hydrogel based on spodumene slag
CN105984882A (en) * 2016-01-18 2016-10-05 明光市飞洲新材料有限公司 High-adsorption-capacity oxygen generation molecular sieve and preparation method thereof
CN106587634A (en) * 2016-12-16 2017-04-26 武汉理工大学 Marbled glass ceramics directly employing fusion blast furnace slag and preparation method of marbled glass ceramics

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113894244A (en) * 2021-09-09 2022-01-07 中车戚墅堰机车车辆工艺研究所有限公司 Powder-solidified inorganic self-hardening sand and core making method

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