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CN106903303A - A kind of high duty metal powder and its technique for being applied to Selective Laser Sintering - Google Patents

A kind of high duty metal powder and its technique for being applied to Selective Laser Sintering Download PDF

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Publication number
CN106903303A
CN106903303A CN201710152237.5A CN201710152237A CN106903303A CN 106903303 A CN106903303 A CN 106903303A CN 201710152237 A CN201710152237 A CN 201710152237A CN 106903303 A CN106903303 A CN 106903303A
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CN
China
Prior art keywords
powder
metal
average grain
grain diameter
metal powder
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Pending
Application number
CN201710152237.5A
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Chinese (zh)
Inventor
汪群友
华盟章
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TONGLING YUANYI FINE MACHINERY Co Ltd
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TONGLING YUANYI FINE MACHINERY Co Ltd
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Priority to CN201710152237.5A priority Critical patent/CN106903303A/en
Publication of CN106903303A publication Critical patent/CN106903303A/en
Pending legal-status Critical Current

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Classifications

    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/043Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention discloses a kind of high duty metal powder for being applied to Selective Laser Sintering, its composition by weight includes as follows:Molybdenum 15~18, niobium 10~12, lithium 1~3, rubidium 0~3, sn-bi alloy 0~3, prealloy SCuP powder 1~4, zinc 1~2, copper 1~2;The lithium, rubidium and sn-bi alloy are to use sedimentation to be prepared into the sub-micron-sized metal powder that average grain diameter is for 0.1~3 micron, and the molybdenum and niobium are metal dust that average grain diameter is 15~45 microns.The present invention receives refractory metal powder as framework metal, retains its solid phase core, and metal powder with low melting point coordinates copper, zinc and prealloy SCuP powder to overcome " nodularization " phenomenon as binding metal, so as to improve the hardness and surface quality of obtained 3 d part.

Description

A kind of high duty metal powder and its technique for being applied to Selective Laser Sintering
Technical field
The present invention relates to metal material field, more particularly to a kind of high duty metal powder for being applied to laser sintering technology And its technique.
Background technology
3D printing technique has turned into one of emerging technology for most paying close attention to of the whole world at present, this emerging mode of production and its His Digitalisation Manufacture Mode promotes the realization of the third time industrial revolution together.3D printing technique is exactly in a computer by 3D If CAD model is divided into dried layer, by 3D printing equipment in one plane according to 3D CAD layer patterns, by plastics, metal even The materials such as biological tissue activity cell are sintered or sticked together, then stacking up in layer again.By each layer The accumulation of different figures, eventually forms a three-dimensional body metal parts.3D printing technique is used as in whole 3D printing system Forward position and most potential technology, are the important development directions of advanced manufacturing technology the most.With development in science and technology and popularization and application Demand, metal function part is directly manufactured using rapid shaping becomes the main developing direction of rapid shaping.It is currently available Mainly have in the quick molding method of directly manufacture metal function part:Including Selective Laser Sintering(Selective Laser Sintering, SLS), direct metal laser sintering technology (Direct Metal Laser Sintering DMLS), selective laser melting process(Selective Laser Melting, SLM), laser near-net-shape technology(Laser Engineered Net Shaping, LENS)With electron beam selective melting technology(Electron Beam Selective Melting, EBSM).One of bottleneck that restriction 3D printing technique is developed rapidly is printed material, particularly metallic print Material.
The whole process unit of Selective Laser Sintering is made up of powder cylinder and moulding cylinder, and work powder cylinder piston (powder feeding piston) rise, by powder-laying roller by powder the uniform layer overlay on moulding cylinder piston (working piston), computer according to The hierarchical model of prototype controls the two-dimensional scan track of laser beam, and selectively sintering solid dusty material is forming the one of part Individual aspect.After completing one layer, working piston declines a thickness, and powdering system spreads new powder, and control laser beam scans sintering again New layer.So move in circles, be layering, until 3 d part shaping.SLS techniques use semisolid liquid-phase sintering mechanism, powder Body is completely melt, though the thermal stress of moulding material accumulation can be reduced to a certain extent, contains in drip molding and does not melt Solid phase particles, directly result in that porosity is high, consistency is low, the defective workmanship such as poor tensile strength, surface roughness are high, in SLS half In solid molding system, solid-liquid mixing system viscosity is generally higher, causes melted material poor fluidity, will appear from SLS rapid-result soon The distinctive metallurgical imperfection of shape technique --- " nodularization " effect.Spherodization can not only increase drip molding surface roughness, can more lead Power spreading device is caused to be difficult to sintering the layer surface follow-up bisque of uniform powdering, so as to hinder SLS processes smoothly to carry out.Due to sintering Good part strength is relatively low, needs the 3 d part generally existing that can be only achieved intensity higher by post processing and manufacture strong The problems such as spending relatively low not high, precision and poor surface quality.
The content of the invention
Present invention aim to address the deficiencies in the prior art, there is provided a kind of height for being applied to Selective Laser Sintering Intensity metal powder, so as to effectively solve " nodularization " effect, is obtained the 3 d part that intensity is high, surface quality is good.
The technical solution adopted by the present invention is:A kind of high duty metal powder for being applied to Selective Laser Sintering, Its composition by weight includes as follows:Molybdenum 15~18, niobium 10~12, lithium 1~3, rubidium 0~3, sn-bi alloy 0~3, prealloy SCuP powder 1~4, zinc 1~2, copper 1~2;The lithium, rubidium and sn-bi alloy be use sedimentation be prepared into average grain diameter for 0.1~3 micron of sub-micron-sized metal powder, the molybdenum and niobium are metal dust that average grain diameter is 15~45 microns.
A kind of preparation technology of the high duty metal powder for being applied to Selective Laser Sintering, comprises the following steps: (1)Sub-micron-sized metal powder of the average grain diameter 0.1~3 is prepared using physical vapor deposition or chemical vapor infiltration Lithium, rubidium and sn-bi alloy;(2)The raw metal of molybdenum, niobium, copper and zinc is carried out melting, slag hitting respectively metallic slurry is obtained, to gold The molten slurry of category carries out excusing from death atomization process, condensation and the metal dust that average grain diameter is 15~45 microns is obtained;(3)Will be obtained average Particle diameter is mixed in the metal dust and prealloy SCuP powder that 0.1~3 sub-micron-sized metal powder, average grain diameter are 15~45 microns Close, in the presence of dried medium argon gas, first carry out ball milling, then carry out mechanical agitation.
As a further improvement on the present invention, micro Ag and P is added in the prealloy SCuP powder.
As a further improvement on the present invention, step(3)In be filled with argon gas to vacuum pressure and reach 0.04~0.06MPa Row continuous evaporation;Step(3)Middle Ball-milling Time is 60~70min, and rotating speed is 350~400r/min, and the mechanical agitation time is 30 ~40min, stir speed (S.S.) is 120~180r/min.
The present invention use beneficial effect be:The present invention receives refractory metal powder as framework metal, retains it and consolidates Phase core, metal powder with low melting point coordinates copper, zinc and prealloy SCuP powder to overcome " nodularization " phenomenon as binding metal, so that Improve the hardness and surface quality of obtained 3 d part.
Specific embodiment
With reference to embodiment, the present invention is described further.
A kind of embodiment 1, high duty metal powder for being applied to Selective Laser Sintering, its composition by weight is included such as Under:Molybdenum 15, niobium 10, lithium 1, rubidium 1, sn-bi alloy 1.5, prealloy SCuP powder 1, zinc 1, copper 2;The lithium, rubidium and tin Bismuth alloy is to use sedimentation to be prepared into the sub-micron-sized metal powder that average grain diameter is for 0.1~3 micron, and the molybdenum and niobium are flat Equal particle diameter is 15~45 microns of metal dust.Fine powder amount control is ensured 10% or so, and then overcomes " nodularization " phenomenon.
A kind of preparation technology of the high duty metal powder for being applied to Selective Laser Sintering, comprises the following steps: (1)Sub-micron-sized metal powder of the average grain diameter 0.1~3 is prepared using physical vapor deposition or chemical vapor infiltration Lithium, rubidium and sn-bi alloy;(2)The raw metal of molybdenum, niobium, copper and zinc is carried out melting, slag hitting respectively metallic slurry is obtained, to gold The molten slurry of category carries out excusing from death atomization process, condensation and the metal dust that average grain diameter is 15~45 microns is obtained;(3)Will be obtained average Particle diameter is mixed in the metal dust and prealloy SCuP powder that 0.1~3 sub-micron-sized metal powder, average grain diameter are 15~45 microns Close, being filled with argon gas to vacuum pressure and reaching 0.04MPa carries out continuous evaporation, first carries out ball milling, and Ball-milling Time is 60min, rotating speed It is 350r/min;Mechanical agitation is carried out again, and mixing time is 30min, and stir speed (S.S.) is 120r/min.
A kind of embodiment 2, high duty metal powder for being applied to Selective Laser Sintering, its composition by weight is included such as Under:Molybdenum 18, niobium 12, lithium 1, rubidium 1, sn-bi alloy 1, prealloy SCuP powder 1, zinc 2, copper 2;The lithium, rubidium and tin bismuth Alloy is to use sedimentation to be prepared into the sub-micron-sized metal powder that average grain diameter is for 0.1~3 micron, and the molybdenum and niobium are average Particle diameter is 15~45 microns of metal dust, and micro Ag and P is added in the prealloy SCuP powder.Ensure fine powder amount control 10% or so, and then overcome " nodularization " phenomenon.
A kind of preparation technology of the high duty metal powder for being applied to Selective Laser Sintering, comprises the following steps: (1)Sub-micron-sized metal powder of the average grain diameter 0.1~3 is prepared using physical vapor deposition or chemical vapor infiltration Lithium, rubidium and sn-bi alloy;(2)The raw metal of molybdenum, niobium, copper and zinc is carried out melting, slag hitting respectively metallic slurry is obtained, to gold The molten slurry of category carries out excusing from death atomization process, condensation and the metal dust that average grain diameter is 15~45 microns is obtained;(3)Will be obtained average Particle diameter is mixed in the metal dust and prealloy SCuP powder that 0.1~3 sub-micron-sized metal powder, average grain diameter are 15~45 microns Close, being filled with argon gas to vacuum pressure and reaching 0.06MPa carries out continuous evaporation, first carries out ball milling, and Ball-milling Time is 70min, rotating speed It is 400r/min;Mechanical agitation is carried out again, and mixing time is 40min, and stir speed (S.S.) is 180r/min.
A kind of embodiment 3, high duty metal powder for being applied to Selective Laser Sintering, its composition by weight is included such as Under:Molybdenum 17, niobium 11, lithium 1, sn-bi alloy 0.5, prealloy SCuP powder 2, zinc 2, copper 2;The lithium, rubidium and tin bismuth are closed Gold is to use sedimentation to be prepared into the sub-micron-sized metal powder that average grain diameter is for 0.1~3 micron, and the molybdenum and niobium are average grain Footpath is 15~45 microns of metal dust, and micro Ag and P is added in the prealloy SCuP powder.Ensure that fine powder amount control exists 10% or so, and then overcome " nodularization " phenomenon.
A kind of preparation technology of the high duty metal powder for being applied to Selective Laser Sintering, comprises the following steps: (1)Sub-micron-sized metal powder of the average grain diameter 0.1~3 is prepared using physical vapor deposition or chemical vapor infiltration Lithium, rubidium and sn-bi alloy;(2)The raw metal of molybdenum, niobium, copper and zinc is carried out melting, slag hitting respectively metallic slurry is obtained, to gold The molten slurry of category carries out excusing from death atomization process, condensation and the metal dust that average grain diameter is 15~45 microns is obtained;(3)Will be obtained average Particle diameter is mixed in the metal dust and prealloy SCuP powder that 0.1~3 sub-micron-sized metal powder, average grain diameter are 15~45 microns Close, being filled with argon gas to vacuum pressure and reaching 0.05MPa carries out continuous evaporation, first carries out ball milling, and Ball-milling Time is 70min, rotating speed It is 400r/min;Mechanical agitation is carried out again, and mixing time is 40min, and stir speed (S.S.) is 160r/min.
In order to overcome " nodularization " phenomenon, and the defective workmanship such as the sintering warpage that thereby results in, density is loose.The present invention is logical Cross using the different multicomponent metal dust of fusing point and realized using pre-alloyed powder.Multicomponent metal dust system is by Gao Rong Point metal molybdenum and niobium, low-melting-point metal lithium, rubidium and sn-bi alloy, wherein refractory metal powder retain it as framework metal Solid phase core;Used as binding metal, fusing forms liquid phase to metal powder with low melting point, the liquid phase coating of generation, wetting and bonds solid Phase metallic particles, sintering densification is realized with this.The cyrystal boundary segregation type tension-active element and prealloy of zinc and copper are added simultaneously SCuP powder, further increases the ductility of sintering, improves wetability, so as to control the generation of spherical effect.
Found by the experiment of laser sintering powder, by adjusting process parameter, can change sintering pond shape and then Decrease or even eliminate spherical effect.But the size of powder particle equally produces influence, experiment to show to work as fine powder on spherical effect At 10% or so, spherical effect phenomenon is significantly suppressed for amount control.
Two kinds of auxiliary materials of a small amount of P, Ag are added in the sintering of prealloy SCuP powder, wherein Ag elements can be effective Increase the ductility of sintering, P element can make surface oxidation preferentially generate phosphorus slag with P reactions so that sintering stage forms metal -- Au Category interface, and then wettability is improved, suppress the generation of spherical effect.
Metal dust prepared by above-described embodiment is used for 3D printing, has good dispersion in nozzle spraying process, fills Distribution wave metal dust conveying it is excellent the characteristics of.Always fully ensure that the metal dust contact area of joint is big in successively printing Guo, Bond fastening.Due to the frequently integrated metal dust of the present invention, but framework metal is used as by refractory metal powder, protected Stay its solid phase core;Used as binding metal, fusing forms liquid phase to metal powder with low melting point, the liquid phase coating of generation, wetting and viscous Knot solid metallic particle.Therefore both possessed the advantage of sub-micron ion, but also with dispersiveness and the advantage of transporting.
Metal dust of the invention can be applied equally to direct metal laser sintering technology (Direct Metal Laser Sintering DMLS), selective laser melting process(Selective Laser Melting, SLM), improve three-dimensional The hardness and surface quality of part.
Those skilled in the art, can also be it is to be understood that protection scheme of the invention is not limited only to the above embodiments Various permutation and combination and conversion are carried out on the basis of above-described embodiment, on the premise of without prejudice to spirit of the invention, to the present invention The various conversion for carrying out are all fallen within protection scope of the present invention.

Claims (4)

1. a kind of high duty metal powder for being applied to Selective Laser Sintering, its composition by weight includes as follows:
Molybdenum 15~18, niobium 10~12, lithium 1~3, rubidium 0~3, sn-bi alloy 0~3, prealloy SCuP powder 1~4, zinc 1 ~2, copper 1~2;The lithium, rubidium and sn-bi alloy are to use sedimentation to be prepared into the sub-micron that average grain diameter is for 0.1~3 micron Level metal dust, the molybdenum and niobium are metal dust that average grain diameter is 15~45 microns.
2. a kind of high strength powder for being applied to Selective Laser Sintering according to claim 1, it is characterized in that institute State and add micro Ag and P in prealloy SCuP powder.
3. a kind of preparation for making the high duty metal powder for being applied to Selective Laser Sintering as claimed in claim 1 Technique, it is characterized in that comprising the following steps:
(1)Sub-micron-sized metal of the average grain diameter 0.1~3 is prepared using physical vapor deposition or chemical vapor infiltration Powder lithium, rubidium and sn-bi alloy;
(2)The raw metal of molybdenum, niobium, copper and zinc is carried out melting, slag hitting respectively metallic slurry is obtained, metallic slurry is surpassed Raw atomization process, condensation are obtained the metal dust that average grain diameter is 15~45 microns;
(3)By obtained average grain diameter in the metal powder that 0.1~3 sub-micron-sized metal powder, average grain diameter are 15~45 microns End and the mixing of prealloy SCuP powder, in the presence of dried medium argon gas, first carry out ball milling, then carry out mechanical agitation.
4. the preparation work of a kind of high duty metal powder for being applied to Selective Laser Sintering according to claim 3 Skill, it is characterized in that step(3)In be filled with argon gas to vacuum pressure and reach 0.04~0.06MPa and carry out continuous evaporation;Step(3)In Ball-milling Time is 60~70min, and rotating speed is 350~400r/min, and the mechanical agitation time is 30~40min, and stir speed (S.S.) is 120 ~180r/min.
CN201710152237.5A 2017-03-15 2017-03-15 A kind of high duty metal powder and its technique for being applied to Selective Laser Sintering Pending CN106903303A (en)

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CN108746596A (en) * 2018-06-29 2018-11-06 北京梦之墨科技有限公司 A kind of 3D printing metal material and preparation method thereof and application method

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Publication number Priority date Publication date Assignee Title
CN108746596A (en) * 2018-06-29 2018-11-06 北京梦之墨科技有限公司 A kind of 3D printing metal material and preparation method thereof and application method
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Application publication date: 20170630