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CN106900292A - Steel rider and dial-type machine for forming cylindrical bale - Google Patents

Steel rider and dial-type machine for forming cylindrical bale Download PDF

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Publication number
CN106900292A
CN106900292A CN201710088773.3A CN201710088773A CN106900292A CN 106900292 A CN106900292 A CN 106900292A CN 201710088773 A CN201710088773 A CN 201710088773A CN 106900292 A CN106900292 A CN 106900292A
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China
Prior art keywords
dial
bale chamber
chamber
left dial
steel roller
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Granted
Application number
CN201710088773.3A
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Chinese (zh)
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CN106900292B (en
Inventor
王德福
黄会男
李利桥
雷军乐
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Northeast Agricultural University
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Northeast Agricultural University
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Publication of CN106900292A publication Critical patent/CN106900292A/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F15/00Baling presses for straw, hay or the like
    • A01F15/02Baling presses for straw, hay or the like with press-boxes
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D89/00Pick-ups for loaders, chaff-cutters, balers, field-threshers, or the like, i.e. attachments for picking-up hay or the like field crops
    • A01D89/001Pick-up systems
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F15/00Baling presses for straw, hay or the like
    • A01F15/08Details

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Storage Of Harvested Produce (AREA)
  • Harvesting Machines For Specific Crops (AREA)

Abstract

钢辊与拨盘式圆捆机属于农业机械;它主要包括捡拾机构、卷捆室、捆绳机构、液压放捆油缸、传动机构,在圆捆机前侧下方部位处安装捡拾机构,在捡拾机构后上方部位处安装卷捆室,钢辊沿圆周方向配装在卷捆室内,左拨盘配装在卷捆室的左侧壁中心处、后机体上,捆绳机构设置在卷捆室前上方部位处,液压放捆油缸安装在卷捆室上方部位处;本发明实现了稻麦秸秆的捡拾、卷捆作业,具有结构简单、工作可靠、作业效率高、作业质量好、动力消耗少等特点。

The steel roller and dial type round baler belongs to agricultural machinery; it mainly includes a pick-up mechanism, a bale chamber, a rope-tying mechanism, a hydraulic unloading cylinder, and a transmission mechanism. The bale chamber is installed at the upper rear of the mechanism, the steel roller is fitted in the bale chamber along the circumferential direction, the left dial is fitted at the center of the left wall of the bale chamber and on the rear body, and the rope mechanism is set in the bale chamber At the front and upper part, the hydraulic baling cylinder is installed at the upper part of the baling chamber; the invention realizes the picking and baling of rice and wheat straw, and has the advantages of simple structure, reliable operation, high operation efficiency, good operation quality and low power consumption Features.

Description

钢辊与拨盘式圆捆机Steel Roll and Dial Round Balers

技术领域technical field

本发明创造属于农业机械,主要涉及一种农作物秸秆捡拾打捆收获的圆捆机。The invention belongs to agricultural machinery, and mainly relates to a round baler for picking and bundling crop stalks for harvesting.

背景技术Background technique

现有的钢辊式圆捆机捡拾农作物秸秆打捆作业时,通常是在捡拾机构和卷草钢辊系统的捡拾、输送、卷绕作用下在卷捆室内首先形成旋转草芯,再逐渐形成圆柱体状的圆捆。由于钢辊式圆捆机在秸秆累积草芯阶段钢辊沿周向施加的导送力很小(钢辊对草芯的挤压力未形成),完整的稻麦秸秆在卷捆室内较难及时形成旋转草芯,进而易于造成圆捆机堵塞而无法正常捡拾打捆,尤其是利用现有的钢辊式圆捆机捡拾收获较湿、较长的完整稻秆进行打捆青贮时,更易于出现钢辊式圆捆机堵塞现象。When the existing steel roller round baler picks up and bundles the crop straw, usually under the action of picking, conveying and winding of the picking mechanism and the steel roller system, a rotating straw core is first formed in the bundling chamber, and then gradually formed Cylindrical round bales. Since the steel roller round baler exerts very little guiding force along the circumference of the steel roller during the stage of straw accumulation and grass core (the extrusion force of the steel roller on the grass core is not formed), it is difficult for the complete rice and wheat straw to move in the baling chamber. The rotating grass core is formed in time, which is easy to cause the blockage of the round baler and cannot be picked up and bundled normally, especially when the existing steel roller round baler is used to pick up and harvest the wet and long intact rice straw for baling silage. It is prone to clogging of steel roller round balers.

发明内容Contents of the invention

本发明创造的目的就是针对上述现有技术存在的问题,设计提供一种卷捆室周向配置钢辊、侧壁处配置拨盘的钢辊与拨盘式圆捆机,通过捡拾机构捡拾秸秆并将其喂入由周向钢辊、侧壁拨盘组成的卷捆室,目的是保证秸秆打捆作业时的机具工作可靠性与生产效率、提高其作业的经济性、避免打捆堵塞故障发生。The purpose of the present invention is to solve the problems in the above-mentioned prior art, and to design and provide a steel roller and a dial-type round baler with steel rollers arranged in the circumferential direction of the baling chamber and a dial on the side wall, and the straw is picked up by the picking mechanism. And feed it into the baling chamber composed of circumferential steel rollers and side wall dials, the purpose is to ensure the reliability and production efficiency of the machinery and tools during straw baling operations, improve the economy of its operation, and avoid the occurrence of baling blockage failures.

本发明创造的目的是这样实现的:钢辊与拨盘式圆捆机包括捡拾机构、卷捆室、捆绳机构、液压放捆油缸、传动机构等,捡拾机构配装在圆捆机的前下方部位处,卷捆室配装在捡拾机构后上方部位处,钢辊沿圆周方向配装在卷捆室内,左拨盘配装在卷捆室左侧壁中心处,捆绳机构设置在卷捆室前上方部位处,液压放捆油缸安装在卷捆室上方部位处。The purpose of the invention is achieved in this way: the steel roller and the dial-type round baler include a pick-up mechanism, a tying room, a rope mechanism, a hydraulic baling cylinder, a transmission mechanism, etc., and the pick-up mechanism is assembled in front of the round baler. At the lower part, the bale chamber is fitted at the upper part behind the pick-up mechanism, the steel roller is fitted in the bale chamber along the circumference, the left dial is fitted at the center of the left wall of the bale chamber, and the rope tying mechanism is set at the center of the bale chamber. At the front upper part of the baling chamber, the hydraulic baling oil cylinder is installed at the upper part of the baling chamber.

本发明创造采用在圆捆机前下方最先接触秸秆部位处配装捡拾机构;捡拾机构后上部配装卷捆室,钢辊沿圆周方向配置在卷捆室内,左拨盘配置在卷捆室左侧壁中心处、后机体上,左拨盘的直径为沿圆周方向配置的钢辊围成的卷捆室的直径(卷捆室内净尺寸)的50%,左拨盘上销连有拨指,左拨盘上销连的拨指的旋转轨迹最大直径为卷捆室的直径的80%,后机体可转动卸捆。The invention adopts a pick-up mechanism at the first contact with the straw at the front and lower part of the round baler; the upper part of the pick-up mechanism is equipped with a baling chamber, the steel roller is arranged in the baling chamber along the circumferential direction, and the left dial is arranged in the baling chamber At the center of the left wall and on the rear body, the diameter of the left dial is 50% of the diameter of the bale chamber surrounded by the steel rollers arranged in the circumferential direction (the net size of the bale chamber). Refer to, the maximum diameter of the rotary track of the dial finger connected with the pin on the left dial is 80% of the diameter of the volume chamber, and the rear body can be rotated to unload the bundle.

本发明将秸秆捡拾、周向导送与侧壁转绕卷捆作业集于一台机具上,能够可靠地完成稻麦秸秆(包括完整稻秆)的捡拾、卷绕成捆作业,拓宽了圆捆机的应用范围、增强了圆捆机的卷捆压缩能力,进而解决了包括完整稻秆在内的稻麦秸秆的捡拾、卷捆收获问题,具有结构简单、工作可靠、打捆效率高、动力消耗少、作业故障少的特点。The invention integrates straw picking, circumferential guiding and side wall winding and bundling operations on one machine tool, which can reliably complete the picking and winding and bundling operations of rice and wheat straw (including complete rice straw), and widens the range of round bales. The range of applications of the round baler has been enhanced, the volume compression capacity of the round baler has been enhanced, and the problems of picking up and harvesting rice and wheat straw including complete rice straw have been solved. It has the characteristics of less consumption and fewer operation failures.

附图说明Description of drawings

图1是钢辊与拨盘式圆捆机结构示意图;Fig. 1 is a structural schematic diagram of a steel roller and a dial type round baler;

图2是左拨盘与拨指安装示意图;Figure 2 is a schematic diagram of the installation of the left dial and the finger;

图3是左拨盘示意图;Fig. 3 is a schematic diagram of the left dial;

图4是拨指结构示意图;Fig. 4 is a schematic diagram of the finger structure;

图5是拨指销轴结构示意图;Fig. 5 is a structural schematic diagram of a finger pin shaft;

图6是左拨盘轴传动示意图;Fig. 6 is a schematic diagram of left dial shaft transmission;

图中件号说明:Description of part number in the figure:

1、地轮、2、钢辊、3、拨指、4、左拨盘、5、后机体、6、卷捆室、7、液压放捆油缸、8、捆绳机构、9、前机体、10、上悬挂点、11、卷捆室入口、12、下悬挂点、13、支腿、14、捡拾机构、16、拨指销轴、17、锁紧螺母、19、耳板、21、轴、22、座盘、23、外侧弹簧、24、里侧弹簧、25、滑动摩擦盘、26、外罩、27、小弹簧、28、轴承、29、销轴、30、滑动盘、31、键1. Ground wheel, 2. Steel roller, 3. Dial finger, 4. Left dial, 5. Rear body, 6. Bale chamber, 7. Hydraulic unwinding cylinder, 8. Rope mechanism, 9. Front body, 10. Upper suspension point, 11. Entrance to the bale chamber, 12. Lower suspension point, 13. Outrigger, 14. Pickup mechanism, 16. Finger pin shaft, 17. Lock nut, 19. Ear plate, 21. Shaft , 22, seat plate, 23, outer spring, 24, inner spring, 25, sliding friction plate, 26, outer cover, 27, small spring, 28, bearing, 29, pin shaft, 30, sliding plate, 31, key

具体实施方式detailed description

下面结合附图对本发明创造实施方案进行详细描述。捡拾机构14配装在钢辊与拨盘式圆捆机的前下方部位处,钢辊2沿圆周方向配装在卷捆室6内,钢辊2由链传动驱动旋转;左拨盘4配装在卷捆室6的左侧壁中心处、后机体5上,左拨盘4为圆盘,Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. The pick-up mechanism 14 is assembled at the front and lower part of the steel roller and the dial-type round baler. The steel roller 2 is installed in the baling chamber 6 along the circumferential direction, and the steel roller 2 is driven to rotate by a chain drive; the left dial 4 is equipped with Installed in the center of the left side wall of the roll chamber 6, on the rear body 5, the left dial 4 is a disc,

左拨盘4圆周上均布地固定安装3个耳板19,左拨盘4通过耳板19、拨指销轴16销连3个拨指3,拨指3为曲率半径290mm的弧形扁条形钢构件,左拨盘4的直径为沿圆周方向配置的钢辊2围成的卷捆室6的直径的50%,左拨盘4上销连的拨指3的旋转轨迹最大直径为卷捆室6的直径的80%,左拨盘4通过轴承28可转动地套装在轴21上,滑动摩擦盘25、滑动盘30可移动地套装在轴21上,座盘22安装在轴21上,里侧弹簧24通过轴21套装在滑动摩擦盘25和滑动盘30之间,外侧弹簧23通过轴21套装在滑动摩擦盘25和座盘22之间,外罩26通过销轴29可移动地安装在左拨盘4的里侧,小弹簧27通过销轴29套装在左拨盘4和外罩26之间;捆绳机构8配置在卷捆室6的前上方部位处;液压放捆油缸7配置在卷捆室6的上方部位处;地轮1配置在卷捆室6的下方部位处。Three ear plates 19 are fixedly installed on the circumference of the left dial 4, and the left dial 4 is connected with three fingers 3 through the ear plates 19, the finger pin shaft 16, and the finger 3 is an arc-shaped flat strip with a radius of curvature of 290 mm. Shaped steel member, the diameter of the left dial 4 is 50% of the diameter of the coil chamber 6 surrounded by the steel rollers 2 arranged in the circumferential direction, and the maximum diameter of the rotation track of the pin-connected finger 3 on the left dial 4 is 50%. 80% of the diameter of the bale chamber 6, the left dial 4 is rotatably set on the shaft 21 through the bearing 28, the sliding friction disc 25 and the sliding disc 30 are movably set on the shaft 21, and the seat disc 22 is installed on the shaft 21 , the inner side spring 24 is set between the sliding friction disc 25 and the sliding disc 30 through the shaft 21, the outer spring 23 is set between the sliding friction disc 25 and the seat plate 22 through the shaft 21, and the outer cover 26 is movably installed through the pin shaft 29 On the inner side of the left dial 4, the small spring 27 is set between the left dial 4 and the outer cover 26 through the pin shaft 29; the rope binding mechanism 8 is arranged at the front upper part of the winding chamber 6; the hydraulic unwinding oil cylinder 7 is arranged At the upper part of the baling chamber 6 ; the ground wheel 1 is arranged at the lower part of the baling chamber 6 .

钢辊与拨盘式圆捆机由拖拉机通过上悬挂点10、下悬挂点12悬挂并由地轮1支撑,由拖拉机动力输出轴驱动圆捆机工作。作业时,圆捆机前下方部位处配装的捡拾机构14完成秸秆的捡拾工作;经捡拾机构14捡拾的秸秆经卷捆室入口11喂入到卷捆室6内,受沿圆周方向配置在卷捆室6内通过链传动驱动的钢辊2的导送,同时配置在卷捆室6的左侧壁中心处、由链传动驱动的轴21带动滑动摩擦盘25、进而带动左拨盘4旋转,在左拨盘4上销连的拨指3的旋转拨引作用下较快地形成旋转草芯,而后受草捆的挤压力作用,外罩26通过销轴29推动滑动盘30移动,进而通过里侧弹簧24推离滑动摩擦盘25,左拨盘4与滑动摩擦盘25分离,拨指3受草捆作用而绕拨指销轴16回摆至左拨盘4边缘处,此时左拨盘4受草捆旋转带动而支撑草捆旋转,并在链传动驱动的钢辊2的导送作用下完成秸秆卷捆过程;形成要求密度的圆捆通过捆绳机构8进行捆绳作业,再由液压放捆油缸7驱动后机体5向后旋转而卸出草捆。秸秆由圆捆机捡拾机构14捡拾后,经沿圆周方向配置在卷捆室6内的钢辊2的导送、沿卷捆室6左侧壁配置的左拨盘4与左拨盘4上销连的拨指3的旋转拨引带动能保证及时形成旋转草芯,进而能顺利完成秸秆卷捆过程,因而,该机对包括完整稻秆在内的秸秆的打捆性能有大幅提高。The steel roller and the dial type round baler are suspended by the tractor through the upper suspension point 10 and the lower suspension point 12 and supported by the ground wheel 1, and the round baler is driven by the power output shaft of the tractor to work. During operation, the picking mechanism 14 equipped at the front and lower part of the round baler completes the picking up of straw; the straw picked up by the picking mechanism 14 is fed into the rolling chamber 6 through the entrance 11 of the winding chamber, and is arranged in the circumferential direction. The steel roller 2 driven by the chain transmission in the bale chamber 6 is guided and arranged at the center of the left side wall of the bale chamber 6 at the same time, the shaft 21 driven by the chain drive drives the sliding friction disc 25, and then drives the left dial 4 Rotate, form the rotating grass core quickly under the rotating action of the dial finger 3 connected with the pin on the left dial 4, and then be subjected to the extrusion force of the bale, the outer cover 26 pushes the sliding disc 30 to move through the pin shaft 29, Then push away the sliding friction disc 25 by the inner side spring 24, the left dial 4 is separated from the sliding friction disc 25, and the dial finger 3 is subjected to the action of the bale and swings back around the finger pin shaft 16 to the edge of the left dial 4. The left dial 4 is driven by the rotation of the bale to support the rotation of the bale, and under the guidance of the steel roller 2 driven by the chain transmission, the straw rolling process is completed; a round bale with a required density is formed and the rope tying operation is carried out through the tying rope mechanism 8 , and then the hydraulic cylinder 7 drives the rear body 5 to rotate backwards to unload the bale. After the straw is picked up by the pick-up mechanism 14 of the round baler, it is guided by the steel roller 2 arranged in the bale chamber 6 in the circumferential direction, and is placed on the left dial 4 and the left dial 4 arranged along the left side wall of the bale chamber 6. The rotary driving of the finger 3 of the pin chain can ensure that the rotating grass core is formed in time, and then the straw rolling and bundling process can be successfully completed. Therefore, the bundling performance of the machine including complete rice straws is greatly improved.

Claims (1)

1.一种钢辊与拨盘式圆捆机,包括捡拾机构(14)、卷捆室(6)、捆绳机构(8)、液压放捆油缸(7)、传动机构,捡拾机构(14)配置在圆捆机前下方,卷捆室(6)配置在捡拾机构(14)的后上方,钢辊(2)沿圆周方向配装在卷捆室(6)内,左拨盘(4)配装在卷捆室(6)左侧壁中心处、后机体(5)上,捆绳机构(8)设置在卷捆室(6)前上方,液压放捆油缸(7)配装在卷捆室(6)上方,其特征在于:卷捆室(6)内沿圆周方向配装钢辊(2)的同时在卷捆室(6)的左侧壁中心处配装左拨盘(4),左拨盘(4)配装在后机体(5)上;1. A steel roller and dial type round baler, comprising a pick-up mechanism (14), a volume tying chamber (6), a rope-tying mechanism (8), a hydraulic baling cylinder (7), a transmission mechanism, and a pick-up mechanism (14) ) is arranged in the front and lower part of the round baler, the bale chamber (6) is arranged in the rear upper part of the pick-up mechanism (14), the steel roller (2) is fitted in the bale chamber (6) along the circumferential direction, and the left dial (4 ) is installed at the center of the left side wall of the bale chamber (6) and on the rear body (5), the rope tying mechanism (8) is arranged on the upper front of the bale chamber (6), and the hydraulic unwinding cylinder (7) is installed on the Above the bale chamber (6), it is characterized in that a steel roller (2) is installed in the bale chamber (6) along the circumferential direction, and a left dial ( 4), the left dial (4) is assembled on the rear body (5); 所述左拨盘(4)为圆盘,左拨盘(4)圆周上均布地固定安装3个耳板(19),左拨盘(4)通过耳板(19)、拨指销轴(16)销连有3个拨指(3),拨指(3)为曲率半径290mm的弧形扁条形钢构件,左拨盘(4)的直径为钢辊(2)所围成的卷捆室(6)的直径的50%,左拨盘(4)上销连的拨指(3)的旋转轨迹最大直径为卷捆室(6)的直径的80%;Described left dial (4) is a disc, and 3 ear plates (19) are fixedly installed evenly on the left dial (4) circumference, and left dial (4) passes through ear plate (19), dial finger pin ( 16) The pin is connected with 3 dial fingers (3). The dial finger (3) is an arc-shaped flat bar steel member with a curvature radius of 290 mm. The diameter of the left dial (4) is the volume surrounded by the steel roller (2). 50% of the diameter of the bale chamber (6), the maximum diameter of the rotary track of the pinned finger (3) on the left dial (4) is 80% of the diameter of the bale chamber (6); 所述左拨盘(4)通过轴承(28)可转动地套装在轴(21)上,滑动摩擦盘(25)、滑动盘(30)可移动地套装在轴(21)上,座盘(22)安装在轴(21)上,里侧弹簧(24)通过轴(21)套装在滑动摩擦盘(25)和滑动盘(30)之间,外侧弹簧(23)通过轴(21)套装在滑动摩擦盘(25)和座盘(22)之间,外罩(26)通过销轴(29)可移动地安装在左拨盘(4)的里侧,小弹簧(27)通过销轴(29)套装在左拨盘(4)和外罩(26)之间。The left dial (4) is rotatably sleeved on the shaft (21) through a bearing (28), the sliding friction disc (25) and the sliding disc (30) are movably sleeved on the shaft (21), and the base plate ( 22) Installed on the shaft (21), the inner spring (24) is set between the sliding friction plate (25) and the sliding plate (30) through the shaft (21), and the outer spring (23) is set on the Between the sliding friction disc (25) and the base plate (22), the outer cover (26) is movably installed on the inside of the left dial (4) through the pin shaft (29), and the small spring (27) passes through the pin shaft (29) ) is set between the left dial (4) and the outer cover (26).
CN201710088773.3A 2017-02-20 2017-02-20 Steel rider and dial-type machine for forming cylindrical bale Expired - Fee Related CN106900292B (en)

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CN115643909A (en) * 2022-09-07 2023-01-31 南京林业大学 Agricultural material feeding mechanism

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Publication number Priority date Publication date Assignee Title
CN114557199A (en) * 2022-03-09 2022-05-31 河南农业大学 Axial variable cavity type winding mechanism of round baler
CN114557199B (en) * 2022-03-09 2023-10-24 河南农业大学 Axial variable cavity type rolling mechanism for round baler
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CN115643909B (en) * 2022-09-07 2023-09-29 南京林业大学 Agricultural material feeding mechanism

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