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CN106836579B - Stress-free anchoring method for fixing connecting piece by using metal molten liquid - Google Patents

Stress-free anchoring method for fixing connecting piece by using metal molten liquid Download PDF

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Publication number
CN106836579B
CN106836579B CN201710161252.6A CN201710161252A CN106836579B CN 106836579 B CN106836579 B CN 106836579B CN 201710161252 A CN201710161252 A CN 201710161252A CN 106836579 B CN106836579 B CN 106836579B
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Prior art keywords
connecting piece
metal block
metal
blind hole
decorative plate
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CN201710161252.6A
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CN106836579A (en
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王光胜
王琨
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/88Curtain walls
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0801Separate fastening elements

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Joining Of Building Structures In Genera (AREA)

Abstract

The invention discloses a stress-free anchoring method for fixing a connecting piece by using a metal melt, belonging to the technical field of building material products. Comprises a decorative plate and a connecting piece connected with the decorative plate; the following steps; opening a blind hole with an opening smaller than the hole body on the back of the decorative plate; secondly, putting a metal block with a proper size into the blind hole; heating the connecting piece, wherein the temperature of the connecting piece is higher than the melting point of the metal block; putting one end of the connecting piece into the blind hole, melting the metal block through the connecting piece and adjusting the position of the connecting piece; fifthly, cooling and solidifying the metal blocks. The invention comprises the following steps: 1, the heating range and temperature of the decorative plate are small, so that the quality, effect and surface flatness of the decorative plate cannot be damaged; 2, preprocessing the metal block into a block with a proper size according to the calculation in advance, and selecting according to the actual operation to ensure that the molten metal block can be consistent with the flatness of the back surface of the decorative plate after the connecting piece is added, thereby improving the processing quality; 3 the position of the connecting piece is randomly adjusted in the metal melting process, so that the position precision is ensured.

Description

Stress-free anchoring method for fixing connecting piece by using metal molten liquid
Technical Field
The invention relates to a building material product, in particular to a stress-free anchoring method for fixing a connecting piece by using metal molten liquid.
Background
With the rapid development of the construction industry, curtain walls are more and more widely used in buildings. However, most of the currently widely used connection methods are expansion bolts, dovetail groove type connectors, L-shaped connectors or U-shaped connectors, and the connectors are fixed on the decorative plate by using an adhesive.
The decorative plate with built-in fixed connecting plate and the manufacturing method thereof, which has the application number of 201010132133.6, fixes the connecting piece placed in the blind hole by injecting metal melt into the blind hole of the decorative plate, and has the defects that:
(1) the decorative plate needs to be preheated in advance, so that the operation is complicated, and the quality and the levelness of the decorative plate can be damaged;
(2) the amount of the metal melting liquid is not easy to control, and the processing quality is influenced;
(3) the metal melting liquid is cooled too fast, and the position of the connecting piece is difficult to adjust, so that the precision is difficult to ensure.
Disclosure of Invention
In order to solve the technical problem, the invention provides a stress-free anchoring method for fixing a connecting piece by using a metal melt.
The invention is realized by the following technical scheme: a non-stress anchoring method for fixing a connecting piece by using metal molten liquid comprises a decorative plate and a connecting piece connected with the decorative plate;
comprises the following steps;
opening a blind hole with an opening smaller than the hole body on the back of the decorative plate;
secondly, putting a metal block with a proper size into the blind hole;
heating the connecting piece, wherein the temperature of the connecting piece is higher than the melting point of the metal block;
putting one end of the connecting piece into the blind hole, melting the metal block through the connecting piece and adjusting the position of the connecting piece;
fifthly, cooling and solidifying the metal blocks.
It further comprises the following steps: the melting point of the metal block is 200 ℃ to 400 ℃; the joint is heated to a temperature of 400 ℃ to 1000 ℃.
Heating the connecting piece in the third step in a conductive mode through a heating device; and a heater in the heating device is arranged at the outer end position on the connecting piece.
The volume of the metal block is obtained by subtracting the volume of the end part of the connecting piece in the blind hole from the volume of the blind hole, and the metal block is disc-shaped.
The connecting piece is a nut or a countersunk head or flat-head bolt which is made of metal and provided with a convex shoulder at one end.
The metal block is single metal or alloy.
A non-stress anchoring method for fixing a connecting piece by using metal molten liquid comprises a decorative plate and a connecting piece connected with the decorative plate;
comprises the following steps;
opening a blind hole with an opening smaller than the hole body on the back of the decorative plate;
subtracting the volume of the end part of the connecting piece in the blind hole according to the volume of the blind hole to obtain the volume of the required metal block; the metal block is divided into a plurality of parts, and each part is in a disc shape;
putting a part of metal block into the blind hole;
heating the connecting piece, wherein the temperature of the connecting piece is higher than the melting point of the metal block;
putting one end of the connecting piece into the blind hole, and melting the metal block through the connecting piece;
sixthly, repeating the step III until all the metal blocks are melted;
and seventhly, adjusting the position of the connecting piece in the blind hole, and cooling and solidifying the metal blocks.
A non-stress anchoring method for fixing a connecting piece by using metal melt comprises a decorative plate, a connecting piece connected with the decorative plate and a heat conducting piece;
comprises the following steps;
opening a blind hole with an opening smaller than the hole body on the back of the decorative plate;
secondly, putting a metal block with a proper size into the blind hole;
heating the heat conducting piece, wherein the temperature of the heat conducting piece is higher than the melting point of the metal block; heating the heat conducting piece by a high-frequency induction device;
putting one end of the heat conducting piece into the blind hole, and melting the metal block through the heat conducting piece;
one end of the connecting piece is placed into the blind hole, and the position of the connecting piece is adjusted; preheating a connecting piece in advance, wherein the temperature of the connecting piece is slightly higher than the melting point of the metal block;
sixthly, cooling and solidifying the metal blocks.
Compared with the prior art, the invention has the beneficial effects that:
(1) the heating range and temperature of the decorative plate are small, so that the quality and the back flatness of the decorative plate cannot be damaged;
(2) the metal blocks are preprocessed into blocks with proper sizes according to the calculation in advance, and the metal blocks are selected according to the actual operation, so that the molten metal blocks after the connecting pieces are added can be consistent with the flatness of the back of the decorative plate, and the processing quality is improved;
(3) the position of the connecting piece is randomly adjusted in the metal melting process, so that the position precision is ensured.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic diagram of a second embodiment of the present invention;
FIG. 3 is a third schematic of an embodiment of the present invention;
FIG. 4 is a fourth schematic diagram of an embodiment of the present invention.
In the figure: 1. a decorative plate; 2. blind holes; 3. a connecting member; 4. a metal block; 5. a heat conductive member; 6. a heating device.
Detailed Description
The following are specific embodiments of the present invention, and the present invention will be further described with reference to the accompanying drawings.
Example one
As shown in fig. 1, a non-stress anchoring method for fixing a connecting member using a molten metal includes a decorative plate 1 and a connecting member 3 connected to the decorative plate 1;
comprises the following steps;
opening a blind hole 2 with a hole smaller than the hole body on the back of the decorative plate 1;
the blind hole 2 is in a horn shape with a small outer part and a wide inner part, and the bottom surface is horizontal;
secondly, placing a metal block 4 with a proper size into the blind hole 2;
the volume of the metal block 4 is obtained by subtracting the volume of the end part of the connecting piece 3 in the blind hole 2 from the volume of the blind hole 2, and the metal block 4 is in a disc shape;
the metal block 4 is a single metal or an alloy with a melting point of 200-350 ℃; for example, lead (melting point 327 ℃), tin (melting point 232 ℃), zinc-tin alloy (melting point 227 ℃), lead-antimony alloy (melting point 246 ℃);
thirdly, heating the connecting piece 3, wherein the temperature of the connecting piece 3 is higher than the melting point of the metal block 4;
the connecting piece 3 is a nut or a countersunk head or flat-headed bolt which is made of metal and provided with a convex shoulder at one end, and the connecting piece 3 is heated to 400-900 ℃;
putting one end of the connecting piece 3 into the blind hole 2, melting the metal block 4 through the connecting piece 3 and adjusting the position of the connecting piece 3;
fifthly, cooling and solidifying the metal block 4.
Example two
As shown in fig. 2, a non-stress anchoring method for fixing a connecting member using a molten metal includes a decorative plate 1 and a connecting member 3 connected to the decorative plate 1;
comprises the following steps;
opening a blind hole 2 with a hole smaller than the hole body on the back of the decorative plate 1;
the blind hole 2 is in a horn shape with a small outer part and a wide inner part, and the bottom surface is horizontal;
secondly, placing a metal block 4 with a proper size into the blind hole 2;
the volume of the metal block 4 is obtained by subtracting the volume of the end part of the connecting piece 3 in the blind hole 2 from the volume of the blind hole 2, and the metal block 4 is in a disc shape;
the metal block 4 is made of single metal with the melting point of 300-400 ℃; for example, lead (melting point 327 ℃), zinc (melting point 385 ℃);
thirdly, heating the connecting piece 3, wherein the temperature of the connecting piece 3 is higher than the melting point of the metal block 4;
the connecting piece 3 is a nut or a countersunk head or flat-head bolt which is made of metal and provided with a convex shoulder at one end; the heating device 6 is provided with a heating coil which is electrified, the heating coil in the heating device 6 is wound on the connecting piece 3 at the outer end position, and the connecting piece 3 is heated to 600 ℃ to 1000 ℃;
putting one end of the connecting piece 3 into the blind hole 2, melting the metal block 4 through the connecting piece 3 and adjusting the position of the connecting piece 3;
and fifthly, closing the heating device 6, and waiting for the metal block 4 to be cooled and solidified.
EXAMPLE III
As shown in fig. 3, a non-stress anchoring method for fixing a connecting member using a molten metal includes a decorative plate 1 and a connecting member 3 connected to the decorative plate 1;
comprises the following steps;
opening a blind hole 2 with a hole smaller than the hole body on the back of the decorative plate 1;
the blind hole 2 is in a horn shape with a small outer part and a wide inner part, and the bottom surface is horizontal;
subtracting the volume of the end part of the connecting piece 3 in the blind hole 2 from the volume of the blind hole 2 to obtain the volume of the required metal block 4; the metal block 4 is divided into a plurality of parts, and each part is in a disc shape;
the metal block 4 is a single metal or an alloy with a melting point of 200-300 ℃; for example, tin (melting point 232 ℃), zinc-tin alloy (melting point 227 ℃), lead-antimony alloy (melting point 246 ℃), lead-tin alloy (melting point 183 ℃);
putting a part of metal block 4 into the blind hole 2;
heating the connecting piece 3, wherein the temperature of the connecting piece 3 is higher than the melting point of the metal block 4;
the connecting piece 3 is a steel countersunk head or flat-head bolt; the connecting piece 3 is heated to 400-800 ℃;
one end of the connecting piece 3 is placed into the blind hole 2, and the metal block 4 is melted through the connecting piece 3;
sixthly, repeating the step III until all the metal blocks 4 are melted;
in the step (sixthly), whether the connecting piece 3 is heated or not is selected according to the actual situation;
and seventhly, adjusting the position of the connecting piece 3 in the blind hole 2, and cooling and solidifying the metal block 4.
Example four
As shown in fig. 4, a non-stress anchoring method for fixing a connecting member using a molten metal includes a decorative plate 1, a connecting member 3 connected to the decorative plate 1, and a heat conductive member 5;
comprises the following steps;
opening a blind hole 2 with a hole smaller than the hole body on the back of the decorative plate 1;
the blind hole 2 is in a horn shape with a small outer part and a wide inner part, and the bottom surface is horizontal;
secondly, placing a metal block 4 with a proper size into the blind hole 2;
the volume of the metal block 4 is obtained by subtracting the volume of the end part of the connecting piece 3 in the blind hole 2 from the volume of the blind hole 2, and the metal block 4 is in a disc shape;
the metal block 4 is a single metal or an alloy with the melting point of 150 ℃ to 250 ℃; for example, tin (melting point 232 ℃), zinc-tin alloy (melting point 227 ℃), lead-antimony alloy (melting point 246 ℃), lead-tin alloy (melting point 183 ℃);
thirdly, heating the heat conducting piece 5, wherein the temperature of the heat conducting piece 5 is higher than the melting point of the metal block 4;
the heat conducting piece 5 is a high-temperature resistant metal or graphite carbon rod type nonmetal cylinder, and the heat conducting piece 5 is heated to 600 ℃ to 1000 ℃;
putting one end of the heat conducting piece 5 into the blind hole 2, and melting the metal block 4 through the heat conducting piece 5;
one end of the connecting piece 3 is placed into the blind hole 2, and the position of the connecting piece 3 is adjusted; the connecting piece 3 is a nut or a countersunk head or flat-head bolt which is made of metal and provided with a convex shoulder at one end;
sixthly, cooling and solidifying the metal blocks 4.

Claims (8)

1. A stress-free anchoring method for fixing a connecting piece by using metal molten liquid comprises a decorative plate (1) and a connecting piece (3) connected with the decorative plate (1);
the method is characterized in that:
comprises the following steps;
opening a hole on the back of the decorative plate (1) to be smaller than a blind hole (2) of the hole body;
secondly, putting a metal block (4) with a proper size into the blind hole (2);
heating the connecting piece (3), wherein the temperature of the connecting piece (3) is higher than the melting point of the metal block (4);
putting one end of the connecting piece (3) into the blind hole (2), melting the metal block (4) through the connecting piece (3) and adjusting the position of the connecting piece (3);
fifthly, cooling and solidifying the metal block (4).
2. The method for stress-free anchoring of a connection using a molten metal according to claim 1, wherein: the melting point of the metal block (4) is 200 ℃ to 400 ℃; the connecting piece (3) is heated to a temperature of 400 ℃ to 1000 ℃.
3. The method for stress-free anchoring of a connection using a molten metal according to claim 1, wherein: in the third step, the connecting piece (3) is heated in a conductive manner through a heating device (6); and a heater in the heating device (6) is arranged at the outer end position on the connecting piece (3).
4. The method for stress-free anchoring of a connection using a molten metal according to claim 1, wherein: the volume of the metal block (4) is obtained by subtracting the volume of the end part of the connecting piece (3) in the blind hole (2) from the volume of the blind hole (2), and the metal block (4) is disc-shaped.
5. The method for stress-free anchoring of a connection using a molten metal according to claim 1, wherein: the connecting piece (3) is a nut or a countersunk head or flat-headed bolt which is made of metal and provided with a convex shoulder at one end.
6. The method for stress-free anchoring of a connection using a molten metal according to claim 1, wherein: the metal block (4) is a single metal or an alloy.
7. A stress-free anchoring method for fixing a connecting piece by using metal molten liquid comprises a decorative plate (1) and a connecting piece (3) connected with the decorative plate (1);
the method is characterized in that:
comprises the following steps;
opening a hole on the back of the decorative plate (1) to be smaller than a blind hole (2) of the hole body;
subtracting the volume of the end part of the connecting piece (3) in the blind hole (2) according to the volume of the blind hole (2) to obtain the volume of the required metal block (4); the metal block (4) is divided into a plurality of parts, and each part is in a disc shape;
thirdly, a metal block (4) is placed into the blind hole (2);
heating the connecting piece (3), wherein the temperature of the connecting piece (3) is higher than the melting point of the metal block (4);
one end of the connecting piece (3) is placed into the blind hole (2), and the metal block (4) is melted through the connecting piece (3);
sixthly, repeating the step III until all the metal blocks (4) are melted;
and seventhly, adjusting the position of the connecting piece (3) in the blind hole (2), and cooling and solidifying the metal block (4).
8. A stress-free anchoring method for fixing a connecting piece by using a metal melt comprises a decorative plate (1), a connecting piece (3) connected with the decorative plate (1), and a heat conducting piece (5);
the method is characterized in that:
comprises the following steps;
opening a hole on the back of the decorative plate (1) to be smaller than a blind hole (2) of the hole body;
secondly, putting a metal block (4) with a proper size into the blind hole (2);
thirdly, heating the heat conducting piece (5), wherein the temperature of the heat conducting piece (5) is higher than the melting point of the metal block (4);
putting one end of the heat conducting piece (5) into the blind hole (2), and melting the metal block (4) through the heat conducting piece (5);
one end of the connecting piece (3) is placed into the blind hole (2), and the position of the connecting piece (3) is adjusted; preheating the connecting piece (3) in advance, wherein the temperature of the connecting piece (3) is slightly higher than the melting point of the metal block (4);
sixthly, cooling and solidifying the metal blocks (4).
CN201710161252.6A 2017-03-17 2017-03-17 Stress-free anchoring method for fixing connecting piece by using metal molten liquid Active CN106836579B (en)

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CN106836579B true CN106836579B (en) 2020-12-18

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002294970A (en) * 2001-03-30 2002-10-09 Sanyo Industries Ltd Mounting method for interior finishing material
CN101812912A (en) * 2010-01-24 2010-08-25 王光胜 Decorative sheet with built-in fixed connecting piece and manufacturing method thereof
CN102064455A (en) * 2010-11-03 2011-05-18 东莞骅国电子有限公司 Method for manufacturing electric connector
CN204936205U (en) * 2015-09-08 2016-01-06 歌尔声学股份有限公司 A kind of screw nut hot melting flush mounting
CN204940757U (en) * 2015-09-22 2016-01-06 杨树兵 The decoration integrated decorative panel of stone thermal insulating

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1235715C (en) * 2002-08-20 2006-01-11 庄道芳 Soldering method of magnetic seat and fixed screw of electromagnetic switch

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002294970A (en) * 2001-03-30 2002-10-09 Sanyo Industries Ltd Mounting method for interior finishing material
CN101812912A (en) * 2010-01-24 2010-08-25 王光胜 Decorative sheet with built-in fixed connecting piece and manufacturing method thereof
CN102064455A (en) * 2010-11-03 2011-05-18 东莞骅国电子有限公司 Method for manufacturing electric connector
CN204936205U (en) * 2015-09-08 2016-01-06 歌尔声学股份有限公司 A kind of screw nut hot melting flush mounting
CN204940757U (en) * 2015-09-22 2016-01-06 杨树兵 The decoration integrated decorative panel of stone thermal insulating

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