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CN106813935A - A kind of loading device for simulating high-power level blower fan five degree of freedom load - Google Patents

A kind of loading device for simulating high-power level blower fan five degree of freedom load Download PDF

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Publication number
CN106813935A
CN106813935A CN201611226874.4A CN201611226874A CN106813935A CN 106813935 A CN106813935 A CN 106813935A CN 201611226874 A CN201611226874 A CN 201611226874A CN 106813935 A CN106813935 A CN 106813935A
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China
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loading
hydraulic
cylinder
electro
controlled
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CN106813935B (en
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林勇刚
黄培炜
李伟
刘宏伟
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Zhejiang University ZJU
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Zhejiang University ZJU
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/007Subject matter not provided for in other groups of this subclass by applying a load, e.g. for resistance or wear testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts

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  • General Physics & Mathematics (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

A kind of loading device for simulating high-power level blower fan five degree of freedom load, main shaft is rotationally coated with its loading disc, the left surface of loading disc applies the axially loaded cylinder group of left end, right flank applies the axially loaded cylinder group of right-hand member, outer ring surface applies radial loaded cylinder group, the axially loaded cylinder group of left end, the axially loaded cylinder group of right-hand member, radial loaded cylinder group is by being distributed in the left surface of loading disc, right flank, the hydraulic cylinder array of multiple point positions at equal intervals circumferentially of outer ring surface is constituted, the hydraulic cylinder array of each point position includes the 1 loading cylinder controlled by regular tap reversal valve of loading cylinder and N controlled by electro-hydraulic proportion reversing valve, by the loading access number of 1 regular tap reversal valve of aperture and N of computer control system control electro-hydraulic proportion reversing valve, just can be obtained in each point positionIn the range of any loading force.The problem that the cost of manufacture brought using large_sized hydraulic cylinder is increased, system response is slack-off, dynamic performance is deteriorated can be avoided.

Description

A kind of loading device for simulating high-power level blower fan five degree of freedom load
Technical field
The invention belongs to technical field of wind power generation, more particularly to a kind of high-power level blower fan five degree of freedom load of simulation Loading device.
Background technology
Wind energy, with considerable reserves and cleaning recyclability, is opened it as a kind of emerging renewable green energy resource Hair is using one of important channel for being solution energy crisis.The high mountain of awful weather is typically mounted at due to wind-driven generator, it is waste Suburb and sea, blower fan driving-chain need to bear the load caused by unstable wind speed and direction for a long time, and thus cause gear The failures such as case gear destruction, main shaft bearing failure.These problems have a strong impact on the life-span of unit, and increase the maintenance and repair of blower fan Cost.The large-scale multiple degrees of freedom load charger for being capable of full simulation fan operation operating mode is thus built, can be raising blower fan Reliability, the relevant design offer reference for improving blower fan stress, it is significant.
At present, the simulates blower fan load device of most domestic is all only limitted to simulate MxThe torque load in direction, it is impossible to complete Comprehensive loading conditions of face simulates blower fan.How free notification number is for CN102636367B patents of invention give a kind of simulates blower fan Spend the loading device of load, can effectively simulates blower fan comprehensive loading conditions.But for the blower fan of high-power level, suffered by it Load all than larger, if according to the patent of invention(CN 102636367 B)The scheme given, it is necessary to custom-made it is large-scale plus Cylinder is carried, corresponding hydraulic system will also be adjusted accordingly, need to such as use big flow proportioning valve and increase the hydraulic pump quantity of pumping plant, This will increase loading device cost of manufacture, and, large-scale loading cylinder will cause the response of system slack-off, and the dynamic property of system becomes Difference.
The content of the invention
In order to solve the above mentioned problem of prior art presence, the present invention provides a kind of high-power level blower fan five degree of freedom of simulation The loading device of load, without using large-scale loading cylinder and the hydraulic system coordinated with large-scale loading cylinder, it is to avoid be fabricated to This increase, make system respond it is slack-off, make dynamic performance be deteriorated problem.
In order to solve the above technical problems, the present invention is adopted the following technical scheme that:
A kind of loading device for simulating high-power level blower fan five degree of freedom load, including loading disc, pass through axle in the loading disc Hold and be rotationally coated with main shaft, the left surface of the loading disc is applied with the axially loaded cylinder group of left end vertically, loading disc Right flank is applied with the axially loaded cylinder group of right-hand member vertically, and the outer ring surface of loading disc is radially applied with radial loaded cylinder group, institute State the axially loaded cylinder group of left end, the axially loaded cylinder group of right-hand member, radial loaded cylinder group and correspond to left surface, the right side by being distributed in loading disc Side, the hydraulic cylinder array of multiple point positions at equal intervals circumferentially of outer ring surface are constituted, and each point position is disposed with a hydraulic pressure Cylinder array, each hydraulic cylinder array is made up of N number of loading cylinder of N2, and it includes a loading controlled by electro-hydraulic proportion reversing valve Cylinder and the N-1 loading cylinder for being controlled by regular tap reversal valve respectively, it is F to define each loading cylinder maximum output loading forcea, by The loading force of the loading cylinder that electro-hydraulic proportion reversing valve is controlled is F0, the loading of each loading cylinder controlled by regular tap reversal valve Power is Fi, then,, then total loading force of output of hydraulic cylinder array of each point position be, the aperture and N-1 of the electro-hydraulic proportion reversing valve are controlled by computer control system according to actual conditions The loading access number of individual regular tap reversal valve, just can obtain in each point positionIn the range of any loading Power;
The front end of all loading cylinders of the hydraulic cylinder array of each point position connects a sphere loading blocks jointly, by sphere loading blocks It is pointed to the sphere plummer imposed load on loading disc.
The aperture and N-1 of the electro-hydraulic proportion reversing valve in hydraulic loaded loop is controlled commonly to open by computer control system The loading access number of reversal valve is closed to control the loading force of the axially loaded cylinder of left end, the axially loaded cylinder of right-hand member, radial loaded cylinder, Loading force passes to loading disc simultaneously, and then loading force is delivered on main shaft by bearing, and the combination by each loading force is complete Into blower fan five degree of freedom load Fx, Fy, Fz, My, MzLoading.
Preferably, the left surface of the loading disc, right flank, outer ring surface have circumferentially been equidistantly spaced from eight points Position, N number of loading cylinder of the hydraulic cylinder array of each point position is circumferentially equidistantly spaced from around respective Dian Wei centers.
Further, the loading device also includes the fixed mount affixed with the shell body, and N number of confession is provided with fixed mount The chute that power block is slided is led, the rear end for leading power block opens up the groove for accommodating spring, and the front end of spring offsets with power block is led, spring Rear end offsets with the piston rod of loading cylinder, and the position of N number of chute is corresponding with N number of loading cylinder in fixed mount, before each leads power block End contradicts with the sphere loading blocks and is connected;
Then, piston rod of each loading cylinder by spring and is led power block loading force is delivered into sphere loading blocks, is finally led to Sphere loading blocks are crossed the total loading force of the output of hydraulic cylinder array is applied on loading disc with the cooperation of sphere plummer.
Further, the hydraulic loaded loop of each point position is included to the loading oil supply cylinder of electro-hydraulic proportion reversing valve control Second hydraulic circuit of the first hydraulic circuit and the loading oil supply cylinder to the control of each regular tap reversal valve, described first Hydraulic circuit includes fuel tank, pump, high pressure filter, check valve, electro-hydraulic proportion reversing valve, hydraulic lock, loading cylinder, oil return filter Device, thermoregulator, the outlet of the high pressure filter are connected with overflow valve, the inlet and outlet of the electro-hydraulic proportion reversing valve Be connected with limited pressure level pressure difference import pressure-reducing pressure compensator, the entrance of the electro-hydraulic proportion reversing valve be also associated with pressure after Electrical equipment, when oil pressure is too high pressure switch action warning system is alarmed, the electro-hydraulic proportion reversing valve be comprising loading with The three position four-way directional control valve of unloading condition, the in-line connection temperature and pressure transmitter of the loading cylinder, loads the loading of cylinder By temperature and pressure transmitter detection temperature and pressure to obtain, its testing result feeds back to the computer control system to power;
Second hydraulic circuit includes fuel tank, pump, high pressure filter, check valve, regular tap reversal valve, hydraulic lock, loading Cylinder return filter, thermoregulator, the regular tap reversal valve is to be commutated with the 3-position 4-way of unloading condition comprising loading Valve;
Two hydraulic control one-way valves that the hydraulic lock is connected by hydraulic control each other are constituted, when electro-hydraulic proportion reversing valve or regular tap are changed During to valve dead electricity, hydraulic lock is in two equal lock-out states of hydraulic control one-way valve, it is possible to achieve the first hydraulic circuit and the second hydraulic pressure The pressurize in loop.
The beneficial effects of the present invention are:1st, a kind of loading dress for simulating high-power level blower fan five degree of freedom load of the present invention Put, can comprehensively, accurately and fast simulate the loading conditions of high-power blower, because each point position is replaced using multiple hydraulic cylinders For the large-scale loading cylinder of script, the cost that the hydraulic system for being specifically manufactured large-scale loading cylinder and cooperation can be avoided to be brought increases Problem, and it is slack-off and dynamic performance is deteriorated to respond system;
2nd, the hydraulic cylinder array of each point position of a kind of loading device for simulating high-power level blower fan five degree of freedom load of the present invention, By using only an electro-hydraulic proportion reversing valve and needing the regular tap reversal valve of number just can to make the total of hydraulic cylinder array Output loading force can reduce the usage quantity of electro-hydraulic proportion reversing valve in interior consecutive variations on a large scale, reduce manufacturing cost.
Brief description of the drawings
Fig. 1 is the coordinate diagram of blower fan six degree of freedom load of the invention.
Fig. 2 is drive mechanism, five degree of freedom load charger, total attachment structure figure of blower fan.
Fig. 3 is a kind of loading device embodiment for simulating high-power level blower fan five degree of freedom load of the present invention along spindle shaft To sectional view.
Fig. 4 is the sectional view in Fig. 3 along main axis cross section.
Fig. 5 is the loading structure figure of the hydraulic cylinder array of each point position of the loading disc of the embodiment of the present invention.
Fig. 6 is the structure chart in the hydraulic loaded loop of each point position of the loading disc of the embodiment of the present invention.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not construed as limiting the invention.
Conversely, the present invention covers any replacement, modification, equivalent method and scheme made according to marrow of the present invention.Enter one Step is detailed to describe some specific detail portions in examples below to make the public have a better understanding the present invention Point, these specific detail sections are not limiting upon protection scope of the present invention.
Reference picture 1-6:A kind of loading device for simulating high-power level blower fan five degree of freedom load, including in shell body Loading disc 2.3, main shaft 2.7 is rotationally coated with by bearing in the loading disc 2.3, the axially loaded cylinder group of left end is passed through Shell body is applied to the left surface of the loading disc 2.3 vertically, and the axially loaded cylinder group of right-hand member applies vertically through shell body In the right flank of loading disc 2.3, radial loaded cylinder group is radially applied to the outer ring surface of loading disc 2.3 through shell body, described The axially loaded cylinder group of left end, the axially loaded cylinder group of right-hand member, radial loaded cylinder group correspondence by be distributed in loading disc 2.3 left surface, Right flank, the hydraulic cylinder array 2.1 of eight points position at equal intervals circumferentially of outer ring surface are constituted, and each point position is disposed with one Hydraulic cylinder array 2.1, in the present embodiment, each hydraulic cylinder array 2.1 is made up of N number of loading cylinder 5.1 of N2, this N number of loading cylinder 5.1 are circumferentially equidistantly spaced from around respective Dian Wei centers, and it includes a He of loading cylinder 5.1 controlled by electro-hydraulic proportion reversing valve The N-1 loading cylinder 5.1 for being controlled by regular tap reversal valve respectively, it is F to define each loading cylinder 5.1 maximum output loading forcea, The loading force of the loading cylinder 5.1 controlled by electro-hydraulic proportion reversing valve is F0, each loading cylinder controlled by regular tap reversal valve 5.1 loading force is Fi, then,Represent interval,,Set is represented, is represented common Switch reversal valve control loading cylinder loading force be only 0 or, the then output of the hydraulic cylinder array 2.1 of each point position Always loading force is, the electro-hydraulic proportion reversing valve is controlled by computer control system according to actual conditions Aperture and the N-1 loading access number of regular tap reversal valve, just can each point position obtainScope Interior any loading force.
The front end of all loading cylinders 5.1 of the hydraulic cylinder array 2.1 of each point position connects a sphere loading blocks 2.2, loading There is a sphere plummer 2.4 coordinated with the sphere loading blocks 2.2, the hydraulic cylinder array 2.1 of each point position passes through on disk 2.3 Load is applied to sphere loading blocks 2.2 the sphere plummer 2.4 on loading disc 2.3;
Hydraulic loaded loop is controlled by computer control system(Including first hydraulic pressure controlled by electro-hydraulic proportion reversing valve Loop and N-1 the second hydraulic circuit for being controlled by regular tap reversal valve respectively)Electro-hydraulic proportion reversing valve aperture and N-1 The loading access number of individual regular tap reversal valve, to control the axially loaded cylinder of left end, the axially loaded cylinder of right-hand member, radial loaded cylinder Loading force, while loading force passes to loading disc 2.3, and then loading force is delivered on main shaft 2.7 by bearing, by each The combination of loading force completes blower fan five degree of freedom load Fx, Fy, Fz, My, MzLoading.
Fig. 1 is the coordinate diagram of the blower fan six degree of freedom load of invention.Wherein coordinate system is defined as follows:X-axis is along main shaft square To, downbeam is pointed to, Z axis are vertical with X-axis and Y-axis, and Y-axis is vertical with X-axis and Z axis, and X-axis, Y-axis, Z axis constitute right-handed scale (R.H.scale) System.FxRepresent the loading force of X-axis positive direction, FyRepresent the loading force of Y-axis positive direction, FzRepresent the loading force of Z axis positive direction, My Represent overturning moment, MzRepresent driftage moment of flexure, above-mentioned composition five degree of freedom load of the invention, additionally, MxRepresent drive mechanism band The torque of the dynamic rotation of main shaft 2.7.
Fig. 2 is drive mechanism, five degree of freedom load charger, total attachment structure figure of blower fan.It is loading by test specimen 1 Power effective object, is fixed on the ground by base.Five degree of freedom load charger 2 passes through the axially loaded cylinder group of left end, a left side Axially loaded cylinder group, radial loaded cylinder group are held to loading disc imposed load, and then by main shaft to by the imposed load of test specimen 1, respectively Loading force combination is completed to by five free degree load F of test specimenx, Fy, Fz, My, MzLoading;Drive mechanism 4 passes through 3 pairs, shaft coupling M is applied by test specimen 1xLoad, is rotated with drive shaft.
Fig. 3 is the structure chart of five degree of freedom load charger.The shell body includes being bolted the left housing of connection Body 2.6 and right shell body 2.8, the affixed support frame 2.5 in lower end of the shell body, are fixedly connected on the loading cylinder 5.1 on shell body To the imposed load of loading disc 2.3, and then apply to carry by 2. 9 main shaft of bearing 2.7 connected between loading disc 2.3 and main shaft 2.7 Lotus.Shell body is used for the loading cylinder 5.1 for supporting to fix each point position.
In the present embodiment, the bearing 2.9 for being connected between the loading disc 2.3 and main shaft 2.7 is pushed away for that can bear axial direction The thrust bearing of power.
Fig. 5 is the loading structure figure of the hydraulic cylinder array of each point position of loading disc.Five degree of freedom load charger is also wrapped Include with the shell body by the affixed fixed mount 2.12 of screw 2.11, be provided with fixed mount 2.12 and N number of slided for leading power block 2.13 Capable chute, lead power block 2.13 rear end open up accommodate spring 2.10 groove, the front end of spring 2.10 with lead the phase of power block 2.13 Support, rear end and the piston rod of loading cylinder of spring 2.10 offset, the position of N number of chute and N number of loading cylinder 5.1 in fixed mount 2.12 Correspondence, each front end for leading power block 2.13 connects a sphere loading blocks 2.2 jointly, and each leads power block 2.13 and sphere loading blocks 2.2 connect for conflict;
Then, loading force is delivered to sphere loading by the piston rod of each loading cylinder 5.1 by spring 2.9 with power block 2.13 is led Block 2.2, finally by the cooperation of sphere loading blocks 2.2 and sphere plummer 2.4 by the total loading force of the output of hydraulic cylinder array 2.1 It is applied on loading disc 2.3.Spring 2.10 plays a part of to buffer and preloading, sphere loading blocks 2.2 and sphere plummer 2.4 Cooperation cause that the loading of hydraulic cylinder array 2.1 is more concentrated, and hydraulic pressure when overcoming the different loading cylinders of hydraulic cylinder array 2.1 to load Difference of the point of resultant force of cylinder array 2.1 to main-shaft axis distance.
Fig. 6 is the structure chart in the hydraulic loaded loop of each point position of the loading disc of the embodiment of the present invention.The figure is with each point The hydraulic cylinder array of position is illustrated comprising 4 loading cylinders, and a loading cylinder 5.1a is changed by electric-hydraulic proportion in this four loading cylinders To valve control, its oil circuit is the first hydraulic circuit, and the other three loading cylinder is controlled by regular tap reversal valve respectively, and its oil circuit is Second hydraulic circuit;
First hydraulic circuit includes fuel tank 100, pump 5.11, high pressure filter 5.8, check valve 5.7, electro-hydraulic proportion reversing valve 5.5th, hydraulic lock 5.3a, loading cylinder 5.1a, return filter 5.16, thermoregulator 5.15, the high pressure filter 5.8 go out Mouth is connected with overflow valve 5.9, and the inlet and outlet of the electro-hydraulic proportion reversing valve 5.5 is connected with the difference import decompression of limited pressure level pressure Type pressure compensator 5.4, its effect is to make the pressure difference of inlet and outlet constant so that the flow of electro-hydraulic proportion reversing valve 5.5 by Its aperture determines that the entrance of the electro-hydraulic proportion reversing valve 5.5 is also associated with pressure switch 5.6, the electric-hydraulic proportion commutation Valve 5.5 is three position four-way directional control valve, and the left position correspondence of the three position four-way directional control valve loads the loading of cylinder, and interposition is to disconnect, The off-load of right position correspondence loading cylinder, the in-line connection temperature and pressure transmitter 5.2 of the loading cylinder 5.1a;
Second hydraulic circuit includes fuel tank 100, pump 5.11, high pressure filter 5.8, check valve 5.7, regular tap reversal valve (5.17a、5.17b、5.17c), hydraulic lock(5.3b、5.3c、5.3d), loading cylinder(5.1b、5.1c、5.1d), return filter 5.16th, thermoregulator 5.15, the regular tap reversal valve(5.17a、5.17b、5.17c)It is three position four-way directional control valve, should The loading of the left position correspondence loading cylinder of three position four-way directional control valve, to disconnect, right position correspondence loads the off-load of cylinder to interposition.First Fuel tank 100, pump 5.11 in hydraulic circuit and the second hydraulic circuit, high pressure filter 5.8, check valve 5.7, return filter 5.16th, thermoregulator 5.15 constitutes the two common main line.
The hydraulic lock(5.3a、5.3b、5.3c、5.3d)Two hydraulic control one-way valves connected by hydraulic control each other are constituted, when During one of hydraulic control one-way valve oil-feed, the oil circuit control of another hydraulic control one-way valve obtains fluid makes valve port opening to return Oil.
During loading, computer control system obtains the loading of each hydraulic cylinder array for putting position by load decomposition computation Power, the power output of each loading cylinder of the size control hydraulic cylinder array according to loading force.Start motor 5.14, by shaft coupling 5.13 drive pump 5.11, and hydraulic oil is single by high pressure filter 5.8 after pump 5.11 pressurizes via oil absorption filter 5.12 To valve 5.7, main line feed system working solution force feed is formed.
It is F to define each loading cylinder maximum output loading forcea, the loading force of the loading cylinder controlled by electro-hydraulic proportion reversing valve It is F0, the loading force of each loading cylinder controlled by regular tap reversal valve is Fi(i=1,2,3), then,, then each point position hydraulic cylinder array the total loading force of output
The loading force of the hydraulic cylinder array obtained by being calculated when computer control systemWhen, by electric-hydraulic proportion The controlled loading cylinder 5.1a of reversal valve 5.5 is individually loaded, while loading cylinder 5.1b, loading cylinder 5.1c and loading cylinder 5.1d off-loads.Should Under operating mode, in-line is:Oil absorption filter 5.12, pump 5.11, high pressure filter 5.8, check valve 5.7, electro-hydraulic proportion reversing valve 5.5 left positions, the left positions of hydraulic lock 5.3a load cylinder 5.1a rodless cavities.Oil return line is:Loading cylinder 5.1a rod chambers, hydraulic lock 5.3a Right position, the left position of electro-hydraulic proportion reversing valve 5.5, return filter 5.16, thermoregulator 5.15, fuel tank 100.
When the loading force of the hydraulic cylinder array obtained by calculatingWhen, controlled by electro-hydraulic proportion reversing valve 5.5 Loading cylinder 5.1a, regular tap reversal valve 5.17a control loading cylinder 5.1b load jointly, while load cylinder 5.1c and loading Cylinder 5.1d off-loads.Under the operating mode, in-line is:Oil absorption filter 5.12, pump 5.11, high pressure filter 5.8, check valve 5.7, then Via the oil inlet passage of each branch road;Wherein loading cylinder 5.1a branch roads oil inlet passage be:The left position of electro-hydraulic proportion reversing valve 5.5, The left positions of hydraulic lock 5.3a, load cylinder 5.1a rodless cavities;Wherein loading cylinder 5.1b branch roads oil inlet passage be:Regular tap reversal valve The left positions of 5.17a, the left positions of hydraulic lock 5.3b load cylinder 5.1b rodless cavities.Oil return line is:Converged via the drainback passage of each branch road Always, then by return filter 5.16, thermoregulator 5.15 returns to fuel tank 100;The oil return of wherein loading cylinder 5.1a branch roads is led to Road is:Loading cylinder 5.1a rod chambers, the right positions of hydraulic lock 5.3a, the left position of electro-hydraulic proportion reversing valve 5.5;Wherein load cylinder 5.1b branch roads Drainback passage be:Loading cylinder 5.1b rod chambers, the right positions of hydraulic lock 5.3b, the left positions of regular tap reversal valve 5.17a.
When the loading force of the hydraulic cylinder array obtained by calculatingWhen, controlled by electro-hydraulic proportion reversing valve 5.5 The loading cylinder 5.1a of system, loading cylinder 5.1b and regular tap reversal valve the 5.17b control of regular tap reversal valve 5.17a controls The loading cylinder 5.1c of system is loaded jointly, while loading cylinder 5.1d off-loads.Under the operating mode, in-line is:Oil absorption filter 5.12, pump 5.11, high pressure filter 5.8, check valve 5.7, then via the oil inlet passage of each branch road;Wherein load entering for cylinder 5.1a branch roads Oily passage is:The left position of electro-hydraulic proportion reversing valve 5.5, the left positions of hydraulic lock 5.3a load cylinder 5.1a rodless cavities;Wherein loading cylinder 5.1b The oil inlet passage of branch road is:The left positions of regular tap reversal valve 5.17a, the left positions of hydraulic lock 5.3b load cylinder 5.1b rodless cavities;Wherein Load cylinder 5.1c branch roads oil inlet passage be:The left positions of regular tap reversal valve 5.17b, the left positions of hydraulic lock 5.3c, loading cylinder 5.1c Rodless cavity.Oil return line is:Drainback passage via each branch road collects, then by return filter 5.16, thermoregulator 5.15, return to fuel tank 100;Wherein loading cylinder 5.1a branch roads drainback passage be:Loading cylinder 5.1a rod chambers, hydraulic lock 5.3a is right Position, the left position of electro-hydraulic proportion reversing valve 5.5;Wherein loading cylinder 5.1b branch roads drainback passage be:Loading cylinder 5.1b rod chambers, hydraulic pressure The right positions of lock 5.3b, the left positions of regular tap reversal valve 5.17a;Wherein loading cylinder 5.1c branch roads drainback passage be:Loading cylinder 5.1c Rod chamber, the right positions of hydraulic lock 5.3c, the left positions of regular tap reversal valve 5.17b.
When the loading force of the hydraulic cylinder array obtained by calculatingWhen, controlled by electro-hydraulic proportion reversing valve 5.5 The loading cylinder 5.1a of system, the loading cylinder 5.1b of regular tap reversal valve 5.17a controls, regular tap reversal valve 5.17b are controlled The loading cylinder 5.1d of loading cylinder 5.1c and regular tap reversal valve 5.17c controls is loaded jointly.Under the operating mode, in-line is: Oil absorption filter 5.12, pump 5.11, high pressure filter 5.8, check valve 5.7, then via the oil inlet passage of each branch road;Wherein plus Carry cylinder 5.1a branch roads oil inlet passage be:The left position of electro-hydraulic proportion reversing valve 5.5, the left positions of hydraulic lock 5.3a, cylinder 5.1a is without bar for loading Chamber;Wherein loading cylinder 5.1b branch roads oil inlet passage be:The left positions of regular tap reversal valve 5.17a, the left positions of hydraulic lock 5.3b, loading Cylinder 5.1b rodless cavities;Wherein loading cylinder 5.1c branch roads oil inlet passage be:The left positions of regular tap reversal valve 5.17b, hydraulic lock The left positions of 5.3c, load cylinder 5.1c rodless cavities;Wherein loading cylinder 5.1d branch roads oil inlet passage be:Regular tap reversal valve 5.17c The left position of Zuo Wei, hydraulic lock 5.3d, loads cylinder 5.1d rodless cavities.Oil return line is:Drainback passage via each branch road collects, then passes through Return filter 5.16 is crossed, thermoregulator 5.15 returns to fuel tank 100;Wherein loading cylinder 5.1a branch roads drainback passage be:Plus Carry cylinder 5.1a rod chambers, the right positions of hydraulic lock 5.3a, the left position of electro-hydraulic proportion reversing valve 5.5;Wherein load the oil return of cylinder 5.1b branch roads Passage is:Loading cylinder 5.1b rod chambers, the right positions of hydraulic lock 5.3b, the left positions of regular tap reversal valve 5.17a;Wherein loading cylinder 5.1c The drainback passage of branch road is:Loading cylinder 5.1c rod chambers, the right positions of hydraulic lock 5.3c, the left positions of regular tap reversal valve 5.17b;Wherein Load cylinder 5.1d branch roads drainback passage be:Loading cylinder 5.1d rod chambers, the right positions of hydraulic lock 5.3d, regular tap reversal valve The left positions of 5.17c.
During off-load, electro-hydraulic proportion reversing valve 5.5 and regular tap reversal valve(5.17a、5.17b、5.17c)Right position work. Under the operating mode, in-line is:Oil absorption filter 5.12, pump 5.11, high pressure filter 5.8, check valve 5.7, then via each branch The oil inlet passage on road;Wherein loading cylinder 5.1a branch roads oil inlet passage be:The right position of electro-hydraulic proportion reversing valve 5.5, hydraulic lock 5.3a Right position, loads cylinder 5.1a rod chambers;Wherein loading cylinder 5.1b branch roads oil inlet passage be:The right positions of regular tap reversal valve 5.17a, The right positions of hydraulic lock 5.3b, load cylinder 5.1b rod chambers;Wherein loading cylinder 5.1c branch roads oil inlet passage be:Regular tap reversal valve The right positions of 5.17b, the right positions of hydraulic lock 5.3c load cylinder 5.1c rod chambers;Wherein loading cylinder 5.1d branch roads oil inlet passage be:Commonly The right positions of switch reversal valve 5.17c, the right positions of hydraulic lock 5.3d load cylinder 5.1d rod chambers.Oil return line is:Via returning for each branch road Oily passage collects, then by return filter 5.16, thermoregulator 5.15 returns to fuel tank 100;Wherein load cylinder 5.1a branch roads Drainback passage be:Loading cylinder 5.1a rodless cavities, the left positions of hydraulic lock 5.3a, the right position of electro-hydraulic proportion reversing valve 5.5;Wherein load cylinder The drainback passage of 5.1b branch roads is:Loading cylinder 5.1b rodless cavities, the left positions of hydraulic lock 5.3b, the right positions of regular tap reversal valve 5.17a; Wherein loading cylinder 5.1c branch roads drainback passage be:Loading cylinder 5.1c rodless cavities, the left positions of hydraulic lock 5.3c, regular tap reversal valve The right positions of 5.17b;Wherein loading cylinder 5.1d branch roads drainback passage be:Loading cylinder 5.1d rodless cavities, the left positions of hydraulic lock 5.3d, commonly The right positions of switch reversal valve 5.17c.
When electro-hydraulic proportion reversing valve 5.5, regular tap reversal valve(5.17a、5.17b、5.17c)During dead electricity, the two is in Interposition is closed mode, and hydraulic lock is in the lock state, and then each branch road is by corresponding hydraulic lock(5.3a, 5.3b, 5.3c, 5.3d)Pressurize.
In loading procedure, the loading force for loading cylinder 5.1 is detected by temperature and pressure transmitter 5.2, and feeds back to computer Control system, loading force program and the synchronized Coordinative Control are realized by industrial computer and software programming.The detection of pressure switch 5.6 system System oil pressure, when oil pressure is too high, pressure switch 5.6 is acted, acoustooptic alarm system alarm, reminds staff to be overhauled.
As the loading cylinder quantity N of hydraulic cylinder array>During 4 or 2N3, operation principle is as above.Wherein there is 1 loading cylinder by electricity Liquid proportional reversal valve is controlled, and remaining N-1 loading cylinder is controlled by regular tap reversal valve, and each puts the defeated of the hydraulic cylinder array of position Going out total loading force is, control the aperture and N-1 of electro-hydraulic proportion reversing valve individual common according to actual conditions The loading access number of reversal valve is switched, just be can obtainIn the range of any loading force.
These are only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all it is of the invention spirit and Any modification, equivalent and improvement for being made within principle etc., should be included within the scope of the present invention.

Claims (5)

1.一种模拟大功率级风机五自由度载荷的加载装置,包括加载盘,所述加载盘内通过轴承可转动地穿套有主轴,其特征在于:所述加载盘的左侧面沿轴向施加有左端轴向加载缸组,加载盘的右侧面沿轴向施加有右端轴向加载缸组,加载盘的外环面沿径向施加有径向加载缸组,所述左端轴向加载缸组、右端轴向加载缸组、径向加载缸组对应由分布在加载盘的左侧面、右侧面、外环面的等间隔周向布置的多个点位的液压缸阵列构成,每个点位布置有一个液压缸阵列,每个液压缸阵列由N2的N个加载缸构成,其包括一个由电液比例换向阀控制的加载缸和N-1个分别由普通开关换向阀控制的加载缸,定义每个加载缸最大输出加载力为Fa,由电液比例换向阀控制的加载缸的加载力为F0,每个由普通开关换向阀控制的加载缸的加载力为Fi,则,于是每个点位的液压缸阵列的输出总加载力为,根据实际情况通过计算机控制系统控制所述电液比例换向阀的开度和N-1个普通开关换向阀的加载接入数目,便可在每个点位得到范围内的任意加载力;1. A loading device for simulating a five-degree-of-freedom load of a high-power fan, comprising a loading plate, in which a main shaft is rotatably sheathed through a bearing, characterized in that: the left side of the loading plate is along the shaft The left-end axial loading cylinder group is applied to the right side of the loading disc, and the right-end axial loading cylinder group is applied axially on the right side of the loading disc, and the radial loading cylinder group is applied radially to the outer ring surface of the loading disc, and the left end axial The loading cylinder group, the axial loading cylinder group at the right end, and the radial loading cylinder group are composed of hydraulic cylinder arrays arranged at multiple points at equal intervals on the left side, right side, and outer ring surface of the loading plate. , each point is arranged with a hydraulic cylinder array, and each hydraulic cylinder array is composed of N loading cylinders of N2, which includes a loading cylinder controlled by an electro-hydraulic proportional directional valve and N-1 loading cylinders controlled by an ordinary switch. The loading cylinder controlled by the directional valve, the maximum output loading force of each loading cylinder is defined as F a , the loading force of the loading cylinder controlled by the electro-hydraulic proportional directional valve is F 0 , each loading cylinder controlled by the ordinary switch directional valve The loading force is F i , then , , so the total output loading force of the hydraulic cylinder array at each point is According to the actual situation, the opening degree of the electro-hydraulic proportional reversing valve and the number of loading and accessing N-1 ordinary switch reversing valves can be controlled by the computer control system, so that it can be obtained at each point. Any loading force within the range; 每个点位的液压缸阵列的所有加载缸的前端共同连接一球面加载块,通过球面加载块对位于加载盘上的球面承载台施加载荷。The front ends of all the loading cylinders of the hydraulic cylinder array at each point are jointly connected with a spherical loading block, and load is applied to the spherical bearing table on the loading plate through the spherical loading block. 2.如权利要求1所述的模拟大功率级风机五自由度载荷的加载装置,其特征在于:所述加载盘的左侧面、右侧面、外环面均沿周向等间隔布置有八个点位,每个点位的液压缸阵列的N个加载缸绕各自点位中心沿周向等间隔布置。2. The loading device for simulating the five-degree-of-freedom load of a high-power fan as claimed in claim 1, wherein: the left side, the right side, and the outer ring surface of the loading plate are arranged at equal intervals along the circumference There are eight points, and the N loading cylinders of the hydraulic cylinder array at each point are arranged at equal intervals around the center of each point along the circumferential direction. 3.如权利要求1所述的模拟大功率级风机五自由度载荷的加载装置,其特征在于:所述加载装置还包括与外壳体固接的固定架,固定架内设有N个供导力块滑行的滑槽,导力块的后端开设容纳弹簧的凹槽,弹簧的前端与导力块相抵,弹簧的后端与加载缸的活塞杆相抵,固定架内N个滑槽的位置与N个加载缸对应,各个导力块的前端与所述球面加载块抵触连接;3. The loading device for simulating the five-degree-of-freedom load of a high-power fan as claimed in claim 1, wherein the loading device also includes a fixed mount fixed to the outer casing, and N guide rails are arranged in the fixed mount. The chute where the power block slides, and the rear end of the force guide block is provided with a groove for accommodating the spring. Corresponding to the N loading cylinders, the front end of each force guiding block is in contact with the spherical loading block; 于是,每个加载缸的活塞杆均通过弹簧和导力块将加载力传递到球面加载块,最后通过球面加载块与球面承载台的配合将液压缸阵列的输出总加载力作用到加载盘上。Therefore, the piston rod of each loading cylinder transmits the loading force to the spherical loading block through the spring and the guide block, and finally, through the cooperation of the spherical loading block and the spherical bearing platform, the total output loading force of the hydraulic cylinder array acts on the loading plate. . 4.如权利要求1-3之一所述的模拟大功率级风机五自由度载荷的加载装置,其特征在于:每个点位的液压加载回路包括给电液比例换向阀控制的加载缸供油的第一液压回路、以及给每个普通开关换向阀控制的加载缸供油的第二液压回路,所述第一液压回路包括油箱、泵、高压过滤器、单向阀、电液比例换向阀、液压锁、加载缸、回油过滤器、温度调节器,所述高压过滤器的出口连接有溢流阀,所述电液比例换向阀的进口和出口连接有限压式定压差进口减压型压力补偿器,所述电液比例换向阀的入口还连接有压力继电器,当油压过高时压力继电器动作使报警系统报警,所述电液比例换向阀为包含加载与卸荷状态的三位四通换向阀,所述加载缸的进油管路连接温度压力传感器,加载缸的加载力通过温度压力传感器检测温度和压力以获得,其检测结果反馈回所述计算机控制系统;4. The loading device for simulating the five-degree-of-freedom load of a high-power fan according to any one of claims 1-3, wherein the hydraulic loading circuit at each point includes a loading cylinder controlled by an electro-hydraulic proportional reversing valve The first hydraulic circuit for oil supply, and the second hydraulic circuit for oil supply to the loading cylinder controlled by each ordinary switch reversing valve, the first hydraulic circuit includes oil tank, pump, high-pressure filter, one-way valve, electro-hydraulic Proportional reversing valve, hydraulic lock, loading cylinder, oil return filter, temperature regulator, the outlet of the high-pressure filter is connected with a relief valve, the inlet and outlet of the electro-hydraulic proportional reversing valve are connected with a pressure-limiting constant Pressure difference inlet decompression type pressure compensator, the inlet of the electro-hydraulic proportional directional valve is also connected with a pressure relay, when the oil pressure is too high, the pressure relay activates to alarm the alarm system, the electro-hydraulic proportional directional valve is included The three-position four-way reversing valve in the loading and unloading state, the oil inlet pipeline of the loading cylinder is connected to the temperature and pressure sensor, the loading force of the loading cylinder is obtained by detecting the temperature and pressure through the temperature and pressure sensor, and the detection result is fed back to the Computer control system; 所述第二液压回路包括油箱、泵、高压过滤器、单向阀、普通开关换向阀、液压锁、加载缸回油过滤器,温度调节器,所述普通开关换向阀为包含加载与卸荷状态的三位四通换向阀;The second hydraulic circuit includes a fuel tank, a pump, a high-pressure filter, a one-way valve, an ordinary on-off reversing valve, a hydraulic lock, an oil return filter for the loading cylinder, and a temperature regulator. Three-position four-way reversing valve in unloading state; 所述液压锁由互为液控连接的两个液控单向阀构成,当电液比例换向阀或普通开关换向阀失电时,液压锁处于两个液控单向阀均锁定状态,可以实现第一液压回路和第二液压回路的保压。The hydraulic lock is composed of two hydraulically controlled one-way valves connected by hydraulic control. When the electro-hydraulic proportional reversing valve or the ordinary switch reversing valve is de-energized, the hydraulic lock is in the locked state of both hydraulically controlled one-way valves. , can realize the pressure maintenance of the first hydraulic circuit and the second hydraulic circuit. 5.如权利要求2所述的模拟大功率级风机五自由度载荷的加载装置,其特征在于:所述加载盘的每个点位的液压缸阵列由4个加载缸构成,此4个加载缸绕各自点位中心沿周向等间隔布置;5. The loading device for simulating the five-degree-of-freedom load of a high-power fan as claimed in claim 2, wherein the hydraulic cylinder array at each point of the loading plate is composed of 4 loading cylinders, and the 4 loading cylinders The cylinders are arranged at equal intervals around the center of each point in the circumferential direction; 当计算所得的液压缸阵列的加载力时,由电液比例换向阀控制的加载缸加载,电液比例换向阀的流量由加载力决定;When calculating the loading force of the resulting hydraulic cylinder array When , the loading cylinder controlled by the electro-hydraulic proportional directional valve is loaded, and the flow rate of the electro-hydraulic proportional directional valve is determined by the loading force; 当计算所得的液压缸阵列的加载力时,由电液比例换向阀控制的加载缸、一个普通开关换向阀控制的加载缸共同加载;When calculating the loading force of the resulting hydraulic cylinder array When , the loading cylinder controlled by the electro-hydraulic proportional directional valve and the loading cylinder controlled by an ordinary switch directional valve are jointly loaded; 当计算所得的液压缸阵列的加载力时,由电液比例换向阀控制的加载缸、二个普通开关换向阀分别控制的加载缸共同加载;When calculating the loading force of the resulting hydraulic cylinder array , the loading cylinder controlled by the electro-hydraulic proportional directional valve and the loading cylinders controlled by two ordinary switch directional valves are jointly loaded; 当计算所得的液压缸阵列的加载力时,由电液比例换向阀控制的加载缸、三个普通开关换向阀分别控制的加载缸共同加载。When calculating the loading force of the resulting hydraulic cylinder array At this time, the loading cylinder controlled by the electro-hydraulic proportional directional valve and the loading cylinders controlled by the three ordinary switch directional valves are jointly loaded.
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