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CN106793825B - 粘合剂传送系统以及包括其的吸烟制品过滤嘴组装设备 - Google Patents

粘合剂传送系统以及包括其的吸烟制品过滤嘴组装设备 Download PDF

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CN106793825B
CN106793825B CN201580054711.XA CN201580054711A CN106793825B CN 106793825 B CN106793825 B CN 106793825B CN 201580054711 A CN201580054711 A CN 201580054711A CN 106793825 B CN106793825 B CN 106793825B
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G.法伦
S.怀芬
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    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/47—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces
    • A24C5/471—Attaching filters or mouthpieces to cigars or cigarettes, e.g. inserting filters into cigarettes or their mouthpieces by means of a connecting band
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    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
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    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/56—Making tipping materials, e.g. sheet cork for mouthpieces of cigars or cigarettes, by mechanical means
    • A24C5/58—Applying the tipping materials
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    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
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    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
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Abstract

公开了一种粘合剂传送系统，其用于在接装纸被供给通过吸烟制品过滤嘴组装单元时将粘合剂的图案涂敷至接装纸卷。它包括传送辊和涂敷器辊。传送辊在其表面上具有对应于待涂敷至接装纸卷的粘合剂的图案的印刻图案。涂敷器辊与传送辊具有辊隙，使得当传送辊和涂敷器辊旋转时，接收在传送辊表面上的粘合剂从所述印刻区域传送至涂敷器辊上，以在涂敷器辊上形成粘合剂图案，用于随后传送到与所述涂敷器辊接触的移动的接装纸卷上。所述印刻图案包括单独的粘合剂容纳单元以分开涂覆传送辊的印刻区域的粘合剂。

Description

粘合剂传送系统以及包括其的吸烟制品过滤嘴组装设备
技术领域
本发明涉及一种用于将粘合剂的图案涂敷到移动的接装纸卷上的粘合剂传送系统，该接装纸通过用于形成吸烟制品（例如过滤嘴香烟）的设备所供给。本发明还涉及并入本发明的粘合剂传送系统的吸烟制品过滤嘴组装设备。
背景技术
用于烟草制品（例如过滤嘴香烟）的组装中的设备包括用于使过滤嘴和烟丝条彼此附接以形成过滤嘴香烟的过滤嘴附接单元。双长度过滤嘴条可与两根烟丝条对准，其中在过滤嘴条的任一端处各一根烟丝条，并且使用称作“接装纸”的一片包裹材料片包裹这三条以使它们连结在一起。然后将定位在中间的双长度过滤嘴条切割成两个，以形成两个过滤嘴香烟。在将卷切割成片之前，使用粘合剂将该片附接到过滤嘴和烟丝条，当接装纸移动通过设备时使用粘合剂传送系统将该粘合剂涂敷到张紧的接装纸卷的区段。根据待制造的吸烟制品的构造，粘合剂通常需要被涂敷至接装纸表面的离散区域并且以预定的图案。
发明内容
根据本发明的实施例，提供了一种粘合剂传送系统，其用于在接装纸卷被供给通过吸烟制品过滤嘴组装单元时，将粘合剂的图案涂敷至该接装纸卷上，该系统包括传送辊和涂敷器辊，传送辊在其表面上具有形成图案的多个印刻区域，该图案对应于待涂敷至接装纸卷的粘合剂的图案，涂敷器辊与传送辊咬合，使得当传送辊和涂敷器辊旋转时，接收在传送辊表面上的粘合剂从所述印刻区域传送到涂敷器辊上，以在涂敷器辊上形成粘合剂的图案，用于随后传送到与所述涂敷器辊接触的移动的接装纸卷上，所述印刻区域各自包括多个单独的粘合剂容纳单元，以分开在传送辊的每个印刻区域上的粘合剂。
在优选实施例中，每个单元具有在30微米范围内的深度。优选地，每个单元具有在0.45微米范围内的宽度。
每个单元可在横穿传送辊的表面的方向上呈六边形形状。
在一些实施例中，系统包括槽以容纳粘合剂的贮存器，传送辊可定位在槽中，以在传送辊进行旋转时获得粘合剂。
在其它实施例中，系统包括粘合剂涂敷器，其构造成在压力下将粘合剂供应到传送辊的表面。优选地，粘合剂涂敷器定位在传送辊和涂敷器辊之间，以在传送辊和涂敷器辊之间的辊隙处将粘合剂涂敷至传送辊。
根据另一方面，还提供了一种包括根据本发明的粘合剂传送系统的吸烟制品过滤嘴组装设备。
附图说明
现在将仅以示例的方式参照附图来描述本发明的实施例，其中：
图1示出根据本发明实施例的粘合剂传送系统的侧视图；
图2示出在图1中所示的粘合剂传送系统的传送辊上形成印刻区域的单元状结构的放大图；以及
图3示出根据修改的实施例的侧视图。
具体实施方式
如本文所使用的，术语“吸烟制品”包括可吸烟的产品，例如香烟、雪茄和小雪茄，无论是基于烟草、烟草衍生物、膨胀烟草、再生烟草还是烟草替代物，以及还包括加热非燃烧型产品和其它尼古丁递送产品，例如包括电子香烟的气溶胶发生装置。吸烟制品可设置过滤嘴用于过滤由吸烟者吸取的气流。虽然不是所有的吸烟制品均具有过滤嘴，但本发明的实施例涉及一种吸烟制品，其设置有用于过滤由吸烟者吸取的气流的过滤嘴，并且在香烟过滤嘴组装设备中使用接装纸使其附接到烟丝条。
在图1中示出形成香烟过滤嘴组装设备（未示出）的一部分的粘合剂传送系统1。粘合剂传送系统1包括槽2和传送辊4，其中该槽2容纳粘合剂的贮存器3，以及该传送辊4安装成在槽2的上方在方向“C”上围绕轴线“A”进行旋转并且具有弯曲的周向外表面5。传送辊4突出到贮存器3中，使得其弯曲表面5部分浸没在容纳于槽2中的粘合剂中。在操作期间，传送辊4与香烟以与过滤嘴组装设备的其它部件同步的方式进行旋转，例如接装纸卷供给机构（未示出）。
传送辊4的弯曲表面5被印刻或蚀刻有对应于待涂敷至接装纸卷（T）上的胶粘物图案的单元状图案6（参见图2）。当传送辊4旋转时，传送辊4的弯曲表面5被涂覆有从贮存器3所获得的粘合剂，该粘合剂也填充传送辊4上的印刻区域6。
在已知的粘合剂传送系统中，接装纸卷（T）定位成与传送辊4直接接触，并且在与接装纸卷（T）接触之前，通过被压靠在传送辊4的弯曲表面5上的刮片将传送辊4上的过量的粘合剂从传送辊4的表面而不是从印刻区域6移除。然后由于接装纸（T）经过粘合剂而在粘合剂上产生的表面张力，粘合剂从印刻区域6被拉出到接装纸卷（T）上。
由于接装纸卷（T）是薄且相对较弱的，故产生的表面张力可能不足以确保将所有粘合剂从传送辊4的印刻区域6拉出到其表面上，或者太多的粘合剂可能被涂敷至整个图案的集中区域，而没有或少量被涂敷到整个图案的其它区域。因此，粘合剂至接装纸卷（T）的传送是欠佳的并且不一致的。
粘合剂至接装纸卷（T）的恰当且一致的涂敷是重要的。由于接装纸卷（T）是薄的，故其具有低的拉伸强度并且会容易断裂，特别是当其以相对快速被供给通过过滤嘴组装设备时。如果接装纸卷（T）被集中在一小区域上的过多的粘合剂湿化，则该卷在此区域中的拉伸强度进一步降低，从而导致更容易发生断裂。此外，将太多粘合剂涂敷至接装纸卷（T）的一个集中区域会导致粘合剂渗透接装纸卷（T）的厚度，从而破坏其外观。
本发明的实施例采用双辊式胶粘物传送系统。更确切地，涂敷器辊7安装在传送辊4的上方，其中它的旋转轴线'B'平行于传送辊4的旋转轴线'A'。涂敷器辊7可齿轮连接至传送辊，使得涂敷器辊7由传送辊4驱动，并且它们以相同的速度一起旋转。涂敷器辊7的弯曲表面8是平滑的并且在辊隙区域（N）处压靠传送辊4的弯曲表面5，使得当传送辊和涂敷器辊4、7旋转时，胶粘物从传送辊4的印刻区域6传送到涂敷器辊7的弯曲表面8上，使得所需的粘合剂图案被传送到涂敷器辊7的弯曲表面5上。
由于在辊隙（N）处的传送辊和涂敷器辊4、7之间的压力，故传送辊4的表面5上的除印刻区域6中之外的粘合剂被挤离传送辊和涂敷器辊4、7并且不经过辊隙（N）。这使得在涂敷器辊7的光滑的弯曲表面8上留下与印刻区域6的形状对应的粘合剂图案。
待涂敷粘合剂的张紧的接装纸卷（T）的表面沿着在箭头'D'的方向上的路径被供给，这引起接装纸卷（T）与涂敷器辊7的弯曲表面8在与辊隙（N）间隔开的位置处达到接触，使得随着涂敷器辊7继续旋转，涂敷器辊7上的粘合剂图案随后以预定的图案转移到接装纸卷（T）的表面上。
由于粘合剂图案位于涂敷器辊7的表面8上，故通过使接装纸卷（T）与表面8接触可有效地将粘合剂图案从表面8擦掉，并且因此能使接装纸卷（T）将粘合剂从印刻区域拉出的足够的表面张力的产生对于粘合剂从涂敷器辊8到接装纸卷（T）的恰当和一致的传送不再是一个要素。
将领会到，需要涂敷器辊8在与传送辊4在辊隙（N）处产生足够且一致的表面张力，以便于确保粘合剂的从传送辊4的印刻区域6至涂敷器辊7的弯曲表面8上的适当且有效的传送。如图2中所示，这通过使印刻区域分开成单元状结构来实现，使得从贮存器3获得的离散量的粘合剂被保持在印刻区域内的单独单元9中，而不是作为延伸在印刻区域6上的单个质量，在该印刻区域6上于辊隙（N）处的表面张力可变化。通过使粘合剂分开以使其在印刻区域上填充单独的单元9，从而在辊隙（N）处产生一致得多的表面张力，因为对于每个单元9表面张力基本上相同，而不论其在印刻区域上的位置如何。这样引起粘合剂从单元至涂敷器辊上的均匀和一致得多的传送。每个单元9优选具有在30微米范围内的深度和在0.45微米范围内的宽度W。相邻单元之间的距离D可大约为0.1微米。
在改进的实施例中，如图3的侧视图所示，采用粘合剂贮存器替代槽2，该粘合剂贮存器被保持在压力下并定位成邻近传送辊和涂敷器辊4、7之间的辊隙（N），使得在压力下将粘合剂供给到传送辊4的印刻区域6。这具有的优点是，粘合剂比在先前的实施例中行进更短的距离以到达接装纸卷（T）。
为了解决各种问题并且促进本领域发展，本公开的全部内容通过说明的方式示出了各种实施例，在这些实施例中可实践要求保护的（一个或多个）发明，并且其提供了卓越的粘合剂传送系统。本公开的优点和特征仅仅是实施例的代表性式样，并且不是详尽的和/或排它的。它们只是为了帮助理解和教导所要求保护的特征而呈现。应当理解到，本公开的优点、实施例、示例、功能、特征、结构和/或其它方面不应被认为是对由权利要求限定的公开内容的限制或对权利要求的等同物的限制，并且在不偏离本公开的范围的情况下可使用其它实施例并可进行修改。各种实施例可适当地包含、包括以及基本上包括所公开的元件、部件、特征、零件、步骤、机构等的各种组合，由其组成或者基本上由其组成。此外，本公开包括当前未要求保护但可在未来要求保护的其它发明。

Claims (4)

1.一种吸烟制品过滤嘴组装设备，其包括粘合剂传送系统，其用于在接装纸卷被供给通过所述吸烟制品过滤嘴组装设备时将粘合剂的图案涂敷至接装纸卷，所述粘合剂传送系统包括具有弯曲表面的传送辊、涂敷器辊以及槽以容纳粘合剂的贮存器，所述传送辊能够定位成使得所述传送辊的弯曲表面部分浸没在所述粘合剂的贮存器中，所述弯曲表面具有在所述弯曲表面上形成图案的多个印刻区域和非印刻区域，所述图案对应于待涂敷至所述接装纸卷的粘合剂的图案，所述涂敷器辊与所述传送辊的所述弯曲表面咬合，使得当所述传送辊和所述涂敷器辊旋转时，接收在所述传送辊的表面上的粘合剂从所述印刻区域传送到所述涂敷器辊上，以在所述涂敷器辊上形成粘合剂图案，所述涂敷器辊上的粘合剂图案对应于待涂敷至移动的接装纸卷的粘合剂图案，所述移动的接装纸卷与所述涂敷器辊接触，所述传送辊上的所述印刻区域各自包括多个单独的粘合剂容纳单元，以分开在所述传送辊的每个所述印刻区域上的粘合剂。
2.根据权利要求1所述的吸烟制品过滤嘴组装设备，其中，每个单元具有在30微米范围内的深度。
3.根据权利要求1所述的吸烟制品过滤嘴组装设备，其中，每个单元具有在0.45微米范围内的宽度。
4.根据权利要求2或3所述的吸烟制品过滤嘴组装设备，其中，每个单元在横穿所述传送辊的表面的方向上呈六边形形状。
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