CN106772845A - A kind of heavy in section submarine optical fiber cable - Google Patents
A kind of heavy in section submarine optical fiber cable Download PDFInfo
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- CN106772845A CN106772845A CN201611063231.2A CN201611063231A CN106772845A CN 106772845 A CN106772845 A CN 106772845A CN 201611063231 A CN201611063231 A CN 201611063231A CN 106772845 A CN106772845 A CN 106772845A
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/443—Protective covering
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
- G02B6/4429—Means specially adapted for strengthening or protecting the cables
- G02B6/44384—Means specially adapted for strengthening or protecting the cables the means comprising water blocking or hydrophobic materials
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- Optics & Photonics (AREA)
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Abstract
本发明公开了一种大截面海底光缆,包括光缆缆芯、光缆外护层,缆芯由不锈钢光单元、内铠钢丝、铜管、铜丝、阻水材料及屏蔽层、绝缘护套组成,内铠钢丝绞合在不锈钢光单元上,再由铜管包裹,铜丝绞合在铜管外,阻水材料及屏蔽层包裹于铜丝上,阻水材料及屏蔽层外包覆绝缘护套,外护层由内而外依次由外铠钢丝、沥青、聚丙烯绳组成,外铠钢丝绞合于绝缘护套上,外铠钢丝外包覆聚丙烯绳,外铠钢丝在绝缘护套与聚丙烯绳之间的间隙填充沥青,本发明结构合理,能有效防止钢丝腐蚀,延长在海水中的寿命,有效保护缆的整体性、机械性能、物理性能等特点优越,又能防船锚拖拽和近海挖掘的破坏,聚丙烯绳耐环境适应性强,能保证在海水中使用的寿命。
The invention discloses a large cross-section submarine optical cable, which includes an optical cable core and an outer sheath of the optical cable. The cable core is composed of a stainless steel optical unit, an inner armor wire, a copper tube, a copper wire, a water-blocking material, a shielding layer, and an insulating sheath. The inner armor wire is twisted on the stainless steel optical unit, and then wrapped by copper tube, the copper wire is twisted outside the copper tube, the water-blocking material and the shielding layer are wrapped on the copper wire, and the water-blocking material and the shielding layer are covered with an insulating sheath The outer sheath is composed of armored steel wire, asphalt, and polypropylene rope from the inside to the outside. The outer armored steel wire is twisted on the insulating sheath, and the outer armored steel wire is covered with polypropylene rope. The outer armored steel wire is connected between the insulating sheath and the The gaps between the polypropylene ropes are filled with asphalt. The invention has a reasonable structure, can effectively prevent steel wires from corroding, prolong the service life in seawater, effectively protect the integrity of the cables, have superior mechanical and physical properties, and can prevent anchor dragging The damage caused by dragging and offshore excavation, the polypropylene rope has strong environmental adaptability and can guarantee the service life in seawater.
Description
技术领域technical field
本发明涉及一种大截面海底光缆。The invention relates to a large-section submarine optical cable.
背景技术Background technique
目前,国内的各大海洋电能和信号传输要求高的场合,所使用的海底光缆电气方面的性能均不太理想,而采用现在普遍的海底光电复合缆,电性能方面虽提高了,但是生产成本随之要翻了几倍,而且不适合大长度的生产。当前,中国经济已房展成为高度依赖海洋的外向型经济,对海洋资源、空间的依赖程度大幅度提高,在管辖海域外的海洋权益也需要不断加以维护和拓展,海底光缆做为中坚力量,有着不可替代的作用,而新型的大截面海底光缆更是让海底光缆的各项性能提升了一个新的高度。At present, the electrical performance of the submarine optical cables used in domestic occasions with high requirements for marine power and signal transmission is not ideal, and the use of the now common submarine photoelectric composite cables has improved electrical performance, but the production cost Then it will be doubled several times, and it is not suitable for large-length production. At present, China's economy has developed into an export-oriented economy that is highly dependent on the ocean, and its dependence on marine resources and space has increased significantly. The maritime rights and interests outside the jurisdictional sea area also need to be continuously maintained and expanded. Submarine optical cables are the backbone. It has an irreplaceable role, and the new large-section submarine optical cable has improved the performance of the submarine optical cable to a new level.
发明内容Contents of the invention
本发明的目的在于提供一种大截面海底光缆。The object of the present invention is to provide a large-section submarine optical cable.
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
一种大截面海底光缆,包括光缆缆芯、光缆外护层,所述光缆缆芯由不锈钢光单元、内铠钢丝、铜管、铜丝、阻水材料及屏蔽层、绝缘护套组成,所述内铠钢丝绞合在不锈钢光单元上,再由铜管包裹,所述铜丝绞合在铜管外,所述阻水材料及屏蔽层包裹于铜丝上,所述阻水材料及屏蔽层外包覆绝缘护套,所述光缆外护层由内而外依次由外铠钢丝、沥青、聚丙烯绳组成,所述外铠钢丝绞合于绝缘护套上,所述外铠钢丝外包覆聚丙烯绳,所述外铠钢丝在绝缘护套与聚丙烯绳之间的间隙填充沥青。A large cross-section submarine optical cable, including an optical cable core and an outer sheath of an optical cable, the optical cable core is composed of a stainless steel optical unit, an inner armor wire, a copper tube, a copper wire, a water-blocking material, a shielding layer, and an insulating sheath. The inner armor steel wire is twisted on the stainless steel optical unit, and then wrapped by a copper tube, the copper wire is twisted outside the copper tube, the water-blocking material and the shielding layer are wrapped on the copper wire, the water-blocking material and the shielding layer The outer layer of the optical cable is covered with an insulating sheath. The outer sheath of the optical cable is composed of outer armored steel wire, asphalt, and polypropylene rope from the inside to the outside. The outer armored steel wire is twisted on the insulating sheath, and the outer armored steel wire is The polypropylene rope is covered, and the outer armor steel wire is filled with asphalt in the gap between the insulating sheath and the polypropylene rope.
所述不锈钢光单元芯数小于等于24芯。The number of cores of the stainless steel light unit is less than or equal to 24 cores.
所述内铠钢丝为三种不等经内铠钢丝,绞合方向为左向,该三种不等径钢丝均为高强度磷化钢丝。The inner armor wires are three types of unequal inner armor wires, the stranding direction is leftward, and the three types of unequal diameter steel wires are all high-strength phosphating steel wires.
所述铜管由优质的铜带进过氩弧焊焊接而成,包裹严实。The copper pipe is welded by high-quality copper strips through argon arc welding, and is tightly wrapped.
所述铜丝绞合层由内层24根与外层30根的相同型号规格的铜丝绞合而成,绞合方向为左向。The copper wire twisted layer is formed by twisting 24 copper wires of the same type and specification in the inner layer and 30 outer layers, and the twisting direction is left.
所述阻水材料及屏蔽层由一层半导电阻水带外绕一层屏蔽层绕包组成。The water-blocking material and the shielding layer are composed of a layer of semi-conductive resistance water tape wrapped around a layer of shielding layer.
所述绝缘护套是由高密度聚乙烯挤压形成。The insulating sheath is formed by extruding high-density polyethylene.
所述外铠钢丝为单层或双层。The outer armor wire is single-layer or double-layer.
本发明的优点:结构合理,能有效防止钢丝腐蚀,延长在海水中的寿命,有效保护缆的整体性、机械性能、物理性能等特点优越,又能防船锚拖拽和近海挖掘的破坏,聚丙烯绳耐环境适应性强,能保证在海水中使用的寿命。The invention has the advantages of reasonable structure, effective prevention of steel wire corrosion, prolonging the service life in sea water, effective protection of cable integrity, superior mechanical properties, physical properties and other characteristics, and preventing damage caused by anchor dragging and offshore excavation. The polypropylene rope has strong environmental adaptability and can guarantee a long service life in seawater.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细叙述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明的单铠海底光缆的结构剖视图;Fig. 1 is the structural sectional view of single armored submarine optical cable of the present invention;
图2为本发明的双铠海底光缆的结构剖视图。Fig. 2 is a structural cross-sectional view of the double-armored submarine optical cable of the present invention.
其中:1、不锈钢光单元;2、內铠钢丝;3、铜管;4、铜丝;5、阻水材料及屏蔽层;6、绝缘护套;7、外铠钢丝;8、沥青;9、聚丙烯绳。Among them: 1. Stainless steel light unit; 2. Inner armor wire; 3. Copper pipe; 4. Copper wire; 5. Water blocking material and shielding layer; 6. Insulation sheath; 7. Outer armor wire; 8. Asphalt; 9 , Polypropylene rope.
具体实施方式detailed description
如图1、2所示,一种大截面海底光缆,包括光缆缆芯、光缆外护层,光缆缆芯由不锈钢光单元1、内铠钢丝2、铜管3、铜丝4、阻水材料及屏蔽层5、绝缘护套6组成,内铠钢丝2绞合在不锈钢光单元1上,再由铜管3包裹,铜丝4绞合在铜管3外,阻水材料及屏蔽层5包裹于铜丝4上,阻水材料及屏蔽层5外包覆绝缘护套6,光缆外护层由内而外依次由外铠钢丝7、沥青8、聚丙烯绳9组成,外铠钢丝7绞合于绝缘护套6上,外铠钢丝7外包覆聚丙烯绳9,外铠钢丝7在绝缘护套6与聚丙烯绳9之间的间隙填充沥青8,不锈钢光单元的直径为2.7mm,不锈钢光单元芯数小于等于24芯,光纤余长0.4%-0.5%,内铠钢丝为三种不等经内铠钢丝,规格:φ1.15mm*8根、φ1.54mm*8根、φ1.63mm*8根,绞合方向为左向,该三种不等径钢丝均为高强度磷化钢丝,此不等经钢丝绞合的结构稳定性高、几何形状固定,对不锈钢光单元的可曲度影响很小,铜管由优质的铜带进过氩弧焊焊接而成,铜带规格:36mm宽×0.6mm厚,包裹严实,在紧包线芯的同时,又有效提高了缆的电气性能、机械性能和物理性能,铜丝绞合层由内层24根与外层30根的相同型号规格的铜丝绞合而成,绞合方向为左向,铜丝为软铜丝,铜丝规格:φ1.3mm,该结构绞合而成的缆芯进一步提高缆的电气性能和机械性能,同时能对缆芯起到保护作用,阻水材料及屏蔽层由一层半导电阻水带外绕一层屏蔽层绕包组成,选用的阻水带厚度为0.5mm,在遇到水后,能迅速膨胀,将铜丝和屏蔽铜带堵住,从而达到很好的防水效果,屏蔽层为铜带屏蔽,在半导电阻水带外重叠绕包,作为可抗电磁感应,接地不良和电源线传导干扰,减少电感等特点,该阻水材料及屏蔽层即起到了抑制电磁波对外发射和防止短路电流对缆芯破坏的作用,又起到了很理想防水的作用,绝缘护套是由高密度聚乙烯挤压形成,厚度为:10.4mm,该种材料耐海水环境的应力开裂性优越、电气性能优良、耐老化、耐高低温、防氧化,外铠钢丝为单层或双层,铠装钢丝型号规格:φ3.2mm,为高强度的镀锌钢丝,单层铠装时,镀锌钢丝为26根、绞合方向左向,双层铠装时,镀锌钢丝内层为26根,外层为32根,绞合方向左向,锌层能有效防止钢丝腐蚀,保证该钢丝在海水中长达25年的寿命,单层铠装的海底光缆抗拉强度能达到300kN,双层铠装的海底光缆抗拉强度能达到500kN,涂覆在镀锌钢丝层表面的沥青能起到防水防腐的作用。As shown in Figures 1 and 2, a large-section submarine optical cable includes an optical cable core and an outer sheath of an optical cable. The optical cable core is composed of a stainless steel optical unit 1, an inner armor wire 2, a copper tube 3, a copper wire 4, and a water-blocking material. And shielding layer 5, insulating sheath 6, the inner armor steel wire 2 is twisted on the stainless steel optical unit 1, and then wrapped by copper tube 3, copper wire 4 is twisted outside the copper tube 3, water-blocking material and shielding layer 5 wrapped On the copper wire 4, the water-blocking material and the shielding layer 5 are covered with an insulating sheath 6, and the outer sheath of the optical cable is composed of outer armored steel wire 7, asphalt 8, and polypropylene rope 9 from the inside to the outside, and the outer armored steel wire 7 is stranded Fitted on the insulating sheath 6, the outer armored steel wire 7 is covered with polypropylene rope 9, the outer armored steel wire 7 is filled with asphalt 8 in the gap between the insulating sheath 6 and the polypropylene rope 9, and the diameter of the stainless steel light unit is 2.7mm , the number of stainless steel optical unit cores is less than or equal to 24 cores, the excess length of the optical fiber is 0.4%-0.5%, and the inner armor wires are three kinds of different inner armor wires, specifications: φ1.15mm*8, φ1.54mm*8, φ1 .63mm*8 strands, the stranding direction is left, the three kinds of unequal diameter steel wires are all high-strength phosphating steel wires, the structural stability of these unequal steel wires twisted is high, the geometric shape is fixed, and it is suitable for the stainless steel light unit The bending effect is very small. The copper tube is welded by high-quality copper strip through argon arc welding. The specification of the copper strip is 36mm wide x 0.6mm thick. Electrical performance, mechanical performance and physical performance, the copper wire stranding layer is made of 24 copper wires of the same type and specification in the inner layer and 30 outer layers, the twisting direction is left, and the copper wire is annealed copper wire , Copper wire specification: φ1.3mm, the cable core stranded by this structure further improves the electrical and mechanical properties of the cable, and at the same time can protect the cable core. The water belt is wrapped around a layer of shielding layer. The thickness of the selected water blocking belt is 0.5mm. After encountering water, it can expand rapidly and block the copper wire and shielding copper tape, so as to achieve a good waterproof effect. The shielding layer is shielded by copper tape, which is overlapped and wrapped outside the semi-conductive resistance water belt, which can resist electromagnetic induction, poor grounding and power line conduction interference, and reduce inductance. The effect of emitting and preventing short-circuit current from damaging the cable core is also ideal for waterproofing. The insulating sheath is formed by extruding high-density polyethylene with a thickness of 10.4mm. This material is resistant to stress cracking in seawater environments Superior, excellent electrical performance, aging resistance, high and low temperature resistance, anti-oxidation, single-layer or double-layer armored steel wire, armored steel wire model specification: φ3.2mm, high-strength galvanized steel wire, single-layer armored, There are 26 galvanized steel wires, and the stranding direction is leftward. When double armored, the inner layer of galvanized steel wires is 26, and the outer layer is 32 strands, and the stranding direction is leftward. The zinc layer can effectively prevent the corrosion of the steel wires and ensure the The life of steel wire in seawater is as long as 25 years. The tensile strength of single-layer armored submarine optical cable can reach 300kN, and the tensile strength of double-layer armored submarine optical cable can reach 500kN. The asphalt coated on the surface of galvanized steel wire can reach Play waterproof and anti-corrosion role.
本发明结构合理,能有效防止钢丝腐蚀,延长在海水中的寿命,有效保护缆的整体性、机械性能、物理性能等特点优越,又能防船锚拖拽和近海挖掘的破坏,聚丙烯绳耐环境适应性强,能保证在海水中使用的寿命。The invention has a reasonable structure, can effectively prevent steel wire corrosion, prolong the service life in seawater, effectively protect the integrity of the cable, have superior mechanical properties, physical properties, etc., and can prevent damage caused by anchor dragging and offshore excavation. It has strong environmental adaptability and can guarantee the service life in seawater.
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| CN201611063231.2A CN106772845A (en) | 2016-11-28 | 2016-11-28 | A kind of heavy in section submarine optical fiber cable |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107179586A (en) * | 2017-06-08 | 2017-09-19 | 江苏亨通海洋光网系统有限公司 | Large core number feeds submarine optical fiber cable |
| CN107219597A (en) * | 2017-06-08 | 2017-09-29 | 江苏亨通海洋光网系统有限公司 | One kind feed deep-sea cable |
| CN108490570A (en) * | 2018-05-14 | 2018-09-04 | 河源迪奇亚工业技术有限公司 | A kind of manufacturing method of the closed wirerope in seabed containing communication optical fiber |
| CN111474651A (en) * | 2020-05-15 | 2020-07-31 | 江苏亨通海洋光网系统有限公司 | 500-core and above-core multi-layer stranded unrepeatered submarine optical cable |
| CN111897070A (en) * | 2020-08-26 | 2020-11-06 | 江苏亨通海洋光网系统有限公司 | Relay submarine optical cable structure capable of reducing direct current resistance |
| WO2022007314A1 (en) * | 2020-07-10 | 2022-01-13 | 江苏亨通海洋光网系统有限公司 | Multi-gun automatic welding and repair welding device for armored copper tube in optical cable |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107179586A (en) * | 2017-06-08 | 2017-09-19 | 江苏亨通海洋光网系统有限公司 | Large core number feeds submarine optical fiber cable |
| CN107219597A (en) * | 2017-06-08 | 2017-09-29 | 江苏亨通海洋光网系统有限公司 | One kind feed deep-sea cable |
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| CN108490570A (en) * | 2018-05-14 | 2018-09-04 | 河源迪奇亚工业技术有限公司 | A kind of manufacturing method of the closed wirerope in seabed containing communication optical fiber |
| CN111474651A (en) * | 2020-05-15 | 2020-07-31 | 江苏亨通海洋光网系统有限公司 | 500-core and above-core multi-layer stranded unrepeatered submarine optical cable |
| WO2022007314A1 (en) * | 2020-07-10 | 2022-01-13 | 江苏亨通海洋光网系统有限公司 | Multi-gun automatic welding and repair welding device for armored copper tube in optical cable |
| CN111897070A (en) * | 2020-08-26 | 2020-11-06 | 江苏亨通海洋光网系统有限公司 | Relay submarine optical cable structure capable of reducing direct current resistance |
| WO2022041526A1 (en) * | 2020-08-26 | 2022-03-03 | 江苏亨通海洋光网系统有限公司 | Relay submarine optical fiber cable structure capable of reducing direct current resistance |
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Application publication date: 20170531 |
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| RJ01 | Rejection of invention patent application after publication |