CN106766257A - A kind of trough type solar heat-collector - Google Patents
A kind of trough type solar heat-collector Download PDFInfo
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- CN106766257A CN106766257A CN201611251799.7A CN201611251799A CN106766257A CN 106766257 A CN106766257 A CN 106766257A CN 201611251799 A CN201611251799 A CN 201611251799A CN 106766257 A CN106766257 A CN 106766257A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S10/00—Solar heat collectors using working fluids
- F24S10/70—Solar heat collectors using working fluids the working fluids being conveyed through tubular absorbing conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S10/00—Solar heat collectors using working fluids
- F24S10/30—Solar heat collectors using working fluids with means for exchanging heat between two or more working fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
- F24S23/71—Arrangements for concentrating solar-rays for solar heat collectors with reflectors with parabolic reflective surfaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S70/00—Details of absorbing elements
- F24S70/20—Details of absorbing elements characterised by absorbing coatings; characterised by surface treatment for increasing absorption
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S70/00—Details of absorbing elements
- F24S70/30—Auxiliary coatings, e.g. anti-reflective coatings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S80/00—Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
- F24S80/20—Working fluids specially adapted for solar heat collectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S80/00—Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
- F24S80/60—Thermal insulation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S80/00—Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
- F24S2080/01—Selection of particular materials
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
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Abstract
为克服传统槽式系统太阳能真空集热管加工制造难度大、使用寿命短、制造和维修成本高的缺点,本发明公开了一种槽式太阳能集热器,包括集热管、聚光镜和支架,其中,集热管包括玻璃圆管、吸收涂层、保温层和吸热工质;吸收涂层布置在玻璃圆管内壁,保温层布置在玻璃圆管外壁,保温层上设有保温层弧形开口,吸收涂层在与保温层弧形开口对应的位置处设有吸收涂层弧形开口;吸热工质填充在玻璃圆管内。进一步的,在玻璃圆管和保温层之间还设有低辐射膜。通过这种结构的槽式太阳能集热器,不仅能充分利用黑体腔高吸收率的特点,大大提升集热效率;同时还能克服传统真空管对于真空的苛刻要求,具有结构简单、维修方便、制造成本低等优点。
In order to overcome the shortcomings of traditional trough system solar vacuum heat collectors, which are difficult to manufacture, short in service life, and high in manufacturing and maintenance costs, the invention discloses a trough solar collector, which includes a heat collecting tube, a condenser mirror and a bracket, wherein, The heat collecting tube includes a glass round tube, an absorption coating, an insulation layer and a heat-absorbing working medium; the absorption coating is arranged on the inner wall of the glass round tube, the insulation layer is arranged on the outer wall of the glass round tube, and the insulation layer is provided with an arc-shaped opening of the insulation layer to absorb heat. The coating is provided with an arc-shaped opening of the absorbing coating at a position corresponding to the arc-shaped opening of the insulation layer; the heat-absorbing working medium is filled in the glass circular tube. Further, a low-emissivity film is also provided between the glass circular tube and the insulation layer. The trough solar collector with this structure can not only make full use of the characteristics of the high absorption rate of the black body cavity, and greatly improve the heat collection efficiency; at the same time, it can also overcome the harsh requirements of the traditional vacuum tube for vacuum, and has the advantages of simple structure, convenient maintenance, and low manufacturing cost. low merit.
Description
技术领域technical field
本发明涉及一种槽式太阳能集热器,属于太阳能光热应用技术领域。The invention relates to a trough-type solar collector, which belongs to the technical field of solar thermal application.
背景技术Background technique
太阳能所具有的低密度、间歇性、空间分布不断变化的特点也给太阳热能的收集和利用提出了很高的要求。按集热器类型的不同,聚光式太阳能热发电系统可分为槽式系统、塔式系统和碟式系统。其中,槽式太阳能热发电系统已具商业化规模且技术要求相对较低,是一种比较理想的发电技术。The characteristics of low density, intermittent, and changing spatial distribution of solar energy also put forward high requirements for the collection and utilization of solar thermal energy. According to different types of collectors, concentrated solar thermal power generation systems can be divided into trough systems, tower systems and dish systems. Among them, the trough solar thermal power generation system has a commercial scale and relatively low technical requirements, which is an ideal power generation technology.
集热器是太阳能集热系统的重要部件,传统的槽式太阳能的集热系统所用的集热器一般是真空集热管,该集热管的主要结构是表面带有吸收涂层的金属管和与之同心的玻璃管,并在玻璃管与金属管夹层内抽真空。这种结构存在着以下几个技术问题:金属与玻璃之间存在焊接密封性问题、金属管与玻璃管线膨胀量不一产生内应力的问题、难以保证夹层内的真空度的问题。这些技术问题决定了其高昂的生产成本和较短的使用寿命。鉴于上面提到的传统的真空管所存在的问题,有必要发展新型的槽式太阳能集热器。The heat collector is an important part of the solar heat collection system. The heat collector used in the traditional trough solar heat collection system is generally a vacuum heat collection tube. The main structure of the heat collection tube is a metal tube with an absorbing coating on the surface and a The concentric glass tube, and evacuated in the interlayer of glass tube and metal tube. This structure has the following technical problems: the welding sealing between the metal and the glass, the internal stress caused by the different expansion of the metal pipe and the glass pipe, and the difficulty in ensuring the vacuum in the interlayer. These technical problems determine its high production cost and short service life. In view of the problems of the traditional vacuum tube mentioned above, it is necessary to develop a new type of trough solar collector.
黑体的吸收比为1,这意味着黑体能够全部吸收各种波长的太阳辐射能。带有小孔的温度均匀的空腔就是一个黑体模型,太阳辐射能经小孔射入空腔时,在空腔内经历多次吸收和反射,而每经过一次吸收,辐射能就按照内壁吸收率的份额被减弱一次,最终能离开小孔的能量是微乎其微的,可以认为被完全吸收在空腔内部。所以,就辐射特性而言,小孔具有黑体表面一样的性质。The absorptance ratio of a black body is 1, which means that a black body can completely absorb solar radiation energy of various wavelengths. A cavity with uniform temperature with a small hole is a black body model. When the solar radiation enters the cavity through the small hole, it undergoes multiple absorption and reflection in the cavity, and every time it passes through an absorption, the radiant energy is absorbed according to the inner wall. The share of the rate is weakened once, and the energy that can finally leave the small hole is negligible, which can be considered to be completely absorbed inside the cavity. Therefore, in terms of radiation characteristics, the pinhole has the same properties as the surface of a black body.
中国专利CN102135331A公开了一种槽式太阳能集热器,包括开口环型管、吸收涂层、绝热材料和入口玻璃罩,开口环型管设有开口,环形腔体内部装有吸热工质,内表面设有吸收涂层,外表面设有绝热材料,开口处连接入口玻璃罩。其具有结构简单、维修方便、成本低,集热效率高等优点。但是,开口环形管呈空心结构,其内层玻璃首先受热,热量再由吸热工质向外层玻璃传递,因此内外层玻璃由于存在温差容易产生内应力导致其变形甚至损坏;其次,该集热器向外辐射散热量较多,造成较多热量损失;再次,该玻璃套管由于其形状的特殊性,没有现成的管道可以与其直接连接达到将管内吸热工质引出的目的,会带来集热管端头的连接问题。Chinese patent CN102135331A discloses a trough solar collector, which includes an open ring tube, an absorbing coating, a thermal insulation material and an inlet glass cover. The inner surface is provided with an absorption coating, the outer surface is provided with a heat insulating material, and the opening is connected with an inlet glass cover. It has the advantages of simple structure, convenient maintenance, low cost, high heat collection efficiency and the like. However, the open annular tube has a hollow structure, and the inner glass is heated first, and then the heat is transferred to the outer glass by the heat-absorbing working fluid. Therefore, the internal stress of the inner and outer glass is likely to be deformed or even damaged due to the temperature difference; secondly, the set The radiator radiates more heat to the outside, resulting in more heat loss; thirdly, due to the special shape of the glass sleeve, there is no ready-made pipeline that can be directly connected to it to achieve the purpose of drawing out the heat-absorbing working fluid in the tube, which will bring Come to the connection problem of the end of the heat collecting tube.
发明内容Contents of the invention
为解决上述问题,本发明提出一种槽式太阳能集热器,使玻璃圆管内外壁温度均匀,不易变形,使用寿命更长;且集热效率更高,结构更简单。In order to solve the above problems, the present invention proposes a trough solar heat collector, which makes the temperature of the inner and outer walls of the glass circular tube uniform, not easily deformed, and has a longer service life; moreover, the heat collection efficiency is higher and the structure is simpler.
本发明所提供的槽式太阳能集热器,包括集热管、聚光镜和支架;聚光镜采用聚光抛物面结构,集热管通过支架固定连接聚光镜,其特征在于:集热管包括玻璃圆管1、吸收涂层2、保温层4和吸热工质6;吸收涂层2布置在玻璃圆管1内壁,保温层4布置在玻璃圆管1外壁;保温层4上设有保温层弧形开口5,吸收涂层2在与保温层弧形开口5对应的位置处设有吸收涂层弧形开口7;吸热工质6填充在玻璃圆管1内。The trough solar collector provided by the present invention comprises a heat collecting tube, a condenser mirror and a bracket; the condenser adopts a converging paraboloid structure, and the heat collecting tube is fixedly connected to the condenser through a bracket, and is characterized in that: the heat collecting tube includes a glass circular tube 1, an absorbing coating 2. The insulation layer 4 and the heat-absorbing working medium 6; the absorption coating 2 is arranged on the inner wall of the glass tube 1, and the insulation layer 4 is arranged on the outer wall of the glass tube 1; the insulation layer 4 is provided with an arc-shaped opening 5 of the insulation layer, and the absorption coating The layer 2 is provided with an absorption coating arc opening 7 at a position corresponding to the arc opening 5 of the insulation layer; the endothermic working medium 6 is filled in the glass circular tube 1 .
优选的,在玻璃圆管1和所述保温层4之间还设有低辐射膜3。Preferably, a low-emissivity film 3 is also provided between the glass round tube 1 and the heat preservation layer 4 .
优选的,玻璃圆管1采用高硼硅玻璃材料Preferably, the glass tube 1 is made of high borosilicate glass material
优选的,保温层弧形开口5和吸收涂层弧形开口7的宽度大于或等于光线经聚光镜聚焦后形成的线性光斑的宽度。Preferably, the widths of the arc-shaped openings 5 of the insulation layer and the arc-shaped openings 7 of the absorbing coating are greater than or equal to the width of the linear light spot formed after the light is focused by the condenser lens.
优选的,吸热工质6是导热油或水。Preferably, the heat-absorbing working medium 6 is heat-conducting oil or water.
有益效果:Beneficial effect:
(1)槽式太阳能集热器通过弧形开口形成的一道狭缝等结构特点,利用黑体腔高吸收率的特点,使聚焦后的太阳光线被吸热工质和玻璃管内壁经过多次反复吸收,充分吸收聚焦后的光线,集热效率高;且克服了传统真空管对于真空的苛刻要求,使得结构大为简化,制造和维护成本显著降低。(1) Structural characteristics such as a slit formed by the arc-shaped opening of the trough solar collector, using the characteristics of the high absorption rate of the blackbody cavity, the focused sunlight is absorbed by the heat-absorbing working fluid and the inner wall of the glass tube through repeated cycles. Absorption, fully absorbs the focused light, high heat collection efficiency; and overcomes the harsh requirements of traditional vacuum tubes for vacuum, greatly simplifies the structure, and significantly reduces manufacturing and maintenance costs.
(2)玻璃腔内外壁温较均匀,不易形成局部过热,造成集热器的变形,热性能稳定,使用寿命更长。(2) The temperature of the inner and outer walls of the glass cavity is relatively uniform, and it is not easy to form local overheating, resulting in deformation of the heat collector, with stable thermal performance and longer service life.
(3)玻璃管外表面的低辐射膜使得太阳辐射可以直接透过保温层弧形开口进入玻璃管,同时减少了玻璃管向外的长波辐射;此外,保温层的使用也能减少散热量。(3) The low-emissivity film on the outer surface of the glass tube allows solar radiation to enter the glass tube directly through the arc-shaped opening of the insulation layer, and at the same time reduces the outward long-wave radiation of the glass tube; in addition, the use of the insulation layer can also reduce heat dissipation.
(4)在相同外径,相同管长的情况下,本发明所公开的槽式太阳能集热器能盛装更多的吸热工质,能进一步节省集热器用料的成本和使用空间。(4) Under the condition of the same outer diameter and the same tube length, the trough solar heat collector disclosed by the present invention can hold more heat-absorbing working fluid, which can further save the cost of heat collector materials and use space.
附图说明Description of drawings
图1是实施例中的集热管剖面结构示意图;Fig. 1 is the schematic diagram of the sectional structure of the heat collecting tube in the embodiment;
图2是实施例中的槽式太阳能集热器工作状态示意图;Fig. 2 is a schematic diagram of the working state of the trough solar collector in the embodiment;
图中:1-玻璃管;2-吸收涂层;3-低辐射膜;4-保温层;5-保温层弧形开口;6-吸热工质;7-吸收涂层弧形开口;8-支架;9-聚光抛物面。In the figure: 1-glass tube; 2-absorbing coating; 3-low-emissivity film; 4-insulation layer; 5-curved opening of thermal insulation layer; 6-endothermic working fluid; - bracket; 9 - concentrating paraboloid.
具体实施方式detailed description
图1所示的是本发明所公开的槽式太阳能集热器实施例的集热器剖面结构示意图,集热器包括集热管、聚光抛物面9和支架7。其中,集热管包括玻璃圆管1、吸收涂层2、低辐射膜3、保温层4、保温层弧形开口5、吸收涂层弧形开口7。FIG. 1 is a schematic diagram of a sectional structure of a trough solar heat collector disclosed in the present invention. The heat collector includes a heat collecting tube, a concentrating paraboloid 9 and a bracket 7 . Wherein, the heat collecting tube includes a glass circular tube 1 , an absorbing coating 2 , a low-emissivity film 3 , an insulating layer 4 , an arc-shaped opening 5 of the insulating layer, and an arc-shaped opening 7 of the absorbing coating.
玻璃圆管1材料采用抗外击能力较强的高硼硅玻璃,其线热膨胀系数为(3.3士0.1)×10-6/K,是一种低膨胀率、耐高温、高强度、高硬度、高透光率和高化学稳定性的特殊玻璃材料。玻璃圆管1内表面帖附有吸收涂层2,优先选用高吸收率的吸收涂层;外表面包裹有低辐射膜3,如Low-E膜;内部装有吸热工质6,如导热油或水;为了减小能量损失,玻璃管外壁设有保温层4,保温层上有弧形开口5,在保温层弧形开口对应的位置有吸收涂层弧形开口7。The glass tube 1 is made of high borosilicate glass with strong external impact resistance, and its linear thermal expansion coefficient is (3.3±0.1)×10-6/K, which is a low expansion rate, high temperature resistance, high strength and high hardness. , special glass material with high light transmittance and high chemical stability. The inner surface of the glass tube 1 is attached with an absorbing coating 2, and the absorbing coating with high absorption rate is preferred; the outer surface is wrapped with a low-emissivity film 3, such as Low-E film; Oil or water; in order to reduce energy loss, the outer wall of the glass tube is provided with an insulating layer 4 with an arc-shaped opening 5 on the insulating layer, and an absorbing coating arc-shaped opening 7 at the position corresponding to the arc-shaped opening of the insulating layer.
如图2所示,聚光镜采用聚光抛物面结构,聚光抛物面9为线聚焦装置,可追踪太阳光线。光线经过聚光抛物面9聚集后,在焦线处形成线型光斑。玻璃圆管1通过支架8固定连接聚光抛物面9,使得保温层弧形开口5和吸收涂层弧形开口7正对经聚光抛物面9聚焦后形成的线性光斑。将保温层弧形开口5和吸收涂层弧形开口7置于线型光斑上,弧形开口5的宽度略大于线性光斑的宽度。在玻璃圆管1的内表面的吸收涂层2与保温层的弧形开口正对应的位置设有吸收涂层弧形开口7,能使得太阳能光线通过开口进入玻璃管内。As shown in Fig. 2, the concentrating mirror adopts a concentrating paraboloid structure, and the concentrating paraboloid 9 is a line focusing device, which can track sunlight. After the light is collected by the converging paraboloid 9, a linear spot is formed at the focal line. The glass round tube 1 is fixedly connected to the concentrating paraboloid 9 through the bracket 8, so that the arc-shaped opening 5 of the insulation layer and the arc-shaped opening 7 of the absorbing coating face the linear light spot formed by the concentrating paraboloid 9. Place the arc-shaped opening 5 of the insulation layer and the arc-shaped opening 7 of the absorbing coating on the linear light spot, and the width of the arc-shaped opening 5 is slightly larger than the width of the linear light spot. The absorption coating 2 on the inner surface of the glass tube 1 is provided with an absorption coating arc opening 7 at a position corresponding to the arc opening of the insulation layer, so that solar light can enter the glass tube through the opening.
在实际工作中,光线经聚光抛物面9聚集后,在焦线处形成一线型光斑带,保温层弧形开口5和吸收涂层弧形开口7正对该线型光斑,聚焦后的光线通过弧形开口进入玻璃圆管1,加热玻璃圆管1内的吸热工质6。保温层弧形开口5和吸收涂层弧形开口7的宽度要大于线型光斑带的宽度,以保证聚焦后的阳光不溢出吸收范围。光线经聚光抛物面9反射通过弧形开口进入玻璃圆管1后,经历吸热工质6和玻璃圆管1内表面多次的吸收和反射,通过吸收涂层2的使用,使得能量按照内壁较高的吸收率的份额不断被玻璃圆管1内部的吸热工质6吸收,使得最终能通过保温层弧形开口5离开玻璃圆管1的能量较小,达到高吸收率的效果。In actual work, after the light is gathered by the converging paraboloid 9, a line-shaped light spot band is formed at the focal line, and the arc-shaped opening 5 of the insulation layer and the arc-shaped opening 7 of the absorbing coating are facing the line-shaped light spot, and the focused light passes through The arc-shaped opening enters the glass round tube 1 to heat the heat-absorbing working medium 6 in the glass round tube 1 . The width of the arc-shaped opening 5 of the insulation layer and the arc-shaped opening 7 of the absorbing coating should be greater than the width of the linear light spot band, so as to ensure that the focused sunlight does not overflow the absorption range. After the light is reflected by the concentrating paraboloid 9 and enters the glass tube 1 through the arc-shaped opening, it undergoes multiple absorption and reflections by the heat-absorbing working medium 6 and the inner surface of the glass tube 1. Through the use of the absorbing coating 2, the energy is distributed according to the inner wall. The higher absorption rate is continuously absorbed by the heat-absorbing working medium 6 inside the glass tube 1, so that the energy that can finally leave the glass tube 1 through the arc-shaped opening 5 of the insulation layer is small, and the effect of high absorption rate is achieved.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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