CN106750526A - One class DOPO derivatives and fire retardant and fire proofing comprising it - Google Patents
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本发明是申请日为2014年07月14日,申请号为201410333261.5,名称为“一类DOPO衍生物、其制备方法及应用”的专利申请的分案。The present invention is a divisional case of a patent application with an application date of July 14, 2014, an application number of 201410333261.5, and a patent application titled "A Class of DOPO Derivatives, Its Preparation Method and Application".
技术领域technical field
本申请涉及一种无卤阻燃剂及其制备工艺。The application relates to a halogen-free flame retardant and a preparation process thereof.
背景技术Background technique
高分子材料广泛用于电子电器,汽车,建筑,纺织等行业。但由于高分子材料具有可燃性,实际使用时需要添加阻燃剂,以达到防火安全的要求。传统上,高分子材料中通常要添加溴系阻燃剂,以实现阻燃效果。但溴系阻燃剂在燃烧的时候,会产生强烈刺激性的溴化氢气体、浓烟、甚至一些强烈致癌性物质,使得溴系阻燃剂的使用受到了限制。欧盟更是制定了法律和法规譬如REACH和RoHS,限制某些溴系阻燃剂的使用,因此工业界开始转向无卤阻燃剂。Polymer materials are widely used in electronic appliances, automobiles, construction, textiles and other industries. However, due to the flammability of polymer materials, it is necessary to add flame retardants in actual use to meet the requirements of fire safety. Traditionally, brominated flame retardants are usually added to polymer materials to achieve flame retardant effects. However, when brominated flame retardants burn, they will produce strong irritating hydrogen bromide gas, thick smoke, and even some strong carcinogenic substances, which limits the use of brominated flame retardants. The European Union has formulated laws and regulations such as REACH and RoHS to restrict the use of certain brominated flame retardants, so the industry has begun to turn to halogen-free flame retardants.
在无卤阻燃剂方面,磷系阻燃剂以其高效、对人类和环境友好而最受人注目。但已有的磷系阻燃剂存在着挥发性高,耐热性低,塑化性强和/或化学稳定性差等缺点,而受到了高分子材料加工和应用领域的限制。目前对其研究主要集中在发展具有高度热稳定性和化学稳定性以及低挥发性的磷系阻燃剂上。In terms of halogen-free flame retardants, phosphorus-based flame retardants have attracted the most attention because of their high efficiency, friendliness to humans and the environment. However, the existing phosphorus-based flame retardants have disadvantages such as high volatility, low heat resistance, strong plasticity and/or poor chemical stability, which are limited by the processing and application fields of polymer materials. At present, the research on it is mainly focused on the development of phosphorus-based flame retardants with high thermal and chemical stability and low volatility.
由于含磷-碳键的化合物具有良好的热稳定性和化学稳定性,膦酸盐类无卤阻燃剂得到了应用。譬如二烷基次膦酸盐特别是二乙基次膦酸铝被用作尼龙和聚酯的阻燃剂,见美国专利US4036811。但二烷基次膦酸盐具有腐蚀性,它们的腐蚀性在高温情况下尤其严重。另外二烷基次膦酸铝是固体,会引起制品流动性能的降低,影响复杂器件的制作。Due to the good thermal and chemical stability of compounds containing phosphorus-carbon bonds, phosphonate halogen-free flame retardants have been applied. For example, dialkylphosphinates, especially aluminum diethylphosphinate, are used as flame retardants for nylon and polyester, see US Pat. No. 4,036,811. However, dialkylphosphinates are corrosive, especially at high temperatures. In addition, aluminum dialkylphosphinate is a solid, which will reduce the fluidity of the product and affect the manufacture of complex devices.
膦酸酯类特别是环状膦酸酯类也被报道作为阻燃剂。WO2010135398报道了9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)的衍生物,该衍生物一个分子中含有2个磷中心(DiDOPO),具有良好的热稳定性和阻燃性,但结构上仅限于2个磷中心之间的乙烯基桥链(-CH2CH2-)。US8536256描述了具有不同桥链的DiDOPO作为环氧树脂的阻燃剂,该专利申请不包括芳基取代的乙烯基桥链。Phosphonates, especially cyclic phosphonates, have also been reported as flame retardants. WO2010135398 reported a derivative of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO), which contains two phosphorus centers (DiDOPO) in one molecule, and has good Thermally stable and flame retardant, but structurally limited to vinyl bridges (-CH 2 CH 2 -) between 2 phosphorus centers. US8536256 describes DiDOPO with different bridges as a flame retardant for epoxy resins, this patent application does not include aryl substituted vinyl bridges.
上述DiDOPO类阻燃剂,通过DOPO和二卤代烷烃在强碱作用下的Michaelis-Becker反应制备,不仅需要昂贵的强碱,而且产率较低。The above-mentioned DiDOPO flame retardants are prepared by the Michaelis-Becker reaction of DOPO and dihaloalkanes under the action of a strong base, which not only requires expensive strong bases, but also has a low yield.
日本公开专利JPH11-106619报道了DOPO的衍生物DiDOPO,该专利申请没有提到芳香基取代的乙烯基桥链,且仅限应用于聚酯纤维。该些DiDOPO通过DOPO和二卤代烷烃在强碱作用下的Michaelis-Becker反应制备。Japanese published patent JPH11-106619 reports DiDOPO, a derivative of DOPO. This patent application does not mention aromatic-substituted vinyl bridges, and is only applicable to polyester fibers. These DiDOPOs are prepared by the Michaelis-Becker reaction of DOPO and dihaloalkanes under the action of a strong base.
日本公开专利JP2001270993描述了DOPO的衍生物DiDOPO,该专利申请中的DiDOPO桥链没有描述芳香基取代的乙烯基桥链。该专利申请中显示的例子含有长于乙烯基桥链的DiDOPO,链接太长导致DiDOPO的塑化性能增加,引起工程塑料制品热变形温度的下降。该专利申请中显示的例子也包括了羟基或烷氧基取代的桥链。羟基的引入降低了阻燃剂的热稳定性,对工程塑料的加工不利。烷氧基的引入则增加了被氧化性能,会导致高分子材料的提早降解。Japanese Laid-Open Patent JP2001270993 describes the derivative of DOPO, DiDOPO, and the DiDOPO bridge chain in this patent application does not describe the vinyl bridge chain substituted by aromatic groups. The examples shown in this patent application contain DiDOPO with longer than vinyl bridge chains, too long chains lead to increased plasticizing properties of DiDOPO, resulting in a decrease in heat deflection temperature of engineering plastic products. The examples shown in this patent application also include hydroxy or alkoxy substituted bridges. The introduction of hydroxyl groups reduces the thermal stability of flame retardants, which is unfavorable to the processing of engineering plastics. The introduction of the alkoxy group increases the oxidation performance, which will lead to the early degradation of the polymer material.
本发明的一个目的在于提供一种基于DOPO类化合物的无卤阻燃剂,该无卤阻燃剂不仅阻燃效果良好,而且具有很高的热稳定性和化学稳定性,能克服已有DiDOPO耐化学性不足和塑化性强的缺点。One object of the present invention is to provide a kind of halogen-free flame retardant based on DOPO compound, this halogen-free flame retardant not only has good flame retardant effect, but also has very high thermal stability and chemical stability, can overcome existing DiDOPO Disadvantages of insufficient chemical resistance and strong plasticity.
发明内容Contents of the invention
为解决上述问题,本申请提供一种化合物,其特征在于,具有如式(1)所示的化学结构式:In order to solve the above problems, the application provides a compound, characterized in that it has a chemical structural formula as shown in formula (1):
其中in
Ar任选自C3~C18的杂芳基或C6~C18的芳基;Ar is optionally selected from C3-C18 heteroaryl or C6-C18 aryl;
R1和R2独立地任选自氢、C1~C18的烷基、C3~C18的杂芳基、C6~C18的芳基;R 1 and R 2 are independently selected from hydrogen, C1-C18 alkyl, C3-C18 heteroaryl, C6-C18 aryl;
R3,R4,R5和R6独立地任选自氢、C1~C18的烷基、C3~C18的杂芳基、C6~C18的芳基;R 3 , R 4 , R 5 and R 6 are independently selected from hydrogen, C1-C18 alkyl, C3-C18 heteroaryl, C6-C18 aryl;
m,n,k和p独立地任选自0,1,2,3,4;m, n, k and p are independently selected from 0, 1, 2, 3, 4;
所述芳基或杂芳基芳香环上的任意氢原子可以独立被任意C1-C18的烷基取代。Any hydrogen atom on the aryl or heteroaryl aromatic ring can be independently substituted by any C1-C18 alkyl group.
优选地,R1和R2均为氢,m=n=k=p=0。Preferably, R 1 and R 2 are both hydrogen, m=n=k=p=0.
优选地,R1为氢,R2为芳基,m=n=k=p=0。Preferably, R 1 is hydrogen, R 2 is aryl, m=n=k=p=0.
优选地,R1为氢,R2为烷基,m=n=k=p=0。Preferably, R 1 is hydrogen, R 2 is alkyl, m=n=k=p=0.
本申请中,所述芳基和杂芳基为芳香族化合物分子中失去芳香环上任意一个氢原子后形成的基团。当芳香环上不包含N、O、S等杂原子时,形成的基团为芳基;当芳香环上包含N、O、S等杂原子时,形成的基团为杂芳基。形成芳基或杂芳基的芳香族化合物,芳香环上可以没有取代基也可以有取代基,典型的取代基如烷基、羧基、羟基、卤代基等。In the present application, the aryl group and heteroaryl group are the groups formed after losing any hydrogen atom on the aromatic ring in the molecule of the aromatic compound. When the aromatic ring does not contain N, O, S and other heteroatoms, the formed group is an aryl group; when the aromatic ring contains N, O, S and other heteroatoms, the formed group is a heteroaryl group. Aromatic compounds that form aryl or heteroaryl groups. There may be no substituents or substituents on the aromatic rings. Typical substituents are alkyl, carboxyl, hydroxyl, halo, etc.
本申请中,所述C3~C18的杂芳基是含有碳原子数为3~18杂环芳香环的芳香族化合物分子中,芳香环上失去任意一个氢原子后形成的基团。C3~C18指的是杂芳基中杂环芳香环上的碳原子数为3~18。杂环芳香环为含有N、O、S等杂原子的芳香环。含有杂环芳香环的芳香族化合物,包含杂环与苯环形成的稠环芳香环化合物,如苯并呋喃,其苯环或者呋喃环上失去任意一个氢原子形成的基团,均为杂芳基。In the present application, the C3-C18 heteroaryl group is a group formed after losing any hydrogen atom on the aromatic ring in an aromatic compound molecule containing a heterocyclic aromatic ring with 3-18 carbon atoms. C3-C18 means that the number of carbon atoms on the heterocyclic aromatic ring in the heteroaryl group is 3-18. A heterocyclic aromatic ring is an aromatic ring containing heteroatoms such as N, O, and S. Aromatic compounds containing heterocyclic aromatic rings, including condensed ring aromatic ring compounds formed by heterocyclic rings and benzene rings, such as benzofuran, the group formed by losing any hydrogen atom on the benzene ring or furan ring is heteroaromatic base.
本申请中,所述C6~C18的芳基是芳香环碳原子数为6~18且芳香环上不含有杂原子的芳香族化合物分子中,芳香环上失去任意一个氢原子后形成的基团。C6~C18指的是芳基中不含杂原子的芳香环上的碳原子数为6~18。不含有杂原子芳香环的芳香族化合物,指共轭的芳香环体系中,不包含N、O、S等杂原子。In the present application, the C6-C18 aryl group is a group formed after losing any hydrogen atom on the aromatic ring in an aromatic compound molecule with 6-18 carbon atoms in the aromatic ring and no heteroatoms on the aromatic ring . C6-C18 means that the number of carbon atoms on the aromatic ring containing no heteroatoms in the aryl group is 6-18. An aromatic compound that does not contain a heteroatom aromatic ring refers to a conjugated aromatic ring system that does not contain heteroatoms such as N, O, and S.
所述C1~C18的烷基为碳原子数为1~18的直链烷基、碳原子数为1~18的带有支链的烷基或者含有芳香环的烷基。所述含有芳香环的烷基,为芳香环上存在烷基取代基的芳香族化合物,分子中失去烷基上任意一个氢原子后形成的基团。The C1-C18 alkyl group is a straight-chain alkyl group with 1-18 carbon atoms, a branched alkyl group with 1-18 carbon atoms, or an alkyl group containing an aromatic ring. The alkyl group containing an aromatic ring is an aromatic compound with an alkyl substituent on the aromatic ring, which is formed after losing any hydrogen atom on the alkyl group in the molecule.
优选地,所述烷基为饱和烃基,即烷烃分子失去一个氢原子而成的烃基,包含直链烷基和带有支链的烷基。进一步优选的,所述烷基任选自甲基、乙基、丙基、丁基、异丙基、叔丁基、异丁基、戊基或己基。Preferably, the alkyl group is a saturated hydrocarbon group, that is, a hydrocarbon group obtained by losing one hydrogen atom in an alkane molecule, including straight-chain alkyl groups and branched-chain alkyl groups. Further preferably, the alkyl group is optionally selected from methyl, ethyl, propyl, butyl, isopropyl, tert-butyl, isobutyl, pentyl or hexyl.
本申请中,所述芳香环可以为单环芳香环、多环芳香环或者稠环芳香环。其中,所述单环芳香环可以为苯环,也可以为含有N、O、S等杂原子的五元或者六元杂环。所述多环芳香环,含有多个苯环和/或杂环,且苯环与苯环之间、苯环与杂环之间、杂环与杂环之间,不共用碳原子,如联苯环。所述稠环芳香环,含有多个苯环和/或杂环,且苯环与苯环之间、苯环与杂环之间、杂环与杂环之间,存在共用的碳原子,如萘环、苯并呋喃环等。In the present application, the aromatic ring may be a monocyclic aromatic ring, a polycyclic aromatic ring or a condensed aromatic ring. Wherein, the monocyclic aromatic ring may be a benzene ring, or a five-membered or six-membered heterocyclic ring containing heteroatoms such as N, O, and S. The polycyclic aromatic ring contains a plurality of benzene rings and/or heterocycles, and no carbon atoms are shared between benzene rings, between benzene rings and heterocycles, or between heterocycles, such as bi benzene ring. The fused-ring aromatic ring contains multiple benzene rings and/or heterocycles, and there are shared carbon atoms between benzene rings, between benzene rings and heterocycles, and between heterocycles, such as Naphthalene ring, benzofuran ring, etc.
根据本领域公知常识,常见的杂芳基有呋喃基、苯并呋喃基、异苯并呋喃基、吡咯基、吲哚基、异吲哚基、噻吩基、苯并[b]噻吩基、苯并[c]噻吩基、咪唑基、苯并咪唑基、嘌呤基、吡唑基、吲唑基、恶唑基、苯并恶唑基、异恶唑基、苯并异恶唑基、噻唑基、苯并噻唑基、吡啶基、喹啉基、异喹啉基、吡嗪基、喹喔啉基、吖啶基、嘧啶基、喹唑啉基、哒嗪基、酞嗪基和噌啉基。常见的芳基有苯基、萘基、蒽基、菲基。According to common knowledge in this field, common heteroaryl groups include furyl, benzofuryl, isobenzofuryl, pyrrolyl, indolyl, isoindolyl, thienyl, benzo[b]thienyl, benzene A[c]thienyl, imidazolyl, benzimidazolyl, purinyl, pyrazolyl, indazolyl, oxazolyl, benzoxazolyl, isoxazolyl, benzisoxazolyl, thiazolyl , benzothiazolyl, pyridyl, quinolinyl, isoquinolyl, pyrazinyl, quinoxalinyl, acridinyl, pyrimidinyl, quinazolinyl, pyridazinyl, phthalazinyl and cinnolinyl . Common aryl groups include phenyl, naphthyl, anthracenyl, and phenanthrenyl.
优选地,所述杂芳基任选自呋喃基、苯并呋喃基;所述芳基任选自苯基、萘基、茚基、芴基、甲基苯基、乙基苯基、丙基苯基、丁基苯基、二甲基苯基、异丙基苯基、异丁基苯基或叔丁基苯基。Preferably, the heteroaryl is optionally selected from furyl, benzofuryl; the aryl is optionally selected from phenyl, naphthyl, indenyl, fluorenyl, methylphenyl, ethylphenyl, propyl Phenyl, butylphenyl, dimethylphenyl, isopropylphenyl, isobutylphenyl, or tert-butylphenyl.
典型地,所述化合物的结构式任选自式(2)、式(3)、式(4)、式(5)、式(6)、式(7)中的一种,Typically, the structural formula of the compound is selected from one of formula (2), formula (3), formula (4), formula (5), formula (6), and formula (7),
本申请还提供了上述化合物的制备方法,其特征在于,将芳基酮和DOPO类化合物在酸性催化剂作用下反应;The present application also provides a preparation method of the above-mentioned compound, which is characterized in that the aryl ketone and the DOPO compound are reacted under the action of an acidic catalyst;
其中,所述芳基酮,任选自具有式(8)结构式的化合物中的一种或几种;Wherein, the aryl ketone is optionally selected from one or more compounds of the formula (8);
所述DOPO类化合物,任选自具有式(9)结构式的化合物中的一种或几种;The DOPO compounds are optionally selected from one or more of the compounds having the structural formula (9);
式(8)中,Ar任选自C3~C18的杂芳基或C6~C18的芳基;R1和R2独立地任选自氢、C1~C18的烷基、C3~C18的杂芳基、C6~C18的芳基;In formula (8), Ar is optionally selected from C3~C18 heteroaryl or C6~C18 aryl; R and R2 are independently selected from hydrogen , C1 ~C18 alkyl, C3~C18 heteroaryl group, C6~C18 aryl group;
式(9)中,R7和R8独立地任选自氢、C1~C18的烷基、C3~C18的杂芳基、C6~C18的芳基;In formula (9), R 7 and R 8 are independently selected from hydrogen, C1-C18 alkyl, C3-C18 heteroaryl, C6-C18 aryl;
q和j独立地任选自0,1,2,3,4;q and j are independently selected from 0, 1, 2, 3, 4;
所述芳基或杂芳基芳香环上的任意氢原子可以独立被任意C1-C18的烷基取代。Any hydrogen atom on the aryl or heteroaryl aromatic ring can be independently substituted by any C1-C18 alkyl group.
优选地,所述芳基酮任选自苯乙酮、2-萘乙酮、呋喃乙酮、1-萘乙酮、苯丙酮、茚乙酮、芴乙酮、和苯基苄基酮中的一种或多种。Preferably, the aryl ketone is selected from acetophenone, 2-naphthophenone, furanetophenone, 1-naphthophenone, propiophenone, indenophenone, fluorene ethyl ketone, and phenyl benzyl ketone one or more.
优选地,所述酸性催化剂含有氯化氢和/或溴化氢,或者含有在羟基存在条件下能够产生氯化氢和/或溴化氢的物质,或者含有在水存在条件下能够产生氯化氢和/或溴化氢的物质。Preferably, the acidic catalyst contains hydrogen chloride and/or hydrogen bromide, or contains a substance capable of producing hydrogen chloride and/or hydrogen bromide in the presence of hydroxyl groups, or contains a substance that can produce hydrogen chloride and/or bromide in the presence of water. hydrogen substance.
优选地,所述酸性催化剂含有氯化氢、溴化氢、三氯化磷、三氯氧磷中的任意一种或任意几种的混合物。Preferably, the acidic catalyst contains any one or a mixture of any of hydrogen chloride, hydrogen bromide, phosphorus trichloride, and phosphorus oxychloride.
优选地,反应温度为0~250℃,进一步优选的反应温度为80~200℃。温度低于0℃,反应速度缓慢;温度高于250℃,副产物大量增多。Preferably, the reaction temperature is 0-250°C, and more preferably, the reaction temperature is 80-200°C. If the temperature is lower than 0°C, the reaction rate will be slow; if the temperature is higher than 250°C, the by-products will increase in large quantities.
反应可以在常压、正压或负压条件下进行。The reaction can be carried out under normal pressure, positive pressure or negative pressure.
优选地,所述DOPO类化合物、芳基酮和酸性催化剂的摩尔比为DOPO类化合物:芳基酮:酸性催化剂=5~1:1:0.02~10;进一步优选的范围为DOPO类化合物:芳基酮:酸性催化剂的摩尔比=3~1:1:0.1~10;更进一步优选的范围为DOPO类化合物:芳基酮:酸性催化剂的摩尔比=2.5~1:1:0.1~0.9;其中,催化剂的摩尔数以催化剂中所含氯元素和/或溴元素的摩尔数计。Preferably, the molar ratio of DOPO compound, aryl ketone and acidic catalyst is DOPO compound: aryl ketone: acidic catalyst=5~1:1:0.02~10; further preferred range is DOPO compound: aromatic Base ketone: molar ratio of acidic catalyst=3~1:1:0.1~10; a further preferred range is DOPO compound: aryl ketone: molar ratio of acidic catalyst=2.5~1:1:0.1~0.9; wherein , the number of moles of the catalyst is calculated by the number of moles of chlorine and/or bromine contained in the catalyst.
其中,DOPO类化合物、芳基酮和酸性催化剂可以以任意次序混合,也可以先混合任意两个的全部或部分,然后加入剩余部分和第三组分。优选地,先混合DOPO和芳基酮,然后慢慢滴加酸性催化剂。Wherein, DOPO compound, aryl ketone and acidic catalyst can be mixed in any order, and all or part of any two can be mixed first, and then the remaining part and the third component can be added. Preferably, DOPO and aryl ketone are mixed first, and then the acidic catalyst is slowly added dropwise.
可选择地,反应体系中含有惰性溶剂。Optionally, the reaction system contains an inert solvent.
优选地,所述惰性溶剂任选自环己烷、甲基环己烷、甲苯、苯、二甲苯、己烷、庚烷、辛烷、异丙苯、叔丁基苯中的一种或几种。Preferably, the inert solvent is optionally selected from one or more of cyclohexane, methylcyclohexane, toluene, benzene, xylene, hexane, heptane, octane, cumene, tert-butylbenzene kind.
DOPO类化合物和芳基酮的反应机理如下:The reaction mechanism of DOPO compounds and aryl ketones is as follows:
DOPO类化合物进攻芳香基酮的羰基,产生α-OH膦酸酯,羟基随即被亲核的氯化氢或溴化氢取代产生水和α-氯代或溴代膦酸酯,后者通过消除反应重新生成氯化氢或溴化氢以及含C=C的取代乙烯基膦酸酯,随后第二分子DOPO类化合物加成到C=C上,生成具有式(1)结构式的化合物。DOPO compounds attack the carbonyl group of aryl ketones to produce α-OH phosphonate, and the hydroxyl group is then replaced by nucleophilic hydrogen chloride or hydrogen bromide to produce water and α-chloro or bromophosphonate, which are regenerated by elimination reaction. Hydrogen chloride or hydrogen bromide and a substituted vinyl phosphonate containing C=C are generated, and then a second molecule of DOPO compound is added to C=C to generate a compound having the structural formula (1).
根据本领域公知常识,DOPO化学名称为9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物。本申请所述DOPO类化合物包含DOPO和DOPO衍生物。DOPO衍生物指DOPO化学结构式中的苯环上,有氢原子被其他取代基取代,常见的取代基有甲基、乙基、异丙基、叔丁基、氯代基等。According to common knowledge in the art, the chemical name of DOPO is 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide. The DOPO compounds described in this application include DOPO and DOPO derivatives. DOPO derivatives refer to the hydrogen atoms on the benzene ring in the chemical structural formula of DOPO replaced by other substituents. Common substituents include methyl, ethyl, isopropyl, tert-butyl, chloro, etc.
本申请还提供一种阻燃剂,其特征在于,含有上述任一化合物和/或根据上述任一方法制得的化合物。本领域技术人员可以根据实际需要,在本申请所述的化合物中,添加其他的阻燃剂或者助剂,以达到更好的阻燃效果。The present application also provides a flame retardant, which is characterized by containing any of the above-mentioned compounds and/or compounds prepared according to any of the above-mentioned methods. Those skilled in the art can add other flame retardants or additives to the compounds described in this application according to actual needs, so as to achieve better flame retardant effect.
优选地,所述阻燃剂中还含有选自三聚氰胺聚磷酸盐、三聚氰胺氰脲酸盐、二乙基次膦酸铝或聚磷酸铵中的一种或几种的混合物。Preferably, the flame retardant also contains one or more mixtures selected from melamine polyphosphate, melamine cyanurate, aluminum diethylphosphinate or ammonium polyphosphate.
优选地,所述阻燃剂中还含有添加剂;所述添加剂包括稳定剂、加工助剂、抗滴落剂、颜料、染料、成炭催化剂、分散剂、成核剂等。Preferably, the flame retardant also contains additives; the additives include stabilizers, processing aids, anti-dripping agents, pigments, dyes, carbon-forming catalysts, dispersants, nucleating agents and the like.
本申请还提供一种阻燃材料,其特征在于,含有上述任一化合物和/或根据上述任一方法制得的化合物。本领域技术人员可以根据实际需要,按照材料所要应用的领域以及对材料性能的要求,在符合式(1)结构式的化合物中选择某一特定结构的化合物。The present application also provides a flame retardant material, which is characterized in that it contains any of the above-mentioned compounds and/or compounds prepared according to any of the above-mentioned methods. Those skilled in the art can select a compound with a specific structure among the compounds conforming to the formula (1) according to the actual needs, according to the field of application of the material and the requirements for the performance of the material.
本申请还提供一种阻燃高分子材料,其特征在于,含有上述任一化合物和/或根据上述任一方法制得的化合物。The present application also provides a flame-retardant polymer material, which is characterized in that it contains any of the above-mentioned compounds and/or compounds prepared according to any of the above-mentioned methods.
优选地,所述阻燃高分子材料中,符合式(1)结构式化合物的重量占阻燃高分子材料总重量的1~40%,优选的范围是3~30%,进一步优选的范围是5~25%。Preferably, in the flame-retardant polymer material, the weight of the compound conforming to the formula (1) accounts for 1-40% of the total weight of the flame-retardant polymer material, the preferred range is 3-30%, and the more preferred range is 5%. ~25%.
优选地,所述高分子材料为热塑性树脂或热固性树脂。Preferably, the polymer material is thermoplastic resin or thermosetting resin.
根据本领域公知常识,热塑性高分子树脂分子之间没有化学键连接,具有受热软化、冷却硬化的性能。通常热塑性高分子通过挤出和注塑成形,但不局限于这两种工艺。According to common knowledge in the field, there is no chemical bond connection between thermoplastic polymer resin molecules, and it has the properties of softening by heat and hardening by cooling. Thermoplastic polymers are usually formed by extrusion and injection molding, but are not limited to these two processes.
优选地,所述热塑性树脂任选自聚乙烯、聚丙烯、聚苯乙烯、高抗冲聚苯乙烯、聚酰胺、聚酯、聚碳酸酯、丙烯腈-丁二烯-苯乙烯共聚物(ABS)和聚醚中的一种或者几种的混合物。Preferably, the thermoplastic resin is selected from polyethylene, polypropylene, polystyrene, high impact polystyrene, polyamide, polyester, polycarbonate, acrylonitrile-butadiene-styrene copolymer (ABS ) and one or more mixtures of polyethers.
根据本领域公知常识,聚酰胺是其结构单元中含-NH-C(O)-酰胺基的高分子,其典型制备方法包括二元羧酸和二元胺或者氨基酸或者内酰胺的缩合或开环聚合合成。According to common knowledge in the art, polyamide is a polymer containing -NH-C(O)-amide group in its structural unit, and its typical preparation method includes condensation or development of dicarboxylic acid and diamine or amino acid or lactam Synthesis of ring polymerization.
优选地,所述热塑性树脂任选自聚酰胺6与聚酰胺66的共聚物、聚酰胺6、聚酰胺66中的一种或几种的混合物。Preferably, the thermoplastic resin is selected from one or a mixture of copolymers of polyamide 6 and polyamide 66, polyamide 6, and polyamide 66.
根据本领域公知常识,聚酯是其结构单元中含-O-C(O)-酯键的高分子,其典型制备包括二元羧酸和二元醇的缩合反应。According to common knowledge in the art, polyester is a polymer containing -O-C(O)-ester bond in its structural unit, and its typical preparation includes the condensation reaction of dicarboxylic acid and dihydric alcohol.
优选地,所述热塑性树脂任选自聚对苯二甲酸丁二酯、聚对苯二甲酸乙二酯、聚对苯二甲酸丙二酯中的一种或几种的混合物。Preferably, the thermoplastic resin is selected from one or a mixture of polybutylene terephthalate, polyethylene terephthalate, and polytrimethylene terephthalate.
根据本领域公知常识,热固性树脂为分子之间有化学键连接的高分子。热固性树脂在加热后或自由基引发或光引发后或化学反应后成形,再受热之后不再软化流动,也不溶解的树脂。According to common knowledge in the field, thermosetting resins are macromolecules with chemical bonds between molecules. Thermosetting resins are formed after heating or free radical initiation or photoinitiation or chemical reaction, and will no longer soften, flow or dissolve after being heated.
优选地,所述热固性高分子树脂任选自环氧树脂、聚氨酯和不饱和树脂中的一种或者几种的混合物。Preferably, the thermosetting polymer resin is selected from one or a mixture of epoxy resins, polyurethanes and unsaturated resins.
优选地,所述热固性高分子树脂为双酚A型环氧树脂和/或酚醛型环氧树脂。Preferably, the thermosetting polymer resin is bisphenol A epoxy resin and/or novolak epoxy resin.
本申请所述技术方案的有益效果为:The beneficial effects of the technical solution described in the application are:
本申请所述的化合物,其连接两个DOPO类化合物之间的桥链结构是含有芳基的乙烯基,由于桥链短,所述化合物分子具有刚性,极大避免了塑化性。乙烯基上的芳基增加了空间位阻,不仅大幅增加了其化学稳定性,而且降低了化合物挥发性,从而克服了已知DiDOPO类阻燃剂的不足。In the compound described in the present application, the bridge chain structure connecting two DOPO compounds is a vinyl group containing an aryl group. Due to the short bridge chain, the compound molecule has rigidity, which greatly avoids plasticity. The aryl group on the vinyl group increases the steric hindrance, which not only greatly increases its chemical stability, but also reduces the volatility of the compound, thereby overcoming the shortcomings of the known DiDOPO flame retardants.
应理解,在本申请披露的技术方案范围内,本申请的上述各技术特征和在下文(如实施例)中具体描述的各技术特征之间都可以互相组合,从而构成新的或优选的技术方案。限于篇幅,在此不再一一累述。It should be understood that within the scope of the technical solutions disclosed in this application, the above-mentioned technical features of this application and the technical features specifically described in the following (such as embodiments) can be combined with each other to form a new or preferred technology plan. Due to space limitations, we will not repeat them here.
除非另行定义,文中所使用的所有专业与科学用语与本领域熟练人员所熟悉的意义相同。此外,任何与所记载内容相似或均等的方法及材料皆可应用于本申请方法中。文中所述的较佳实施方法与材料仅作示范之用。Unless otherwise defined, all professional and scientific terms used herein have the same meanings as commonly understood by those skilled in the art. In addition, any methods and materials similar or equivalent to those described can be applied to the methods of the present application. The preferred implementation methods and materials described herein are for demonstration purposes only.
附图说明Description of drawings
图1为实施例1产物的核磁共振磷谱。Fig. 1 is the nuclear magnetic resonance phosphorus spectrum of the product of embodiment 1.
图2为实施例1产物的核磁共振氢谱。Fig. 2 is the proton nuclear magnetic resonance spectrum of embodiment 1 product.
图3为实施例2产物的核磁共振磷谱。Fig. 3 is the nuclear magnetic resonance phosphorus spectrum of the product of embodiment 2.
图4为实施例2产物的核磁共振氢谱。Fig. 4 is the proton nuclear magnetic resonance spectrum of embodiment 2 product.
具体实施方式detailed description
本申请提到的上述特征,或实施例提到的特征可以任意组合。本案说明书所揭示的所有特征可与任何组合物形式并用,说明书中所揭示的各个特征,可以被任何提供相同、均等或相似目的的替代性特征取代。因此除有特别说明,所揭示的特征仅为均等或相似特征的一般性例子。The above-mentioned features mentioned in this application, or the features mentioned in the embodiments can be combined arbitrarily. All the features disclosed in the specification of this case can be used in combination with any combination, and each feature disclosed in the specification can be replaced by any alternative feature that provides the same, equivalent or similar purpose. Therefore, unless otherwise specified, the disclosed features are only general examples of equivalent or similar features.
下面结合实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。下列实施例中未注明具体条件的实验方法,通常按照常规条件或按照制造厂商所建议的条件。除非另外说明,否则百分比和份数按重量计算。Below in conjunction with embodiment, further set forth the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. For the experimental methods without specific conditions indicated in the following examples, usually follow the conventional conditions or the conditions suggested by the manufacturer. Percentages and parts are by weight unless otherwise indicated.
未做特殊说明的情况下,本申请所使用原料,均通过商业途径购买,不经特殊处理直接使用。Unless otherwise specified, the raw materials used in this application were purchased through commercial channels and used directly without special treatment.
未做特殊说明的情况下,本申请使用Bruker 400MHz AVANCEⅢ型磁共振仪器上对实施例中所得产品进行1H-NMR和31P-NMR表征。磷谱表征条件为氢去耦,预延期D1=10秒,扫描次数大于16次,溶剂CDCl3,使用85%磷酸做定位标样。Unless otherwise specified, this application uses a Bruker 400MHz AVANCE III magnetic resonance instrument to perform 1 H-NMR and 31 P-NMR characterizations on the products obtained in the examples. Phosphorus spectrum characterization conditions are hydrogen decoupling, pre-delay D1 = 10 seconds, scan times greater than 16, solvent CDCl 3 , and 85% phosphoric acid as positioning standard sample.
实施例中,产率的计算方法为:(产物重量/产物理论重量)×100%。其中产物理论重量是基于原料中芳基酮的量计算得到。In the examples, the calculation method of the yield is: (product weight/theoretical weight of product)×100%. Wherein the theoretical weight of the product is calculated based on the amount of aryl ketone in the raw material.
实施例1具有式(2)结构化合物的制备Embodiment 1 has the preparation of formula (2) structure compound
DOPO(86.40g,0.40mol),苯乙酮(24.05g,0.20mol)和10毫升二甲苯加入到装有温度计,分水器,磁搅拌子和恒压漏斗的三口烧瓶中。在氮气保护下,混合液加热到154℃,开始滴加三氯氧磷。POCl3(30.25g)在25小时内慢慢滴加到反应液中,在分水器中收集馏分,保持反应温度在154-160℃。滴完三氯氧磷后,保温半小时。冷却,加入120g异丙醇,回流下搅拌,粗产物软化后大部分溶解,体系浑浊。停止搅拌、冷却,静置一段时间后产物大量析出。抽滤,固体产物先用少量异丙醇洗涤,收集滤液,再用适量去离子水洗涤三次,产物为白色固体粉末,收集后110℃下干燥13h,得到89g产物,产率为83.2%。DOPO (86.40 g, 0.40 mol), acetophenone (24.05 g, 0.20 mol) and 10 ml of xylene were added to a three-necked flask equipped with a thermometer, a water separator, a magnetic stir bar and a constant pressure funnel. Under nitrogen protection, the mixture was heated to 154°C, and phosphorus oxychloride was added dropwise. POCl 3 (30.25g) was slowly added dropwise to the reaction solution within 25 hours, and the fraction was collected in a water separator, keeping the reaction temperature at 154-160°C. After dropping phosphorus oxychloride, keep warm for half an hour. After cooling, add 120g of isopropanol, stir under reflux, most of the crude product dissolves after softening, and the system becomes turbid. Stirring was stopped, cooled, and a large amount of product precipitated after standing for a period of time. Suction filtration, the solid product was first washed with a small amount of isopropanol, the filtrate was collected, and then washed three times with an appropriate amount of deionized water. The product was a white solid powder. After collection, it was dried at 110° C. for 13 hours to obtain 89 g of product with a yield of 83.2%.
在磁共振仪器上对所得产品进行H谱和P谱的表征,其磷谱详见图1,数据为31PNMR(85%H3PO4=0ppm):34.2-37.0ppm(多峰);其氢谱详见图2,数据为1HNMR(CDCl3,TMS):6.2-8.0(多峰,21H),3.3-3.8(多峰,1H),2.5-3.0(多峰,2H)。The obtained product is characterized by H spectrum and P spectrum on a magnetic resonance instrument, and its phosphorus spectrum is shown in Figure 1 for details, and the data is 31 PNMR (85% H 3 PO 4 =0 ppm): 34.2-37.0 ppm (multiple peaks); See Figure 2 for details of the hydrogen spectrum. The data are 1 HNMR (CDCl 3 , TMS): 6.2-8.0 (multiple peaks, 21H), 3.3-3.8 (multiple peaks, 1H), 2.5-3.0 (multiple peaks, 2H).
实施例2具有式(3)结构化合物的制备Embodiment 2 has the preparation of formula (3) structure compound
DOPO(86.40g,0.40mol)和萘乙酮(34.04g,0.20mol)加入到装有温度计,磁搅拌子和恒压漏斗的三口烧瓶中。在氮气保护下,混合液加热到170℃,开始滴加三氯氧磷。POCl3(15.96g)在20小时内慢慢滴加到反应液中,保持反应温度在170-180度。滴完三氯氧磷后,保温半小时。31P核磁谱图显示无原料。冷却,加50ml 90%的乙醇溶解,然后滴加约60ml2.5%的Na2CO3溶液将反应液pH调至6~7,回流半小时后抽滤得白色固体产物。产率70.6%。DOPO (86.40 g, 0.40 mol) and naphthalene ethyl ketone (34.04 g, 0.20 mol) were added into a three-necked flask equipped with a thermometer, a magnetic stir bar and a constant pressure funnel. Under nitrogen protection, the mixture was heated to 170°C, and phosphorus oxychloride was added dropwise. POCl 3 (15.96g) was slowly added dropwise to the reaction solution within 20 hours, keeping the reaction temperature at 170-180 degrees. After dropping phosphorus oxychloride, keep warm for half an hour. The 31 P NMR spectrum showed no starting material. Cool, add 50ml of 90% ethanol to dissolve, then dropwise add about 60ml of 2.5% Na 2 CO 3 solution to adjust the pH of the reaction solution to 6-7, reflux for half an hour and suction filter to obtain a white solid product. Yield 70.6%.
在磁共振仪器上对所得产品进行H谱和P谱的表征,其磷谱详见图3,数据为31PNMR(85%H3PO4=0ppm):34.0-37.0ppm(多峰);其氢谱详见图4,数据为1HNMR(CDCl3):6.0-8.0(多峰,23H),3.6-3.8(多峰,1H),2.8-3.1(多峰,2H)。The resulting product was characterized by H spectrum and P spectrum on a magnetic resonance instrument, and its phosphorus spectrum is shown in Figure 3. The data is 31 PNMR (85% H 3 PO 4 =0ppm): 34.0-37.0ppm (multiple peaks); See Figure 4 for details of the hydrogen spectrum. The data are 1 HNMR (CDCl 3 ): 6.0-8.0 (multiple peaks, 23H), 3.6-3.8 (multiple peaks, 1H), 2.8-3.1 (multiple peaks, 2H).
实施例3Example 3
按照实施例1中的制备方法,将三氯氧磷改成13.7克的三氯化磷,得到具有式(2)结构的化合物。产率75.8%。According to the preparation method in Example 1, phosphorus oxychloride was changed into 13.7 grams of phosphorus trichloride to obtain a compound having the structure of formula (2). Yield 75.8%.
实施例4Example 4
按照实施例1中的制备方法,将三氯氧磷改成SO2Cl2(用量为DOPO摩尔量的5%),得到具有式(2)结构的化合物。产率60.2%。According to the preparation method in Example 1, phosphorus oxychloride was changed to SO 2 Cl 2 (the amount used was 5% of the molar amount of DOPO), to obtain the compound with the structure of formula (2). Yield 60.2%.
实施例5Example 5
按照实施例1中的制备方法,将三氯氧磷改成浓盐酸(氯化氢用量为DOPO摩尔量的10倍),得到具有式(2)结构的化合物。产率55.3%。According to the preparation method in Example 1, phosphorus oxychloride was changed into concentrated hydrochloric acid (the amount of hydrogen chloride was 10 times the molar amount of DOPO), and the compound with the structure of formula (2) was obtained. Yield 55.3%.
实施例6Example 6
按照实施例1中的制备方法,但将三氯氧磷改成三溴化磷(用量为DOPO摩尔量的30%,得到具有式(2)结构的化合物。产率91.0%。According to the preparation method in Example 1, but changing phosphorus oxychloride to phosphorus tribromide (the amount used is 30% of the DOPO molar weight), the compound with the structure of formula (2) was obtained. The yield was 91.0%.
实施例7具有式(7)结构化合物的制备Embodiment 7 has the preparation of formula (7) structure compound
DOPO(21.60g,0.10mol)和苯基苄基酮(9.81g,0.05mol)加入到装有温度计,分水器,磁搅拌子和恒压漏斗的三口烧瓶中。在氮气保护下,混合液加热到110℃,开始滴加4.74克三氯氧磷和20毫升甲苯的混合液。在7小时内慢慢升高温度至200度,同时收集分水器中的馏分回滴到反应瓶中。31P核磁谱图显示无DOPO原料。冷却,加50ml 90%的乙醇溶解,然后滴加约2.5%的Na2CO3溶液将反应液pH调至6~7,回流半小时后抽滤得白色固体产物。产率60.0%。DOPO (21.60 g, 0.10 mol) and phenylbenzyl ketone (9.81 g, 0.05 mol) were added to a three-necked flask equipped with a thermometer, a water separator, a magnetic stir bar and a constant pressure funnel. Under nitrogen protection, the mixed solution was heated to 110° C., and a mixed solution of 4.74 g of phosphorus oxychloride and 20 ml of toluene was started to be added dropwise. Slowly raise the temperature to 200 degrees within 7 hours, and at the same time collect the distillate in the water trap and drop it back into the reaction flask. The 31 P nuclear magnetic spectrum shows that there is no DOPO raw material. Cool, add 50ml of 90% ethanol to dissolve, then dropwise add about 2.5% Na 2 CO 3 solution to adjust the pH of the reaction solution to 6-7, and reflux for half an hour to obtain a white solid product by suction filtration. Yield 60.0%.
31PNMR(85%H3PO4=0ppm):35.1,36.2ppm(2个峰);1HNMR(CDCl3):6.1-7.9(多峰,26H),4.18(1H),4.13(1H)。 31 PNMR (85% H 3 PO 4 =0 ppm): 35.1, 36.2 ppm (2 peaks); 1 H NMR (CDCl 3 ): 6.1-7.9 (multiple peaks, 26H), 4.18 (1H), 4.13 (1H).
实施例8Example 8
将美国GE 141R PC聚碳酸酯塑胶原料(简称PC)、汽巴抗氧剂1010(主要化学成份为四[β(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯)、实施例1所得产物,按照58.2:0.12:1.8的重量比例混合,在转速为50转/分钟的密炼机中混合,设置温度为270℃,5分钟后取出冷却、干燥。然后将其填充于模具中,在270℃的平板硫化机预热10分钟,10MPa保压4分钟后,冷压。按照国家燃烧测试标准GB/T 2408-2008测试,阻燃级别为3.2mm UL94V-0。The American GE 141R PC polycarbonate plastic raw material (referred to as PC), Ciba antioxidant 1010 (the main chemical composition is tetrakis [β (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol ester ), the product obtained in Example 1 was mixed according to the weight ratio of 58.2:0.12:1.8, mixed in an internal mixer with a rotating speed of 50 rpm, and the temperature was set at 270 ° C, and it was taken out after 5 minutes to cool and dry. Then fill it into a mold, preheat it in a flat vulcanizing machine at 270°C for 10 minutes, hold the pressure at 10MPa for 4 minutes, and then cold press it. According to the national combustion test standard GB/T 2408-2008 test, the flame retardant level is 3.2mm UL94V-0.
实施例9Example 9
将美国GE 141R PC聚碳酸酯塑胶原料(简称PC)、汽巴抗氧剂1010(主要化学成份为四[β(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯)、实施例2所得产物,按照58.0:0.12:2.0的重量比例混合,在转速为50转/分钟的密炼机中混合,设置温度为270℃,5分钟后取出冷却、干燥。然后将其填充于模具中,在270℃的平板硫化机预热10分钟,10MPa保压4分钟后,冷压。按照国家燃烧测试标准GB/T 2408-2008测试,燃级别为3.2mm UL94V-0。The American GE 141R PC polycarbonate plastic raw material (referred to as PC), Ciba antioxidant 1010 (the main chemical composition is tetrakis [β (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol ester ), the product obtained in Example 2 was mixed according to the weight ratio of 58.0:0.12:2.0, mixed in an internal mixer with a rotating speed of 50 rpm, and the temperature was set at 270 ° C, and it was taken out after 5 minutes to cool and dry. Then fill it into a mold, preheat it in a flat vulcanizing machine at 270°C for 10 minutes, hold the pressure at 10MPa for 4 minutes, and then cold press it. According to the national combustion test standard GB/T 2408-2008, the flammability level is 3.2mm UL94V-0.
实施列10Implementation column 10
将2.16g DICY(双氰胺)溶于DMF(二甲基甲酰胺),配制成质量分数为10%的溶液,然后将8.61g实施例1所得产物和39.23g双酚A环氧树脂溶于60℃下的上述DMF中,搅拌混合后得到环氧树脂组合物。将所得的温热清漆浸渍玻璃纤维布(7628,0.18mm),在150℃的烘箱内干燥5min,制得预浸渍件。最后将8片半预浸渍件重叠,在175℃,25Kg/cm3的压力下加热,加压90min,得到覆铜板基板。经阻燃测试,该基板的耐燃性达UL 94V-0级别。2.16g DICY (dicyandiamide) is dissolved in DMF (dimethylformamide), is mixed with the solution that mass fraction is 10%, then 8.61g embodiment 1 gained product and 39.23g bisphenol A epoxy resin are dissolved in In the above DMF at 60° C., an epoxy resin composition was obtained after stirring and mixing. The obtained warm varnish was impregnated with glass fiber cloth (7628, 0.18mm), and dried in an oven at 150°C for 5 minutes to obtain a prepreg. Finally, 8 pieces of semi-pregs were stacked, heated at 175°C under a pressure of 25Kg/cm 3 , and pressed for 90 minutes to obtain a copper-clad laminate substrate. After the flame retardant test, the flame resistance of the substrate reaches UL 94V-0 level.
本发明虽然以较佳实施例公开如上,但并不是用来限定权利要求,任何本领域技术人员在不脱离本发明构思的前提下,都可以做出若干可能的变动和修改,因此本发明的保护范围应当以本发明权利要求所界定的范围为准。Although the present invention is disclosed as above with preferred embodiments, it is not used to limit the claims. Any person skilled in the art can make some possible changes and modifications without departing from the concept of the present invention. Therefore, the present invention The scope of protection should be based on the scope defined by the claims of the present invention.
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