CN106750137A - A kind of carbon dioxide copolymer polyol based polyurethane pavement and preparation method thereof - Google Patents
A kind of carbon dioxide copolymer polyol based polyurethane pavement and preparation method thereof Download PDFInfo
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- C08G18/00—Polymeric products of isocyanates or isothiocyanates
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Abstract
本发明提供了一种二氧化碳共聚物多元醇基聚氨酯铺地材料,以重量份数计,由包括以下组分的原料制得:二氧化碳共聚物多元醇150~200份、二异氰酸酯150~200份、开孔剂10~60份、扩链剂5~20份、水0.1~1份、有机金属催化剂0.2~1份、有机胺催化剂0.4~1份和泡沫稳定剂0.5~1.5份。该二氧化碳共聚物多元醇基聚氨酯铺地材料在上述特定含量的组分的协同作用下具有优异的尺寸稳定性。另外,该铺地材料具有优异的力学性能。实验结果表明:该铺地材料放置一周后体积收缩率为0%;铺地材料的拉伸强度为1.58~2MPa,断裂伸长率为128~226%,撕裂强度为8.9~13.3KN/m,硬度为40~48邵A。The invention provides a carbon dioxide copolymer polyol-based polyurethane flooring material, which is prepared from raw materials comprising the following components in parts by weight: 150-200 parts of carbon dioxide copolymer polyol, 150-200 parts of diisocyanate, 10-60 parts of cell opening agent, 5-20 parts of chain extender, 0.1-1 part of water, 0.2-1 part of organic metal catalyst, 0.4-1 part of organic amine catalyst and 0.5-1.5 parts of foam stabilizer. The carbon dioxide copolymer polyol-based polyurethane flooring material has excellent dimensional stability under the synergistic effect of the above-mentioned specific content components. In addition, the paving material has excellent mechanical properties. The experimental results show that the volume shrinkage rate of the paving material is 0% after being placed for a week; the tensile strength of the paving material is 1.58-2MPa, the elongation at break is 128-226%, and the tear strength is 8.9-13.3KN/m , the hardness is 40-48 Shore A.
Description
技术领域technical field
本发明涉及聚氨酯材料技术领域,尤其涉及一种二氧化碳共聚物多元醇基聚氨酯铺地材料及其制备方法。The invention relates to the technical field of polyurethane materials, in particular to a carbon dioxide copolymer polyol-based polyurethane flooring material and a preparation method thereof.
背景技术Background technique
现代化体育运动场的田径跑道、篮球场、排球场、羽毛球场、网球场,以及幼儿园、医院、中小学校等都有弹性适宜、运动安全、防滑、耐磨的铺地材料的要求。传统铺地材料多采用聚氨酯、聚氯乙烯、氯丁橡胶等制备,这些材料各项性能优良,特别是具有优良的缓冲性,得到较为广泛的应用。Track and field tracks, basketball courts, volleyball courts, badminton courts, and tennis courts in modern sports fields, as well as kindergartens, hospitals, and primary and secondary schools, all have requirements for paving materials that are flexible, safe, non-slip, and wear-resistant. Traditional flooring materials are mostly made of polyurethane, polyvinyl chloride, neoprene, etc. These materials have excellent properties, especially excellent cushioning properties, and have been widely used.
然而,上述广泛使用的传统材料也存在一些缺点,如聚氯乙烯材料本身热稳定性差,在使用过程中性能逐渐下降,同时也会缓慢分解,释放出对人体有害的物质如氯化氢。为了解决聚氯乙烯热稳定性,一般需要加入大量的热稳定剂,如有机无机酸的铅盐;高级脂肪酸的金属盐主要是硬脂酸,月桂酸和棕榈酸的钡、镉、铅、钙、锌、镁、锶等金属盐;有机锡类热稳定剂;稀土类热稳定剂等。另外,为了降低聚氯乙烯铺地材料的硬度,提高舒服性,需要加入大量的增塑剂如低分子氯化石蜡、DOP等。上述的热稳定剂、增塑剂属于小分子化合物,在使用过程中逐渐迁移、释放到环境中,这些物质大多具有毒性。在幼儿园、中小学校、医院接触这些铺地材料的多为幼儿、老人、病人等抵抗力较弱人群;在运动场所,人体大量运动时,抵抗力也较差,容易受这些有毒、有害物质影响。氯丁橡胶存在类似情况,同时,为了软化氯丁橡胶,一般加入多环芳烃,氯丁橡胶在加工过程中,也产生一些有毒有害物质,同时氯丁橡胶具有难闻的气味。随人们对健康要求的提高,以及对化合物毒性认识的加强,含氯化合物在铺地材料的应用将逐渐消失。聚氨酯材料具有极强的可裁剪性,在制备成产品后无毒无味,是一种理想的铺装材料。However, the traditional materials widely used above also have some disadvantages. For example, polyvinyl chloride itself has poor thermal stability, and its performance gradually decreases during use. At the same time, it will slowly decompose and release harmful substances such as hydrogen chloride. In order to solve the thermal stability of polyvinyl chloride, it is generally necessary to add a large amount of thermal stabilizers, such as lead salts of organic and inorganic acids; the metal salts of higher fatty acids are mainly barium, cadmium, lead, and calcium of stearic acid, lauric acid, and palmitic acid. , zinc, magnesium, strontium and other metal salts; organotin heat stabilizers; rare earth heat stabilizers, etc. In addition, in order to reduce the hardness of PVC flooring materials and improve comfort, it is necessary to add a large amount of plasticizers such as low molecular chlorinated paraffin, DOP, etc. The heat stabilizers and plasticizers mentioned above belong to small molecular compounds, which gradually migrate and release into the environment during use. Most of these substances are toxic. In kindergartens, primary and secondary schools, and hospitals, most of the people who come into contact with these flooring materials are young children, the elderly, patients and other people with weak resistance; in sports venues, when the human body exercises a lot, the resistance is also poor, and it is easy to be affected by these toxic and harmful substances. Neoprene has a similar situation. At the same time, in order to soften the neoprene, polycyclic aromatic hydrocarbons are generally added. During the processing of neoprene, some toxic and harmful substances are also produced, and neoprene has an unpleasant smell. With the improvement of people's health requirements and the strengthening of the awareness of the toxicity of compounds, the application of chlorine-containing compounds in flooring materials will gradually disappear. Polyurethane material has strong tailorability, is non-toxic and tasteless after being prepared into products, and is an ideal paving material.
已有文献制备的聚氨酯泡沫塑料微观结构为闭孔结构,当处于室外高低温交替时,泡孔中的二氧化碳气体容易迁移释放,造成闭孔收缩,用于铺地材料时容易出现铺地材料高低不平现象,尺寸稳定性较差,影响美观及产生一定安全隐患。The microstructure of the polyurethane foam prepared in the existing literature is a closed-cell structure. When it is exposed to high and low temperatures outdoors, the carbon dioxide gas in the cells is easy to migrate and release, resulting in closed-cell shrinkage. Unevenness, poor dimensional stability, affect the appearance and cause certain safety hazards.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种二氧化碳共聚物多元醇基聚氨酯铺地材料及其制备方法,该铺地材料具有优异的尺寸稳定性。In view of this, the object of the present invention is to provide a carbon dioxide copolymer polyol-based polyurethane flooring material and a preparation method thereof, the flooring material has excellent dimensional stability.
本发明提供了一种二氧化碳共聚物多元醇基聚氨酯铺地材料,由包括以下组分的原料制得:The invention provides a carbon dioxide copolymer polyol-based polyurethane flooring material, which is prepared from raw materials comprising the following components:
二氧化碳共聚物多元醇150~200份、二异氰酸酯150~200份、开孔剂10~60份、扩链剂5~20份、水0.1~1份、有机金属催化剂0.2~1份、有机胺催化剂0.4~1份和泡沫稳定剂0.5~1.5份。Carbon dioxide copolymer polyol 150-200 parts, diisocyanate 150-200 parts, cell opening agent 10-60 parts, chain extender 5-20 parts, water 0.1-1 part, organometallic catalyst 0.2-1 part, organic amine catalyst 0.4 to 1 part and 0.5 to 1.5 parts of foam stabilizer.
优选地,所述二氧化碳共聚物多元醇的分子量为1000~8000g/mol,二氧化碳共聚物多元醇的羟基官能度为2~6,二氧化碳共聚物多元醇的分子内碳酸酯基团的摩尔分率为0.25~0.45。Preferably, the molecular weight of the carbon dioxide copolymer polyol is 1000 to 8000 g/mol, the hydroxyl functionality of the carbon dioxide copolymer polyol is 2 to 6, and the mole fraction of carbonate groups in the carbon dioxide copolymer polyol is 0.25~0.45.
优选地,所述二异氰酸酯选自甲苯二异氰酸酯、二苯基甲烷二异氰酸酯、改性二苯基甲烷二异氰酸酯和聚合异氰酸酯中的一种或多种。Preferably, the diisocyanate is selected from one or more of toluene diisocyanate, diphenylmethane diisocyanate, modified diphenylmethane diisocyanate and polymeric isocyanate.
优选地,所述有机金属催化剂选自辛酸亚锡、异辛酸亚锡、二月桂酸二丁基锡和有机铋中的一种或多种。Preferably, the organometallic catalyst is selected from one or more of stannous octoate, stannous isooctanoate, dibutyltin dilaurate and organic bismuth.
优选地,所述有机胺催化剂选自三乙基胺、三丁基胺、三亚乙基二胺、N-乙基吗啉、N,N,N’,N’-四甲基-乙二胺、五甲基二亚乙基-三胺、N,N-甲基苯胺和N,N-二甲基苯胺中的一种或多种。Preferably, the organic amine catalyst is selected from triethylamine, tributylamine, triethylenediamine, N-ethylmorpholine, N,N,N',N'-tetramethyl-ethylenediamine , one or more of pentamethyldiethylene-triamine, N,N-methylaniline and N,N-dimethylaniline.
优选地,所述扩链剂选自乙二醇、丁二醇、二乙二醇、二丙二醇、1,6-己二醇、1,3-丙二醇、1,2-丙二醇、1,4-羟甲基环己烷、三甲基戊二醇、二正丁胺、乙二胺、三甲基己二胺、四乙烯五胺、二乙烯三胺和异氟尔酮二胺中的一种或多种。Preferably, the chain extender is selected from ethylene glycol, butanediol, diethylene glycol, dipropylene glycol, 1,6-hexanediol, 1,3-propylene glycol, 1,2-propylene glycol, 1,4- One of hydroxymethylcyclohexane, trimethylpentanediol, di-n-butylamine, ethylenediamine, trimethylhexamethylenediamine, tetraethylenepentamine, diethylenetriamine and isophoronediamine or more.
优选地,所述开孔剂选自环氧乙烷环氧丙烷共聚物多元醇、液体石蜡和聚二丁烯中的一种或两种的混合物。Preferably, the cell opening agent is selected from one or a mixture of ethylene oxide propylene oxide copolymer polyol, liquid paraffin and polydibutylene.
本发明提供了一种上述技术方案所述二氧化碳共聚物多元醇基聚氨酯铺地材料的制备方法,包括以下步骤:The present invention provides a kind of preparation method of carbon dioxide copolymer polyol-based polyurethane flooring material described in the above technical scheme, comprising the following steps:
将二氧化碳共聚物多元醇、二异氰酸酯、开孔剂、扩链剂、水、有机金属催化剂、有机胺催化剂和泡沫稳定剂混合,发泡,得到二氧化碳共聚物多元醇基聚氨酯铺地材料。The carbon dioxide copolymer polyol, diisocyanate, cell opener, chain extender, water, organic metal catalyst, organic amine catalyst and foam stabilizer are mixed and foamed to obtain the carbon dioxide copolymer polyol-based polyurethane flooring material.
优选地,所述二氧化碳共聚物多元醇、二异氰酸酯、开孔剂、扩链剂、水、有机金属催化剂、有机胺催化剂和泡沫稳定剂混合具体包括:Preferably, the carbon dioxide copolymer polyol, diisocyanate, cell opener, chain extender, water, organic metal catalyst, organic amine catalyst and foam stabilizer mix specifically include:
将部分二氧化碳共聚物多元醇、开孔剂、扩链剂、水、有机金属催化剂和有机胺催化剂混合,得到A组分;Mix part of carbon dioxide copolymer polyol, cell opening agent, chain extender, water, organic metal catalyst and organic amine catalyst to obtain component A;
将剩余二氧化碳共聚物多元醇和二异氰酸酯混合,反应,得到B组分;The remaining carbon dioxide copolymer polyol and diisocyanate are mixed and reacted to obtain component B;
将所述B组分和A组分混合。The B and A components are mixed.
本发明提供了一种二氧化碳共聚物多元醇基聚氨酯铺地材料,以重量份数计,由包括以下组分的原料制得:二氧化碳共聚物多元醇150~200份、二异氰酸酯150~200份、开孔剂10~60份、扩链剂5~20份、水0.1~1份、有机金属催化剂0.2~1份、有机胺催化剂0.4~1份和泡沫稳定剂0.5~1.5份。本发明提供的二氧化碳共聚物多元醇基聚氨酯铺地材料在上述特定含量的组分的协同作用下具有优异的尺寸稳定性。另外,该铺地材料具有优异的力学性能。实验结果表明:本发明提供的铺地材料放置一周后体积收缩率为0%;所述铺地材料的拉伸强度为1.58~2MPa,断裂伸长率为128~226%,撕裂强度为8.9~13.3KN/m,硬度为40~48邵A。The invention provides a carbon dioxide copolymer polyol-based polyurethane flooring material, which is prepared from raw materials comprising the following components in parts by weight: 150-200 parts of carbon dioxide copolymer polyol, 150-200 parts of diisocyanate, 10-60 parts of cell opening agent, 5-20 parts of chain extender, 0.1-1 part of water, 0.2-1 part of organic metal catalyst, 0.4-1 part of organic amine catalyst and 0.5-1.5 parts of foam stabilizer. The carbon dioxide copolymer polyol-based polyurethane flooring material provided by the present invention has excellent dimensional stability under the synergistic effect of the above-mentioned specific content components. In addition, the paving material has excellent mechanical properties. Experimental results show that: the volume shrinkage rate of the paving material provided by the invention is 0% after being placed for one week; the tensile strength of the paving material is 1.58-2 MPa, the elongation at break is 128-226%, and the tear strength is 8.9 ~13.3KN/m, hardness 40~48 Shore A.
具体实施方式detailed description
本发明提供了一种二氧化碳共聚物多元醇基聚氨酯铺地材料,以重量份数计,由包括以下组分的原料制得:The invention provides a carbon dioxide copolymer polyol-based polyurethane flooring material, prepared in parts by weight from raw materials comprising the following components:
二氧化碳共聚物多元醇150~200份、二异氰酸酯150~200份、开孔剂10~60份、扩链剂5~20份、水0.1~1份、有机金属催化剂0.2~1份、有机胺催化剂0.4~1份和泡沫稳定剂0.5~1.5份。Carbon dioxide copolymer polyol 150-200 parts, diisocyanate 150-200 parts, cell opening agent 10-60 parts, chain extender 5-20 parts, water 0.1-1 part, organometallic catalyst 0.2-1 part, organic amine catalyst 0.4 to 1 part and 0.5 to 1.5 parts of foam stabilizer.
本发明提供的二氧化碳共聚物多元醇基聚氨酯铺地材料在上述特定含量的组分的协同作用下具有优异的尺寸稳定性。另外,制备原料中包括二氧化碳共聚物多元醇,其内含有大量的碳酸酯键及醚键,这些键使得二氧化碳共聚物多元醇在制备成聚氨酯铺地材料时,容易形成较强的分子内及分子间氢键,再与其它特定含量的组分的协同作用下具有优异的力学性能。二氧化碳共聚物多元醇分子内含有大量的侧甲基,侧甲基的存在使得碳酸酯键及醚键的内旋转受限,能够制备出低密度、高硬度的聚氨酯铺地材料。The carbon dioxide copolymer polyol-based polyurethane flooring material provided by the present invention has excellent dimensional stability under the synergistic effect of the above-mentioned specific content components. In addition, the preparation raw materials include carbon dioxide copolymer polyol, which contains a large number of carbonate bonds and ether bonds. These bonds make carbon dioxide copolymer polyol easy to form strong intramolecular and molecular bonds when it is prepared into polyurethane flooring materials. It has excellent mechanical properties under the synergistic effect of other components with specific content. The carbon dioxide copolymer polyol contains a large number of side methyl groups in the molecule. The presence of side methyl groups restricts the internal rotation of carbonate bonds and ether bonds, and can prepare low-density, high-hardness polyurethane flooring materials.
在本发明中,所述二氧化碳共聚物多元醇基聚氨酯铺地材料的制备原料包括二氧化碳共聚物多元醇150~200份。在本发明中,所述二氧化碳共聚物多元醇的分子量优选为1000~8000g/mol,更优选为1500~4000g/mol;二氧化碳共聚物多元醇的羟基官能度优选为2~6,更优选为2~3;二氧化碳共聚物多元醇的分子内碳酸酯基团的摩尔分率优选为0.25~0.45,更优选为0.3~0.4。本发明对所述二氧化碳共聚物多元醇的来源没有特殊的限制,采用本领域技术人员熟知的二氧化碳共聚物多元醇即可,如可以采用其市售商品,也可以采用本领域技术人员熟知的制备方法自行制备。在本发明中,所述二氧化碳共聚物多元醇是以二氧化碳为起始原料,在引发剂、催化剂作用下与环氧丙烷共聚合成的。所述二氧化碳共聚物多元醇是以廉价的工业废气二氧化碳作为主要原材料制备,成本比较低廉,规模生产后对环境保护、节能减排均具有重要意义,同时解决目前铺地材料不环保的缺点。In the present invention, the raw materials for preparing the carbon dioxide copolymer polyol-based polyurethane flooring material include 150-200 parts of carbon dioxide copolymer polyol. In the present invention, the molecular weight of the carbon dioxide copolymer polyol is preferably 1000 to 8000 g/mol, more preferably 1500 to 4000 g/mol; the hydroxyl functionality of the carbon dioxide copolymer polyol is preferably 2 to 6, more preferably 2 ~3; The mole fraction of carbonate groups in the carbon dioxide copolymer polyol is preferably 0.25~0.45, more preferably 0.3~0.4. The present invention has no special limitation on the source of the carbon dioxide copolymer polyol, and the carbon dioxide copolymer polyol well-known to those skilled in the art can be used. Method self-preparation. In the present invention, the carbon dioxide copolymer polyol is synthesized by copolymerizing carbon dioxide with propylene oxide under the action of an initiator and a catalyst. The carbon dioxide copolymer polyol is prepared from cheap industrial waste gas carbon dioxide as the main raw material, and the cost is relatively low. After large-scale production, it is of great significance to environmental protection, energy saving and emission reduction, and at the same time solves the shortcomings of current flooring materials that are not environmentally friendly.
在本发明中,所述二氧化碳共聚物多元醇基聚氨酯铺地材料的制备原料包括二异氰酸酯150~200份,优选为160~195份。在本发明的具体实施例中,所述二异氰酸酯的用量为165份。所述二异氰酸酯优选选自甲苯二异氰酸酯、二苯基甲烷二异氰酸酯、改性二苯基甲烷二异氰酸酯和聚合异氰酸酯中的一种或多种。所述二苯基甲烷二异氰酸酯为纯的固态二苯基甲烷二异氰酸酯;所述改性二苯基甲烷二异氰酸酯为经碳化二亚胺改性的液态二苯基甲烷二异氰酸酯。在本发明的一个具体实施例中,所述二异氰酸酯具体为二苯基甲烷二异氰酸酯。In the present invention, the raw materials for the preparation of the carbon dioxide copolymer polyol-based polyurethane flooring material include 150-200 parts of diisocyanate, preferably 160-195 parts. In a specific embodiment of the present invention, the amount of diisocyanate used is 165 parts. The diisocyanate is preferably selected from one or more of toluene diisocyanate, diphenylmethane diisocyanate, modified diphenylmethane diisocyanate and polymeric isocyanate. The diphenylmethane diisocyanate is pure solid diphenylmethane diisocyanate; the modified diphenylmethane diisocyanate is liquid diphenylmethane diisocyanate modified by carbodiimide. In a specific embodiment of the present invention, the diisocyanate is specifically diphenylmethane diisocyanate.
在本发明中,所述二氧化碳共聚物多元醇基聚氨酯铺地材料的制备原料包括开孔剂10~60份,优选为14~55份。所述开孔剂优选选自环氧乙烷环氧丙烷共聚物多元醇、液体石蜡和聚二丁烯中的一种或任意两种的混合物。In the present invention, the raw materials for the preparation of the carbon dioxide copolymer polyol-based polyurethane flooring material include 10-60 parts of a cell opener, preferably 14-55 parts. The cell opener is preferably selected from one or a mixture of any two of ethylene oxide propylene oxide copolymer polyol, liquid paraffin and polydibutylene.
在本发明中,所述二氧化碳共聚物多元醇基聚氨酯铺地材料的制备原料包括扩链剂5~20份,优选为7~15份。所述扩链剂优选选自乙二醇、丁二醇、二乙二醇、二丙二醇、1,6-己二醇、1,3-丙二醇、1,2-丙二醇、1,4-羟甲基环己烷、三甲基戊二醇、二正丁胺、乙二胺、三甲基己二胺、四乙烯五胺、二乙烯三胺和异氟尔酮二胺中的一种或多种。In the present invention, the raw materials for the preparation of the carbon dioxide copolymer polyol-based polyurethane flooring material include 5-20 parts of chain extender, preferably 7-15 parts. The chain extender is preferably selected from ethylene glycol, butanediol, diethylene glycol, dipropylene glycol, 1,6-hexanediol, 1,3-propylene glycol, 1,2-propylene glycol, 1,4-methylol One or more of cyclohexane, trimethylpentanediol, di-n-butylamine, ethylenediamine, trimethylhexamethylenediamine, tetraethylenepentamine, diethylenetriamine and isophoronediamine kind.
在本发明中,所述二氧化碳共聚物多元醇基聚氨酯铺地材料的制备原料包括水0.1~1份,优选为0.2~0.9份。在本发明中,所述水作为发泡剂,水和异氰酸酯反应产生二氧化碳,避免氟利昂等物理发泡剂制备的泡沫存在发泡剂残留,环保型较差问题。In the present invention, the raw materials for the preparation of the carbon dioxide copolymer polyol-based polyurethane flooring material include 0.1-1 part of water, preferably 0.2-0.9 part. In the present invention, the water is used as a foaming agent, and the water reacts with isocyanate to generate carbon dioxide, so as to avoid foams prepared by physical foaming agents such as freon having foaming agent residues and poor environmental protection.
在本发明中,所述二氧化碳共聚物多元醇基聚氨酯铺地材料的制备原料包括有机金属催化剂0.2~1份,优选为0.3~0.8份。In the present invention, the raw materials for the preparation of the carbon dioxide copolymer polyol-based polyurethane flooring material include 0.2-1 part of an organometallic catalyst, preferably 0.3-0.8 part.
在本发明中,所述二氧化碳共聚物多元醇基聚氨酯铺地材料的制备原料包括有机胺催化剂0.4~1份,优选为0.6~0.9份。所述有机胺催化剂优选选自三乙基胺、三丁基胺、三亚乙基二胺、N-乙基吗啉、N,N,N’,N’-四甲基-乙二胺、五甲基二亚乙基-三胺、N,N-甲基苯胺和N,N-二甲基苯胺中的一种或多种,更优选选自三乙基胺、三亚乙基二胺、N,N,N’,N’-四甲基-乙二胺和N,N-二甲基苯胺中的一种或多种。在本发明的具体实施例中,所述有机胺催化剂具体为质量分数为33%的三乙烯二胺二丙二醇溶液。In the present invention, the raw materials for the preparation of the carbon dioxide copolymer polyol-based polyurethane flooring material include 0.4-1 part of an organic amine catalyst, preferably 0.6-0.9 part. The organic amine catalyst is preferably selected from triethylamine, tributylamine, triethylenediamine, N-ethylmorpholine, N,N,N',N'-tetramethyl-ethylenediamine, penta One or more of methyldiethylene-triamine, N,N-methylaniline and N,N-dimethylaniline, more preferably selected from triethylamine, triethylenediamine, N , One or more of N,N',N'-tetramethyl-ethylenediamine and N,N-dimethylaniline. In a specific embodiment of the present invention, the organic amine catalyst is specifically a solution of triethylenediamine dipropylene glycol with a mass fraction of 33%.
在本发明中,所述二氧化碳共聚物多元醇基聚氨酯铺地材料的制备原料包括泡沫稳定剂0.5~1.5份,优选为0.7~1.4份。所述泡沫稳定剂优选选自有机硅泡沫稳定剂、液体石蜡、二甲基聚硅氧烷和聚丁二烯中的一种或多种。在本发明的具体实施例中,所述泡沫稳定剂具体为型号DC-193的有机硅泡沫稳定剂。In the present invention, the raw materials for the preparation of the carbon dioxide copolymer polyol-based polyurethane flooring material include 0.5-1.5 parts of a foam stabilizer, preferably 0.7-1.4 parts. The foam stabilizer is preferably selected from one or more of silicone foam stabilizers, liquid paraffin, dimethylpolysiloxane and polybutadiene. In a specific embodiment of the present invention, the foam stabilizer is specifically a type DC-193 silicone foam stabilizer.
本发明提供了一种上述技术方案所述二氧化碳共聚物多元醇基聚氨酯铺地材料的制备方法,包括以下步骤:The present invention provides a kind of preparation method of carbon dioxide copolymer polyol-based polyurethane flooring material described in the above technical scheme, comprising the following steps:
将二氧化碳共聚物多元醇、二异氰酸酯、开孔剂、扩链剂、水、有机金属催化剂、有机胺催化剂和泡沫稳定剂混合,发泡,得到二氧化碳共聚物多元醇基聚氨酯铺地材料。The carbon dioxide copolymer polyol, diisocyanate, cell opener, chain extender, water, organic metal catalyst, organic amine catalyst and foam stabilizer are mixed and foamed to obtain the carbon dioxide copolymer polyol-based polyurethane flooring material.
在本发明中,所述二氧化碳共聚物多元醇、二异氰酸酯、开孔剂、扩链剂、水、有机金属催化剂、有机胺催化剂和泡沫稳定剂混合优选具体包括:In the present invention, the mixing of the carbon dioxide copolymer polyol, diisocyanate, cell opener, chain extender, water, organic metal catalyst, organic amine catalyst and foam stabilizer preferably specifically includes:
将部分二氧化碳共聚物多元醇、开孔剂、扩链剂、水、有机金属催化剂和有机胺催化剂混合,得到A组分;Mix part of carbon dioxide copolymer polyol, cell opening agent, chain extender, water, organic metal catalyst and organic amine catalyst to obtain component A;
将剩余二氧化碳共聚物多元醇和二异氰酸酯混合,反应,得到B组分;The remaining carbon dioxide copolymer polyol and diisocyanate are mixed and reacted to obtain component B;
将所述B组分和A组分混合。The B and A components are mixed.
在本发明中,所述部分二氧化碳共聚物多元醇、开孔剂和扩链剂的质量比优选为50~100:10~60:5~20。In the present invention, the mass ratio of the partial carbon dioxide copolymer polyol, cell opener and chain extender is preferably 50-100:10-60:5-20.
在本发明中,所述剩余二氧化碳共聚物多元醇和二异氰酸酯的质量比优选为100:150~200。In the present invention, the mass ratio of the remaining carbon dioxide copolymer polyol to diisocyanate is preferably 100:150-200.
在本发明中,所述二氧化碳共聚物多元醇和二异氰酸酯反应的温度优选为70~90℃;所述二氧化碳共聚物多元醇和二异氰酸酯反应时间优选为0.5~4h。In the present invention, the reaction temperature of the carbon dioxide copolymer polyol and diisocyanate is preferably 70-90°C; the reaction time of the carbon dioxide copolymer polyol and diisocyanate is preferably 0.5-4h.
本发明优选将所述A组分和B组分恒温至40~60℃后再混合。在本发明中,所述B组分和A组分优选在搅拌的条件下进行混合;所述搅拌的速率优选为500rpm~800rpm。In the present invention, it is preferred to mix the A component and the B component after constant temperature to 40-60°C. In the present invention, the component B and component A are preferably mixed under the condition of stirring; the rate of stirring is preferably 500rpm-800rpm.
本发明采用GB/T528-2009测试上述技术方案所述铺地材料的的拉伸强度和断裂伸长率;The present invention adopts GB/T528-2009 to test the tensile strength and elongation at break of the floor covering material described in the above technical scheme;
本发明按照GB/T529-2008测试上述技术方案所述铺地材料的撕裂强度。The present invention tests the tear strength of the floor covering material described in the above technical solution according to GB/T529-2008.
本发明采用GB/T6031-1998测试上述技术方案所述铺地材料的邵A硬度。The present invention uses GB/T6031-1998 to test the Shore A hardness of the floor covering material described in the above technical solution.
本发明提供了一种二氧化碳共聚物多元醇基聚氨酯铺地材料,以重量份数计,由包括以下组分的原料制得:二氧化碳共聚物多元醇150~200份、二异氰酸酯150~200份、开孔剂10~60份、扩链剂5~20份、水0.1~1份、有机金属催化剂0.2~1份、有机胺催化剂0.4~1份和泡沫稳定剂0.5~1.5份。本发明提供的二氧化碳共聚物多元醇基聚氨酯铺地材料在上述特定含量的组分的协同作用下具有优异的尺寸稳定性。另外,该铺地材料具有优异的力学性能和阻燃性能。实验结果表明:本发明提供的铺地材料放置一周后体积收缩率为0%;所述铺地材料的拉伸强度为1.58~2MPa,断裂伸长率为128~226%,撕裂强度为8.9~13.3KN/m,硬度为40~48邵A。The invention provides a carbon dioxide copolymer polyol-based polyurethane flooring material, which is prepared from raw materials comprising the following components in parts by weight: 150-200 parts of carbon dioxide copolymer polyol, 150-200 parts of diisocyanate, 10-60 parts of cell opening agent, 5-20 parts of chain extender, 0.1-1 part of water, 0.2-1 part of organic metal catalyst, 0.4-1 part of organic amine catalyst and 0.5-1.5 parts of foam stabilizer. The carbon dioxide copolymer polyol-based polyurethane flooring material provided by the present invention has excellent dimensional stability under the synergistic effect of the above-mentioned specific content components. In addition, the paving material has excellent mechanical properties and flame-retardant properties. Experimental results show that: the volume shrinkage rate of the paving material provided by the invention is 0% after being placed for one week; the tensile strength of the paving material is 1.58-2 MPa, the elongation at break is 128-226%, and the tear strength is 8.9 ~13.3KN/m, hardness 40~48 Shore A.
为了进一步理解本发明,下面结合实施例对本发明提供的二氧化碳共聚物多元醇基聚氨酯微孔弹性体铺地材料及其制备方法进行详细描述。In order to further understand the present invention, the carbon dioxide copolymer polyol-based polyurethane microporous elastomer floor covering provided by the present invention and its preparation method are described in detail below in conjunction with examples.
实施例1Example 1
A组分的制备:取80份分子量3000,两官能度的二氧化碳共聚物多元醇,加入开孔剂20份,扩链交联剂乙二醇9份,水0.1份,辛酸亚锡催化剂0.2份,A33(33%的三乙烯二胺二丙二醇溶液)0.6份,有机硅泡沫稳定剂(DC-193)1份,搅拌混合均匀,得到A组分;Preparation of component A: take 80 parts of carbon dioxide copolymer polyol with a molecular weight of 3000 and two functionalities, add 20 parts of a cell opener, 9 parts of chain-extending cross-linking agent ethylene glycol, 0.1 part of water, and 0.2 parts of stannous octoate catalyst , 0.6 parts of A33 (33% triethylenediamine dipropylene glycol solution), 1 part of silicone foam stabilizer (DC-193), stirred and mixed evenly to obtain component A;
B组分的制备:在反应器中加入分子量3000,两官能度的二氧化碳共聚物多元醇100份,加入二苯基甲烷二异氰酸酯165份,升温至80℃反应3h,得到B组分。Preparation of component B: add 100 parts of carbon dioxide copolymer polyol with a molecular weight of 3000 and two functionalities into the reactor, add 165 parts of diphenylmethane diisocyanate, heat up to 80° C. and react for 3 hours to obtain component B.
取100份A组分,按照异氰酸酯指数1.1计算出所需要的B组分的量100份,取100份的B组分,将A、B组分加热至50℃恒温,然后再将A、B组分在高速下混合,倒入模具中闭模发泡,得到环保型二氧化碳共聚物多元醇基聚氨酯铺地材料。Take 100 parts of component A, calculate the required amount of 100 parts of component B according to the isocyanate index 1.1, take 100 parts of component B, heat components A and B to a constant temperature of 50°C, and then place components A and B Mix at high speed, pour into the mold and close the mold for foaming to obtain an environmentally friendly carbon dioxide copolymer polyol-based polyurethane flooring material.
经计算可得到所述的环保型聚氨酯铺地材料,每100份产品中,二氧化碳共聚物多元醇56份,二苯基甲烷二异氰酸酯29.5份,开孔剂9.5份,扩链交联剂4.3份,水0.047份,有机锡催化剂0.095份,A33催化剂0.095份,泡沫稳定剂DC-193 0.47份。The environment-friendly polyurethane flooring material can be obtained by calculation. In every 100 parts of the product, there are 56 parts of carbon dioxide copolymer polyol, 29.5 parts of diphenylmethane diisocyanate, 9.5 parts of cell opener, and 4.3 parts of chain-extending crosslinking agent. , 0.047 parts of water, 0.095 parts of organic tin catalyst, 0.095 parts of A33 catalyst, and 0.47 parts of foam stabilizer DC-193.
实施例2Example 2
A组分的制备:取70份分子量3000,两官能度的二氧化碳共聚物多元醇,加入开孔剂30份,扩链交联剂乙二醇9份,水0.1份,辛酸亚锡催化剂0.2份,A33(33%的三乙烯二胺二丙二醇溶液)0.6份,有机硅泡沫稳定剂(DC-193)1份,搅拌混合均匀,得到A组分;Preparation of component A: take 70 parts of carbon dioxide copolymer polyol with a molecular weight of 3000 and two functionalities, add 30 parts of a cell opener, 9 parts of chain-extending crosslinking agent ethylene glycol, 0.1 part of water, and 0.2 parts of stannous octoate catalyst , 0.6 parts of A33 (33% triethylenediamine dipropylene glycol solution), 1 part of silicone foam stabilizer (DC-193), stirred and mixed evenly to obtain component A;
B组分的制备:在反应器中加入分子量3000,两官能度的二氧化碳共聚物多元醇100份,加入二苯基甲烷二异氰酸酯165份,升温至80℃反应3h,得到B组分。Preparation of component B: add 100 parts of carbon dioxide copolymer polyol with a molecular weight of 3000 and two functionalities into the reactor, add 165 parts of diphenylmethane diisocyanate, heat up to 80° C. and react for 3 hours to obtain component B.
取100份A组分,按照异氰酸酯指数1.1计算出所需要的B组分的量100份,取100份的B组分,将A、B组分加热至50℃恒温,然后再将A、B组分在高速下混合,倒入模具中闭模发泡,得到所述的环保型二氧化碳共聚物多元醇基聚氨酯铺地材料。Take 100 parts of component A, calculate the required amount of 100 parts of component B according to the isocyanate index 1.1, take 100 parts of component B, heat components A and B to a constant temperature of 50°C, and then place components A and B The mixture is mixed at high speed, poured into a mold for closed mold foaming, and the environment-friendly carbon dioxide copolymer polyol-based polyurethane flooring material is obtained.
经计算可得到所述的环保型聚氨酯铺地材料中,每100份产品中,二氧化碳共聚物多元醇51.4份,二苯基甲烷二异氰酸酯29.5份,开孔剂14.3份,扩链交联剂4.3份,水0.047份,有机锡催化剂0.095份,A33催化剂0.095份,泡沫稳定剂DC-193 0.47份。According to calculation, in the environment-friendly polyurethane flooring material, in every 100 parts of products, there are 51.4 parts of carbon dioxide copolymer polyol, 29.5 parts of diphenylmethane diisocyanate, 14.3 parts of cell opener, and 4.3 parts of chain-extending crosslinking agent. 0.047 parts of water, 0.095 parts of organic tin catalyst, 0.095 parts of A33 catalyst, and 0.47 parts of foam stabilizer DC-193.
实施例3Example 3
A组分的制备:取60份分子量3000,两官能度的二氧化碳共聚物多元醇,加入开孔剂40份,扩链交联剂乙二醇9份,水0.1份,辛酸亚锡催化剂0.2份,A33(33%的三乙烯二胺二丙二醇溶液)0.6份,有机硅泡沫稳定剂(DC-193)1份,搅拌混合均匀,得到A组分;Preparation of component A: Take 60 parts of carbon dioxide copolymer polyol with a molecular weight of 3000 and two functionalities, add 40 parts of a cell opener, 9 parts of chain-extending cross-linking agent ethylene glycol, 0.1 part of water, and 0.2 parts of stannous octoate catalyst , 0.6 parts of A33 (33% triethylenediamine dipropylene glycol solution), 1 part of silicone foam stabilizer (DC-193), stirred and mixed evenly to obtain component A;
B组分的制备:在反应器中加入分子量3000,两官能度的二氧化碳共聚物多元醇100份,加入二苯基甲烷二异氰酸酯165份,升温至80℃反应3h,得到B组分。Preparation of component B: add 100 parts of carbon dioxide copolymer polyol with a molecular weight of 3000 and two functionalities into the reactor, add 165 parts of diphenylmethane diisocyanate, heat up to 80° C. and react for 3 hours to obtain component B.
取100份A组分,按照异氰酸酯指数1.1计算出所需要的B组分的量100份,取100份的B组分,将A、B组分加热至50℃恒温,然后再将A、B组分在高速下混合,倒入模具中闭模发泡,得到所述的环保型二氧化碳共聚物多元醇基聚氨酯铺地材料。Take 100 parts of component A, calculate the required amount of 100 parts of component B according to the isocyanate index 1.1, take 100 parts of component B, heat components A and B to a constant temperature of 50°C, and then place components A and B The mixture is mixed at high speed, poured into a mold for closed mold foaming, and the environment-friendly carbon dioxide copolymer polyol-based polyurethane flooring material is obtained.
经计算可得到所述的环保型聚氨酯铺地材料中,每100份产品中,二氧化碳共聚物多元醇46.7份,二苯基甲烷二异氰酸酯29.5份,开孔剂19份,扩链交联剂4.3份,水0.047份,有机锡催化剂0.095份,A33催化剂0.095份,泡沫稳定剂DC-193 0.47份。According to calculations, in the environment-friendly polyurethane flooring material, in every 100 parts of the product, there are 46.7 parts of carbon dioxide copolymer polyol, 29.5 parts of diphenylmethane diisocyanate, 19 parts of cell opener, and 4.3 parts of chain-extending crosslinking agent. 0.047 parts of water, 0.095 parts of organic tin catalyst, 0.095 parts of A33 catalyst, and 0.47 parts of foam stabilizer DC-193.
实施例4Example 4
A组分的制备:取50份分子量3000,两官能度的二氧化碳共聚物多元醇,加入开孔剂50份,扩链交联剂乙二醇9份,水0.1份,辛酸亚锡催化剂0.2份,A33(33%的三乙烯二胺二丙二醇溶液)0.6份,有机硅泡沫稳定剂(DC-193)1份,搅拌混合均匀,得到A组分;Preparation of component A: Take 50 parts of carbon dioxide copolymer polyol with a molecular weight of 3000 and two functionalities, add 50 parts of a cell opener, 9 parts of chain-extending cross-linking agent ethylene glycol, 0.1 part of water, and 0.2 parts of stannous octoate catalyst , 0.6 parts of A33 (33% triethylenediamine dipropylene glycol solution), 1 part of silicone foam stabilizer (DC-193), stirred and mixed evenly to obtain component A;
B组分的制备:在反应器中加入分子量3000,两官能度的二氧化碳共聚物多元醇100份,加入二苯基甲烷二异氰酸酯165份,升温至80℃反应3h,得到B组分。Preparation of component B: add 100 parts of carbon dioxide copolymer polyol with a molecular weight of 3000 and two functionalities into the reactor, add 165 parts of diphenylmethane diisocyanate, heat up to 80° C. and react for 3 hours to obtain component B.
取100份A组分,按照异氰酸酯指数1.1计算出所需要的B组分的量100份,取100份的B组分,将A、B组分加热至50℃恒温,然后再将A、B组分在高速下混合,倒入模具中闭模发泡,得到所述的环保型二氧化碳共聚物多元醇基聚氨酯铺地材料。Take 100 parts of component A, calculate the required amount of 100 parts of component B according to the isocyanate index 1.1, take 100 parts of component B, heat components A and B to a constant temperature of 50°C, and then place components A and B The mixture is mixed at high speed, poured into a mold for closed mold foaming, and the environment-friendly carbon dioxide copolymer polyol-based polyurethane flooring material is obtained.
经计算可得到所述的环保型聚氨酯铺地材料中,每100份产品中,二氧化碳共聚物多元醇41.9份,二苯基甲烷二异氰酸酯29.5份,开孔剂23.8份,扩链交联剂4.3份,水0.047份,有机锡催化剂0.095份,A33催化剂0.095份,泡沫稳定剂DC-193 0.47份。According to calculation, in the environment-friendly polyurethane flooring material, in every 100 parts of products, there are 41.9 parts of carbon dioxide copolymer polyol, 29.5 parts of diphenylmethane diisocyanate, 23.8 parts of cell opener, and 4.3 parts of chain-extending crosslinking agent. 0.047 parts of water, 0.095 parts of organic tin catalyst, 0.095 parts of A33 catalyst, and 0.47 parts of foam stabilizer DC-193.
对比例1Comparative example 1
A组分的制备:取100份分子量3000,两官能度的二氧化碳共聚物多元醇,扩链交联剂乙二醇9份,水0.1份,辛酸亚锡催化剂0.2份,A33(33%的三乙烯二胺二丙二醇溶液)0.6份,有机硅泡沫稳定剂(DC-193)1份,搅拌混合均匀,得到A组分;Preparation of component A: get 100 parts of molecular weight 3000, two functional carbon dioxide copolymer polyols, 9 parts of chain-extending crosslinking agent ethylene glycol, 0.1 part of water, 0.2 part of stannous octoate catalyst, A33 (33% tri Ethylenediamine dipropylene glycol solution) 0.6 part, silicone foam stabilizer (DC-193) 1 part, stir and mix evenly to obtain component A;
B组分的制备:在反应器中加入分子量3000,两官能度的二氧化碳共聚物多元醇100份,加入二苯基甲烷二异氰酸酯165份,升温至80℃反应3h,得到B组分。Preparation of component B: add 100 parts of carbon dioxide copolymer polyol with a molecular weight of 3000 and two functionalities into the reactor, add 165 parts of diphenylmethane diisocyanate, heat up to 80° C. and react for 3 hours to obtain component B.
取100份A组分,按照异氰酸酯指数1.1计算出所需要的B组分的量100份,取100份的B组分,将A、B组分加热至50℃恒温,然后再将A、B组分在高速下混合,倒入模具中闭模发泡,得到所述的环保型聚氨酯铺地材料。Take 100 parts of component A, calculate the required amount of 100 parts of component B according to the isocyanate index 1.1, take 100 parts of component B, heat components A and B to a constant temperature of 50°C, and then place components A and B The mixture is mixed at high speed, poured into a mold and foamed in a closed mold to obtain the environment-friendly polyurethane flooring material.
经计算可得到所述的环保型聚氨酯铺地材料中,每100份产品中,二氧化碳共聚物多元醇66份,二苯基甲烷二异氰酸酯29.5份,扩链交联剂4.3份,水0.047份,有机锡催化剂0.095份,A33催化剂0.095份,泡沫稳定剂DC-1930.47份。According to calculations, in the environment-friendly polyurethane flooring material, in every 100 parts of the product, there are 66 parts of carbon dioxide copolymer polyol, 29.5 parts of diphenylmethane diisocyanate, 4.3 parts of chain-extending crosslinking agent, and 0.047 part of water. 0.095 parts of organotin catalyst, 0.095 parts of A33 catalyst, and 0.47 parts of foam stabilizer DC-193.
本发明按照上述技术方案所述测试方法对所制备的铺地材料进行力学性能测试,测试结果见表1,表1为本发明实施例1~4和对比例1制备的铺地材料的性能测试结果。本发明对实施例2和对比例1产品熟化放置一周后各项物性测试见表2。The present invention carries out the mechanical performance test to the prepared paving material according to the test method described in the above technical scheme, and the test results are shown in Table 1, and Table 1 is the performance test of the paving material prepared in Examples 1 to 4 of the present invention and Comparative Example 1 result. The present invention sees Table 2 for each physical property test of the products of Example 2 and Comparative Example 1 after being aged for one week.
表1本发明实施例1~4和对比例1制备的铺地材料的性能测试结果Table 1 The performance test results of the paving materials prepared by Examples 1 to 4 of the present invention and Comparative Example 1
表2本发明实施例2和对比例1制备的铺地材料的性能测试结果The performance test result of the pavement material prepared by the embodiment of the present invention 2 and comparative example 1 of table 2
由以上实施例可知,本发明提供了一种二氧化碳共聚物多元醇基聚氨酯铺地材料,以重量份数计,由包括以下组分的原料制得:二氧化碳共聚物多元醇150~200份、二异氰酸酯150~200份、开孔剂10~60份、扩链剂5~20份、水0.1~1份、有机金属催化剂0.2~1份、有机胺催化剂0.4~1份和泡沫稳定剂0.5~1.5份。本发明提供的二氧化碳共聚物多元醇基聚氨酯铺地材料在上述特定含量的组分的协同作用下具有优异的尺寸稳定性。另外,该铺地材料具有优异的力学性能。实验结果表明:本发明提供的铺地材料放置一周后体积收缩率为0%;所述铺地材料的拉伸强度为1.58~2MPa,断裂伸长率为128~226%,撕裂强度为8.9~13.3KN/m,硬度为40~48邵A。As can be seen from the above examples, the present invention provides a carbon dioxide copolymer polyol-based polyurethane flooring material, which is prepared in parts by weight from raw materials comprising the following components: 150 to 200 parts of carbon dioxide copolymer polyol, two 150-200 parts of isocyanate, 10-60 parts of cell opener, 5-20 parts of chain extender, 0.1-1 part of water, 0.2-1 part of organic metal catalyst, 0.4-1 part of organic amine catalyst and 0.5-1.5 parts of foam stabilizer share. The carbon dioxide copolymer polyol-based polyurethane flooring material provided by the present invention has excellent dimensional stability under the synergistic effect of the above-mentioned specific content components. In addition, the paving material has excellent mechanical properties. Experimental results show that: the volume shrinkage rate of the paving material provided by the invention is 0% after being placed for one week; the tensile strength of the paving material is 1.58-2 MPa, the elongation at break is 128-226%, and the tear strength is 8.9 ~13.3KN/m, hardness 40~48 Shore A.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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