CN106758700A - Intelligent tuning vibrated roller and its vibrating wheels - Google Patents
Intelligent tuning vibrated roller and its vibrating wheels Download PDFInfo
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- CN106758700A CN106758700A CN201710131087.XA CN201710131087A CN106758700A CN 106758700 A CN106758700 A CN 106758700A CN 201710131087 A CN201710131087 A CN 201710131087A CN 106758700 A CN106758700 A CN 106758700A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/286—Vibration or impact-imparting means; Arrangement, mounting or adjustment thereof; Construction or mounting of the rolling elements, transmission or drive thereto, e.g. to vibrator mounted inside the roll
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Abstract
本发明公开了一种智能调向振动压路机及其振动轮,该振动轮包括振动轮本体、用于带动振动轮本体行走的行走驱动装置和设置在振动轮本体内的振动单元,振动单元与振动轮本体拆卸式连接,振动单元包括与振动轮本体相平行的筒体和设置在筒体内的振子,筒体一端设置有筒毂端盖,筒体另一端设置有筒盖,筒毂端盖上设置有用于向振子输入动力的振动驱动装置和用于带动振子绕振动轮本体轴线正反向转动以调节振子激振力方向的调向机构。该振动轮能有效改变对基面的压实强度,对松软刚度差的地方增大振动钢轮的压实强度;对实硬刚度强的地方则减小振动钢轮的压实强度,以此来提高压实的均衡性和平整度,提高施工质量,避免过压实和弹跳现象的发生。
The invention discloses an intelligent direction-adjusting vibratory road roller and its vibrating wheel. The vibrating wheel includes a vibrating wheel body, a walking drive device for driving the vibrating wheel body to walk, and a vibrating unit arranged in the vibrating wheel body. The wheel body is detachably connected. The vibration unit includes a cylinder parallel to the vibration wheel body and a vibrator arranged in the cylinder. One end of the cylinder is provided with a cylinder hub end cover, and the other end of the cylinder is provided with a cylinder cover. A vibration driving device for inputting power to the vibrator and a steering mechanism for driving the vibrator to rotate forward and reverse around the axis of the vibrating wheel body to adjust the direction of the vibrating force of the vibrator are provided. The vibrating wheel can effectively change the compaction strength of the base surface, increase the compaction strength of the vibrating steel wheel for places with poor softness and stiffness; reduce the compaction strength of the vibrating steel wheel for places with strong rigidity, so that To improve the balance and flatness of compaction, improve the construction quality, and avoid the occurrence of over compaction and bouncing.
Description
技术领域technical field
本发明属于振动压路机技术领域,具体是涉及一种智能调向振动压路机及其振动轮。The invention belongs to the technical field of vibratory road rollers, and in particular relates to an intelligent direction-adjusting vibratory road roller and a vibrating wheel thereof.
背景技术Background technique
目前大多数振动压路机对压实基面的激振压力为一定值,不可实时调节,但压实材料在基面的分布和各处承载刚度的不均匀性客观存在,压实过程中必然产生对材料基面压实的不均衡、不平整现象,硬处凸出软处凹陷,随着压实次数的增加压实基面较硬承载刚度较强的地方可能出现过压实现象形成开裂、松散、骨料粉碎等危害,并易形成钢轮弹跳损坏设备的零部件,而压实基面较软承载刚度较低的地方却尚未达到所要求的压实度,目前一般的压路机都不能有效解决这一问题。由于技术进步和施工质量标准的提高,对压实的均衡性和平整度要求也随之提高,普通的压路机已不能满足高标准的施工要求。At present, the excitation pressure of most vibratory rollers on the compacted base surface is a certain value, which cannot be adjusted in real time. However, the distribution of compacted materials on the base surface and the inhomogeneity of bearing stiffness everywhere exist objectively. Unbalanced and uneven compaction of the base surface of the material. The hard part protrudes and the soft part sags. As the number of compactions increases, the compacted base surface is harder and the load-bearing rigidity is stronger. Over-compacting may occur, resulting in cracking and loosening. , aggregate crushing and other hazards, and it is easy to cause the steel wheel to bounce and damage the parts of the equipment. However, the place where the compaction base surface is soft and the load-bearing rigidity is low has not yet reached the required compaction degree. At present, ordinary road rollers cannot effectively solve the problem. this problem. Due to technological progress and the improvement of construction quality standards, the requirements for compaction balance and flatness have also increased. Ordinary road rollers can no longer meet the high-standard construction requirements.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术中的不足,提供一种智能调向振动压路机的振动轮。该振动轮能够有效改变对基面的压实强度,对松软刚度差的地方增大振动钢轮的压实强度;对实硬刚度强的地方则减小振动钢轮的压实强度,以此来提高压实的均衡性和平整度,提高施工质量,避免过压实和弹跳现象的发生。The object of the present invention is to overcome the shortcomings in the above-mentioned prior art, and provide a vibrating wheel of an intelligent direction-adjusting vibratory roller. The vibrating wheel can effectively change the compaction strength of the base surface, increase the compaction strength of the vibrating steel wheel for places with poor softness and stiffness; reduce the compaction strength of the vibrating steel wheel for places with strong rigidity, thereby To improve the balance and flatness of compaction, improve the construction quality, and avoid the occurrence of over compaction and bouncing.
为实现上述目的,本发明振动轮采用的技术方案是:智能调向振动压路机的振动轮,其特征在于:包括振动轮本体、用于带动所述振动轮本体行走的行走驱动装置和设置在所述振动轮本体内的振动单元,所述振动单元与所述振动轮本体拆卸式连接,所述振动单元包括与所述振动轮本体相平行的筒体和设置在所述筒体内的振子,所述筒体的一端设置有筒毂端盖,所述筒体的另一端设置有筒盖,所述筒毂端盖上设置有用于向所述振子输入激振力的振动驱动装置和用于带动所述振子绕振动轮本体轴线正反向转动以调节所述振子激振力方向的调向机构。In order to achieve the above object, the technical solution adopted by the vibrating wheel of the present invention is: the vibrating wheel of the intelligent direction-adjusting vibratory roller, which is characterized in that it includes a vibrating wheel body, a travel drive device for driving the vibrating wheel body to walk, and is arranged on the vibrating wheel body. The vibration unit in the vibration wheel body, the vibration unit is detachably connected with the vibration wheel body, the vibration unit includes a cylinder parallel to the vibration wheel body and a vibrator arranged in the cylinder, so One end of the cylinder body is provided with a cylinder hub end cover, and the other end of the cylinder body is provided with a cylinder cover, and the cylinder hub end cover is provided with a vibration driving device for inputting an exciting force to the vibrator and for driving The vibrator rotates forward and reverse around the axis of the vibrating wheel body to adjust the direction of the direction of the vibrating force of the vibrator.
上述的智能调向振动压路机的振动轮,其特征在于:所述振子包括支撑体以及转动安装在所述支撑体上的第一偏心振动块、第二偏心振动块、第三偏心振动块和第四偏心振动块,所述第二偏心振动块和第三偏心振动块均位于所述第一偏心振动块和第四偏心振动块之间,所述第一偏心振动块和第四偏心振动块沿支撑体的轴线方向呈左右对称布设,所述第二偏心振动块和第三偏心振动块关于支撑体的轴线方向呈上下对称布设,所述第一偏心振动块的质量矩、第二偏心振动块的质量矩、第三偏心振动块的质量矩和第四偏心振动块的质量矩均相等,所述第一偏心振动块、第二偏心振动块、第三偏心振动块和第四偏心振动块的初始相位均相同、偏心方向均指向一致,所述第一偏心振动块和第四偏心振动块构成第一偏心振动组,所述第二偏心振动块和第三偏心振动块构成第二偏心振动组,所述第一偏心振动组和第二偏心振动组同步转动、转向相反且作用力共面。The vibration wheel of the above-mentioned intelligent direction-adjusting vibratory roller is characterized in that: the vibrator includes a support body and a first eccentric vibration mass, a second eccentric vibration mass, a third eccentric vibration mass and a first eccentric vibration mass rotatably mounted on the support body. Four eccentric vibrating masses, the second eccentric vibrating mass and the third eccentric vibrating mass are located between the first eccentric vibrating mass and the fourth eccentric vibrating mass, the first eccentric vibrating mass and the fourth eccentric vibrating mass are located along the The axial direction of the supporting body is symmetrically arranged left and right, the second eccentric vibrating mass and the third eccentric vibrating mass are arranged symmetrically up and down with respect to the axial direction of the supporting body, the mass moment of the first eccentric vibrating mass, the second eccentric vibrating mass The mass moment of the third eccentric vibrating mass and the mass moment of the fourth eccentric vibrating mass are all equal, the first eccentric vibrating mass, the second eccentric vibrating mass, the third eccentric vibrating mass and the fourth eccentric vibrating mass The initial phases are all the same, and the eccentric directions are all pointing in the same direction. The first eccentric vibration mass and the fourth eccentric vibration mass form the first eccentric vibration group, and the second eccentric vibration mass and the third eccentric vibration mass form the second eccentric vibration group. , the first eccentric vibration group and the second eccentric vibration group rotate synchronously, turn in opposite directions, and act on the same plane.
上述的智能调向振动压路机的振动轮,其特征在于:所述调向机构包括调向齿轮箱、调向小齿轮、调向大齿轮和用于带动所述调向小齿轮转动的摆动油缸,所述调向小齿轮与所述调向大齿轮相啮合,所述调向齿轮箱安装在筒毂端盖上,所述调向小齿轮和调向大齿轮均设置在所述调向齿轮箱内,所述调向齿轮箱内设置有用于安装所述调向小齿轮的调向齿轮轴,所述调向齿轮轴与摆动油缸输出轴以键联结,所述振子靠近筒毂端盖的一侧设置有伸入调向齿轮箱的连接体,所述调向大齿轮安装在所述连接体上,所述连接体与筒毂端盖转动配合,所述调向齿轮箱通过橡胶减振器连接在振动压路机机架上,所述调向齿轮箱与筒毂端盖转动配合。The above-mentioned vibration wheel of the intelligent direction-regulating vibratory roller is characterized in that: the direction-regulating mechanism includes a direction-regulating gear box, a direction-regulating pinion, a direction-regulating gear, and a swing cylinder for driving the direction-regulating pinion to rotate, The steering pinion gear meshes with the steering gear, the steering gear box is mounted on the hub end cover, and both the steering pinion and the steering gear are mounted on the steering gear box Inside, the steering gear box is provided with a steering gear shaft for installing the steering pinion, the steering gear shaft is connected with the output shaft of the swing cylinder with a key, and the vibrator is close to one of the hub end caps. The side is provided with a connecting body extending into the steering gear box, the steering gear is installed on the connecting body, the connecting body is rotatably matched with the hub end cover, and the steering gear box passes through the Connected to the frame of the vibratory roller, the steering gear box is rotatably matched with the end cover of the cylinder hub.
上述的智能调向振动压路机的振动轮,其特征在于:所述振动驱动装置包括振动马达、主动太阳齿轮、第一驱动齿轮、第二驱动齿轮、第三驱动齿轮、第四驱动齿轮和被动太阳齿轮,以及用于连接所述振动马达输出轴和第一偏心振动块安装轴的联轴器,所述振动马达安装在调向齿轮箱上,所述联轴器穿过所述连接体,所述主动太阳齿轮安装在第一偏心振动块安装轴的一端,所述第一驱动齿轮安装在第二偏心振动块安装轴的一端,所述第二驱动齿轮安装在第二偏心振动块安装轴的另一端,所述第三驱动齿轮安装在第三偏心振动块的安装轴一端,所述第四驱动齿轮安装在第三偏心振动块安装轴的另一端,所述被动太阳齿轮安装在第四偏心振动块安装轴的一端,所述主动太阳齿轮位于第一驱动齿轮和第三驱动齿轮之间,所述第一驱动齿轮和第三驱动齿轮均与所述主动太阳齿轮相啮合,所述被动太阳齿轮位于第二驱动齿轮和第四驱动齿轮之间,所述第二驱动齿轮和第四驱动齿轮均与所述被动太阳齿轮相啮合。The vibration wheel of the above-mentioned intelligent direction-adjusting vibratory roller is characterized in that: the vibration driving device includes a vibration motor, a driving sun gear, a first driving gear, a second driving gear, a third driving gear, a fourth driving gear and a passive sun gear. Gears, and a coupling for connecting the output shaft of the vibration motor and the installation shaft of the first eccentric vibrating mass, the vibration motor is installed on the steering gear box, and the coupling passes through the connecting body, so The active sun gear is installed on one end of the first eccentric vibration block installation shaft, the first driving gear is installed on one end of the second eccentric vibration block installation shaft, and the second drive gear is installed on the second eccentric vibration block installation shaft At the other end, the third driving gear is installed on one end of the installation shaft of the third eccentric vibration block, the fourth drive gear is installed on the other end of the installation shaft of the third eccentric vibration block, and the passive sun gear is installed on the fourth eccentric vibration block. One end of the vibrating block installation shaft, the driving sun gear is located between the first driving gear and the third driving gear, both the first driving gear and the third driving gear are meshed with the driving sun gear, and the passive sun gear The gear is located between the second drive gear and the fourth drive gear, both of which are meshed with the driven sun gear.
上述的智能调向振动压路机的振动轮,其特征在于:还包括用于对所述调向机构进行控制的调向控制系统,所述调向控制系统包括第一控制子系统和第二控制子系统,以及用于使该调向控制系统在所述第一控制子系统和所述第二控制子系统之间切换的切换开关;The above-mentioned vibration wheel of the intelligent direction-adjusting vibratory roller is characterized in that it further includes a direction-regulating control system for controlling the direction-regulating mechanism, and the direction-regulating control system includes a first control subsystem and a second control subsystem system, and a switch for switching the steering control system between the first control subsystem and the second control subsystem;
所述第一控制子系统包括:The first control subsystem includes:
加速度传感器,用于检测压路机振动轮的实时振动加速度;The acceleration sensor is used to detect the real-time vibration acceleration of the vibrating wheel of the road roller;
数据处理器,用于接收所述实时振动加速度信号并将所述振动加速度信号处理成实时压实反馈值;A data processor, configured to receive the real-time vibration acceleration signal and process the vibration acceleration signal into a real-time compaction feedback value;
中央控制器,用于将所述实时压实反馈值与压实密度预设值相比较,如果所述实时压实反馈值大于或小于所述压实密度预设值,则控制所述调向机构转动进而调整振动轮的激振力在竖直方向上的分力,以使所述智能压实值与所述压实密度预设值相匹配;The central controller is used to compare the real-time compaction feedback value with the preset value of compaction density, and control the direction adjustment if the real-time compaction feedback value is greater than or smaller than the preset value of compaction density The mechanism rotates and then adjusts the component force of the exciting force of the vibrating wheel in the vertical direction, so that the intelligent compaction value matches the compaction density preset value;
所述切换开关与所述中央控制器相接;The switch is connected to the central controller;
所述第二控制子系统包括:The second control subsystem includes:
用于检测压路机振动轮的振子相对于竖直方向的偏转角度的角度传感器;An angle sensor used to detect the deflection angle of the vibrator of the vibrating wheel of the road roller relative to the vertical direction;
所述角度传感器与所述数据处理器相接;The angle sensor is connected to the data processor;
所述数据处理器接收所述角度信号并计算出振动轮激振力在竖直方向上的分力;The data processor receives the angle signal and calculates the component force of the vibration wheel excitation force in the vertical direction;
所述中央控制器接收所述数据处理器输出的激振力在竖直方向上的分力,并将激振力在竖直方向上的分力与压实激振力预设值相比较,当激振力在竖直方向上的分力大于压实激振力预设值时,则控制压路机振动轮的振子转动进而减小振动轮的激振力在竖直方向上的分力,直至激振力在竖直方向上的分力等于压实激振力预设值;当激振力在竖直方向上的分力小于压实激振力预设值时,则控制压路机振动轮的振子转动进而增大振动轮的激振力在竖直方向上的分力,直至激振力在竖直方向上的分力等于压实激振力预设值。The central controller receives the component of the excitation force in the vertical direction output by the data processor, and compares the component of the excitation force in the vertical direction with the preset value of the compaction excitation force, When the component force of the exciting force in the vertical direction is greater than the preset value of the compaction exciting force, the vibrator of the vibrating wheel of the road roller is controlled to rotate, thereby reducing the component force of the exciting force of the vibrating wheel in the vertical direction until The component force of the exciting force in the vertical direction is equal to the preset value of the compaction exciting force; The vibrator rotates to increase the vertical component of the exciting force of the vibrating wheel until the vertical component of the exciting force is equal to the preset value of the compacting exciting force.
上述的智能调向振动压路机的振动轮,其特征在于:所述中央控制器通过液压控制系统控制压路机振动轮的振子转动,所述液压控制系统包括油箱、液压泵、第一电磁阀、第二电磁阀、第三电磁阀、第四电磁阀和用于带动压路机振动轮的振子转动的摆动油缸,所述第一电磁阀、第二电磁阀、第三电磁阀和第四电磁阀均与所述中央控制器相接,所述第一电磁阀、第二电磁阀、第三电磁阀和第四电磁阀均为二位二通电磁阀,所述液压泵的进口通过第一油路与油箱连接,所述液压泵的出口通过第二油路与第一电磁阀的进油口相连接,所述第二油路靠近所述第一电磁阀的部位设置有第一单向阀,所述第一电磁阀的出油口通过第三油路与摆动油缸的工作油口B相连接,所述摆动油缸的工作油口A通过第四油路与第二电磁阀的进油口相连接,所述第二电磁阀的出油口通过第五油路与油箱连接;所述第三电磁阀的进油口通过第六油路与第二油路相连接,所述第六油路上设置有第二单向阀,所述第三电磁阀的出油口与所述第四油路相连接,所述第四电磁阀的进油口与所述第三油路相连接,所述第四电磁阀的出油口通过第七油路与所述第五油路相连接;所述摆动油缸的润滑进油口P通过第八油路与第二油路相连接,所述摆动油缸的润滑回油口T通过第九油路与第五油路连接。The above-mentioned vibratory wheel of the intelligent direction-adjusting vibratory roller is characterized in that: the central controller controls the rotation of the vibrator of the vibratory wheel of the road roller through a hydraulic control system, and the hydraulic control system includes a fuel tank, a hydraulic pump, a first solenoid valve, a second The electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve and the swing oil cylinder used to drive the vibrator of the vibrating wheel of the road roller to rotate, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve are all compatible with the The central controller is connected, the first solenoid valve, the second solenoid valve, the third solenoid valve and the fourth solenoid valve are all two-position two-way solenoid valves, and the inlet of the hydraulic pump passes through the first oil circuit and the oil tank. connected, the outlet of the hydraulic pump is connected to the oil inlet of the first solenoid valve through the second oil passage, and the second oil passage is provided with a first check valve near the first solenoid valve. The oil outlet of the first electromagnetic valve is connected with the working oil port B of the swing oil cylinder through the third oil circuit, and the working oil port A of the swing oil cylinder is connected with the oil inlet of the second electromagnetic valve through the fourth oil circuit, The oil outlet of the second solenoid valve is connected to the oil tank through the fifth oil passage; the oil inlet of the third solenoid valve is connected to the second oil passage through the sixth oil passage, and the sixth oil passage is provided with The second one-way valve, the oil outlet of the third solenoid valve is connected with the fourth oil passage, the oil inlet of the fourth solenoid valve is connected with the third oil passage, and the fourth solenoid valve is connected with the fourth oil passage. The oil outlet of the solenoid valve is connected to the fifth oil circuit through the seventh oil circuit; the lubricating oil inlet P of the swing cylinder is connected to the second oil circuit through the eighth oil circuit, and the lubrication oil port of the swing cylinder is connected to the second oil circuit through the eighth oil circuit. The oil return port T is connected with the fifth oil passage through the ninth oil passage.
上述的智能调向振动压路机的振动轮,其特征在于:所述支撑体上开设有多个润滑油喷淋孔,所述筒体的内壁设置有多个用于在其转动时将其底部的润滑油斗起并倾倒在支撑体上的油斗。The above-mentioned vibration wheel of the intelligent direction-adjusting vibratory roller is characterized in that: the support body is provided with a plurality of lubricating oil spray holes, and the inner wall of the cylinder is provided with a plurality of holes for turning the bottom of the cylinder when it rotates. The lubricating oil is picked up and poured into the oil pan on the support body.
上述的智能调向振动压路机的振动轮,其特征在于:所述油斗的横截面为U形,多个所述油斗两两一组,每组中的两个油斗背靠背布设且两个所述油斗之间设置有安装在筒体上的固定板,两个所述油斗和所述固定板通过一个螺栓连接。The vibration wheel of the above-mentioned intelligent direction-adjusting vibratory roller is characterized in that: the cross-section of the oil bucket is U-shaped, and a plurality of the oil buckets are arranged in pairs, and the two oil buckets in each group are arranged back to back and two A fixing plate installed on the barrel is arranged between the oil pans, and the two oil pans and the fixing plate are connected by a bolt.
上述的智能调向振动压路机的振动轮,其特征在于:所述振动轮本体的内壁上设置有用于与所述筒毂端盖螺栓连接的第一环形板和用于与所述筒盖螺栓连接的第二环形板。The above-mentioned vibrating wheel of the intelligent direction-adjusting vibratory roller is characterized in that: the inner wall of the vibrating wheel body is provided with a first annular plate for bolting to the end cover of the cylinder hub and a first annular plate for bolting to the cylinder cover. the second annular plate.
上述的智能调向振动压路机的振动轮,其特征在于:所述筒毂端盖和所述筒盖均与筒体螺栓连接。The above-mentioned vibrating wheel of the intelligent direction-adjusting vibratory roller is characterized in that: both the cylinder hub end cover and the cylinder cover are connected to the cylinder body with bolts.
上述的智能调向振动压路机的振动轮,其特征在于:所述行走驱动装置包括设置在所述筒盖外侧的行走马达减速机和连接在所述行走马达减速机输出轴上的驱动盘,所述驱动盘通过橡胶减振器与所述振动轮本体相连接,所述行走马达减速机固定安装在振动压路机机架上。The above-mentioned vibrating wheel of the intelligent direction-adjusting vibratory roller is characterized in that: the travel drive device includes a travel motor reducer arranged outside the cylinder cover and a drive plate connected to the output shaft of the travel motor reducer, so The driving disc is connected to the vibrating wheel body through a rubber shock absorber, and the travel motor reducer is fixedly installed on the frame of the vibratory road roller.
智能调向振动压路机,其特征在于:包括上述的振动轮。The intelligent direction-adjusting vibratory roller is characterized in that it includes the above-mentioned vibrating wheel.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明振动轮通过振动驱动装置给振子输入动力,带动振子振动,通过调向机构调节振子的振动方向,从而能够对振子激振力在竖直方向上分力的大小进行调节,从而可以根据压实基面软硬程度和承载刚度高低进行有效的调节,进而改变对基面的压实强度,对松软刚度差的地方增大振动钢轮的压实强度;对实硬刚度强的地方则减小振动钢轮的压实强度,以此来提高压实的均衡性和平整度,提高施工质量,避免过压实和弹跳现象的发生。1. The vibration wheel of the present invention inputs power to the vibrator through the vibration drive device, drives the vibrator to vibrate, and adjusts the vibration direction of the vibrator through the steering mechanism, so that the size of the component force of the vibrating force of the vibrator in the vertical direction can be adjusted, so that Effectively adjust according to the softness and hardness of the compacted base surface and the bearing stiffness, and then change the compaction strength of the base surface, and increase the compaction strength of the vibrating steel wheel for places with poor softness and stiffness; for places with strong solid rigidity Then reduce the compaction strength of the vibrating steel wheel, so as to improve the balance and smoothness of compaction, improve the construction quality, and avoid the occurrence of over compaction and bouncing.
2、本发明振动轮通过第一环形板与筒毂端盖的螺栓连接,以及第二环形板与筒盖的螺栓连接,实现了所述振动单元与振动轮本体的拆卸式连接,当需要更换所述振动轮本体时,可以将振动单元从第一环形板和第二环形板上拆卸下来,进而方便了对振子的维修和对振动轮本体的更换。2. The vibrating wheel of the present invention is connected by the bolts of the first annular plate and the end cover of the cylinder hub, and the bolt connection of the second annular plate and the cylinder cover, so that the detachable connection between the vibration unit and the vibrating wheel body is realized. When it needs to be replaced When the vibrating wheel body is used, the vibrating unit can be disassembled from the first annular plate and the second annular plate, thereby facilitating the maintenance of the vibrator and the replacement of the vibrating wheel body.
3、本发明振动轮通过在筒体内壁上设置油斗,能够在振动轮本体旋转行走时,不断带起筒体内的润滑油液在一定位置倾倒而下,透过支撑体上的润滑油喷淋孔对第一偏心振动块、第二偏心振动块、第三偏心振动块和第四偏心振动块的安装轴承进行有效的淋浴润滑。3. The vibrating wheel of the present invention is provided with an oil bucket on the inner wall of the cylinder, so that when the vibrating wheel body rotates and walks, it can continuously bring up the lubricating oil in the cylinder and pour it down at a certain position, and spray it through the lubricating oil on the support. The shower hole effectively showers and lubricates the installation bearings of the first eccentric vibrating mass, the second eccentric vibrating mass, the third eccentric vibrating mass and the fourth eccentric vibrating mass.
4、本发明振动轮通过将多个油斗两两一组布设,这样能在该振动轮前进时和后退时,都能通过油斗将筒体内的润滑油斗起并倾倒在支撑体上。4. The vibration wheel of the present invention arranges a plurality of oil buckets in pairs, so that when the vibration wheel advances and retreats, the lubricating oil in the barrel can be picked up by the oil bucket and dumped on the support body.
5、本发明振动轮的调向机构和振动马达均位于筒毂端盖的一侧,所述行走驱动装置位于筒盖的另一侧,这种布设结构合理,和振动压路机本身结构布设相匹配。5. The steering mechanism and the vibration motor of the vibrating wheel of the present invention are located on one side of the end cover of the cylinder hub, and the travel drive device is located on the other side of the cylinder cover. This layout structure is reasonable and matches the structure layout of the vibratory roller itself. .
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明振动轮的结构示意图。Fig. 1 is a structural schematic diagram of the vibrating wheel of the present invention.
图2为图1的A-A剖视图。Fig. 2 is a sectional view along line A-A of Fig. 1 .
图3为图2中的B处放大图。Fig. 3 is an enlarged view of B in Fig. 2 .
图4为本发明各偏心振动块处于初始位置时的位置关系示意图。Fig. 4 is a schematic diagram of the positional relationship of each eccentric vibrating mass in the initial position of the present invention.
图5为本发明各偏心振动块旋转90°时的位置关系示意图。Fig. 5 is a schematic diagram of the positional relationship of each eccentric vibrating mass in the present invention when it is rotated by 90°.
图6为本发明各偏心振动块旋转180°时的位置关系示意图。Fig. 6 is a schematic diagram of the positional relationship of each eccentric vibrating mass in the present invention when it is rotated by 180°.
图7为本发明各偏心振动块旋转270°时的位置关系示意图。Fig. 7 is a schematic diagram of the positional relationship of each eccentric vibrating mass in the present invention when it is rotated by 270°.
图8为本发明各偏心振动块旋转360°时的位置关系示意图。Fig. 8 is a schematic diagram of the positional relationship of each eccentric vibrating mass in the present invention when it rotates 360°.
图9为本发明调向机构带动振子转动δ角度时的工作状态示意图。Fig. 9 is a schematic diagram of the working state when the steering mechanism of the present invention drives the vibrator to rotate by an angle δ.
图10为本发明调向控制系统的电路原理框图。Fig. 10 is a circuit principle block diagram of the steering control system of the present invention.
图11为本发明液压控制系统的结构示意图。Fig. 11 is a schematic structural diagram of the hydraulic control system of the present invention.
附图标记说明:Explanation of reference signs:
1—振动轮本体; 2—筒体; 3—振子;1—vibrator body; 2—cylinder; 3—vibrator;
3-1—支撑体; 3-2—第一偏心振动块; 3-3—第二偏心振动块;3-1—support body; 3-2—first eccentric vibrating mass; 3-3—second eccentric vibrating mass;
3-4—第三偏心振动块; 3-5—第四偏心振动块; 3-6—润滑油喷淋孔;3-4—the third eccentric vibration block; 3-5—the fourth eccentric vibration block; 3-6—lubricating oil spray hole;
4—第二环形板; 5—橡胶减振器; 6—驱动盘;4—second annular plate; 5—rubber shock absorber; 6—drive disc;
7—振动压路机机架; 8—被动太阳齿轮; 9—行走马达减速机;7—vibration roller frame; 8—passive sun gear; 9—travel motor reducer;
10—筒盖; 11—第四驱动齿轮; 12—油斗;10—cylinder cover; 11—the fourth driving gear; 12—oil bucket;
13—第三驱动齿轮; 14—延伸板; 15—调向齿轮箱;13—the third driving gear; 14—extending plate; 15—adjusting to the gear box;
16—调向大齿轮; 17—振动马达; 18—摆动油缸;16—adjustment gear; 17—vibration motor; 18—swing cylinder;
19—调向小齿轮; 20—筒毂端盖; 21—主动太阳齿轮;19—adjustment pinion; 20—tube hub end cover; 21—driving sun gear;
22—第一环形板; 23—第一驱动齿轮; 24—第二驱动齿轮;22—the first annular plate; 23—the first driving gear; 24—the second driving gear;
25—连接体; 26—联轴器; 27—固定板;25—connecting body; 26—coupling; 27—fixed plate;
28—地面; 29—加速度传感器; 30—角度传感器;28—ground; 29—acceleration sensor; 30—angle sensor;
31—振动频率传感器; 32—数据处理器; 33—中央控制器;31—vibration frequency sensor; 32—data processor; 33—central controller;
34—振动泵; 35—第一电磁阀; 36—第二电磁阀;34—vibration pump; 35—the first solenoid valve; 36—the second solenoid valve;
37—第三电磁阀; 38—第四电磁阀; 39—GPS接收器;37—the third solenoid valve; 38—the fourth solenoid valve; 39—GPS receiver;
40—GPRS模块; 41—WIFI网络模块; 42—打印机;40—GPRS module; 41—WIFI network module; 42—printer;
43—切换开关; 44—压实频率预设电位器; 45—第一过滤器;43—switch; 44—compaction frequency preset potentiometer; 45—first filter;
46—液压泵; 47—第二过滤器; 48—第一溢流阀;46—hydraulic pump; 47—the second filter; 48—the first overflow valve;
49—第二油路; 50—第十二油路; 51—第三单向阀;49—the second oil circuit; 50—the twelfth oil circuit; 51—the third one-way valve;
52—第五油路; 53—第二单向阀; 54—第七油路;52—the fifth oil circuit; 53—the second one-way valve; 54—the seventh oil circuit;
55—第六油路; 56—第一单向阀; 57—第二溢流阀;55—the sixth oil circuit; 56—the first one-way valve; 57—the second overflow valve;
58—第十一油路; 59—第三油路; 60—第一蓄能器;58—the eleventh oil circuit; 59—the third oil circuit; 60—the first accumulator;
61—第一油路; 62—第四油路; 63—第八油路;61—the first oil circuit; 62—the fourth oil circuit; 63—the eighth oil circuit;
64—第二蓄能器; 65—第九油路; 66—第三溢流阀;64—the second accumulator; 65—the ninth oil circuit; 66—the third overflow valve;
67—第十油路; 68—油箱; 69—第十三油路。67—the tenth oil circuit; 68—the fuel tank; 69—the thirteenth oil circuit.
具体实施方式detailed description
如图1和图2所示的一种智能调向振动压路机的振动轮,包括振动轮本体1、用于带动所述振动轮本体1行走的行走驱动装置和设置在所述振动轮本体1内的振动单元,所述振动单元与所述振动轮本体1拆卸式连接,所述振动单元包括与所述振动轮本体1相平行的筒体2和设置在所述筒体2内的振子3,所述筒体2的一端设置有筒毂端盖20,所述筒体2的另一端设置有筒盖10,所述筒毂端盖20上设置有用于向所述振子3输入动力的振动驱动装置和用于带动所述振子3绕振动轮本体1轴线正反向转动以调节所述振子3激振力方向的调向机构。A vibrating wheel of an intelligent direction-adjusting vibratory roller as shown in Figures 1 and 2 includes a vibrating wheel body 1, a walking drive device for driving the vibrating wheel body 1 to walk and is arranged in the vibrating wheel body 1 The vibration unit, the vibration unit is detachably connected with the vibration wheel body 1, the vibration unit includes a cylinder 2 parallel to the vibration wheel body 1 and a vibrator 3 arranged in the cylinder 2, One end of the cylinder body 2 is provided with a cylinder hub end cover 20, and the other end of the cylinder body 2 is provided with a cylinder cover 10, and the cylinder hub end cover 20 is provided with a vibration drive for inputting power to the vibrator 3. device and a direction adjustment mechanism for driving the vibrator 3 to rotate forward and reverse around the axis of the vibrating wheel body 1 to adjust the direction of the vibrating force of the vibrator 3 .
本实施例中,该振动轮在工作时,通过所述行走驱动装置带动振动轮本体1行走,通过所述振动驱动装置给振子3输入动力,带动振子3振动,通过所述调向机构调调节所述振子3的振动方向,从而能够对振子3激振力在竖直方向上分力的大小进行调节,以适应压实基面软硬程度和承载刚度高低的不同,进而改变对基面的压实强度,对松软刚度差的地方增大振动钢轮的压实强度;对实硬刚度强的地方则减小振动钢轮的压实强度,以此来提高压实的均衡性和平整度,提高施工质量,避免过压实和弹跳现象的发生。In this embodiment, when the vibrating wheel is working, the vibrating wheel body 1 is driven to walk through the walking drive device, the vibrator 3 is input with power through the vibrating driving device, and the vibrator 3 is driven to vibrate. The vibration direction of the vibrator 3 can adjust the magnitude of the vibration component of the vibrating force of the vibrator 3 in the vertical direction, so as to adapt to the difference in the hardness and softness of the compacted base surface and the bearing stiffness, and then change the vibration direction of the base surface. Compaction strength, increase the compaction strength of the vibrating steel wheel for places with poor softness and stiffness; reduce the compaction strength of the vibrating steel wheel for places with strong rigidity, so as to improve the balance and flatness of compaction , improve the construction quality, and avoid the occurrence of over-compaction and bouncing phenomena.
本实施例中,该振动轮的振动单元与振动轮本体1为拆卸式连接,这样可以在所述振动轮本体1需要更换时,方便将所述振动单元从所述振动轮本体1上拆卸下来。In this embodiment, the vibration unit of the vibrating wheel is connected to the vibrating wheel body 1 in a detachable manner, so that when the vibrating wheel body 1 needs to be replaced, the vibrating unit can be easily disassembled from the vibrating wheel body 1 .
本实施例中,所述激振力在竖直方向的分力,此处的竖直是指通常意义上的垂直地面,朝向地心。In this embodiment, the component force of the excitation force in the vertical direction, the vertical here refers to the vertical ground in the usual sense, and is directed towards the center of the earth.
如图1和图2所示,所述振子3包括支撑体3-1以及转动安装在所述支撑体3-1上的第一偏心振动块3-2、第二偏心振动块3-3、第三偏心振动块3-4和第四偏心振动块3-5,所述第二偏心振动块3-3和第三偏心振动块3-4均位于所述第一偏心振动块3-2和第四偏心振动块3-5之间,所述第一偏心振动块3-2和第四偏心振动块3-5沿支撑体3-1的轴线方向呈左右对称布设,所述第二偏心振动块3-3和第三偏心振动块3-4关于支撑体3-1的轴线方向呈上下同向布设,所述第一偏心振动块3-2的质量矩、第二偏心振动块3-3的质量矩、第三偏心振动块3-4的质量矩和第四偏心振动块3-5的质量矩均相等,所述第一偏心振动块3-2、第二偏心振动块3-3、第三偏心振动块3-4和第四偏心振动块3-5的初始相位均相同、偏心方向均指向一致,所述第一偏心振动块3-2和第四偏心振动块3-5构成第一偏心振动组,所述第二偏心振动块3-3和第三偏心振动块3-4构成第二偏心振动组,所述第一偏心振动组和第二偏心振动组同步转动、转向相反且作用力共面。As shown in Figures 1 and 2, the vibrator 3 includes a support body 3-1 and a first eccentric vibrating mass 3-2, a second eccentric vibrating mass 3-3, The third eccentric vibration mass 3-4 and the fourth eccentric vibration mass 3-5, the second eccentric vibration mass 3-3 and the third eccentric vibration mass 3-4 are located at the first eccentric vibration mass 3-2 and Between the fourth eccentric vibrating mass 3-5, the first eccentric vibrating mass 3-2 and the fourth eccentric vibrating mass 3-5 are symmetrically arranged along the axis direction of the supporting body 3-1, and the second eccentric vibrating mass The block 3-3 and the third eccentric vibration block 3-4 are arranged up and down in the same direction with respect to the axis direction of the support body 3-1, the mass moment of the first eccentric vibration block 3-2, the second eccentric vibration block 3-3 The mass moment of the third eccentric vibrating mass 3-4 and the mass moment of the fourth eccentric vibrating mass 3-5 are all equal, the first eccentric vibrating mass 3-2, the second eccentric vibrating mass 3-3, The initial phases of the third eccentric vibrating mass 3-4 and the fourth eccentric vibrating mass 3-5 are the same, and the eccentric directions point to the same direction. The first eccentric vibrating mass 3-2 and the fourth eccentric vibrating mass 3-5 constitute the first An eccentric vibrating group, the second eccentric vibrating mass 3-3 and the third eccentric vibrating mass 3-4 form a second eccentric vibrating group, the first eccentric vibrating group and the second eccentric vibrating group rotate synchronously, turn in opposite directions and The forces are coplanar.
如图1和图2所示,所述调向机构包括调向齿轮箱15、调向小齿轮19、调向大齿轮16和用于带动所述调向小齿轮19转动的摆动油缸18,所述调向小齿轮19与所述调向大齿轮16相啮合,所述调向齿轮箱15安装在筒毂端盖20上,所述调向小齿轮19和调向大齿轮16均设置在所述调向齿轮箱15内,所述调向齿轮箱15内设置有用于安装所述调向小齿轮19的调向齿轮轴,所述调向齿轮轴与摆动油缸18输出轴以键联结,所述振子3靠近筒毂端盖20的一侧设置有伸入调向齿轮箱15的连接体25,所述调向大齿轮16安装在所述连接体25上,所述连接体25与筒毂端盖20转动配合,所述调向齿轮箱15通过橡胶减振器5连接在振动压路机机架7上,所述调向齿轮箱15与筒毂端盖20转动配合。As shown in Figures 1 and 2, the steering mechanism includes a steering gear box 15, a steering pinion 19, a steering gear 16, and a swing cylinder 18 for driving the steering pinion 19 to rotate. The steering pinion 19 is meshed with the steering gear 16, the steering gear box 15 is installed on the hub end cover 20, and the steering pinion 19 and the steering gear 16 are both arranged on the In the steering gear box 15, a steering gear shaft for installing the steering pinion 19 is arranged in the steering gear box 15, and the steering gear shaft is connected with the output shaft of the swing cylinder 18 with a key, so The side of the vibrator 3 close to the hub end cover 20 is provided with a connecting body 25 extending into the steering gear box 15, the steering gear 16 is mounted on the connecting body 25, and the connecting body 25 is connected to the hub The end cover 20 is rotatably matched, and the steering gear box 15 is connected to the vibratory roller frame 7 through the rubber shock absorber 5 , and the steering gear box 15 is rotatably matched with the cylinder hub end cover 20 .
本实施例中,所述调向齿轮箱15上设置有延伸板14,所述调向齿轮箱15上的延伸板14通过橡胶减振器5连接在所述振动压路机机架7上。In this embodiment, the steering gear box 15 is provided with an extension plate 14 , and the extension board 14 on the steering gear box 15 is connected to the frame 7 of the vibratory road roller through a rubber shock absorber 5 .
如图1和图2所示,所述振动驱动装置包括振动马达17、主动太阳齿轮21、第一驱动齿轮23、第二驱动齿轮24、第三驱动齿轮13、第四驱动齿轮11和被动太阳齿轮8,以及用于连接所述振动马达17输出轴和第一偏心振动块3-2安装轴的联轴器26,所述振动马达17安装在调向齿轮箱15上,所述联轴器26穿过所述连接体25,所述主动太阳齿轮21安装在第一偏心振动块3-2安装轴的一端,所述第一驱动齿轮23安装在第二偏心振动块3-3安装轴的一端,所述第二驱动齿轮24安装在第二偏心振动块3-3安装轴的另一端,所述第三驱动齿轮13安装在第三偏心振动块3-4的安装轴一端,所述第四驱动齿轮11安装在第三偏心振动块3-4安装轴的另一端,所述被动太阳齿轮8安装在第四偏心振动块3-5安装轴的一端,所述主动太阳齿轮21位于第一驱动齿轮23和第三驱动齿轮13之间,所述第一驱动齿轮23和第三驱动齿轮13均与所述主动太阳齿轮21相啮合,所述被动太阳齿轮8位于第二驱动齿轮24和第四驱动齿轮11之间,所述第二驱动齿轮24和第四驱动齿轮11均与所述被动太阳齿轮8相啮合。As shown in Fig. 1 and Fig. 2, described vibratory driving device comprises vibration motor 17, driving sun gear 21, first driving gear 23, second driving gear 24, the 3rd driving gear 13, the 4th driving gear 11 and passive sun gear. Gear 8, and a coupling 26 for connecting the output shaft of the vibration motor 17 and the installation shaft of the first eccentric vibrating mass 3-2, the vibration motor 17 is installed on the steering gear box 15, and the coupling 26 passes through the connecting body 25, the driving sun gear 21 is installed on one end of the installation shaft of the first eccentric vibration mass 3-2, and the first driving gear 23 is installed on the installation shaft of the second eccentric vibration mass 3-3. At one end, the second driving gear 24 is installed on the other end of the second eccentric vibration block 3-3 installation shaft, the third drive gear 13 is installed on one end of the third eccentric vibration block 3-4 installation shaft, and the first The four drive gears 11 are installed on the other end of the third eccentric vibration block 3-4 installation shaft, the passive sun gear 8 is installed on one end of the fourth eccentric vibration block 3-5 installation shaft, and the active sun gear 21 is located at the first Between the driving gear 23 and the third driving gear 13, the first driving gear 23 and the third driving gear 13 are all meshed with the driving sun gear 21, and the passive sun gear 8 is located between the second driving gear 24 and the third driving gear 21. Between the four driving gears 11 , the second driving gear 24 and the fourth driving gear 11 are meshed with the driven sun gear 8 .
本实施例中,所述振动驱动装置在使用时,所述振动马达17通过联轴器26驱动第一偏心振动块3-2旋转,安装在第一偏心振动块3-2上的主动太阳齿轮21分别驱动第一驱动齿轮23和第三驱动齿轮13,从而分别带动第二偏心振动块3-3和第三偏心振动块3-4旋转,所述第二偏心振动块3-3旋转时带动第二驱动齿轮24旋转,所述第三偏心振动块3-4旋转时带动第四驱动齿轮11旋转,所述第二驱动齿轮24和第四驱动齿轮11同时驱动被动太阳齿轮8旋转,进而使第四偏心振动块3-5旋转。In this embodiment, when the vibration driving device is in use, the vibration motor 17 drives the first eccentric vibrating mass 3-2 to rotate through the coupling 26, and the active sun gear installed on the first eccentric vibrating mass 3-2 21 Drive the first driving gear 23 and the third driving gear 13 respectively, thereby respectively driving the second eccentric vibrating mass 3-3 and the third eccentric vibrating mass 3-4 to rotate, and when the second eccentric vibrating mass 3-3 rotates, it drives The second driving gear 24 rotates, and the fourth driving gear 11 is driven to rotate when the third eccentric vibrating mass 3-4 rotates, and the second driving gear 24 and the fourth driving gear 11 simultaneously drive the driven sun gear 8 to rotate, thereby making The fourth eccentric vibration mass 3-5 rotates.
如图4~图8所示的第一偏心振动块3-2、第二偏心振动块3-3、第三偏心振动块3-4和第四偏心振动块3-5的运动关系,当第一偏心振动块3-2和第四偏心振动块3-5作为一组向一方向旋转时,所述第二偏心振动块3-3和第三偏心振动块3-4作为另一组则同步向另一方向旋转同样的角度,使在x’轴方向的合力为0,而在y’轴方向的合力为F,即保证第一偏心振动块3-2和第四偏心振动块3-5构成的第一偏心振动组与第二偏心振动块3-3和第三偏心振动块3-4构成的第二偏心振动组转向同步、转向相反且共同作用力共面。The kinematic relationship of the first eccentric vibrating mass 3-2, the second eccentric vibrating mass 3-3, the third eccentric vibrating mass 3-4 and the fourth eccentric vibrating mass 3-5 shown in FIGS. When one eccentric vibrating mass 3-2 and the fourth eccentric vibrating mass 3-5 rotate in one direction as a group, the second eccentric vibrating mass 3-3 and the third eccentric vibrating mass 3-4 as another group are synchronized Rotate the same angle in the other direction, so that the resultant force in the direction of the x' axis is 0, and the resultant force in the direction of the y' axis is F, that is, to ensure that the first eccentric vibrating mass 3-2 and the fourth eccentric vibrating mass 3-5 The formed first eccentric vibration group and the second eccentric vibration group composed of the second eccentric vibration mass 3-3 and the third eccentric vibration mass 3-4 rotate synchronously and oppositely, and the joint force is in the same plane.
本实施例中,所述调向机构在使用时,通过所述摆动油缸18带动所述调向小齿轮19转动,再通过调向小齿轮19带动所述调向大齿轮16转动,所述调向大齿轮16和所述连接体25一起相对于筒毂端盖20转动,进而带动与所述连接体25相连接的振子3整体转动。通过所述调向机构能够有效地带动振子3整体进行正反转,当所述振子3整体进行正反转的同时,所述振子3上的两个偏心振动组一直处于旋转工作状态,所述调向机构带动所述振子3的转动幅度与所述摆动油缸18的行程有关。In this embodiment, when the steering mechanism is in use, the swing cylinder 18 drives the steering pinion 19 to rotate, and then the steering pinion 19 drives the steering gear 16 to rotate. The large gear 16 and the connecting body 25 rotate together relative to the hub end cover 20 , and then drive the vibrator 3 connected to the connecting body 25 to rotate as a whole. The steering mechanism can effectively drive the vibrator 3 as a whole to perform forward and reverse rotation. When the vibrator 3 as a whole performs forward and reverse rotation, the two eccentric vibrating groups on the vibrator 3 are always in a rotating working state. The rotation range of the vibrator 3 driven by the steering mechanism is related to the stroke of the swing cylinder 18 .
如图9所示,由第一偏心振动块3-2和第四偏心振动块3-5构成的第一偏心振动组,以及由第二偏心振动块3-3和第三偏心振动块3-4构成的第二偏心振动组这两个振动源,其运转产生的激振力F可随振动方向δ的变化对压实基面产生不同的垂直压实力Fv,Fv=Fcosδ,其中δ为激振力F与地面28垂直方向的夹角,当δ=0°时Fv值最大,Fvmax=F;当δ=90°时Fv值最小,Fvmin=0,一般使δ=±90°,这样对压实基面产生的压实力就可以在0~F之间进行调节了,于是,通过所述调向机构,有效地实现了对所述振子3激振力方向的调节。As shown in Figure 9, the first eccentric vibration group composed of the first eccentric vibration mass 3-2 and the fourth eccentric vibration mass 3-5, and the second eccentric vibration mass 3-3 and the third eccentric vibration mass 3- The two vibration sources of the second eccentric vibration group composed of 4, the excitation force F generated by their operation can produce different vertical compaction forces Fv on the compacted base surface with the change of the vibration direction δ, Fv=Fcosδ, where δ is the excitation force The angle between the vibration force F and the vertical direction of the ground 28, when δ=0°, the Fv value is the largest, Fvmax=F; when δ=90°, the Fv value is the smallest, Fvmin=0, generally make δ=±90°, so for The compacting force generated by compacting the base surface can be adjusted between 0 and F, and thus, through the direction adjustment mechanism, the direction of the exciting force of the vibrator 3 can be adjusted effectively.
如图1和图2所示,所述支撑体3-1上开设有多个润滑油喷淋孔3-6,所述筒体2的内壁设置有多个用于在其转动时将其底部的润滑油带起并倾倒在支撑体3-1上的油斗12。As shown in Fig. 1 and Fig. 2, a plurality of lubricating oil spray holes 3-6 are opened on the support body 3-1, and a plurality of lubricating oil spray holes 3-6 are provided on the inner wall of the cylinder body 2 for turning its bottom The lubricating oil is taken up and poured into the oil hopper 12 on the support body 3-1.
本实施例中,通过在筒体2内壁上设置油斗12,能够在振动轮本体1旋转行走时,不断带起筒体2内的润滑油液在一定位置倾倒而下,透过支撑体3-1上的润滑油喷淋孔3-6对第一偏心振动块3-2、第二偏心振动块3-3、第三偏心振动块3-4和第四偏心振动块3-5的安装轴承进行有效的淋浴润滑,同时第一偏心振动块3-2、第二偏心振动块3-3、第三偏心振动块3-4和第四偏心振动块3-5在旋转运动过程中也会不断激起润滑油液对轴承进行飞溅润滑。In this embodiment, by setting the oil bucket 12 on the inner wall of the cylinder body 2, when the vibrating wheel body 1 rotates and walks, the lubricating oil liquid in the cylinder body 2 can be continuously brought up and poured down at a certain position, passing through the support body 3 The installation of the lubricating oil spray hole 3-6 on the -1 to the first eccentric vibrating mass 3-2, the second eccentric vibrating mass 3-3, the third eccentric vibrating mass 3-4 and the fourth eccentric vibrating mass 3-5 The bearings perform effective shower lubrication, and the first eccentric vibrating mass 3-2, the second eccentric vibrating mass 3-3, the third eccentric vibrating mass 3-4 and the fourth eccentric vibrating mass 3-5 will also Continuously stir up the lubricating oil to splash lubricate the bearing.
如图2和图3所示,所述油斗12的横截面为U形,多个所述油斗12两两一组,每组中的两个油斗12背靠背布设且两个所述油斗12之间设置有安装在筒体2上的固定板27,两个所述油斗12和所述固定板27通过一个螺栓连接。As shown in Figures 2 and 3, the cross section of the oil bucket 12 is U-shaped, a plurality of the oil buckets 12 are in groups of two, and the two oil buckets 12 in each group are arranged back to back and the two oil buckets A fixing plate 27 mounted on the barrel 2 is arranged between the buckets 12, and the two oil buckets 12 are connected to the fixing plate 27 by a bolt.
本实施例中,通过将多个油斗12两两一组布设,这样能在该振动轮前进时和后退时,都能通过油斗12将筒体2内的润滑油带起并倾倒在支撑体3-1上。In this embodiment, by arranging a plurality of oil buckets 12 in pairs, the lubricating oil in the barrel 2 can be brought up by the oil bucket 12 and poured on the support when the vibrating wheel advances and retreats. Body 3-1.
如图1所示,所述振动轮本体1的内壁上设置有用于与所述筒毂端盖20螺栓连接的第一环形板22和用于与所述筒盖10螺栓连接的第二环形板4。通过第一环形板22与筒毂端盖20的螺栓连接,以及第二环形板4与筒盖10的螺栓连接,实现了所述振动单元与振动轮本体1的拆卸式连接,当需要更换所述振动轮本体1时,可以将振动单元从第一环形板22和第二环形板4上拆卸下来,进而方便了对振子3的维修和对振动轮本体1的更换。As shown in Figure 1, the inner wall of the vibrating wheel body 1 is provided with a first annular plate 22 for bolting to the cylinder hub end cover 20 and a second annular plate for bolting to the cylinder cover 10 4. Through the bolt connection between the first annular plate 22 and the cylinder hub end cover 20, and the bolt connection between the second annular plate 4 and the cylinder cover 10, the detachable connection between the vibration unit and the vibration wheel body 1 is realized. When it is necessary to replace the When describing the vibration wheel body 1, the vibration unit can be disassembled from the first annular plate 22 and the second annular plate 4, thereby facilitating the maintenance of the vibrator 3 and the replacement of the vibration wheel body 1.
如图1所示,所述行走驱动装置包括设置在所述筒盖10外侧的行走马达减速机9和连接在所述行走马达减速机9输出轴上的驱动盘6,所述驱动盘6通过橡胶减振器5与所述振动轮本体1相连接,所述行走马达减速机9固定安装在振动压路机机架7上。As shown in Figure 1, the traveling drive device includes a traveling motor reducer 9 arranged on the outside of the cylinder cover 10 and a drive disc 6 connected to the output shaft of the travel motor reducer 9, and the drive disc 6 passes through The rubber shock absorber 5 is connected with the vibration wheel body 1, and the travel motor reducer 9 is fixedly installed on the frame 7 of the vibratory road roller.
本实施例中,所述行走驱动装置在工作时,通过行走马达减速机9带动驱动盘6并经橡胶减振器5带动振动轮本体1旋转行走。本实施例中,所述调向机构和振动马达17均位于筒毂端盖20的一侧,所述行走驱动装置位于筒盖10的另一侧,这种布设结构合理,和振动压路机本身结构布设相匹配。In this embodiment, when the walking driving device is working, the driving disc 6 is driven by the traveling motor reducer 9 and the vibrating wheel body 1 is driven to rotate and walk through the rubber shock absorber 5 . In this embodiment, the steering mechanism and the vibrating motor 17 are located on one side of the cylinder hub end cover 20, and the travel driving device is located on the other side of the cylinder cover 10. This layout structure is reasonable and consistent with the structure of the vibratory roller itself. The layout matches.
如图10所示,该振动轮还包括用于对所述调向机构进行控制的调向控制系统,所述调向控制系统包括第一控制子系统和第二控制子系统,以及用于使该调向控制系统在所述第一控制子系统和所述第二控制子系统之间切换的切换开关43;As shown in Figure 10, the vibrating wheel also includes a steering control system for controlling the steering mechanism, the steering control system includes a first control subsystem and a second control subsystem, and is used to use The switch 43 for switching between the first control subsystem and the second control subsystem in the steering control system;
所述第一控制子系统包括:The first control subsystem includes:
加速度传感器29,用于检测压路机振动轮的实时振动加速度;Acceleration sensor 29 is used to detect the real-time vibration acceleration of the vibrating wheel of the road roller;
数据处理器32,用于接收所述实时振动加速度信号并将所述振动加速度信号处理成实时压实反馈值;A data processor 32, configured to receive the real-time vibration acceleration signal and process the vibration acceleration signal into a real-time compaction feedback value;
中央控制器33,用于将所述实时压实反馈值与压实密度预设值相比较,如果所述实时压实反馈值大于或小于所述压实密度预设值,则控制所述调向机构转动进而调整振动轮的激振力在竖直方向上的分力,以使所述智能压实值与所述压实密度预设值相匹配;The central controller 33 is used to compare the real-time compaction feedback value with the preset value of compaction density, and if the real-time compaction feedback value is greater than or smaller than the preset value of compaction density, control the adjustment Rotate to the mechanism to adjust the component force of the exciting force of the vibrating wheel in the vertical direction, so that the intelligent compaction value matches the compaction density preset value;
所述切换开关43与所述中央控制器33相接;The changeover switch 43 is connected with the central controller 33;
所述第二控制子系统包括:The second control subsystem includes:
用于检测压路机振动轮的振子相对于竖直方向的偏转角度的角度传感器30;An angle sensor 30 for detecting the deflection angle of the vibrator of the vibrating wheel of the road roller relative to the vertical direction;
所述角度传感器30与所述数据处理器32相接;The angle sensor 30 is connected to the data processor 32;
所述数据处理器32接收所述角度信号并计算出振动轮激振力在竖直方向上的分力;The data processor 32 receives the angle signal and calculates the component force of the vibration wheel excitation force in the vertical direction;
所述中央控制器33接收所述数据处理器32输出的激振力在竖直方向上的分力,并将激振力在竖直方向上的分力与压实激振力预设值相比较,当激振力在竖直方向上的分力大于压实激振力预设值时,则控制压路机振动轮的振子转动进而减小振动轮的激振力在竖直方向上的分力,直至激振力在竖直方向上的分力等于压实激振力预设值;当激振力在竖直方向上的分力小于压实激振力预设值时,则控制压路机振动轮的振子转动进而增大振动轮的激振力在竖直方向上的分力,直至激振力在竖直方向上的分力等于压实激振力预设值。The central controller 33 receives the component force of the excitation force in the vertical direction output by the data processor 32, and compares the component force of the excitation force in the vertical direction with the preset value of the compaction excitation force. In comparison, when the component force of the excitation force in the vertical direction is greater than the preset value of the compaction excitation force, the vibrator of the vibrating wheel of the road roller is controlled to rotate so as to reduce the component force of the exciting force of the vibrating wheel in the vertical direction , until the vertical component of the exciting force is equal to the preset value of the compaction exciting force; when the vertical component of the exciting force is less than the preset value of the compaction exciting force, the vibration of the road roller is controlled The vibrator of the wheel rotates to increase the vertical component of the exciting force of the vibrating wheel until the vertical component of the exciting force is equal to the preset value of the compacting exciting force.
本实施例中,当通过切换开关43将该调向控制系统切换至第一控制子系统时,所述第一控制子系统的控制步骤包括:In this embodiment, when the steering control system is switched to the first control subsystem through the switch 43, the control steps of the first control subsystem include:
步骤一、先通过加速度传感器29检测压路机振动轮的实时振动加速度;Step 1, first detect the real-time vibration acceleration of the vibration wheel of the road roller by the acceleration sensor 29;
步骤二、然后通过数据处理器32将所述实时振动加速度信号处理成实际压实反馈值;Step 2, then process the real-time vibration acceleration signal into an actual compaction feedback value by the data processor 32;
步骤三、将所述实际压实反馈值与压实密度预设值相比较,判断所述实际压实反馈值是否大于或小于所述压实密度预设值,如果是,则控制压路机振动轮的振子转动进而调整振动轮的激振力在竖直方向上的分力,以使所述实际压实反馈值与所述压实密度预设值相等;如果否,则转至步骤一。Step 3: Comparing the actual compaction feedback value with the compaction density preset value, judging whether the actual compaction feedback value is greater than or less than the compaction density preset value, if so, controlling the vibrating wheel of the road roller The vibrator rotates to adjust the vertical component of the excitation force of the vibrating wheel, so that the actual compaction feedback value is equal to the compaction density preset value; if not, go to step 1.
其中,所述压实密度预设值是通过试验方法得到的。Wherein, the preset value of the compacted density is obtained through an experimental method.
当通过切换开关43切换至第二控制子系统时,所述第二控制子系统的控制步骤包括:When switching to the second control subsystem through the switch 43, the control steps of the second control subsystem include:
步骤a、用于检测压路机振动轮的振子相对于竖直方向的偏转角度δ;Step a, for detecting the deflection angle δ of the vibrator of the vibrating wheel of the road roller relative to the vertical direction;
步骤b、利用公式Fv=meω2cos(δ)计算振动轮激振力在竖直方向上的分力,其中,m为偏心块质量,e为偏心距,ω为角速度,ω=2πf,f为振动频率保持不变;Step b, use the formula Fv=meω 2 cos(δ) to calculate the component force of the vibration wheel excitation force in the vertical direction, wherein m is the mass of the eccentric block, e is the eccentricity, ω is the angular velocity, ω=2πf, f for the vibration frequency to remain unchanged;
步骤c、将激振力在竖直方向上的分力Fv与压实激振力预设值F0相比较,当激振力在竖直方向上的分力Fv大于压实激振力预设值F0时,则控制压路机振动轮的振子转动进而减小振动轮的激振力在竖直方向上的分力Fv,直至激振力在竖直方向上的分力Fv等于压实激振力预设值F0;当激振力在竖直方向上的分力Fv小于压实激振力预设值F0时,则控制压路机振动轮的振子转动进而增大振动轮的激振力在竖直方向上的分力,直至激振力在竖直方向上的分力Fv等于压实激振力预设值F0。Step c, comparing the component force Fv of the exciting force in the vertical direction with the preset value F of the compaction exciting force, when the component force Fv of the exciting force in the vertical direction is greater than the preset value of the compaction exciting force When the value F is set to 0 , the vibrator of the vibrating wheel of the road roller is controlled to rotate so as to reduce the component force Fv of the exciting force of the vibrating wheel in the vertical direction until the component force Fv of the exciting force in the vertical direction is equal to the compaction excitation force. Vibration force preset value F 0 ; when the component force Fv of the exciting force in the vertical direction is less than the compaction exciting force preset value F 0 , the vibrator of the vibrating wheel of the road roller is controlled to rotate to increase the exciting vibration of the vibrating wheel The component force of the force in the vertical direction until the component force Fv of the excitation force in the vertical direction is equal to the preset value F 0 of the compaction excitation force.
本实施例中,所述调向控制系统的控制方式简单有效,能够很好地实现对激振力大小的实时控制,进而使使激振力方向从0°到90°无级变化,进而使激振力在竖直方向分力的从0到最大无级调节,使压路机在作业时避免出现欠压或者过压的情况,保证压实质量。另外,所述调向控制系统可以通过切换开关43在在所述第一控制子系统和所述第二控制子系统之间切换,这样可以有效的避免仅仅采用所述第一控制子系统或仅仅采用第二控制子系统所造成的误差,也可以在所述第一控制子系统或仅仅采用第二控制子系统中的一个控制子系统出现故障时,通过另一个控制子系统进行补充。In this embodiment, the control mode of the steering control system is simple and effective, which can well realize the real-time control of the magnitude of the exciting force, and then make the direction of the exciting force steplessly change from 0° to 90°, and then make the The excitation force can be adjusted steplessly from 0 to maximum in the vertical direction, so that the roller can avoid under-pressure or over-pressure during operation and ensure the compaction quality. In addition, the steering control system can be switched between the first control subsystem and the second control subsystem through a switch 43, which can effectively avoid only using the first control subsystem or only The error caused by the use of the second control subsystem can also be supplemented by another control subsystem when the first control subsystem or only one of the second control subsystems fails.
如图10所示,所述调向控制系统还包括压路机振动频率控制子系统,所述压路机振动频率控制子系统包括:As shown in Figure 10, the steering control system also includes a roller vibration frequency control subsystem, and the roller vibration frequency control subsystem includes:
振动频率传感器31,用于检测压路机振动轮的振动频率;The vibration frequency sensor 31 is used to detect the vibration frequency of the vibrating wheel of the road roller;
压实频率预设电位器44,调节振动压路机振动轮的振动预设频率;The compaction frequency preset potentiometer 44 is used to adjust the vibration preset frequency of the vibratory wheel of the vibratory road roller;
所述振动频率传感器31与所述中央控制器33相接;The vibration frequency sensor 31 is connected with the central controller 33;
所述中央控制器33接收所述振动频率传感器31输出的实时频率信号并与频率预设值相比较,当所述实时频率信号大于频率预设值时,控制振动泵34的转速进而减小压路机振动马达的转速以使压路机振动轮的振动频率降低直至所述实时频率信号等于频率预设值;当所述实时频率信号小于频率预设值时,控制振动泵34的转速进而增大压路机振动马达的转速以使压路机振动轮的振动频率降低直至所述实时频率信号等于频率预设值。The central controller 33 receives the real-time frequency signal output by the vibration frequency sensor 31 and compares it with the preset frequency value. When the real-time frequency signal is greater than the preset frequency value, it controls the speed of the vibrating pump 34 to reduce the speed of the road roller. The rotating speed of the vibrating motor reduces the vibration frequency of the vibrating wheel of the road roller until the real-time frequency signal is equal to the frequency preset value; when the real-time frequency signal is less than the frequency preset value, the rotating speed of the vibration pump 34 is controlled to increase the vibrating motor of the road roller The rotation speed of the roller reduces the vibration frequency of the vibrating wheel until the real-time frequency signal is equal to the frequency preset value.
如图10所示,所述中央控制器33的输出端接有用于定位压路机工作位置以及海拔高度的GPS接收器39、用于输出压路机运行状态的GPRS模块40、用于与施工现场其它压路机相关联的WIFI网络模块41和用于将压路机的施工数据打印的打印机42。As shown in Figure 10, the output terminal of the central controller 33 is connected with a GPS receiver 39 for positioning the working position of the road roller and the altitude above sea level, a GPRS module 40 for outputting the running state of the road roller, and a GPRS module 40 for communicating with other road rollers on the construction site. The connected WIFI network module 41 and the printer 42 used to print the construction data of the road roller.
结合图10和图11,所述中央控制器33通过液压控制系统控制压路机振动轮的振子转动,所述液压控制系统包括油箱68、液压泵46、第一电磁阀35、第二电磁阀36、第三电磁阀37、第四电磁阀38和用于带动压路机振动轮的振子转动的摆动油缸18,所述第一电磁阀35、第二电磁阀36、第三电磁阀37和第四电磁阀38均为二位二通电磁阀,所述第一电磁阀35、第二电磁阀36、第三电磁阀37和第四电磁阀38均与所述中央控制器33相接,所述液压泵46的进口通过第一油路61与油箱68连接,所述液压泵46的出口通过第二油路49与第一电磁阀35的进油口相连接,所述第二油路49靠近所述第一电磁阀35的部位设置有第一单向阀56,所述第一电磁阀35的出油口通过第三油路59与摆动油缸18的工作油口B相连接,所述摆动油缸18的工作油口A通过第四油路62与第二电磁阀36的进油口相连接,所述第二电磁阀36的出油口通过第五油路52与油箱68连接;所述第三电磁阀37的进油口通过第六油路55与第二油路49相连接,所述第六油路55上设置有第二单向阀53,所述第三电磁阀37的出油口与所述第四油路62相连接,所述第四电磁阀38的进油口与所述第三油路59相连接,所述第四电磁阀38的出油口通过第七油路54与所述第五油路52相连接;所述摆动油缸18的润滑进油口P通过第八油路63与第二油路49相连接,所述摆动油缸18的润滑回油口T通过第九油路65与第五油路52连接。10 and 11, the central controller 33 controls the vibrator rotation of the vibrating wheel of the road roller through the hydraulic control system, and the hydraulic control system includes an oil tank 68, a hydraulic pump 46, a first solenoid valve 35, a second solenoid valve 36, The third solenoid valve 37, the fourth solenoid valve 38 and the swing oil cylinder 18 used to drive the vibrator of the vibrating wheel of the road roller to rotate, the first solenoid valve 35, the second solenoid valve 36, the third solenoid valve 37 and the fourth solenoid valve 38 are two-position two-way solenoid valves, the first solenoid valve 35, the second solenoid valve 36, the third solenoid valve 37 and the fourth solenoid valve 38 are all connected to the central controller 33, and the hydraulic pump The inlet of the hydraulic pump 46 is connected to the oil tank 68 through the first oil passage 61, and the outlet of the hydraulic pump 46 is connected to the oil inlet of the first electromagnetic valve 35 through the second oil passage 49, and the second oil passage 49 is close to the The position of the first electromagnetic valve 35 is provided with a first one-way valve 56, and the oil outlet of the first electromagnetic valve 35 is connected with the working oil port B of the swing oil cylinder 18 through the third oil passage 59, and the swing oil cylinder 18 The working oil port A of the second solenoid valve 36 is connected to the oil inlet port of the second solenoid valve 36 through the fourth oil passage 62, and the oil outlet port of the second solenoid valve 36 is connected to the oil tank 68 through the fifth oil passage 52; The oil inlet of the solenoid valve 37 is connected with the second oil passage 49 through the sixth oil passage 55, the second check valve 53 is arranged on the sixth oil passage 55, and the oil outlet of the third solenoid valve 37 It is connected with the fourth oil passage 62, the oil inlet of the fourth solenoid valve 38 is connected with the third oil passage 59, and the oil outlet of the fourth solenoid valve 38 passes through the seventh oil passage 54 It is connected with the fifth oil passage 52; the lubricating oil inlet P of the swing cylinder 18 is connected with the second oil passage 49 through the eighth oil passage 63, and the lubricating oil return port T of the swing cylinder 18 is connected through the eighth oil passage 63 The ninth oil passage 65 is connected to the fifth oil passage 52 .
如图11所示,所述第二油路49靠近液压泵46的部位设置有第一溢流阀48,所述第一溢流阀48的溢流口通过第十油路67与油箱68连接,所述第三油路59与所述第五油路52通过第十一油路58相连接,所述第十一油路58上设置有第二溢流阀57,所述第二溢流阀57的溢流口通过第十三油路69与所述第五油路52相连接,所述第四油路62与所述第五油路52通过第十二油路50相连接,所述第十二油路50上设置有第三溢流阀66,所述第三溢流阀66的溢流口与所述第五油路52相连接。As shown in FIG. 11 , the second oil passage 49 is provided with a first relief valve 48 near the hydraulic pump 46 , and the relief port of the first relief valve 48 is connected to the oil tank 68 through the tenth oil passage 67 , the third oil passage 59 is connected with the fifth oil passage 52 through the eleventh oil passage 58, the eleventh oil passage 58 is provided with a second relief valve 57, and the second relief valve The overflow port of the valve 57 is connected to the fifth oil passage 52 through the thirteenth oil passage 69, and the fourth oil passage 62 is connected to the fifth oil passage 52 through the twelfth oil passage 50, so The twelfth oil passage 50 is provided with a third relief valve 66 , and the relief port of the third relief valve 66 is connected with the fifth oil passage 52 .
如图11所示,所述第三油路59上连接有第一蓄能器60,所述第四油路62上连接有第二蓄能器64。As shown in FIG. 11 , a first accumulator 60 is connected to the third oil passage 59 , and a second accumulator 64 is connected to the fourth oil passage 62 .
如图11所示,所述第一油路61上设置有第一过滤器45,所述第二油路49上设置有第二过滤器47,所述第二过滤器47位于液压泵46与第一溢流阀48之间。As shown in Figure 11, the first oil passage 61 is provided with a first filter 45, the second oil passage 49 is provided with a second filter 47, and the second filter 47 is located between the hydraulic pump 46 and Between the first overflow valve 48 .
本实施例中,液压油从液压油箱经第一油路61通过第一过滤器45,然后进入液压泵46,液压油经液压泵46的出口进入第二过滤器47为系统供油。第一溢流阀48限制整个系统供油压力。当第一电磁阀35和第二电磁阀36得电时,液压油从第二油路49经过第一单向阀56进入第一电磁阀35,然后通过第三油路59到达摆动油缸18的工作油口B,所述摆动油缸18的工作油口B压力达到系统压力,同时摆动油缸18的工作油口A经第二电磁阀36直接到达油箱68,所述摆动油缸18的工作油口A压力为0。由于所述摆动油缸18的工作油口B压力高于工作油口A压力,所述摆动油缸18的活塞杆向左运动。为了防止第一电磁阀35导通时液压油高压系统对摆动油缸18的冲击,在靠近摆动油缸18的工作油口B处增加第一蓄能器60对系统起缓冲作用,同时增设第二溢流阀57。In this embodiment, the hydraulic oil passes through the first oil circuit 61 from the hydraulic oil tank, passes through the first filter 45, and then enters the hydraulic pump 46. The hydraulic oil enters the second filter 47 through the outlet of the hydraulic pump 46 to supply oil to the system. The first relief valve 48 limits the overall system oil supply pressure. When the first solenoid valve 35 and the second solenoid valve 36 are energized, the hydraulic oil enters the first solenoid valve 35 from the second oil passage 49 through the first check valve 56, and then reaches the swing cylinder 18 through the third oil passage 59. Working oil port B, the pressure of the working oil port B of the swing oil cylinder 18 reaches the system pressure, and at the same time, the working oil port A of the swing oil cylinder 18 directly reaches the oil tank 68 through the second solenoid valve 36, and the working oil port A of the swing oil cylinder 18 Pressure is 0. Since the pressure of the working oil port B of the swing oil cylinder 18 is higher than the pressure of the work oil port A, the piston rod of the swing oil cylinder 18 moves to the left. In order to prevent the hydraulic oil high pressure system from impacting the swing cylinder 18 when the first solenoid valve 35 is turned on, a first accumulator 60 is added near the working oil port B of the swing cylinder 18 to buffer the system, and a second overflow is added at the same time. Flow valve 57.
当第三电磁阀37和第四电磁阀38得电时,液压油从第二油路49经过第二单向阀53进入第三电磁阀37,由于第三电磁阀37得电导通,所以液压油到达摆动油缸18的工作油口A,压力达到系统压力。同时摆动油缸18的工作油口B经第四电磁阀38与油箱68联通,所述摆动油缸18的工作油口B压力为0。由于摆动油缸18的工作油口A压力高于工作油口B压力,摆动油缸18的活塞杆向右运动。为了防止第三电磁阀37导通时液压油高压系统对摆动油缸18的工作油口A的冲击,在摆动油缸18的工作油口A增加第二蓄能器64对系统起缓冲作用,同时增设第三溢流阀66。When the third solenoid valve 37 and the fourth solenoid valve 38 are energized, the hydraulic oil enters the third solenoid valve 37 from the second oil circuit 49 through the second check valve 53, and since the third solenoid valve 37 is energized, the hydraulic oil The oil reaches the working oil port A of the swing cylinder 18, and the pressure reaches the system pressure. At the same time, the working oil port B of the swing oil cylinder 18 communicates with the oil tank 68 through the fourth solenoid valve 38 , and the pressure of the work oil port B of the swing oil cylinder 18 is 0. Since the pressure of the working oil port A of the swing oil cylinder 18 is higher than the pressure of the work oil port B, the piston rod of the swing oil cylinder 18 moves to the right. In order to prevent the impact of the hydraulic oil high pressure system on the working oil port A of the swing cylinder 18 when the third solenoid valve 37 is turned on, a second accumulator 64 is added to the working oil port A of the swing cylinder 18 to buffer the system. The third overflow valve 66 .
如图11所示,为了对摆动油缸18的有杆腔、调向齿条及调向齿轮进行润滑,本实施例中,摆动油缸18设有润滑进油口P和润滑出油口T。当液压泵46运行时,位于摆动油缸18下方的润滑进油口P持续供油,并经摆动油缸18上方的润滑出油口T回油到油箱68,这样确保整个油缸内侧及齿条和齿轮都浸泡在液压油中,起到润滑作用。As shown in FIG. 11 , in order to lubricate the rod cavity, steering rack and steering gear of the swing cylinder 18 , in this embodiment, the swing cylinder 18 is provided with a lubricating oil inlet P and a lubricating oil outlet T. When the hydraulic pump 46 is running, the lubricating oil inlet P located below the swing cylinder 18 continues to supply oil, and oil is returned to the oil tank 68 through the lubricating oil outlet T above the swing cylinder 18, thus ensuring that the inside of the entire oil cylinder and the rack and gear They are soaked in hydraulic oil for lubrication.
本实施例还公开了一种智能调向振动压路机,其包括上述的振动轮。通过安装有上述振动轮的智能调向振动压路机,进而能够使该振动压路机在工作时,能够对松软刚度差的地方增大振动钢轮的压实强度;对实硬刚度强的地方则减小振动钢轮的压实强度,以此来提高压实的均衡性和平整度,提高施工质量,避免过压实和弹跳现象的发生。This embodiment also discloses an intelligent direction-adjusting vibratory roller, which includes the above-mentioned vibrating wheel. By installing the intelligent direction-adjusting vibratory roller with the above-mentioned vibratory wheel, the vibratory roller can increase the compaction strength of the vibratory steel wheel for places with poor softness and stiffness when the vibratory roller is working; it can decrease the compaction strength for places with strong rigidity. The compaction strength of the vibrating steel wheel is used to improve the balance and flatness of the compaction, improve the construction quality, and avoid the occurrence of over-compaction and bouncing.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变换,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any way. Any simple modifications, changes and equivalent structural transformations made to the above embodiments according to the technical essence of the present invention still belong to the technology of the present invention. within the scope of protection of the scheme.
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|---|---|---|---|---|
| CN110512495A (en) * | 2019-08-23 | 2019-11-29 | 黄方权 | A vibration structure with adjustable excitation direction |
| CN115369720A (en) * | 2022-07-29 | 2022-11-22 | 许慧保 | Directional hydraulic pressure vibrated roller of electrodeless frequency conversion |
| CN120649349A (en) * | 2025-08-20 | 2025-09-16 | 华能牙克石发电有限公司 | Road foundation construction compaction device |
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| CN106677032A (en) * | 2017-03-07 | 2017-05-17 | 陕西中大机械集团有限责任公司 | Excitation force control system and excitation force control method of intelligent steering vibratory roller |
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| CN201473860U (en) * | 2009-01-20 | 2010-05-19 | 屠卫东 | Road roller vibration exciter with adjustable excited force direction |
| CN102127894A (en) * | 2011-04-01 | 2011-07-20 | 屠卫东 | Oil hopper self-lubricating system for vibration exciter of vibration roller |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110512495A (en) * | 2019-08-23 | 2019-11-29 | 黄方权 | A vibration structure with adjustable excitation direction |
| CN115369720A (en) * | 2022-07-29 | 2022-11-22 | 许慧保 | Directional hydraulic pressure vibrated roller of electrodeless frequency conversion |
| CN120649349A (en) * | 2025-08-20 | 2025-09-16 | 华能牙克石发电有限公司 | Road foundation construction compaction device |
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