CN106736633A - A kind of servo mobile work platform - Google Patents
A kind of servo mobile work platform Download PDFInfo
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- CN106736633A CN106736633A CN201611241384.1A CN201611241384A CN106736633A CN 106736633 A CN106736633 A CN 106736633A CN 201611241384 A CN201611241384 A CN 201611241384A CN 106736633 A CN106736633 A CN 106736633A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
- B23Q1/30—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members controlled in conjunction with the feed mechanism
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Abstract
本发明公开了一种伺服移动工作台,包括伺服电机、行星减速机、过渡箱、后支架、锁紧螺母、中间套、深沟球轴承、隔套、推力球轴承、法兰盘、缓冲垫、滚珠丝杠副、丝杠副支座、盖板、轴用挡圈、前支架、工作台体、底座、压板、防护罩、防护罩支架、大同步带轮、大胀套、同步带、小胀套、小同步带轮和调节块。该伺服移动工作台取消了原先的蜗轮蜗杆减速和齿轮减速传动结构,采用伺服电机带动行星减速机通过同步带传动驱动滚珠丝杠副转动,再通过丝杠副支座把动力传递给工作台体,使工作台体沿轴向进行运动。该移动工作台一方面简化了传动装置的结构,节省了传动装置的占用空间;另一方面节约了制造成本,提高了定位精度。
The invention discloses a servo mobile workbench, which comprises a servo motor, a planetary reducer, a transition box, a rear bracket, a lock nut, an intermediate sleeve, a deep groove ball bearing, a spacer sleeve, a thrust ball bearing, a flange, and a buffer pad , ball screw pair, screw auxiliary support, cover plate, shaft retaining ring, front bracket, worktable body, base, pressure plate, protective cover, protective cover bracket, large synchronous pulley, large expansion sleeve, synchronous belt, Small expansion sleeve, small synchronous pulley and adjustment block. The servo mobile worktable cancels the original worm gear reduction and gear reduction transmission structure, and uses a servo motor to drive the planetary reducer to drive the ball screw pair to rotate through the synchronous belt transmission, and then transmits the power to the worktable body through the screw sub-support , so that the table body moves along the axial direction. On the one hand, the mobile workbench simplifies the structure of the transmission device and saves the occupied space of the transmission device; on the other hand, it saves the manufacturing cost and improves the positioning accuracy.
Description
技术领域technical field
本发明属于机床领域,具体涉及的是一种伺服移动工作台。The invention belongs to the field of machine tools, and in particular relates to a servo mobile workbench.
背景技术Background technique
机床在国民经济现代化的建设中起着很大作用。在国内,我们国家的机床以及其自动线,加工和生产较大批量的箱体类和轴类零件是它们的主要工作。以往的几十年间,机械制造业由减少产品成本的竞争,发展到如今的新的产品的竞争,由于我们加入世贸组织,经济全球化的趋势,我国的机床行业也随之与世界接轨,机械行业在面临挑战的同时,同时也面临着新的发展形势,生产的产品技术更新愈来愈快,产品的批量也是愈来愈小了。我们国家的机床总体技术和发达国家相比,还存在着很大的差距,一些高水平的机床以及自动线基本上都是靠进口,这样导致投资规模和产品成本都大大提高,并且用户对产品提出了更严格的要求,人们对于产品的要求越来越个性化和多样化。为了满足和响应市场的需求,我们需要不断推出新的技术、工艺、产品,机床行业的产品已向柔性化、数控化发展。数控机床将成为今后发展的必然趋势。Machine tools play an important role in the modernization of the national economy. In China, our country's machine tools and their automatic lines process and produce larger batches of box and shaft parts are their main tasks. In the past few decades, the machinery manufacturing industry has developed from the competition of reducing product costs to the competition of new products today. Since we joined the WTO and the trend of economic globalization, my country's machine tool industry has also followed the world. While the industry is facing challenges, it is also facing a new development situation. The technology of the products produced is updated faster and faster, and the batch size of the products is getting smaller and smaller. Compared with developed countries, there is still a big gap in the overall technology of machine tools in our country. Some high-level machine tools and automatic lines are basically imported, which leads to a great increase in investment scale and product costs, and users have higher requirements for products. With stricter requirements, people's requirements for products are becoming more and more personalized and diversified. In order to meet and respond to the needs of the market, we need to continuously introduce new technologies, processes, and products. Products in the machine tool industry have been developing toward flexibility and numerical control. CNC machine tools will become an inevitable trend of future development.
目前应用于机床行业的特别是专用机床和非标设备上的移动工作台,采用了传统的传动装置驱动丝杠从而带到工作台移动的结构。由于这种传动方式的动力是由普通电机经过蜗轮蜗杆减速,再经过齿轮减速传递给丝杠螺母的,工作时就要求保持严格的安装空间,并且影响了传动效率,增加了累积误差。这种结构不仅增加了传动的过渡环节,多了一个不可靠因子,加大了传动装置结构的复杂程度,而且增加了移动工作台的制造成本,加大了操作工的劳动强度。Currently used in the machine tool industry, especially the mobile workbench on special-purpose machine tools and non-standard equipment, the traditional transmission device is used to drive the screw to bring the workbench to move. Because the power of this transmission mode is decelerated by the ordinary motor through the worm gear, and then transmitted to the screw nut through the deceleration of the gear, it is required to maintain a strict installation space during operation, and it affects the transmission efficiency and increases the cumulative error. This structure not only increases the transition link of the transmission, but also adds an unreliable factor, increases the complexity of the transmission device structure, increases the manufacturing cost of the mobile workbench, and increases the labor intensity of the operator.
发明内容Contents of the invention
针对现有技术所存在的上述不足,本发明要解决的技术问题是提供一种新型的伺服移动工作台,它能够减少移动工作台传动的过渡环节,节省安装空间,而且提高了移动工作台的定位精度,提高了生产效率。Aiming at the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a new type of servo mobile workbench, which can reduce the transition link of the drive of the mobile workbench, save the installation space, and improve the performance of the mobile workbench. Positioning accuracy improves production efficiency.
为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
一种伺服移动工作台,包括伺服电机、行星减速机、过渡箱、后支架、锁紧螺母、中间套、深沟球轴承、隔套、推力球轴承、法兰盘、缓冲垫、滚珠丝杠副、丝杠副支座、盖板、轴用挡圈、前支架、工作台体、底座、压板、防护罩、防护罩支架、大同步带轮、大胀套、同步带、小胀套、小同步带轮和调节块。A servo mobile workbench, including a servo motor, a planetary reducer, a transition box, a rear bracket, a lock nut, an intermediate sleeve, a deep groove ball bearing, a spacer sleeve, a thrust ball bearing, a flange, a buffer pad, and a ball screw Auxiliary, lead screw auxiliary support, cover plate, retaining ring for shaft, front bracket, worktable body, base, pressure plate, protective cover, protective cover bracket, large synchronous pulley, large expansion sleeve, synchronous belt, small expansion sleeve, Small timing pulley and adjustment block.
伺服电机与行星减速机装配连接,一起安装在过渡箱端面上,过渡箱安装在底座端面上;滚珠丝杠副套装在丝杠副支座中间,一端通过深沟球轴承和轴用挡圈安装在前支架上,另一端通过推力球轴承、隔套、深沟球轴承、中间套和锁紧螺母安装在后支架上;缓冲垫和盖板固定在前支架上,法兰盘固定在后支架上;前支架和后支架固定在底座的两个导轨中间,丝杠副支座和压板固定在工作台体的下台面上,工作台体安装在底座的平导轨和V型导轨上;防护罩支架固定在底座的两个导轨端面上,防护罩一端固定在防护罩支架上,另一端与工作台体相连;小同步带轮通过小胀套的胀紧连接固定在行星减速机的输出轴上,大同步带轮通过大胀套的胀紧连接固定在滚珠丝杠副的尾部,小同步带轮和大同步带轮通过同步带连接在一起;调节块安装在过渡箱的底部,用来调节伺服电机和滚珠丝杠副的中心距,以便收紧同步带。The servo motor is assembled and connected with the planetary reducer, and they are installed together on the end face of the transition box, and the transition box is installed on the end face of the base; the ball screw pair is set in the middle of the screw auxiliary support, and one end is installed through a deep groove ball bearing and a shaft retaining ring On the front bracket, the other end is installed on the rear bracket through thrust ball bearings, spacers, deep groove ball bearings, intermediate sleeves and lock nuts; the buffer pad and cover plate are fixed on the front bracket, and the flange is fixed on the rear bracket Above; the front bracket and the rear bracket are fixed between the two guide rails of the base, the screw sub-support and the pressure plate are fixed on the lower surface of the worktable body, and the workbench body is installed on the flat guide rail and V-shaped guide rail of the base; the protective cover The bracket is fixed on the two guide rail end faces of the base, one end of the protective cover is fixed on the protective cover bracket, and the other end is connected to the worktable body; the small synchronous pulley is fixed on the output shaft of the planetary reducer through the expansion connection of the small expansion sleeve , the large synchronous pulley is fixed on the tail of the ball screw pair through the expansion connection of the large expansion sleeve, the small synchronous pulley and the large synchronous pulley are connected together through the synchronous belt; the adjustment block is installed at the bottom of the transition box to adjust The center distance between the servo motor and the ball screw pair to tighten the synchronous belt.
工作时,伺服电机带动行星减速机通过同步带传动驱动滚珠丝杠副转动,再通过丝杠副支座把动力传递给工作台体,使工作台体沿轴向进行运动。伺服电机正转带动滚珠丝杠副正转,迫使工作台体向前运动;反之,伺服电机反转带动滚珠丝杠副反转,迫使工作台体向后运动,从而实现工作台体的前后移动。When working, the servo motor drives the planetary reducer to drive the ball screw pair to rotate through the synchronous belt transmission, and then transmits the power to the worktable body through the screw sub-support, so that the worktable body moves in the axial direction. The forward rotation of the servo motor drives the ball screw pair to rotate forward, forcing the table body to move forward; on the contrary, the reverse rotation of the servo motor drives the ball screw pair to reverse, forcing the table body to move backward, thereby realizing the front and rear movement of the table body .
采用上述结构后,由于伺服电机经行星减速机通过同步带传动驱动滚珠丝杠副转动,这样一方面简化了工作台传动装置的结构,节省了传动装置的占用空间;另一方面节约了制造成本,提高了定位精度。After adopting the above structure, since the servo motor drives the ball screw pair to rotate through the synchronous belt transmission through the planetary reducer, on the one hand, the structure of the workbench transmission device is simplified, and the space occupied by the transmission device is saved; on the other hand, the manufacturing cost is saved. , which improves the positioning accuracy.
附图说明Description of drawings
图1为本发明的主视方向结构示意图。Fig. 1 is a schematic view of the structure of the present invention in the direction of the front view.
图2为本发明的左视方向结构示意图。Fig. 2 is a schematic structural diagram of the present invention in the left view direction.
图3为本发明的内部结构示意图。Fig. 3 is a schematic diagram of the internal structure of the present invention.
图中:1.伺服电机;2.行星减速机;3.过渡箱;4.后支架;5.锁紧螺母;6.中间套;7.深沟球轴承;8.隔套;9.推力球轴承;10.法兰盘;11.缓冲垫;12.滚珠丝杠副;13.丝杠副支座;14.盖板;15.轴用挡圈;16.前支架;17.工作台体;18.底座;19.压板;20.防护罩;21.防护罩支架;22.大同步带轮;23.大胀套;24.同步带;25.小胀套;26.小同步带轮;27.调节块。In the figure: 1. Servo motor; 2. Planetary reducer; 3. Transition box; 4. Rear bracket; 5. Lock nut; 6. Intermediate sleeve; 7. Deep groove ball bearing; 8. Spacer sleeve; 9. Thrust Ball bearing; 10. Flange; 11. Buffer pad; 12. Ball screw pair; 13. Screw auxiliary support; 14. Cover plate; 15. Shaft retaining ring; 16. Front bracket; 17. Workbench Body; 18. Base; 19. Pressure plate; 20. Protective cover; 21. Protective cover bracket; 22. Large timing pulley; 23. Large expansion sleeve; 24. Timing belt; 25. Small expansion sleeve; 26. Small timing belt Wheel; 27. Regulating block.
具体实施方式detailed description
下面结合附图和具体实施例详细描述一下本发明的具体内容。The specific content of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1、图2和图3所示,一种伺服移动工作台,主要包括伺服电机1、行星减速机2、过渡箱3、后支架4、锁紧螺母5、中间套6、深沟球轴承7、隔套8、推力球轴承9、法兰盘10、缓冲垫11、滚珠丝杠副12、丝杠副支座13、盖板14、轴用挡圈15、前支架16、工作台体17、底座18、压板19、防护罩20、防护罩支架21、大同步带轮22、大胀套23、同步带24、小胀套25、小同步带轮26和调节块27。As shown in Figure 1, Figure 2 and Figure 3, a servo mobile workbench mainly includes a servo motor 1, a planetary reducer 2, a transition box 3, a rear bracket 4, a lock nut 5, a middle sleeve 6, and a deep groove ball Bearing 7, Spacer 8, Thrust Ball Bearing 9, Flange 10, Cushion Pad 11, Ball Screw Pair 12, Screw Auxiliary Support 13, Cover Plate 14, Shaft Retaining Ring 15, Front Bracket 16, Worktable Body 17, base 18, pressing plate 19, protective cover 20, protective cover support 21, large synchronous belt pulley 22, large expansion cover 23, synchronous belt 24, small expansion cover 25, small synchronous belt pulley 26 and adjustment block 27.
伺服电机1与行星减速机2装配连接,一起安装在过渡箱3端面上,过渡箱3安装在底座18端面上。滚珠丝杠副12套装在丝杠副支座13中间,丝杠副支座13安装固定在工作台体17的下台面上。滚珠丝杠副12的前端通过缓冲垫11、盖板14、深沟球轴承7和轴用挡圈15安装在前支架16上,后端通过缓冲垫11、法兰盘10、推力球轴承9、隔套8、深沟球轴承7、中间套6和锁紧螺母5安装在后支架4上。缓冲垫11和盖板14固定在前支架16上,法兰盘固定在后支架4上。防护罩支架21固定在底座18的平导轨和V型导轨端面上,防护罩20一端固定在防护罩支架21上,另一端与工作台体17相连。小同步带轮26通过小胀套25的胀紧连接固定在行星减速机2的输出轴上,大同步带轮22通过大胀套23的胀紧连接固定在滚珠丝杠副12的尾部,小同步带轮26和大同步带轮22通过同步带24连接在一起;调节块27安装在过渡箱的底部,用来调节伺服电机1和滚珠丝杠副12的中心距,以便收紧同步带24。The servo motor 1 and the planetary reducer 2 are assembled and connected, and are installed together on the end face of the transition box 3 , and the transition box 3 is installed on the end face of the base 18 . The ball screw pair 12 is set in the middle of the leading screw sub-support 13, and the leading screw sub-support 13 is installed and fixed on the lower surface of the workbench body 17. The front end of the ball screw pair 12 is installed on the front bracket 16 through the buffer pad 11, the cover plate 14, the deep groove ball bearing 7 and the shaft retaining ring 15, and the rear end is mounted on the front bracket 16 through the buffer pad 11, the flange plate 10, and the thrust ball bearing 9 , spacer sleeve 8, deep groove ball bearing 7, middle sleeve 6 and lock nut 5 are installed on the back bracket 4. The buffer pad 11 and the cover plate 14 are fixed on the front support 16, and the flange is fixed on the rear support 4. Protective cover support 21 is fixed on the flat guide rail of base 18 and the end face of V-shaped guide rail, and protective cover 20 one end is fixed on the protective cover support 21, and the other end links to each other with workbench body 17. The small synchronous pulley 26 is fixed on the output shaft of the planetary reducer 2 through the expansion connection of the small expansion sleeve 25, and the large synchronous pulley 22 is fixed on the tail of the ball screw pair 12 through the expansion connection of the large expansion sleeve 23. The synchronous pulley 26 and the large synchronous pulley 22 are connected together through the synchronous belt 24; the adjustment block 27 is installed at the bottom of the transition box, and is used to adjust the center distance between the servo motor 1 and the ball screw pair 12, so as to tighten the synchronous belt 24 .
装配时,先将工作台体17、丝杠副支座13、滚珠丝杠副12、前支架16和后支架4组装在一起,然后将滚珠丝杠副12进行校正,再将整个组件安装在底座18上,使工作台体17的导轨面分别和底座18的平导轨面和V型导轨面相贴合,之后将前支架16和后支架4安装固定在底座18的平导轨和V型导轨中间,最后将压板19安装在工作台体17的下平面上,使压板19和底座18的导轨下平面间隙保证在0.05mm以内。When assembling, first assemble the workbench body 17, the screw sub-support 13, the ball screw pair 12, the front bracket 16 and the rear bracket 4, then correct the ball screw pair 12, and then install the whole assembly on the On the base 18, make the guide rail surface of the workbench body 17 fit the flat guide rail surface and the V-shaped guide rail surface of the base 18 respectively, and then install and fix the front bracket 16 and the rear bracket 4 in the middle of the flat guide rail and the V-shaped guide rail of the base 18 Finally, the pressing plate 19 is installed on the lower plane of the workbench body 17, so that the clearance between the pressing plate 19 and the lower plane of the guide rail of the base 18 is guaranteed to be within 0.05 mm.
工作时,如图3所示,伺服电机1带动行星减速机2通过同步带传动驱动滚珠丝杠副12转动,把动力传递给滚珠丝杠副12,再经由滚珠丝杠副12上的丝杠副支座13传递给工作台体17,使工作台体17沿轴向进行运动。伺服电机1正转带动滚珠丝杠副12正转,迫使工作台体17向前运动;反之,伺服电机1反转带动滚珠丝杠副12反转,迫使工作台体17向后运动,从而实现工作台体17的前后移动。When working, as shown in Figure 3, the servo motor 1 drives the planetary reducer 2 to drive the ball screw pair 12 to rotate through the synchronous belt transmission, and transmits the power to the ball screw pair 12, and then through the screw on the ball screw pair 12 The sub-support 13 transmits to the worktable body 17 to make the worktable body 17 move in the axial direction. The forward rotation of the servo motor 1 drives the ball screw pair 12 to rotate forward, forcing the worktable body 17 to move forward; on the contrary, the reverse rotation of the servo motor 1 drives the ball screw pair 12 to reverse, forcing the worktable body 17 to move backward, thereby realizing The front and rear movement of the worktable body 17.
综上所述,本发明公开的一种伺服移动工作台,该工作台一方面简化了传动装置的结构,提高了传动效率,另一方面节约了传动装置的占用空间,减少了占地面积。该伺服移动工作台在前后移动时,采用同步带结构可实现无间隙传动,具有更高的生产效率,确保了移动工作台的定位精度。To sum up, the present invention discloses a servo mobile workbench. On the one hand, the workbench simplifies the structure of the transmission device and improves the transmission efficiency. On the other hand, it saves the space occupied by the transmission device and reduces the occupied area. When the servo mobile workbench moves back and forth, the synchronous belt structure can be used to realize gapless transmission, which has higher production efficiency and ensures the positioning accuracy of the mobile workbench.
以上显示和描述了本发明的基本原理、主要特征及优点。本行业的技术人员应该了解,上述实施方式只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention. Protection scope, all equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611241384.1A CN106736633A (en) | 2016-12-29 | 2016-12-29 | A kind of servo mobile work platform |
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| CN201611241384.1A CN106736633A (en) | 2016-12-29 | 2016-12-29 | A kind of servo mobile work platform |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109178814A (en) * | 2018-10-29 | 2019-01-11 | 盐城市华森机械有限公司 | Sliding table feeding mechanism |
| CN111889795A (en) * | 2020-08-24 | 2020-11-06 | 南通新冯精密机械有限公司 | Double drive double station servo broaching machine |
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| CN101733674A (en) * | 2009-12-30 | 2010-06-16 | 西安航空发动机(集团)有限公司 | Actuating device for horizontal internal broaching machine |
| CN102773753A (en) * | 2012-08-14 | 2012-11-14 | 中传重型机床有限公司 | Horizontal feeding device of numerical control vertical lathe with maximum machining diameter of 2.5m |
| CN203853590U (en) * | 2014-06-05 | 2014-10-01 | 林双凤 | Special machine for boring bar cage |
| CN104625923A (en) * | 2015-02-12 | 2015-05-20 | 滕州市三合机械股份有限公司 | Metal electric abrasive finishing machine |
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| US6220813B1 (en) * | 1997-10-21 | 2001-04-24 | Timothy R. Launiere | Workpiece transfer apparatus and method for transfer die systems and the like |
| CN101733674A (en) * | 2009-12-30 | 2010-06-16 | 西安航空发动机(集团)有限公司 | Actuating device for horizontal internal broaching machine |
| CN102773753A (en) * | 2012-08-14 | 2012-11-14 | 中传重型机床有限公司 | Horizontal feeding device of numerical control vertical lathe with maximum machining diameter of 2.5m |
| CN203853590U (en) * | 2014-06-05 | 2014-10-01 | 林双凤 | Special machine for boring bar cage |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109178814A (en) * | 2018-10-29 | 2019-01-11 | 盐城市华森机械有限公司 | Sliding table feeding mechanism |
| CN111889795A (en) * | 2020-08-24 | 2020-11-06 | 南通新冯精密机械有限公司 | Double drive double station servo broaching machine |
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