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CN106736330A - A kind of production technology of hot composite cutter - Google Patents

A kind of production technology of hot composite cutter Download PDF

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Publication number
CN106736330A
CN106736330A CN201611010608.8A CN201611010608A CN106736330A CN 106736330 A CN106736330 A CN 106736330A CN 201611010608 A CN201611010608 A CN 201611010608A CN 106736330 A CN106736330 A CN 106736330A
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CN
China
Prior art keywords
steel
temperature
polishing
production technology
cutting
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CN201611010608.8A
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Chinese (zh)
Inventor
朱兴明
李庆丰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yancheng Cutter & Cutter Co Ltd
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Yancheng Cutter & Cutter Co Ltd
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Priority to CN201611010608.8A priority Critical patent/CN106736330A/en
Publication of CN106736330A publication Critical patent/CN106736330A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/28Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/14Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
    • C23G1/19Iron or steel

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Forging (AREA)

Abstract

The invention discloses a kind of production technology of hot composite cutter, comprise the following steps:Make steel, reinforcement heat obtains making steel liquid to thawing after steel input intermediate frequency furnace regulation temperature is carried out into pretreatment removal of impurities;Shaping is forged, being put into after solidification under pneumatic hammer carries out solid and forge, and horizontal stretch is carried out after solid is forged;Cutting sizing, measurement markers are oriented by stretched blank, and being oriented cutting in feeding cutting machine after the flag obtains thick blade;Polishing grinding, thick blade is integrally polished, and the edge of a knife is carried out into edge of a knife polishing after being polished;Artificial cleaning, will manually be cleaned by the blade after polishing grinding;With steel as base stock, the removal of impurity is strictly gone by pre-processing removal of impurities, high intensity is carried out after slow annealing shaping forges shaping, polishing grinding after quantitative cutting, and preparing can be big with hardness, the strong cutter of toughness, and simple production process, repeatable strong, high precision, environmental protection and energy saving, with excellent physical property.

Description

A kind of production technology of hot composite cutter
Technical field
The present invention relates to composite cutter technical field of producing, and in particular to a kind of production technology of hot composite cutter.
Background technology
In traditional handicraft, for the production of cutter, the multiple heat treatment for mainly using forge and quenching at Reason technology obtains the shape of blade, then aids in obtaining complete cutter with the technological means welded, in this traditional sense In the cutter that preparation technology is manufactured, due to all comparing by the hardness and wear resistance of multiple heat treatment and quenching, cutter Preferably, but, this cutter in process of production, it is necessary to strictly control corresponding Technology for Heating Processing, if Technology for Heating Processing is not Appropriately, it is easily caused and contradiction is produced between cutting edge roundness wearability and overall flexibility, i.e., two can only takes one, but, this is in cutter In application market, be difficult to meet actually used demand, also one defect be that, it is necessary to carry out multiple heat treatment and Quenching, energy consumption is higher, and also needs to the use of other technologies schemes such as welding machines, and step is more, and complex manufacturing is changeable, skill Art difficulty is larger, and the skill requirement of practical operation workman is higher, therefore, the cutter in this production technology comes on high-quality Say, production technology is extremely complex, it is necessary to the skilled worker of abundance carries out real-time operation, and product precision control difficulty is big.
The content of the invention
For problem above, the invention provides a kind of production technology of hot composite cutter, with steel as base stock, pass through The removal of impurity is strictly gone in pretreatment removal of impurities, and high intensity is carried out after slow annealing shaping forges shaping, polishing grinding after quantitative cutting, Preparing can be big with hardness, the strong cutter of toughness, and simple production process, and repeatability is strong, and high precision, environmental protection and energy saving have Excellent physical property, in can effectively solving the problems, such as background technology.
To achieve these goals, the technical solution adopted by the present invention is as follows:A kind of production technology of hot composite cutter, including Following steps:
S1, steel-making, 250-400 DEG C is adjusted the temperature to by steel input intermediate frequency furnace, maintains what 30min was pre-processed, then pass through Temperature is adjusted after pretreatment again and strengthens heat to 1400-1600 DEG C, maintained temperature 2-4h all to melt to steel and obtain making steel liquid;
S2, shaping is forged, will be in steel-making liquid injection sandbox, adjustment sandbox temperature makes sandbox temperature be down to air-setting to take out hair Base, blank is put into carry out solid and forges under pneumatic hammer, and horizontal stretch, and every piece of blank stretching length are carried out after solid is forged Spend for 8-9m obtains stretched blank;
S3, cutting sizing, measurement markers are oriented by stretched blank, are oriented cutting in feeding cutting machine after the flag Obtain thick blade;
S4, polishing grinding, thick blade are integrally put into polishing machine and are polished, and are sent into the edge of a knife after being polished and are polished Edge of a knife polishing is carried out in machine;
S5, artificial cleaning, will manually be cleaned by the blade after polishing grinding, dispose debris in blade face and miscellaneous Matter, and carry out oiling protection.
According to above-mentioned technical proposal, in the step S1, the steel use Q235 structural sections, and in pretreatment stage by stage Addition cleaner.
According to above-mentioned technical proposal, the cleaner is high by 0.1-0.5mol/L sodium hydroxide solutions, 0.6-1.0mol/L Solution chlorate and 0.4-0.8mol/L hydrochloric acid solutions do not mix composition, and 0.1-0.5mol/L NaOH is first added before regulation temperature Solution, adds 0.6-1.0mol/L perchloric acid solutions and is heated to boiling after temperature is adjusted, and 0.4- is added afterwards 0.8mol/L hydrochloric acid solutions maintain temperature.
According to above-mentioned technical proposal, in the step S2, rate of temperature fall is 15-20 DEG C/min, and solid forges every face and beat It is 800-1000 times to beat number of times, and beats speed for 800-1000 times/min.
According to above-mentioned technical proposal, in the step S3, cutting machine separates shaping using plasma.
According to above-mentioned technical proposal, in the step S4, surface evenness Ra≤0.1000 is polished, edge of a knife polishing cutting edge stays thickness It is 1.0-1.3mm.
Beneficial effects of the present invention:
The present invention strictly goes the removal of impurity with steel as base stock by pre-processing removal of impurities, is carried out after slow annealing shaping high-strength That spends forges shaping, polishing grinding after quantitative cutting, and preparing can be big with hardness, the strong cutter of toughness, and simple production process, It is repeatable strong, high precision, environmental protection and energy saving, with excellent physical property.
Brief description of the drawings
Fig. 1 is the graph of relation that the present invention forges influence of the number of times to hot composite cutter performance.
Fig. 2 is the graph of relation that the present invention forges influence of the speed to hot composite cutter performance.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments, to the present invention It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to Limit the present invention.
Embodiment 1:
A kind of production technology of hot composite cutter, comprises the following steps:
S1, steel-making, 250 DEG C are adjusted the temperature to by steel input intermediate frequency furnace, and the steel use Q235 structural sections, and in pretreatment Cleaner is added stage by stage, and the cleaner is by 0.1mol/L sodium hydroxide solutions, 0.6mol/L perchloric acid solutions and 0.4mol/ L hydrochloric acid solutions do not mix composition, and 0.1mol/L sodium hydroxide solutions are first added before regulation temperature, are added after temperature is adjusted 0.6mol/L perchloric acid solutions are heated to boiling, and 0.4mol/L hydrochloric acid solutions are added afterwards and maintains temperature, maintain 30min to carry out Pretreatment, then strengthen heat to 1400 DEG C by adjusting temperature after pretreatment again, maintenance temperature 2h to steel all melts To steel-making liquid;
S2, shaping is forged, will be in steel-making liquid injection sandbox, adjustment sandbox temperature makes sandbox temperature be down to air-setting to take out hair Base, rate of temperature fall is 15 DEG C/min, and blank is put into carry out solid and forge under pneumatic hammer, and solid forges every face beats number of times and be 800 times, and speed is beaten for 800 times/min carries out horizontal stretch after solid is forged, and every piece of blank tensile elongation is 8- 9m obtains stretched blank;
S3, cutting sizing, measurement markers are oriented by stretched blank, are oriented cutting in feeding cutting machine after the flag Thick blade is obtained, and cutting machine separates shaping using plasma;
S4, polishing grinding, thick blade are integrally put into polishing machine and are polished, polishing surface evenness Ra≤0.1000, are being entered Edge of a knife polishing is carried out during the edge of a knife is sent into sander after row polishing, it is 1.0mm that edge of a knife polishing cutting edge stays thickness;
S5, artificial cleaning, will manually be cleaned by the blade after polishing grinding, dispose debris in blade face and miscellaneous Matter, and carry out oiling protection.
Embodiment 2:
A kind of production technology of hot composite cutter, comprises the following steps:
S1, steel-making, 325 DEG C are adjusted the temperature to by steel input intermediate frequency furnace, and the steel use Q235 structural sections, and in pretreatment Cleaner is added stage by stage, and the cleaner is by 0.3mol/L sodium hydroxide solutions, 0.8mol/L perchloric acid solutions and 0.6mol/ L hydrochloric acid solutions do not mix composition, and 0.3mol/L sodium hydroxide solutions are first added before regulation temperature, are added after temperature is adjusted 0.8mol/L perchloric acid solutions are heated to boiling, and 0.6mol/L hydrochloric acid solutions are added afterwards and maintains temperature, maintain 30min to carry out Pretreatment, then strengthen heat to 1500 DEG C by adjusting temperature after pretreatment again, maintenance temperature 3h to steel all melts To steel-making liquid;
S2, shaping is forged, will be in steel-making liquid injection sandbox, adjustment sandbox temperature makes sandbox temperature be down to air-setting to take out hair Base, rate of temperature fall is 17.5 DEG C/min, and blank is put into carry out solid and forge under pneumatic hammer, and solid forges every face beats number of times and be 900 times, and speed is beaten for 900 times/min carries out horizontal stretch after solid is forged, and every piece of blank tensile elongation is 8.5m obtains stretched blank;
S3, cutting sizing, measurement markers are oriented by stretched blank, are oriented cutting in feeding cutting machine after the flag Thick blade is obtained, and cutting machine separates shaping using plasma;
S4, polishing grinding, thick blade are integrally put into polishing machine and are polished, polishing surface evenness Ra≤0.1000, are being entered Edge of a knife polishing is carried out during the edge of a knife is sent into sander after row polishing, it is 1.15mm that edge of a knife polishing cutting edge stays thickness;
S5, artificial cleaning, will manually be cleaned by the blade after polishing grinding, dispose debris in blade face and miscellaneous Matter, and carry out oiling protection.
Embodiment 3:
A kind of production technology of hot composite cutter, comprises the following steps:
S1, steel-making, 400 DEG C are adjusted the temperature to by steel input intermediate frequency furnace, and the steel use Q235 structural sections, and in pretreatment Cleaner is added stage by stage, and the cleaner is by 0.5mol/L sodium hydroxide solutions, 1.0mol/L perchloric acid solutions and 0.8mol/ L hydrochloric acid solutions do not mix composition, and 0.5mol/L sodium hydroxide solutions are first added before regulation temperature, are added after temperature is adjusted 1.0mol/L perchloric acid solutions are heated to boiling, and 0.8mol/L hydrochloric acid solutions are added afterwards and maintains temperature, maintain 30min to carry out Pretreatment, then strengthen heat to 1600 DEG C by adjusting temperature after pretreatment again, maintenance temperature 4h to steel all melts To steel-making liquid;
S2, shaping is forged, will be in steel-making liquid injection sandbox, adjustment sandbox temperature makes sandbox temperature be down to air-setting to take out hair Base, rate of temperature fall is 20 DEG C/min, and blank is put into carry out solid and forge under pneumatic hammer, and solid forges every face beats number of times and be 1000 times, and speed is beaten for 1000 times/min carries out horizontal stretch after solid is forged, and every piece of blank tensile elongation is 9m obtains stretched blank;
S3, cutting sizing, measurement markers are oriented by stretched blank, are oriented cutting in feeding cutting machine after the flag Thick blade is obtained, and cutting machine separates shaping using plasma;
S4, polishing grinding, thick blade are integrally put into polishing machine and are polished, polishing surface evenness Ra≤0.1000, are being entered Edge of a knife polishing is carried out during the edge of a knife is sent into sander after row polishing, it is 1.3mm that edge of a knife polishing cutting edge stays thickness;
S5, artificial cleaning, will manually be cleaned by the blade after polishing grinding, dispose debris in blade face and miscellaneous Matter, and carry out oiling protection.
After following test method have studied removal of impurities and forge the influence of number of times and speed to hot composite cutter performance.
(1)Influence of the removal of impurities to polymerizing power and surface property
On the premise of raw material are certain, the impurity removed in steel is more, and the performance for being molded later is better, and this is many institutes Known.And in steel, there are most impurity is exactly organic impurities, metal impurities and absorption oxygen and steam, tradition Removing method of the physics impurity elimination processing mode for impurity than more conservative, it is difficult to thoroughly remove steel in impurity, it is impossible to reach To technological requirement, frequently result in processability and do not reach technological requirement.
Steel are processed with sodium hydroxide solution at normal temperatures first, organic impurities therein is removed;Then perchloric acid is boiled to go Except the organic impurities such as graphite or metal mineralizer;Finally boil removing metal and its oxidation in a heated condition with hydrochloric acid Thing, and neutrality is washed to distillation, the hot environment being used in combination in intermediate frequency furnace heats 1400-1600 DEG C, maintains temperature 2-4h, Dirt, absorption oxygen and the steam on its surface etc. are removed while melting, makes steel grain surface very clean.
(2)Forge influence of the number of times to hot composite cutter performance(As shown in Figure 1)
Influence of the number of times forged after heat treatment to the hardness and toughness of steel is very big, it can be seen that initial strip Under part, hardness is than relatively low, and toughness is stronger, but with the increase of number of times is forged, hardness is gradually reduced after a high level is reached, Finally tend towards stability, and toughness starts to tend towards stability just, with the increase toughness dramatic decrease for forging number of times, this be due to The distance between the increase for beaing number of times, steel particle and free path all in reduction, and with the reduction of distance and free path, Density is gradually increasing, and causes hardness gradually to become strong, degraded toughness, and fragility becomes strong, and increases with the constantly upper of number of times is forged, crisp Property be continuously increased, cause the hardness of steel also to decline therewith, but the scope for declining is certain, finally because spacing is permanent Fixed, hardness and toughness all tend towards stability.
(3)Forge influence of the speed to hot composite cutter performance(As shown in Figure 2)
It can be seen that as the increase for forging speed, hardness are gradually reduced after a high level is reached, finally tending to flat Slow, and toughness is then always slowly rising, this is the distance between steel particle and freely due to the increase for beaing speed Journey, due to forging the quickening of speed, generates the overlapping crystal of a large amount of high intensity all in reduction during this, and with forging The amount for beating speed increase generation crystal also increases, and this overlapping crystal plays booster action to the toughness of steel, causes hardness Gradually become strong, toughness improves, and increases with the constantly upper of speed is forged, and toughness is continuously increased.
Based on above-mentioned, it is an advantage of the current invention that the present invention is with steel as base stock, removal of impurities is strictly gone by pre-processing removal of impurities Matter, can greatly improve the polymerizing power of steel, prevent outer surface from occurring being stained vestige and sintering bubble, forge split it is horizontal etc., High intensity is carried out after slow annealing shaping forges shaping, polishing grinding after quantitative cutting, and preparing can be big with hardness, and toughness is strong Cutter, and simple production process, production efficiency greatly improved, and repeatability is strong, convenient production process operation, into This lower accuracy is high, environmental protection and energy saving, with excellent physical property
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all it is of the invention spirit and Any modification, equivalent and improvement for being made within principle etc., should be included within the scope of the present invention.

Claims (6)

1. a kind of production technology of hot composite cutter, it is characterised in that comprise the following steps:
S1, steel-making, 250-400 DEG C is adjusted the temperature to by steel input intermediate frequency furnace, maintains what 30min was pre-processed, then pass through Temperature is adjusted after pretreatment again and strengthens heat to 1400-1600 DEG C, maintained temperature 2-4h all to melt to steel and obtain making steel liquid;
S2, shaping is forged, will be in steel-making liquid injection sandbox, adjustment sandbox temperature makes sandbox temperature be down to air-setting to take out hair Base, blank is put into carry out solid and forges under pneumatic hammer, and horizontal stretch, and every piece of blank stretching length are carried out after solid is forged Spend for 8-9m obtains stretched blank;
S3, cutting sizing, measurement markers are oriented by stretched blank, are oriented cutting in feeding cutting machine after the flag Obtain thick blade;
S4, polishing grinding, thick blade are integrally put into polishing machine and are polished, and are sent into the edge of a knife after being polished and are polished Edge of a knife polishing is carried out in machine;
S5, artificial cleaning, will manually be cleaned by the blade after polishing grinding, dispose debris in blade face and miscellaneous Matter, and carry out oiling protection.
2. the production technology of a kind of hot composite cutter according to claim 1, it is characterised in that described in the step S1 Steel use Q235 structural sections, and add cleaner stage by stage in pretreatment.
3. the production technology of a kind of hot composite cutter according to claim 1 and 2, it is characterised in that the cleaner by 0.1-0.5mol/L sodium hydroxide solutions, 0.6-1.0mol/L perchloric acid solutions and 0.4-0.8mol/L hydrochloric acid solutions do not mix group Into, 0.1-0.5mol/L sodium hydroxide solutions are first added before regulation temperature, add 0.6-1.0mol/L after temperature is adjusted Perchloric acid solution is heated to boiling, and 0.4-0.8mol/L hydrochloric acid solutions is added afterwards and maintains temperature.
4. the production technology of a kind of hot composite cutter according to claim 1, it is characterised in that in the step S2, cooling Speed is 15-20 DEG C/min, and solid forges every face and beats number of times for 800-1000 time, and beat speed be 800-1000 times/ min。
5. the production technology of a kind of hot composite cutter according to claim 1, it is characterised in that in the step S3, cutting Machine separates shaping using plasma.
6. the production technology of a kind of hot composite cutter according to claim 1, it is characterised in that in the step S4, polishing Surface evenness Ra≤0.1000, it is 1.0-1.3mm that edge of a knife polishing cutting edge stays thickness.
CN201611010608.8A 2016-11-17 2016-11-17 A kind of production technology of hot composite cutter Pending CN106736330A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112226595A (en) * 2020-10-22 2021-01-15 仪征常众汽车部件有限公司 Heat treatment process for patch board
CN117359220A (en) * 2023-09-25 2024-01-09 苏州城市学院 An emergency shut-off piston valve and its manufacturing method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2469979A1 (en) * 1979-11-19 1981-05-29 Koho Es Gepipari Miniszterium Cast cutting tool steel - has rare earth metal content, pref. also niobium and/or zirconium, and is surface carburised after casting (HU 28.12.79)
CN101831243A (en) * 2010-04-30 2010-09-15 中国计量学院 High-precision non-water-based nano-diamond grinding fluid and preparation method and application thereof
WO2011147037A2 (en) * 2010-05-27 2011-12-01 John Wayne Dyck Method of treating rolled steel article
EP2612610A1 (en) * 2010-08-30 2013-07-10 Mani, Inc. Medical knife
CN104493840A (en) * 2014-12-09 2015-04-08 陈贤德 Processing method for manually forming kitchen knife
CN106041417A (en) * 2016-06-06 2016-10-26 浙江精龙刀剑有限公司 Manufacturing method of riffled iron for knives and swords

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2469979A1 (en) * 1979-11-19 1981-05-29 Koho Es Gepipari Miniszterium Cast cutting tool steel - has rare earth metal content, pref. also niobium and/or zirconium, and is surface carburised after casting (HU 28.12.79)
CN101831243A (en) * 2010-04-30 2010-09-15 中国计量学院 High-precision non-water-based nano-diamond grinding fluid and preparation method and application thereof
WO2011147037A2 (en) * 2010-05-27 2011-12-01 John Wayne Dyck Method of treating rolled steel article
EP2612610A1 (en) * 2010-08-30 2013-07-10 Mani, Inc. Medical knife
CN104493840A (en) * 2014-12-09 2015-04-08 陈贤德 Processing method for manually forming kitchen knife
CN106041417A (en) * 2016-06-06 2016-10-26 浙江精龙刀剑有限公司 Manufacturing method of riffled iron for knives and swords

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112226595A (en) * 2020-10-22 2021-01-15 仪征常众汽车部件有限公司 Heat treatment process for patch board
CN112226595B (en) * 2020-10-22 2022-06-14 仪征常众汽车部件有限公司 Heat treatment process for patch board
CN117359220A (en) * 2023-09-25 2024-01-09 苏州城市学院 An emergency shut-off piston valve and its manufacturing method

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Application publication date: 20170531