CN106702635A - Yarn continuous dyeing and shaping process - Google Patents
Yarn continuous dyeing and shaping process Download PDFInfo
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- CN106702635A CN106702635A CN201510793453.9A CN201510793453A CN106702635A CN 106702635 A CN106702635 A CN 106702635A CN 201510793453 A CN201510793453 A CN 201510793453A CN 106702635 A CN106702635 A CN 106702635A
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- yarn
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- continous way
- time
- dyes
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- 238000007493 shaping process Methods 0.000 title abstract description 8
- 238000010014 continuous dyeing Methods 0.000 title abstract 2
- 238000001035 drying Methods 0.000 claims abstract description 48
- 238000004043 dyeing Methods 0.000 claims abstract description 43
- 238000012545 processing Methods 0.000 claims abstract description 28
- 238000007670 refining Methods 0.000 claims abstract description 21
- 238000009499 grossing Methods 0.000 claims abstract description 16
- 239000011248 coating agent Substances 0.000 claims abstract description 9
- 238000000576 coating method Methods 0.000 claims abstract description 9
- 238000005406 washing Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 64
- 230000008569 process Effects 0.000 claims description 50
- 230000009467 reduction Effects 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000000975 dye Substances 0.000 claims description 15
- 238000010186 staining Methods 0.000 claims description 12
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 10
- 230000008676 import Effects 0.000 claims description 10
- 229910052710 silicon Inorganic materials 0.000 claims description 10
- 239000010703 silicon Substances 0.000 claims description 10
- 230000036541 health Effects 0.000 claims description 9
- 239000003921 oil Substances 0.000 claims description 9
- 239000012528 membrane Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000004753 textile Substances 0.000 abstract description 5
- 229920002545 silicone oil Polymers 0.000 abstract description 3
- 238000009970 yarn dyeing Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000004513 sizing Methods 0.000 description 8
- 230000011218 segmentation Effects 0.000 description 7
- 239000000835 fiber Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000003814 drug Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 238000009958 sewing Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Landscapes
- Coloring (AREA)
Abstract
The invention discloses a yarn continuous dyeing and shaping process. Automatic textile processing devices are adopted and arranged in a series connection mode; the dyeing and shaping process sequentially includes the steps of preceding refining, primary drying, dyeing, fixation, reducing washing, dewatering, secondary drying, smoothing, third-time drying and silicone oil and wax coating, and the dyeing and shaping process is completed in a continuous mode. The manpower for operation can be effectively saved, the work efficiency and productivity are improved, the quality and uniformity of produced yarn are consistent, and various technical problems of existing multiple-workshop-section type yarn dyeing and shaping are effectively solved.
Description
Technical field
The present invention relates to a kind of manufacture method of yarn, more particularly to a kind of yarn continous way dyeing setting process.
Background technology
Existing Bandaid yarn (BONDED LINE) is from polyamide fibre (Nylon) long filament and terylene (Polyester)
It is subject to bonding treatment after long filament twisted, the yarn of all number of share of stocks is sticked together, then by being made after high-effect lubricated
Into Bandaid yarn has the advantages that pulling force is high, wearability is good, washing shrinkage is small and suitable elasticity, is widely used in sewing skin
The heavy sewing technology such as leather, canvas work or sport footwear.
Refer to shown in Fig. 3, the manufacturing process of existing Bandaid yarn is generally comprised：Twist yarn → rewinding → dyeing → flat
The procedure of processings such as sliding treatment → shaping, wherein, twist yarn step is to make fiber into staggered helical to increase intensity；Rewinding is walked
Suddenly it is that yarn rewinding is formed into cylinder yarn；Staining procedure is to contaminate the yarn in a yarn so that dye solution infiltrates cylinder yarn
Color；Smoothing step is that yarn is smoothed with smooth medicament；And forming step is to receive yarn drafts
Line coiling is molded in Y shape spool, produces the finished product of Bandaid yarn.
The manufacturing process of existing Bandaid yarn is produced using multiplexing segmentation, is utilized respectively yarn-twisting machine, rewinder, yarn
The plants such as line overflow dyeing machine, resin impregnation device and drafting machine, segmentation processing and manufacturing shaping successively.Therefore, it is existing
Multiplexing segmentation technique, the operating personnel that not only need are more, production efficiency is poor, cause overall high processing costs,
And because the processing of each workshop section's formula can influence each other, cause the yarn quality produced (for example：Line footpath, bonding
Degree, pulling force and stretching force etc.) it is less susceptible to accurately control, the technique for how improving sizing and the dyeing of existing yarn,
Have become the important topic of correlative technology field.
The content of the invention
For the dyeing setting process for solving the yarns such as existing Bandaid yarn is produced using multiplexing segmentation, there are and relatively expend people
Power, production efficiency are poor and yarn quality is difficult the deficiency of control and limits, it is an object of the invention to propose a kind of yarn
Line continous way dyes setting process, the automation textile processing equipment set using concatenation, essence before completing in a continuous manner
→ second drying → smoothing processing → third time baking is washed → removed water in refining → drying → dyeing → fixation → reduction for the first time
The dyeing sizing operation of dry → upper silicon profit health oil and wax, effectively solves the existing items of existing use multiplexing segmentation production
Technical problem.
The purpose of the present invention is realized using following technical scheme.
Setting process is dyeed according to yarn continous way proposed by the present invention, wherein, yarn continous way dyeing setting process
Continous way step includes：
Preceding refining：Yarn importing refining treatment groove is carried out into refining treatment；
Dry for the first time：The yarn of refinement step imports the first drying baker and carries out drying and processing before completing；
Dyeing：The yarn importing staining bath that first time baking step will be completed carries out dyeing treatment；
Fixation：The yarn importing color fixing box that staining procedure will be completed carries out fixation treatment；
Reduction is washed：The yarn that fixation step will be completed imports water washing chamber and carries out reduction and wash treatment；
Dry for second：Will complete reduction wash step yarn import the second drying baker carry out drying and processing；
Smoothing processing：The yarn importing smoothing apparatus that second baking step will be completed is smoothed；
Third time is dried：Yarn the 3rd drying baker of importing that smoothing step will be completed carries out drying and processing；And
Upper silicon profit health oil and wax：The yarn that third time baking step will be completed imports coating wheel group, by silicon profit health oil and wax
The surface that coating is coated on yarn forms transparent membrane.
Yarn continous way dyeing setting process as described above, wherein, step is washed with second drying step in the reduction
It is further provided with water removal phase between rapid, water removal phase will complete reduction washes the yarn of step is carried out at water removal with press nips
Reason.
Yarn continous way dyeing setting process as described above, wherein, the staining procedure uses the dyeing of low-voltage high-temperature
Means, the temperature for dyeing treatment is 100 DEG C~160 DEG C, and process time is 10 seconds~30 seconds.
Yarn continous way dyeing setting process as described above, wherein, the heating of the refining treatment of the preceding refinement step
Temperature is 60 DEG C~95 DEG C, and process time is 10 seconds~30 seconds.
Yarn continous way dyeing setting process as described above, wherein, the treatment temperature of the fixation step is 100 DEG C
~160 DEG C, process time is 2 minutes~5 minutes.
Yarn continous way dyeing setting process as described above, wherein, the treatment temperature that step is washed in the reduction is 80
DEG C~90 DEG C, process time is 10 seconds~30 seconds.
Yarn continous way dyeing setting process as described above, wherein, the drying temperature of the first time baking step is
70 DEG C~100 DEG C, process time is 10 seconds~30 seconds.
Yarn continous way dyeing setting process as described above, wherein, the drying temperature of second baking step is
70 DEG C~100 DEG C, process time is 10 seconds~30 seconds.
Yarn continous way dyeing setting process as described above, wherein, the drying temperature of the third time baking step is
70 DEG C~100 DEG C, process time is 10 seconds~30 seconds.
The beneficial effect that technical scheme proposed by the invention can be obtained includes：
1. the present invention completes the dyeing sizing operation of yarn in a continuous manner, can be effectively saved operation manpower, significantly
Improve operating efficiency and production capacity.
2. the present invention completes the dyeing sizing operation of yarn in a continuous manner, can allow the yarn quality (example produced
Such as：Line footpath, degree of adhesion, pulling force and stretching force etc.) uniformity, improves the qualification rate and quality of yarn product.
3. the present invention completes the dyeing sizing operation of yarn in a continuous manner, can reduce existing multiplexing segmentation production technology
Manpower, the consuming and sewage discharge of oily electric resources of transmission are carried between each workshop section, energy-conservation is effectively reached and is subtracted dirt
Effect, meets the environmental requirement of modernization.
Brief description of the drawings
The following drawings is only intended to, in schematic illustration and explanation is done to the present invention, not delimit the scope of the invention.Wherein：
Fig. 1 is the flow process chart of the yarn continous way dyeing setting process of the preferred embodiment of the present invention.
Fig. 2 is the configuration schematic diagram of the continous way dyeing sizing manufacturing equipment that the preferred embodiment of the present invention is used.
Fig. 3 is the flow process chart of the multiplexing segmentation technique of existing yarn.
Drawing reference numeral explanation：
The refining treatment groove of 10 yarn 11
The staining bath of 12 first drying baker 13
The water washing chamber of 14 color fixing box 15
The drying baker of 16 press nips 17 second
The drying baker of 18 smoothing apparatus 19 the 3rd
20 coating wheel groups
Specific embodiment
Hereinafter coordinate accompanying drawing and the preferred embodiments of the present invention, the present invention is expanded on further and is taken to reach predetermined purpose
Technological means.
The preferred embodiment of yarn continous way dyeing setting process proposed by the invention as shown in figure 1, including：Twist yarn
→ second drying → smoothing processing → the is washed → removes water in → preceding refining → first time drying → dyeing → fixation → reduction
The three drying → procedure of processing such as upper silicon profit health oil and wax → shaping.Twist yarn step therein and forming step with it is existing
Technique is identical, no longer describes in detail, as shown in Fig. 2 technical characterstic of the invention is：Using the automatic of concatenation setting
Change textile processing equipment, refining → drying → dyeing → fixation → reduction for the first time is washed → removed water before completing in a continuous manner
The dyeing sizing operation of → second drying → smoothing processing → third time drying → upper silicon profit health oil and wax.
Refer to shown in Fig. 2, each step of yarn continous way dyeing setting process proposed by the present invention is described as follows：
Preceding refining：The yarn 10 for completing twist yarn patterning process is imported into refining treatment groove 11 carries out refining treatment, refines
Treatment is to use such as alkali with the yarn refining agent such as soap lye, and the boiling that adds water boils to remove the natural impurity and residual in yarn 10
Lipid or wax class, improve the fiber fineness of yarn 10 and increase whiteness, are convenient to follow-up staining procedure；Wherein,
The heating-up temperature of refining treatment is set according to different demands, is generally set at 60 DEG C~95 DEG C or so, and
The refining treatment time that yarn 10 passes through refining treatment groove 11 is about 10 seconds~30 seconds.
Dry for the first time：The yarn 10 of refinement step imports the first drying baker 12 before completing carries out drying and processing, goes
Except moisture excessive in yarn 10, follow-up staining procedure is convenient to；Wherein, the temperature of drying and processing is typically to set
70 DEG C~100 DEG C or so are scheduled on, and yarn 10 is about 10 seconds by the drying and processing time of the first drying baker 12
~30 seconds.
Dyeing：The yarn 10 for completing first time baking step is imported into staining bath 13 carries out dyeing treatment, high using low pressure
The dyeing means of temperature, make selected pigment contaminate in fiber；Wherein, the temperature of dyeing treatment is generally set at
100 DEG C~160 DEG C or so, and the dyeing process time that yarn 10 passes through staining bath 13 is about 10 seconds~30 seconds.
Fixation：The yarn 10 for completing staining procedure is imported into color fixing box 14 carries out fixation treatment, using heating, drying
Pigment can be firmly adhered in the fiber of yarn 10 for means；Wherein, the temperature of fixation treatment is typically setting
At 100 DEG C~160 DEG C or so, and the fixation treatment time that yarn 10 passes through color fixing box 14 is about 2 minutes~5
Minute.
Reduction is washed：The yarn 10 for completing fixation step imported into water washing chamber 15 carry out reduction and wash treatment, remove loose colour and
Color fastness is improved, the lovely luster of yarn 10 is allowed；Wherein, reduction is washed the temperature for the treatment of and is generally set at 80 DEG C
~90 DEG C or so, and it is about 10 seconds~30 seconds that yarn 10 washes process time by the reduction of water washing chamber 15.
Water removal：Reduction will be completed wash the yarn 10 of step to carry out except water process, in removal yarn 10 with press nips 16
Excessive moisture.
Dry for second：The yarn 10 for completing water removal phase is imported into the second drying baker 17 carries out drying and processing, by yarn
Line 10 is dried in order to follow-up smoothing step；Wherein, the temperature of drying and processing is generally set at 70 DEG C~100
DEG C or so, and yarn 10 is about 10 seconds~30 seconds by the process time of the second drying baker 17.
Smoothing processing：Second yarn of baking step 10 will be completed to import smoothing apparatus 18 and be smoothed, in
The coating of yarn 10 smooths medicament and allows the surface of yarn 10 to smooth.
Third time is dried：The yarn 10 for completing smoothing step is imported into the 3rd drying baker 19 carries out drying and processing,
The smooth medicament on the surface of yarn 10 is dried, follow-up upper silicon profit health oil and wax step is convenient to；Wherein, at drying
The temperature of reason is generally set at 70 DEG C~100 DEG C or so, and yarn 10 passes through at the drying of the 3rd drying baker 19
The reason time is about 10 seconds~30 seconds.
Upper silicon profit health oil and wax：The yarn 10 for completing third time baking step is imported into coating wheel group 20, by silicon Li Kang
The surface that oily (silicone oil, Silicone Oil) and wax coating are coated on yarn 10 forms transparent membrane, improves yarn 10
Lubricity, wearability and water proofing property.
Refer to shown in Fig. 1 and Fig. 2, the automation textile processing equipment that the present invention is set using concatenation, with continuous side
Formula completes the dyeing setting process of yarn 10, then by follow-up forming step, by the drawing-off take-up coiling of yarn 10 in
Y shape spool and be molded, you can produce the finished product of Bandaid yarn.Yarn 10 is directly imported concatenation by present invention foundation
Each textile processing equipment for setting, completes the dyeing sizing operation of yarn 10 in a continuous manner, can not only be effective
Ground save operation manpower, greatly improve operating efficiency and production capacity, and can allow the yarn 10 produced line footpath,
The product property uniformity such as degree of adhesion, pulling force and stretching force, improves the product percent of pass and quality of yarn 10, deep
Tool industrial utilization.
Schematical specific embodiment of the invention is the foregoing is only, the scope of the present invention is not limited to.It is any
One of ordinary skill in the art, on the premise of design of the invention and principle is not departed from done equivalent variations and
Modification, all should belong to the scope of protection of the invention.
Claims (9)
1. a kind of yarn continous way dyes setting process, it is characterised in that：The yarn continous way dyes setting process
Continous way step include：
Preceding refining：Yarn importing refining treatment groove is carried out into refining treatment；
Dry for the first time：The yarn of refinement step imports the first drying baker and carries out drying and processing before completing；
Dyeing：The yarn importing staining bath that first time baking step will be completed carries out dyeing treatment；
Fixation：The yarn importing color fixing box that staining procedure will be completed carries out fixation treatment；
Reduction is washed：The yarn that fixation step will be completed imports water washing chamber and carries out reduction and wash treatment；
Dry for second：Will complete reduction wash step the yarn import the second drying baker carry out drying and processing；
Smoothing processing：The yarn importing smoothing apparatus that second baking step will be completed is smoothed；
Third time is dried：The yarn the 3rd drying baker of importing that smoothing step will be completed carries out drying and processing；With
And
Upper silicon profit health oil and wax：The yarn that third time baking step will be completed imports coating wheel group, by silicon profit health oil
And wax coating is coated on the surface formation transparent membrane of the yarn.
2. yarn continous way according to claim 1 dyes setting process, it is characterised in that in the reduction
Wash and water removal phase is further provided between step and second baking step, the water removal phase will complete described going back
The yarn that original washes step is carried out except water process with press nips.
3. yarn continous way according to claim 1 and 2 dyes setting process, it is characterised in that the dye
Color step dyes the temperature for the treatment of for 100 DEG C~160 DEG C using the dyeing means of low-voltage high-temperature, and process time is 10
Second~30 seconds.
4. yarn continous way according to claim 3 dyes setting process, it is characterised in that refining before described
The heating-up temperature of the refining treatment of step is 60 DEG C~95 DEG C, and process time is 10 seconds~30 seconds.
5. yarn continous way according to claim 4 dyes setting process, it is characterised in that the fixation step
Rapid treatment temperature is 100 DEG C~160 DEG C, and process time is 2 minutes~5 minutes.
6. yarn continous way according to claim 5 dyes setting process, it is characterised in that the reduction is washed
The treatment temperature of step is 80 DEG C~90 DEG C, and process time is 10 seconds~30 seconds.
7. yarn continous way according to claim 6 dyes setting process, it is characterised in that the first time
The drying temperature of baking step is 70 DEG C~100 DEG C, and process time is 10 seconds~30 seconds.
8. yarn continous way according to claim 7 dyes setting process, it is characterised in that described second
The drying temperature of baking step is 70 DEG C~100 DEG C, and process time is 10 seconds~30 seconds.
9. yarn continous way according to claim 8 dyes setting process, it is characterised in that the third time
The drying temperature of baking step is 70 DEG C~100 DEG C, and process time is 10 seconds~30 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510793453.9A CN106702635A (en) | 2015-11-18 | 2015-11-18 | Yarn continuous dyeing and shaping process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510793453.9A CN106702635A (en) | 2015-11-18 | 2015-11-18 | Yarn continuous dyeing and shaping process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106702635A true CN106702635A (en) | 2017-05-24 |
Family
ID=58933082
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510793453.9A Pending CN106702635A (en) | 2015-11-18 | 2015-11-18 | Yarn continuous dyeing and shaping process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106702635A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107142635A (en) * | 2017-05-27 | 2017-09-08 | 芜湖富春染织股份有限公司 | Yarn bleaching and dyeing device |
| CN111270535A (en) * | 2020-03-27 | 2020-06-12 | 朱爱民 | Coloring process for processing cotton chemical fiber |
| JP2021028430A (en) * | 2019-08-09 | 2021-02-25 | 王磊 | Kneading and coloring device for textile fiber |
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| CN101191283A (en) * | 2007-12-10 | 2008-06-04 | 杨立新 | Cold rolling yarn stacking and dyeing device |
| CN101653621A (en) * | 2009-09-07 | 2010-02-24 | 日东纺(中国)有限公司 | High-elasticity bandage fabric and manufacture method thereof |
| CN201553820U (en) * | 2009-11-20 | 2010-08-18 | 杭州奥通科技有限公司 | Production line for high wet modulus viscose staple fiber |
| CN101851787A (en) * | 2010-01-22 | 2010-10-06 | 汉麻产业投资控股有限公司 | Bast fiber production line |
| CN104195779A (en) * | 2014-09-19 | 2014-12-10 | 张志君 | Open-width continuous high-speed scouring, bleaching and whitening combine for chemical-fiber woven fabric |
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2015
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101191283A (en) * | 2007-12-10 | 2008-06-04 | 杨立新 | Cold rolling yarn stacking and dyeing device |
| CN101653621A (en) * | 2009-09-07 | 2010-02-24 | 日东纺(中国)有限公司 | High-elasticity bandage fabric and manufacture method thereof |
| CN201553820U (en) * | 2009-11-20 | 2010-08-18 | 杭州奥通科技有限公司 | Production line for high wet modulus viscose staple fiber |
| CN101851787A (en) * | 2010-01-22 | 2010-10-06 | 汉麻产业投资控股有限公司 | Bast fiber production line |
| CN104195779A (en) * | 2014-09-19 | 2014-12-10 | 张志君 | Open-width continuous high-speed scouring, bleaching and whitening combine for chemical-fiber woven fabric |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107142635A (en) * | 2017-05-27 | 2017-09-08 | 芜湖富春染织股份有限公司 | Yarn bleaching and dyeing device |
| JP2021028430A (en) * | 2019-08-09 | 2021-02-25 | 王磊 | Kneading and coloring device for textile fiber |
| CN111270535A (en) * | 2020-03-27 | 2020-06-12 | 朱爱民 | Coloring process for processing cotton chemical fiber |
| CN111270535B (en) * | 2020-03-27 | 2022-04-19 | 朱爱民 | Coloring process for processing cotton chemical fiber |
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Application publication date: 20170524 |