CN106704065A - Resonant type electronic control fuel injector with engraved groove - Google Patents
Resonant type electronic control fuel injector with engraved groove Download PDFInfo
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- CN106704065A CN106704065A CN201710034927.0A CN201710034927A CN106704065A CN 106704065 A CN106704065 A CN 106704065A CN 201710034927 A CN201710034927 A CN 201710034927A CN 106704065 A CN106704065 A CN 106704065A
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- 239000000446 fuel Substances 0.000 title claims abstract description 127
- 238000002347 injection Methods 0.000 claims abstract description 40
- 239000007924 injection Substances 0.000 claims abstract description 40
- 230000007704 transition Effects 0.000 claims description 13
- 239000002828 fuel tank Substances 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 238000013016 damping Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 230000004323 axial length Effects 0.000 claims description 5
- 230000003068 static effect Effects 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 7
- 230000002159 abnormal effect Effects 0.000 abstract description 6
- 239000003921 oil Substances 0.000 description 60
- 238000010586 diagram Methods 0.000 description 8
- 230000007423 decrease Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1893—Details of valve member ends not covered by groups F02M61/1866 - F02M61/188
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0014—Valves characterised by the valve actuating means
- F02M63/0015—Valves characterised by the valve actuating means electrical, e.g. using solenoid
- F02M63/0017—Valves characterised by the valve actuating means electrical, e.g. using solenoid using electromagnetic operating means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0031—Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
- F02M63/0033—Lift valves, i.e. having a valve member that moves perpendicularly to the plane of the valve seat
- F02M63/0035—Poppet valves, i.e. having a mushroom-shaped valve member that moves perpendicularly to the plane of the valve seat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0031—Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
- F02M63/0049—Combined valve units, e.g. for controlling pumping chamber and injection valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/007—Details not provided for in, or of interest apart from, the apparatus of the groups F02M63/0014 - F02M63/0059
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Fluid Mechanics (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
本发明的目的在于提供一种带有刻沟的谐振式电控喷油器,包括喷油器头、喷油器体、限流阀组件、电磁阀组件、紧帽、针阀限位套、喷嘴、针阀体、针阀座等部件。喷油器体内开有蓄压腔,同主进油孔和限流阀组件相连通,可以保证在大脉宽喷油时,各缸喷油过程的稳定。限流阀组件安装在蓄压腔下方,避免了不正常持续喷油的进行。限流阀组件底部加工有谐振通孔和谐振节流孔,利用波的叠加原理有效地减小了通过限流阀组件的燃油的波动。针阀体表面设置微米级别深度的刻沟,能够有效的改善空穴流动的稳定性,降低了喷油器穴蚀程度。喷油器内部液压平衡、无静态压力差,实现了喷油器无静态泄漏的功能。
The object of the present invention is to provide a resonant electronically controlled fuel injector with grooves, which includes a fuel injector head, a fuel injector body, a restrictor valve assembly, a solenoid valve assembly, a tight cap, a needle valve limit sleeve, Nozzle, needle valve body, needle valve seat and other components. There is a pressure storage chamber in the fuel injector body, which is connected with the main oil inlet hole and the flow limiting valve assembly, which can ensure the stability of the fuel injection process of each cylinder during large pulse width fuel injection. The restrictor valve assembly is installed under the pressure accumulator chamber to avoid abnormal continuous fuel injection. The bottom of the restrictor valve assembly is processed with a resonant through hole and a resonant orifice, which effectively reduces the fluctuation of fuel passing through the restrictor valve assembly by using the wave superposition principle. Micron-level grooves are set on the surface of the needle valve body, which can effectively improve the stability of the cavitation flow and reduce the degree of cavitation of the injector. The internal hydraulic pressure of the injector is balanced and there is no static pressure difference, which realizes the function of no static leakage of the injector.
Description
技术领域technical field
本发明涉及的是一种发动机喷油装置,具体地说是高压共轨喷油装置。The invention relates to an engine fuel injection device, in particular to a high-pressure common rail fuel injection device.
背景技术Background technique
目前,为了提高燃油经济性,对共轨燃油系统喷射压力提出了更高的要求。轨压的增加会导致共轨喷油器偶件间的燃油静态泄漏问题,尤其是当轨压超过200MPa后,静态泄漏问题明显,不但损失大部分能量,所产生的热也大幅增加,使整个系统都存在潜在的危险,这又限制了喷油压力的进一步提高。随着喷油器工作的逐渐增高,流速加快,喷油器内空穴和穴蚀程度明显加强,喷油器可靠性下降。At present, in order to improve fuel economy, higher requirements are put forward for the injection pressure of common rail fuel system. The increase of the rail pressure will lead to the problem of static fuel leakage between common rail injector parts, especially when the rail pressure exceeds 200MPa, the static leakage problem is obvious, not only loses most of the energy, but also greatly increases the heat generated, making the whole There are potential dangers in the system, which limits the further improvement of fuel injection pressure. As the work of the injector increases gradually and the flow rate increases, the degree of cavitation and cavitation in the injector increases significantly, and the reliability of the injector decreases.
此外,多次喷射喷油规律的精确控制是柴油机高压共轨电控喷油系统的最大优势和关键技术。高压共轨系统多次喷射中,喷射引起的水击压力波动直接影响到多次喷射理想喷油规律的实现,进而影响柴油机的性能。In addition, the precise control of multiple injection injection patterns is the biggest advantage and key technology of the high-pressure common rail electronically controlled fuel injection system for diesel engines. In the multiple injection of the high pressure common rail system, the water hammer pressure fluctuation caused by the injection directly affects the realization of the ideal fuel injection law of the multiple injection, and then affects the performance of the diesel engine.
发明内容Contents of the invention
本发明的目的在于提供在多次喷射时,能保证燃油压力波动小,快速响应,无静态泄漏功能和降低穴蚀的一种带有刻沟的谐振式电控喷油器。The object of the present invention is to provide a resonant electronically controlled fuel injector with grooves that can ensure small fuel pressure fluctuations, fast response, no static leakage function and reduce cavitation during multiple injections.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
本发明一种带有刻沟的谐振式电控喷油器,其特征是:包括喷油器头、喷油器体、限流阀组件、电磁阀组件、针阀组件、喷嘴、下行高压油路,喷油器头安装在喷油器体上方,喷油器头内部设置主进油孔,喷油器体内部设置蓄压腔,主进油孔与蓄压腔相通,限流阀组件设置在蓄压腔里,喷油器体下端依次安装电磁阀组件、针阀组件,紧帽位于电磁阀组件、针阀组件外部,紧帽的上端通过螺纹连接的方式与喷油器体下端部相连;The present invention is a resonant electronically controlled fuel injector with grooves, which is characterized in that it includes a fuel injector head, a fuel injector body, a flow limiting valve assembly, a solenoid valve assembly, a needle valve assembly, a nozzle, a downward high pressure oil The fuel injector head is installed above the fuel injector body, the main oil inlet hole is set inside the fuel injector head, the pressure storage chamber is set inside the fuel injector body, the main oil inlet hole communicates with the pressure storage chamber, and the flow limiting valve assembly is set In the pressure accumulator chamber, the lower end of the fuel injector body is installed with a solenoid valve assembly and a needle valve assembly in turn. The tight cap is located outside the solenoid valve assembly and the needle valve assembly. The upper end of the tight cap is connected to the lower end of the fuel injector body through a threaded connection. ;
所述限流阀组件包括限位弹簧座、限流活塞、球阀复位弹簧座、支撑控制滑块,限位弹簧座、限流活塞、球阀复位弹簧座自上而下布置,限位弹簧座与限流活塞之间安装阻尼弹簧,支撑控制滑块安装在球阀复位弹簧座里,支撑控制滑块的上端与限流活塞之间设置球阀,支撑控制滑块的下端与其下方的球阀复位弹簧座之间安装球阀复位弹簧,限流活塞里设置活塞盲孔和限流孔,支撑控制滑块里设置轴向中心通孔,球阀复位弹簧座里设置谐振通孔和谐振节流孔,球阀复位弹簧座与其下方的喷油器体之间设置过渡油腔,活塞盲孔连通蓄压腔和限流孔,限流孔与轴向中心通孔在球阀的控制下连通或断开,谐振通孔和谐振节流孔均连通轴向中心通孔和过渡油腔;The flow-limiting valve assembly includes a limit spring seat, a flow-limiting piston, a ball valve reset spring seat, and a support control slider. The limit spring seat, the flow-limiting piston, and the ball valve return spring seat are arranged from top to bottom. A damping spring is installed between the flow-limiting pistons, and the support control slider is installed in the ball valve reset spring seat. A ball valve is arranged between the upper end of the support control slider and the flow-limiting piston. The ball valve reset spring is installed between them, the piston blind hole and the flow limiting hole are set in the flow limiting piston, the axial center through hole is set in the support control slider, the resonant through hole and the resonant orifice are set in the ball valve return spring seat, and the ball valve return spring seat A transition oil chamber is set between the fuel injector body below it, and the blind hole of the piston is connected to the pressure accumulator chamber and the restrictor hole. The throttle holes are all connected to the axial center through hole and the transition oil chamber;
所述电磁阀组件包括电磁铁、线圈、衔铁、平衡阀杆、阀座、中间块,电磁铁上缠绕线圈,电磁铁上方设置电磁阀复位弹簧座,电磁铁下方设置衔铁,衔铁与电磁阀复位弹簧座之间设置电磁阀复位弹簧,平衡阀杆位于阀座里,平衡阀杆上端部与衔铁固连,中间块设置在阀座下方,中间块里设置回油孔、中间油路、下形进油孔,回油孔在平衡阀杆的控制下与中间油路和油箱连通或断开;The solenoid valve assembly includes an electromagnet, a coil, an armature, a balance valve stem, a valve seat, and an intermediate block. The coil is wound on the electromagnet. The solenoid valve reset spring seat is arranged above the electromagnet, and the armature is arranged below the electromagnet. The armature and the solenoid valve reset The return spring of the solenoid valve is set between the spring seats, the balance valve stem is located in the valve seat, the upper end of the balance valve stem is fixedly connected with the armature, the middle block is set under the valve seat, and the oil return hole, the middle oil circuit, and the lower shape are set in the middle block. The oil inlet hole and the oil return hole are connected or disconnected with the intermediate oil circuit and the oil tank under the control of the balance valve stem;
所述针阀组件包括针阀限位套、针阀座、针阀体,针阀限位套位于针阀座里,针阀体的上部分位于针阀限位套里,针阀体的下部分位于针阀座里,针阀体上方与针阀限位套之间形成控制腔,针阀限位套上设置凸起,凸起位于控制腔处,针阀体与凸起之间设置针阀复位弹簧,控制腔分别与中间油路和下形进油孔相通,针阀体与针阀座之间形成盛油槽;The needle valve assembly includes a needle valve stop sleeve, a needle valve seat, and a needle valve body. Part is located in the needle valve seat, and a control cavity is formed between the top of the needle valve body and the needle valve limit sleeve. A protrusion is set on the needle valve limit sleeve, and the protrusion is located at the control cavity. A needle is set between the needle valve body and the protrusion. The valve return spring, the control chamber communicates with the middle oil circuit and the lower oil inlet hole respectively, and an oil tank is formed between the needle valve body and the needle valve seat;
所述喷嘴包括喷孔和刻沟,喷孔加工于针阀座上,刻沟设置与长针阀下端部表面上;The nozzle includes a spray hole and an engraved groove, the spray hole is processed on the needle valve seat, and the engraved groove is arranged on the surface of the lower end of the long needle valve;
下行高压油路的上端连通过渡油腔,经喷油器体、阀座、中间块、针阀座连通盛油槽,下行进油孔连通下行高压油路。The upper end of the downward high-pressure oil circuit is connected to the transition oil chamber, and is connected to the oil tank through the injector body, the valve seat, the middle block, and the needle valve seat, and the downward oil inlet hole is connected to the downward high-pressure oil circuit.
本发明还可以包括:The present invention may also include:
1、所述刻沟具体位于长针阀落座时形成的密封锥面和针阀体下端部之间,刻沟的数目为喷孔数目的整数倍,刻沟的深度为微米级。1. The engraved grooves are specifically located between the sealing cone surface formed when the long needle valve is seated and the lower end of the needle valve body. The number of engraved grooves is an integral multiple of the number of nozzle holes, and the depth of the engraved grooves is on the order of microns.
2、喷孔喷油时,过渡油腔的燃油压力下降,限流活塞、球阀、支撑控制滑块整体向下位移,且球阀未落座在球阀复位弹簧座上,限流孔与轴向中心通孔相通;当喷孔流出的燃油质量超过阈值时,限流活塞压紧球阀并使其落座于球阀复位弹簧座,限流孔与轴向中心通孔断开;喷孔停止喷油时,在球阀复位弹簧的作用下,限流活塞、球阀和支撑控制滑块整体恢复到初始位置。2. When injecting fuel from the injection hole, the fuel pressure in the transition oil chamber drops, and the flow-limiting piston, ball valve, and support control slider move downward as a whole, and the ball valve is not seated on the return spring seat of the ball valve. When the quality of fuel flowing out of the nozzle hole exceeds the threshold value, the flow limiting piston presses the ball valve and makes it seat on the ball valve return spring seat, and the flow limiting hole is disconnected from the axial center through hole; Under the action of the ball valve return spring, the flow limiting piston, the ball valve and the support control slider return to the initial position as a whole.
3、线圈通电时,平衡阀杆向上运动,回油孔与油箱为连通状态,控制腔内的燃油通过中间油路和回油孔回油至油箱,针阀体向上抬起,喷孔开启喷油;线圈断电后,平衡阀杆在电磁阀复位弹簧的作用向下运动,被压在中间块上端面上,回油孔与油箱断开。3. When the coil is energized, the balance valve stem moves upwards, the oil return hole is connected to the fuel tank, the fuel in the control chamber is returned to the fuel tank through the middle oil circuit and the oil return hole, the needle valve body is lifted upwards, and the injection hole is opened to spray. After the coil is powered off, the balance valve stem moves downward under the action of the return spring of the solenoid valve and is pressed on the upper end surface of the middle block, and the oil return hole is disconnected from the oil tank.
4、谐振节流孔中部的直径小于其两端的直径,且小于谐振通孔的直径,谐振节流孔与谐振通孔轴向的总长度一致。4. The diameter of the middle part of the resonant orifice is smaller than the diameter of both ends thereof, and smaller than the diameter of the resonant through hole, and the total axial length of the resonant orifice and the resonant through hole is consistent.
本发明的优势在于:本发明采用了蓄压腔结构,可以大大改善整个喷油系统的压力波动,特别是可以减小各个喷油器喷油时的互相干扰。本发明结构上采用了限流阀组件,有效避免了异常喷油等不正常情况的发生,并且加入了谐振结构,减小了燃油压力波动,保证正常稳定的喷油过程的同时提高了燃油经济性和喷油器工作的可靠性。本发明采用了电磁阀控制平衡阀杆来调节回油油路的开关,有利于提高针阀的响应速度和控制精度,提供了灵活的喷油规律,有效的改善了柴油机的排放稳定性与经济性。本发明采用了刻沟结构,根据实际工况的要求,匹配刻沟的直径、深度和数目,使其改善空穴流动的稳定性,降低喷油器穴蚀程度的效果最佳。针阀组件部分内部液压平衡、无静态压力差,实现了喷油器无静态泄漏的功能。The advantage of the present invention is that: the present invention adopts the structure of the accumulator chamber, which can greatly improve the pressure fluctuation of the entire fuel injection system, and especially can reduce the mutual interference of each fuel injector when injecting fuel. The structure of the present invention adopts the restrictor valve assembly, which effectively avoids the occurrence of abnormal situations such as abnormal fuel injection, and adds a resonance structure to reduce fuel pressure fluctuations, ensure normal and stable fuel injection process and improve fuel economy at the same time performance and reliability of injector work. The invention uses a solenoid valve to control the balance valve rod to adjust the switch of the oil return circuit, which is beneficial to improve the response speed and control accuracy of the needle valve, provides flexible fuel injection rules, and effectively improves the emission stability and economical efficiency of the diesel engine. sex. The invention adopts groove structure, and matches the diameter, depth and number of grooves according to the requirements of actual working conditions, so as to improve the stability of cavitation flow and reduce the cavitation degree of the fuel injector with the best effect. The internal hydraulic balance of the needle valve assembly has no static pressure difference, which realizes the function of no static leakage of the injector.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为限流阀组件示意图;Fig. 2 is a schematic diagram of a restrictor valve assembly;
图3为电磁阀组件示意图;Fig. 3 is a schematic diagram of a solenoid valve assembly;
图4为A-A示意图;Fig. 4 is A-A schematic diagram;
图5为本发明喷嘴部分结构示意图。Fig. 5 is a schematic diagram of the structure of the nozzle part of the present invention.
具体实施方式detailed description
下面结合附图举例对本发明做更详细地描述:The present invention is described in more detail below in conjunction with accompanying drawing example:
结合图1-5,本发明一种带有刻沟的谐振式电控喷油器包括喷油器头1、限流阀组件3、电磁阀组件5、针阀座7、针阀体8、喷嘴9、针阀限位套11、紧帽14、喷油器体15。喷油器头1通过螺纹进行配合连接安装在喷油器体15上,并通过放置在喷油器体15上的密封圈2进行密封。喷油器头1内设置主进油孔17,并与喷油器体15内的蓄压腔16连通。蓄压腔16下方设有限流阀组件3。限流阀组件3安装在喷油器体15内部,其主要结构包括有挡圈18、阻尼弹簧19、球阀21、支撑控制滑块22、球阀复位弹簧27、球阀复位弹簧座28、限流活塞29、限位弹簧座31。其中,限流孔20以及活塞盲孔30加工在限流活塞29上,轴向中心通孔23加工在支撑控制滑块22上,这样保证了燃油可以顺利流向下方油路。其中球阀复位弹簧座27底部加工有两个谐振孔,分别为谐振通孔24和谐振节流孔26。喷油器体15下方依次设有电磁阀组件5、针阀座7和针阀体8,三者通过紧帽14进行装配连接。电磁阀组件5主要结构包括有电磁阀复位弹簧座32、线圈33、衔铁34、阀座35、中间块39、平衡阀杆40、电磁铁41、电磁阀复位弹簧42。衔铁34和平衡阀杆40组合安装在阀座35内部。回油孔36、下行进油孔37、中间油路38等加工在中间块39内部,中间块39同针阀限位套11和针阀体8形成控制腔13。针阀限位套11与针阀座7之间形成针阀腔12。针阀体8安装在针阀座7内,套有针阀复位弹簧6的针阀体8上端部设置在针阀腔12里,针阀体8与针阀座7之间设置盛油槽10。针阀座7上加工喷孔43,针阀体8表面设置微米级别深度的刻沟44。Referring to Figures 1-5, a resonant electronically controlled fuel injector with grooves according to the present invention includes a fuel injector head 1, a flow limiting valve assembly 3, a solenoid valve assembly 5, a needle valve seat 7, a needle valve body 8, Nozzle 9, needle valve stop sleeve 11, tight cap 14, injector body 15. The fuel injector head 1 is mounted on the fuel injector body 15 through threaded fitting connection, and is sealed by the sealing ring 2 placed on the fuel injector body 15 . A main oil inlet hole 17 is arranged in the injector head 1 and communicates with the pressure accumulator chamber 16 in the injector body 15 . A restrictor valve assembly 3 is arranged below the accumulator chamber 16 . The limiting valve assembly 3 is installed inside the fuel injector body 15, and its main structure includes a retaining ring 18, a damping spring 19, a ball valve 21, a support control slider 22, a ball valve return spring 27, a ball valve return spring seat 28, and a flow limiting piston 29, limit spring seat 31. Wherein, the flow limiting hole 20 and the piston blind hole 30 are processed on the flow limiting piston 29, and the axial center through hole 23 is processed on the supporting control slider 22, so as to ensure that the fuel can flow smoothly to the lower oil passage. Wherein the bottom of the ball valve return spring seat 27 is processed with two resonant holes, which are the resonant through hole 24 and the resonant throttling hole 26 respectively. A solenoid valve assembly 5 , a needle valve seat 7 and a needle valve body 8 are arranged in sequence below the injector body 15 , and the three are assembled and connected through a tight cap 14 . The main structure of the solenoid valve assembly 5 includes a solenoid valve return spring seat 32, a coil 33, an armature 34, a valve seat 35, an intermediate block 39, a balance valve stem 40, an electromagnet 41, and a solenoid valve return spring 42. The armature 34 and the balance valve stem 40 are assembled inside the valve seat 35 . The oil return hole 36 , the downward oil inlet hole 37 , the middle oil passage 38 , etc. are processed inside the middle block 39 , and the middle block 39 forms the control chamber 13 with the needle valve stop sleeve 11 and the needle valve body 8 . A needle valve cavity 12 is formed between the needle valve limiting sleeve 11 and the needle valve seat 7 . The needle valve body 8 is installed in the needle valve seat 7, the upper end of the needle valve body 8 covered with the needle valve return spring 6 is arranged in the needle valve chamber 12, and an oil tank 10 is arranged between the needle valve body 8 and the needle valve seat 7. The injection hole 43 is processed on the needle valve seat 7, and the surface of the needle valve body 8 is provided with a groove 44 with a depth of micron level.
图1为本发明一种带有刻沟的谐振式电控喷油器的整体结构示意图,它由喷油器头1、密封圈2、限流阀组件3、电磁阀组件5、针阀座7、针阀体8、针阀限位套11、紧帽14、喷油器体15、蓄压腔16组成。喷油器体15上开有蓄压腔16,蓄压腔16与喷油器头1上的主进油孔17相连通。限流活塞29内油腔依次通过活塞盲孔30和开在其上的限流孔20与蓄压腔16相连通。喷油器头1与喷油器体15通过螺纹线进行装配,密封圈2将二者进行密封。当输送进来的高压燃油通过主进油孔17进入喷油器内部时,通过蓄压腔16中的燃油会向下经过限流阀组件3。燃油从限流阀组件3流出后流经下行高压油路4进入控制腔13和盛油槽10。限流阀组件3下方和针阀座7上方之间装配有电磁阀组件5。在电磁阀组件5内,通过电磁力控制着衔铁34和平衡阀杆40的抬起和落座。当线圈33通电时,平衡阀杆40向上抬起,回油孔36开启,控制腔13中燃油流经中间油路38,通过回油孔36泄油。故控制腔13内燃油压力下降,与盛油槽10形成燃油压差,使得针阀体8抬起,喷油开始。该过程中,针阀限位套11起到限制针阀体8的位移的作用。线圈33断电时,平衡阀杆40向下落座时,回油孔36关闭,燃油直接通过下行进油孔37进入到控制腔13。针阀体8安装在针阀座7内部,并被针阀复位弹簧6压紧。针阀座7和电磁阀组件5都安装在紧帽14内部,并由喷油器体15以及螺纹线紧固。喷油器内部液压平衡、无静态压力差,实现了喷油器无静态泄漏的功能。Figure 1 is a schematic diagram of the overall structure of a resonant electronically controlled fuel injector with grooves in the present invention, which consists of a fuel injector head 1, a sealing ring 2, a flow limiting valve assembly 3, a solenoid valve assembly 5, and a needle valve seat 7. The needle valve body 8, the needle valve limit sleeve 11, the tight cap 14, the fuel injector body 15, and the pressure accumulator chamber 16 are composed. The fuel injector body 15 is provided with a pressure accumulator chamber 16 , and the pressure accumulator chamber 16 communicates with the main oil inlet hole 17 on the injector head 1 . The oil chamber in the flow limiting piston 29 communicates with the accumulator chamber 16 through the piston blind hole 30 and the flow limiting hole 20 opened therein in sequence. The fuel injector head 1 and the fuel injector body 15 are assembled through threads, and the sealing ring 2 seals them. When the delivered high-pressure fuel enters the injector through the main oil inlet hole 17 , the fuel passing through the accumulator chamber 16 will pass through the restrictor valve assembly 3 downward. After the fuel flows out from the restrictor valve assembly 3 , it flows through the downward high-pressure oil circuit 4 and enters the control chamber 13 and the oil tank 10 . A solenoid valve assembly 5 is installed between the lower part of the restrictor valve assembly 3 and the upper part of the needle valve seat 7 . In the solenoid valve assembly 5, the lifting and seating of the armature 34 and the balance valve stem 40 are controlled by electromagnetic force. When the coil 33 is energized, the balance valve stem 40 is lifted upwards, the oil return hole 36 is opened, and the fuel in the control chamber 13 flows through the middle oil circuit 38 and drains through the oil return hole 36 . Therefore, the fuel pressure in the control chamber 13 drops, forming a fuel pressure difference with the oil tank 10, so that the needle valve body 8 lifts up, and fuel injection starts. During this process, the needle valve stop sleeve 11 acts to limit the displacement of the needle valve body 8 . When the coil 33 is powered off and the balance valve rod 40 is seated downward, the oil return hole 36 is closed, and the fuel directly enters the control chamber 13 through the downward oil inlet hole 37 . The needle valve body 8 is installed inside the needle valve seat 7 and is compressed by the needle valve return spring 6 . Both the needle valve seat 7 and the solenoid valve assembly 5 are installed inside the tight cap 14, and are fastened by the injector body 15 and the threaded wire. The internal hydraulic pressure of the injector is balanced and there is no static pressure difference, which realizes the function of no static leakage of the injector.
图2为本发明限流阀组件部分结构示意图。它由挡圈18、阻尼弹簧19、球阀21、支撑控制滑块22、球阀复位弹簧座28、限流活塞29、限位弹簧座31等组成。限流阀组件3通过蓄压腔16设置在喷油器体15内部。挡圈18不仅对整体限流阀组件3起到了限位作用,而且与限位弹簧座31进行配合,一方面作为阻尼弹簧19的弹簧座,另一方面限制了限流活塞29的最大位移。在阻尼弹簧19和球阀复位弹簧27的弹簧预紧力作用下,球阀21同限流活塞29的下端面和支撑控制滑块22的上端面配合。球阀复位弹簧座28在球阀复位弹簧27的弹簧力作用下,被压紧在底部,其上部变截面处形成球阀21的落座面。高压燃油通过蓄压腔16进入限流活塞29内的活塞盲孔30,流经限流孔20进入到支撑控制滑块22的轴向中心通孔23。由轴向中心通孔23流出的燃油经过谐振通孔24和谐振节流孔26进入过渡油腔25。通过设置加工谐振通孔24和谐振节流孔26,降低了通过两孔的燃油压力波的幅值。此外,加工的谐振节流孔26中有一段孔径较谐振通孔24更小,故节流效果更强烈,导致了从两孔流过的燃油流速不同,使得原本同相位的燃油压力波产生了相位差,两股燃油压力波叠加后相互抵消,进而压力波动大大减小。从过渡油腔25流出的燃油经过下行高压油路4通向下方油路。当喷油器正常工作时,喷孔43喷出燃油,使得过渡油腔25内的燃油压力下降。由于限流孔20对燃油的节流作用,使得限流活塞29内的活塞盲孔30和蓄压腔16内的燃油压力升高,与过渡油腔25内燃油压力形成压差,故限流活塞29、球阀21和支撑控制滑块22三者整体向下位移,这就对喷油器喷射的燃油进行了一定的补偿,但不会使得球阀21落座在球阀复位弹簧座27上。当喷油停止工作时,随着燃油流过限流孔20,限流活塞29上下表面的压差会逐渐减小,在球阀复位弹簧27的作用下,限流活塞29、球阀21和支撑控制滑块22三者又恢复到初始位置。当喷孔43持续不断的喷射燃油,流出的燃油质量超过阈值,使得喷油器出现异常工作状态时,限流活塞29的下方过渡油腔25的油压迅速下降,形成上下压差,导致限流活塞29压紧球阀21落座在球阀复位弹簧座28上,阻止了燃油继续流通。由于切断了燃油供给,喷油器停止工作,这就一定程度上降低了异常喷油情况的发生,提高了燃油经济性和喷油器工作的稳定性。Fig. 2 is a partial structural diagram of the flow limiting valve assembly of the present invention. It is made up of retaining ring 18, damping spring 19, ball valve 21, support control slider 22, ball valve reset spring seat 28, flow limiting piston 29, limit spring seat 31, etc. The restrictor valve assembly 3 is arranged inside the fuel injector body 15 through the accumulator chamber 16 . The retaining ring 18 not only acts as a limiter for the overall restrictor valve assembly 3, but also cooperates with the limit spring seat 31, on the one hand as a spring seat for the damping spring 19, and on the other hand to limit the maximum displacement of the restrictor piston 29. Under the spring pre-tightening force of the damping spring 19 and the ball valve return spring 27 , the ball valve 21 cooperates with the lower end surface of the flow limiting piston 29 and the upper end surface of the supporting control slider 22 . The ball valve return spring seat 28 is pressed against the bottom under the spring force of the ball valve return spring 27, and the seat surface of the ball valve 21 is formed at its top variable section. The high-pressure fuel enters the piston blind hole 30 in the flow-limiting piston 29 through the pressure accumulator chamber 16 , flows through the flow-limiting hole 20 and enters the axial center through hole 23 supporting the control slider 22 . The fuel flowing out from the axial center through hole 23 enters the transition oil chamber 25 through the resonance through hole 24 and the resonance throttle hole 26 . By setting and processing the resonance through hole 24 and the resonance throttle hole 26, the amplitude of the fuel pressure wave passing through the two holes is reduced. In addition, one section of the processed resonant throttle hole 26 has a smaller hole diameter than the resonant through hole 24, so the throttling effect is stronger, resulting in a difference in the flow rate of the fuel flowing through the two holes, so that the fuel pressure wave originally in the same phase produces a Phase difference, the two fuel pressure waves are superimposed and cancel each other out, so the pressure fluctuation is greatly reduced. The fuel flowing out from the transition oil chamber 25 leads to the lower oil circuit through the downward high-pressure oil circuit 4 . When the fuel injector works normally, fuel is sprayed out from the nozzle hole 43, so that the fuel pressure in the transition oil chamber 25 drops. Due to the throttling effect of the restrictor hole 20 on the fuel, the fuel pressure in the piston blind hole 30 in the restrictor piston 29 and the pressure accumulator chamber 16 rises, forming a pressure difference with the fuel pressure in the transition oil chamber 25, so the restrictor Piston 29, ball valve 21 and support control slider 22 are displaced downward as a whole, which compensates the fuel injected by the injector to a certain extent, but ball valve 21 cannot be seated on ball valve reset spring seat 27. When the fuel injection stops working, as the fuel flows through the restrictor hole 20, the pressure difference between the upper and lower surfaces of the restrictor piston 29 will gradually decrease. Under the action of the ball valve return spring 27, the restrictor piston 29, ball valve 21 and support control Slide block 22 three return to initial position again. When the injection hole 43 continuously injects fuel, and the quality of the outflowing fuel exceeds the threshold value, causing the injector to appear in an abnormal working state, the oil pressure in the transition oil chamber 25 below the flow limiting piston 29 drops rapidly, forming a pressure difference between the upper and lower sides, resulting in a limit The flow piston 29 compresses the ball valve 21 and is seated on the ball valve reset spring seat 28, preventing the fuel oil from continuing to flow. Because the fuel supply is cut off, the fuel injector stops working, which reduces the occurrence of abnormal fuel injection to a certain extent, improves fuel economy and the stability of the fuel injector.
图3为本发明电磁阀组件部分结构示意图。它由电磁阀复位弹簧座32、线圈33、衔铁34、阀座35、中间块39、平衡阀杆40、电磁铁41、电磁阀复位弹簧42等构成。电磁阀复位弹簧座32、线圈33、电磁铁41和电磁阀复位弹簧42内置在喷油器体15内,其中电磁阀复位弹簧座32通过螺纹紧固在电磁阀最顶端。电磁阀复位弹簧42在电磁阀复位弹簧座32和衔铁34二者之间,衔铁34和平衡阀杆40设置在处于喷油器体15下方的阀座35内部。中间块39处于阀座35下方。当喷油器开始喷油时,线圈33通电,与衔铁34和电磁铁41形成磁回路,产生电磁力,吸引平衡阀杆40上移,处于中间块39中的回油孔36打开。这时,控制腔13内的燃油依次通过中间油路38和回油孔36回油至油箱,控制腔13内燃油压力下降,针阀体8上表面受压减小,与盛油槽10内的燃油压力形成压差。在压差作用下,针阀体8向上抬起,喷孔43开启喷油。当喷油器停止喷油时,线圈31断电,由于衔铁34和平衡阀杆40紧密结合为一体,故它们共同受到电磁阀复位弹簧42的弹簧预紧力作用向下运动,而被压紧在中间块39上端面上,并堵住了回油孔36。与此同时,中间块内部的下行进油孔37进油,控制腔13建压,针阀体8落座。Fig. 3 is a partial structural diagram of the solenoid valve assembly of the present invention. It consists of solenoid valve return spring seat 32, coil 33, armature 34, valve seat 35, middle block 39, balance valve stem 40, electromagnet 41, solenoid valve return spring 42 and the like. The solenoid valve return spring seat 32, the coil 33, the electromagnet 41 and the solenoid valve return spring 42 are built in the injector body 15, wherein the solenoid valve return spring seat 32 is fastened to the top of the solenoid valve by threads. The solenoid valve return spring 42 is between the solenoid valve return spring seat 32 and the armature 34 , and the armature 34 and the balance valve rod 40 are arranged inside the valve seat 35 below the injector body 15 . The intermediate block 39 is located below the valve seat 35 . When the fuel injector starts to inject fuel, the coil 33 is energized, forms a magnetic circuit with the armature 34 and the electromagnet 41, generates electromagnetic force, attracts the balance valve stem 40 to move upward, and the oil return hole 36 in the middle block 39 is opened. At this time, the fuel in the control chamber 13 is returned to the fuel tank through the middle oil passage 38 and the oil return hole 36 in sequence, the fuel pressure in the control chamber 13 drops, and the pressure on the upper surface of the needle valve body 8 decreases, which is consistent with the oil in the oil tank 10. The fuel pressure creates a differential pressure. Under the action of the pressure difference, the needle valve body 8 is lifted upwards, and the injection hole 43 is opened for fuel injection. When the injector stops injecting fuel, the coil 31 is powered off, and since the armature 34 and the balance valve stem 40 are tightly integrated, they are jointly moved downward by the spring preload force of the return spring 42 of the solenoid valve, and are compressed. On the upper end face of the intermediate block 39, the oil return hole 36 is blocked. At the same time, oil enters the downward oil inlet hole 37 inside the middle block, the control chamber 13 builds up pressure, and the needle valve body 8 takes a seat.
图4为针阀体8的截面A-A放大图。其弧形面可以很好的起到导向作用。FIG. 4 is an enlarged view of section A-A of the needle valve body 8 . Its curved surface can play a good guiding role.
图5为喷嘴部分结构示意图。它由喷孔43和刻沟44构成。针阀体8运动过程中,密封锥面打开,燃油从盛油槽10经过密封锥面、刻沟44流向喷孔43。刻沟44改变了燃油的流向和速度大小,进而调整了喷孔入口处的流向和速度大小,增大了喷孔43有效流通面积,降低了空穴初生程度,稳定了喷孔7内部空穴流动,减缓了喷油量的波动,降低了孔内穴蚀程度。Figure 5 is a schematic diagram of the structure of the nozzle part. It consists of nozzle holes 43 and grooves 44 . During the movement of the needle valve body 8 , the sealing cone surface is opened, and the fuel flows from the oil tank 10 through the sealing cone surface and the engraved groove 44 to the injection hole 43 . The engraved groove 44 changes the flow direction and velocity of the fuel, and then adjusts the flow direction and velocity at the entrance of the injection hole, increases the effective flow area of the injection hole 43, reduces the degree of cavitation, and stabilizes the internal cavity of the injection hole 7 The flow slows down the fluctuation of the fuel injection quantity and reduces the degree of cavitation in the hole.
由上述工作过程可知,本发明一种带有刻沟的谐振式电控喷油器的喷油过程中,喷油器体15内装有的限流阀组件3,有效的避免了异常喷油状态的持续进行。针阀体8表面设置的刻沟44,有效改善了空穴流动的稳定性,降低了喷油器穴蚀程度。此外,谐振结构的加入有效减小了燃油压力波动,保证了工作过程的稳定性与燃油经济性。本发明应用于共轨系统上时,在大油量喷射状态下,采用蓄压腔16结构能有效减小共轨压力波动,从而减少了各缸喷油过程的均匀性和稳定性下降现象的发生。It can be seen from the above working process that during the fuel injection process of a resonant electronically controlled fuel injector with grooves in the present invention, the flow limiting valve assembly 3 installed in the fuel injector body 15 effectively avoids the abnormal fuel injection state. of the continuation. The groove 44 provided on the surface of the needle valve body 8 effectively improves the stability of the cavitation flow and reduces the degree of cavitation of the injector. In addition, the addition of the resonant structure effectively reduces fuel pressure fluctuations, ensuring the stability of the working process and fuel economy. When the present invention is applied to the common rail system, under the state of large fuel injection, the structure of the pressure accumulator 16 can effectively reduce the pressure fluctuation of the common rail, thereby reducing the phenomenon of uniformity and stability degradation of the fuel injection process of each cylinder. occur.
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Priority Applications (1)
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| CN201710034927.0A CN106704065A (en) | 2017-01-18 | 2017-01-18 | Resonant type electronic control fuel injector with engraved groove |
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| CN201710034927.0A CN106704065A (en) | 2017-01-18 | 2017-01-18 | Resonant type electronic control fuel injector with engraved groove |
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| CN106704065A true CN106704065A (en) | 2017-05-24 |
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| DE102008002146A1 (en) * | 2008-06-02 | 2009-12-03 | Robert Bosch Gmbh | Fuel injector with seat hole nozzle |
| CN202900503U (en) * | 2012-12-04 | 2013-04-24 | 浙江丽威油泵油嘴有限公司 | Novel aperture atomizer for diesel engine |
| US20130220271A1 (en) * | 2010-11-02 | 2013-08-29 | Robert Bosch Gmbh | Device for injecting fuel into the combustion chamber of an internal combustion engine |
| CN104018966A (en) * | 2014-05-29 | 2014-09-03 | 哈尔滨工程大学 | Pressure accumulation flow-limiting type electromagnetic control oil sprayer |
| CN104018964A (en) * | 2014-05-29 | 2014-09-03 | 哈尔滨工程大学 | Pressure accumulator current limiting piezoelectric control injector |
| CN104481765A (en) * | 2014-12-03 | 2015-04-01 | 中国第一汽车股份有限公司无锡油泵油嘴研究所 | Fuel injection valve |
| CN104912707A (en) * | 2015-06-23 | 2015-09-16 | 哈尔滨工程大学 | Bivalve-cooperated electromagnetic control oil spray device |
| CN206352538U (en) * | 2017-01-18 | 2017-07-25 | 哈尔滨工程大学 | A kind of resonant mode electric-controlled fuel injector with ditch |
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2017
- 2017-01-18 CN CN201710034927.0A patent/CN106704065A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008002146A1 (en) * | 2008-06-02 | 2009-12-03 | Robert Bosch Gmbh | Fuel injector with seat hole nozzle |
| US20130220271A1 (en) * | 2010-11-02 | 2013-08-29 | Robert Bosch Gmbh | Device for injecting fuel into the combustion chamber of an internal combustion engine |
| CN202900503U (en) * | 2012-12-04 | 2013-04-24 | 浙江丽威油泵油嘴有限公司 | Novel aperture atomizer for diesel engine |
| CN104018966A (en) * | 2014-05-29 | 2014-09-03 | 哈尔滨工程大学 | Pressure accumulation flow-limiting type electromagnetic control oil sprayer |
| CN104018964A (en) * | 2014-05-29 | 2014-09-03 | 哈尔滨工程大学 | Pressure accumulator current limiting piezoelectric control injector |
| CN104481765A (en) * | 2014-12-03 | 2015-04-01 | 中国第一汽车股份有限公司无锡油泵油嘴研究所 | Fuel injection valve |
| CN104912707A (en) * | 2015-06-23 | 2015-09-16 | 哈尔滨工程大学 | Bivalve-cooperated electromagnetic control oil spray device |
| CN206352538U (en) * | 2017-01-18 | 2017-07-25 | 哈尔滨工程大学 | A kind of resonant mode electric-controlled fuel injector with ditch |
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