CN106698147B - A kind of deep-well lifting system intelligence anti-drop method and device - Google Patents
A kind of deep-well lifting system intelligence anti-drop method and device Download PDFInfo
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- CN106698147B CN106698147B CN201611102153.2A CN201611102153A CN106698147B CN 106698147 B CN106698147 B CN 106698147B CN 201611102153 A CN201611102153 A CN 201611102153A CN 106698147 B CN106698147 B CN 106698147B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
- B66B5/16—Braking or catch devices operating between cars, cages, or skips and fixed guide elements or surfaces in hoistway or well
- B66B5/18—Braking or catch devices operating between cars, cages, or skips and fixed guide elements or surfaces in hoistway or well and applying frictional retarding forces
- B66B5/22—Braking or catch devices operating between cars, cages, or skips and fixed guide elements or surfaces in hoistway or well and applying frictional retarding forces by means of linearly-movable wedges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/28—Buffer-stops for cars, cages, or skips
- B66B5/282—Structure thereof
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Abstract
本发明公开了一种深井提升系统智能防坠方法与装置,该智能防坠方法包括:沿井筒内壁均匀布置电磁缓速装置,所述电磁缓速装置包括永磁式缓速器、机械传动装置、速度传感器、控制器、手控开关,永磁式缓速器包括设置在井筒内壁上的磁铁支架,磁铁支架是由屏蔽层和磁极片嵌接组合而成,在磁铁支架上沿提升容器运动方向间隔设置若干个永磁体,永磁体之间通过非导磁块相互粘结为一个永磁体组合,机械传动装置与永磁体组合连接,可以使永磁体组合在磁铁支架上做水平移动,同时将机械抓捕装置与提升容器相连。本发明是通过永磁式缓速器对提升容器进行缓速处理的同时采用防坠器进行机械抓捕,制动平稳,抓捕可靠,提高了深井提升设备的安全系数。
The invention discloses an intelligent anti-falling method and device for a deep well hoisting system. The intelligent anti-falling method includes: uniformly arranging an electromagnetic retarder along the inner wall of the shaft, and the electromagnetic retarder includes a permanent magnet retarder and a mechanical transmission device , speed sensor, controller, manual switch, permanent magnet retarder includes a magnet bracket set on the inner wall of the shaft, the magnet bracket is composed of a shielding layer and a magnetic pole piece, and moves along the lifting container on the magnet bracket Several permanent magnets are arranged at intervals in the direction, and the permanent magnets are bonded to each other through non-magnetic blocks to form a permanent magnet combination. The mechanical transmission device is connected to the permanent magnet combination, so that the permanent magnet combination can move horizontally on the magnet bracket. A mechanical grabbing device is connected to the lifting container. The invention slows down the lifting container through the permanent magnet retarder and at the same time adopts the anti-falling device to carry out mechanical capture, the brake is stable, the capture is reliable, and the safety factor of the deep well hoisting equipment is improved.
Description
技术领域technical field
本发明属于深井提升系统防坠技术领域,具体涉及一种永磁式缓速器与传统机械式防坠器相结合的深井提升系统智能防坠方法与装置。The invention belongs to the technical field of anti-falling of deep well hoisting systems, and in particular relates to an intelligent anti-falling method and device for deep well hoisting systems combining a permanent magnet retarder and a traditional mechanical anti-falling device.
背景技术Background technique
近年来,随着煤炭产业迅速发展,我国对煤矿安全的要求也越来越严格,但采矿业目前仍是高危行业之一。其中,深井提升设备是连接井下和地面的重要设备,一旦深井提升系统发生坠物事故,造成人员伤亡的同时也伴随着设备损毁、生产中断、延误工期等一系列问题,严重影响矿山生产活动的正常进行。在深井提升系统工作期间,由于提升钢丝绳断裂、违章作业、安全设施不完善、检修不到位、安全设施误操作、控制系统失灵等原因均可能造成坠物事故。此时,防坠系统是唯一可以使提升容器平稳停止、保障工作人员和运输设备安全的有效手段。因此,设计一种安全可靠的防坠系统对于减少坠物事故的发生、提高煤矿产业安全性具有重要的现实意义。In recent years, with the rapid development of the coal industry, my country's requirements for coal mine safety have become more and more stringent, but the mining industry is still one of the high-risk industries. Among them, the deep well hoisting equipment is an important equipment connecting the underground and the ground. Once a falling object accident occurs in the deep well hoisting system, it will cause casualties, and it will also be accompanied by a series of problems such as equipment damage, production interruption, and delays in the construction period, which will seriously affect mine production activities. Work properly. During the operation of the deep well hoisting system, falling objects may be caused by broken hoisting wire ropes, illegal operations, imperfect safety facilities, inadequate maintenance, misoperation of safety facilities, and failure of the control system. At this time, the anti-drop system is the only effective means that can make the lifting container stop smoothly and ensure the safety of staff and transportation equipment. Therefore, designing a safe and reliable anti-drop system has important practical significance for reducing the occurrence of falling object accidents and improving the safety of the coal mine industry.
在深井提升系统中加装防坠器,是国内外对提升设备采取的主要安全保护措施。随着各种类型防坠器的推广和应用,在一定程度上有效的减少了矿难事故的发生,但矿井提升设备事故仍然存在。目前各类矿山普遍使用的防坠器有三种,分别为FS型防坠器、GS型防坠器和BF型防坠器。这三种防坠器都是由安装在提升容器上的抓捕器、安装在井架上的缓冲器、缓冲绳、制动绳、连接器、拉紧装置这几部分组成,三种防坠器的区别主要是抓捕器的不同。Installing a fall arrester in the deep well hoisting system is the main safety protection measure for hoisting equipment at home and abroad. With the promotion and application of various types of fall arresters, the occurrence of mine accidents has been effectively reduced to a certain extent, but mine hoisting equipment accidents still exist. At present, there are three types of fall arresters commonly used in various mines, namely FS type fall arrester, GS type fall arrester and BF type fall arrester. These three kinds of fall arresters are composed of catchers installed on the lifting container, buffers installed on the derrick, buffer ropes, brake ropes, connectors, and tensioning devices. The difference is mainly the difference of the catcher.
FS型防坠器是沈阳煤矿设计研究院根据苏联的“断绳保险器”设计而成,采用杠杆滑楔式抓捕机构,当提升钢丝绳突然断裂后,弹簧伸长,通过传动机构引导两块楔子向上运动,贴紧制动绳,楔子与制动绳之间存在摩擦力,摩擦力不断增大直至完全抓住制动绳,最终实现提升容器制动,具有动作灵敏、抓捕较可靠等优点,但抓捕后恢复过程较困难,误动作较多,且结构复杂、自重较大。The FS type fall arrester is designed by Shenyang Coal Mine Design and Research Institute based on the Soviet Union's "broken rope safety device". It adopts a lever sliding wedge arresting mechanism. The wedge moves upwards and clings to the brake rope. There is friction between the wedge and the brake rope, and the friction increases continuously until the brake rope is fully grasped, finally realizing the braking of the lifting container. It has the advantages of sensitive action and reliable capture, etc. Advantages, but the recovery process after capture is difficult, there are many misoperations, and the structure is complex and heavy.
GS型防坠器采用偏心杠杆闸瓦式抓捕机构,当提升钢丝绳突然断裂后,弹簧伸长,通过传动机构使偏心杠杆发生转动,两个闸瓦逐渐逼近直至卡死主制动绳,实现制动效果,具有自重较轻、复位容易、更为安全可靠等优点,但磨损严重,需要定期更换零部件。The GS type anti-fall device adopts the eccentric lever brake shoe arresting mechanism. When the hoisting wire rope breaks suddenly, the spring stretches, and the eccentric lever rotates through the transmission mechanism, and the two brake shoes gradually approach until the main brake rope is stuck. The braking effect has the advantages of light weight, easy reset, more safety and reliability, etc., but the wear is serious, and parts need to be replaced regularly.
BF型防坠器采用滚动摩擦楔形抓捕机构,当提升钢丝绳突然断裂后,拉簧收缩,通过传动机构使得两块滑楔同时向上运动并贴紧制动绳,楔子与制动绳之间产生的摩擦力使得楔子继续向上运动,直至完全抓紧制动绳,实现对坠落提升容器的抓捕,具有结构简单、自重轻、抓捕可靠、复位方便、安全系数高、零部件使用寿命长、维修方便等优点,但在制动过程中由于惯性作用,提升容器会产生较大震动,且在发生飞车事故(绞车控制系统失灵)时无法产生有效制动动作。The BF type fall arrester adopts a rolling friction wedge-shaped arresting mechanism. When the lifting wire rope breaks suddenly, the extension spring contracts, and the transmission mechanism makes the two sliding wedges move upwards at the same time and stick to the brake rope. There is a gap between the wedge and the brake rope. The friction force makes the wedge continue to move upward until the brake rope is fully grasped, realizing the capture of the falling lifting container. It has the advantages of simple structure, light weight, reliable capture, convenient reset, high safety factor, long service life of parts and maintenance Convenience and other advantages, but during the braking process, due to the inertial effect, the lifting container will generate a large vibration, and in the event of a speeding accident (winch control system failure), no effective braking action can be produced.
上述几种防坠器均是通过机械传动使闸瓦或楔子贴紧制动绳,利用两者之间产生的摩擦力实现制动效果,属于机械抓捕,磨损较大、拉力弹簧断裂、制动过程震动较大及制动距离较长等问题。The above-mentioned anti-dropping devices all use mechanical transmission to make the brake shoes or wedges close to the brake rope, and use the friction generated between the two to achieve the braking effect. It belongs to mechanical arrest, which has large wear and tear, and the tension spring is broken. There are problems such as large vibration during driving and long braking distance.
目前磁力缓速器多用于重型卡车的制动系统中,包括电磁缓速器和永磁式缓速器两种。At present, magnetic retarders are mostly used in the braking system of heavy trucks, including electromagnetic retarders and permanent magnet retarders.
电磁缓速器是在汽车领域应用较多的一种磁力缓速器,电磁线圈安装在定子上,通过控制定子绕组的通断电和电流大小来控制电磁缓速器的励磁和制动力矩大小,具有结构简单,生产成本不高,制动转矩范围广,响应时间快,工作噪音小,制动转矩可调,低故障率,维修方便等优点;但电磁缓速器是通过电磁线圈励磁,线圈发热严重,易引起热衰退(由于制动时间较长或制动力矩较大使线圈发热而导致的制动力矩下降、制动距离变长的现象),高能耗,蓄电池快速放电后需长时间充电,恢复时间较长且蓄电池经常大功率放电会降低使用寿命,增加了维护成本,不够节能环保。The electromagnetic retarder is a kind of magnetic retarder widely used in the automotive field. The electromagnetic coil is installed on the stator, and the excitation and braking torque of the electromagnetic retarder are controlled by controlling the power on and off of the stator winding and the magnitude of the current. , has the advantages of simple structure, low production cost, wide range of braking torque, fast response time, low working noise, adjustable braking torque, low failure rate, and convenient maintenance; but the electromagnetic retarder is through the electromagnetic coil Excitation, the coil heats up seriously, which is easy to cause thermal decay (the braking torque decreases and the braking distance becomes longer due to the coil heating due to the long braking time or large braking torque), high energy consumption, and the battery needs to be discharged after rapid discharge. Long-term charging, long recovery time and frequent high-power discharge of the battery will reduce the service life and increase maintenance costs, which is not energy-saving and environmentally friendly.
永磁式缓速器是利用自身固有的永磁体产生磁场,通过机械传动控制永磁体位置来控制励磁路径,从而控制制动力矩的变化,克服了电磁缓速器能耗大、热衰退等问题,永磁式缓速器采用高性能的钕铁硼永磁体励磁,无需供电,永磁体本身不会发热,不存在热衰退现象,不需要配备蓄电池,易实现轻量化,励磁稳定,制动力矩稳定。The permanent magnet retarder uses its own permanent magnet to generate a magnetic field, controls the position of the permanent magnet through mechanical transmission to control the excitation path, thereby controlling the change of the braking torque, and overcomes the problems of high energy consumption and thermal decay of the electromagnetic retarder. , The permanent magnet retarder adopts high-performance NdFeB permanent magnets for excitation, no power supply is required, the permanent magnet itself does not generate heat, there is no thermal fading phenomenon, no need to be equipped with batteries, it is easy to achieve lightweight, stable excitation, and braking torque Stablize.
目前磁力缓速器在交通运输业应用较多,市场上还没有出现通过磁力缓速器与防坠器相结合的防坠装置及方法对深井提升系统进行安全保护。At present, the magnetic retarder is widely used in the transportation industry, and there is no anti-fall device and method combining the magnetic retarder and the anti-fall device to protect the safety of the deep well hoisting system in the market.
发明内容Contents of the invention
发明目的:本发明的目的是为了解决已有技术的缺陷,提供一种永磁式缓速器与现有防坠器相结合的深井提升系统智能防坠方法与装置。Purpose of the invention: The purpose of the invention is to solve the defects of the prior art and provide an intelligent anti-fall method and device for a deep well hoisting system that combines a permanent magnet retarder with an existing anti-fall device.
为了实现上述目的,本发明采用了如下的技术方案:一种深井提升系统智能防坠方法,该深井提升系统包括设置在井筒内的提升容器,该智能防坠方法包括:In order to achieve the above object, the present invention adopts the following technical solution: an intelligent anti-drop method for a deep well hoisting system, the deep well hoisting system includes a lifting container arranged in the shaft, and the intelligent anti-fall method includes:
沿井筒内壁均匀布置电磁缓速装置,所述电磁缓速装置包括永磁式缓速器、机械传动装置、速度传感器、控制器、手控开关,永磁式缓速器包括设置在井筒内壁上的磁铁支架,磁铁支架是由屏蔽层和磁极片嵌接组合而成,屏蔽层为非导磁材料,磁极片为导磁材料,在磁铁支架上沿提升容器运动方向间隔设置若干个永磁体,并且相邻两个永磁体极性相反,永磁体之间通过非导磁块相互粘结为一个永磁体组合,在井筒内壁的其中一侧沿横向方向均匀布置多个同样的永磁体组合,在井筒内壁的对面一侧也同样对称布置数量相同的永磁体组合,机械传动装置主要由电机、减速箱和齿轮组成,电机输出轴与减速箱相连,减速箱输出轴与齿轮相连,齿轮与永磁体组合之间为齿轮齿条啮合连接,通过电机带动齿轮旋转,可以使永磁体组合在磁铁支架上做水平移动,当永磁体组合对准磁极片时,相邻永磁体磁感线穿过磁极片形成回路,此时永磁体处于工作位置,当永磁体组合与磁极片相互错开时,永磁体磁感线被屏蔽层屏蔽,此时永磁体处于屏蔽位置,速度传感器连接控制器,速度传感器用于对检测提升容器的运行速度进行实时监测并向控制器发送速度信号,控制器用于分析处理速度信号并向电机发送控制信号,手控开关的手柄直接与电机相连,用于手动控制永磁体组合在磁铁支架上做水平移动;同时将机械抓捕装置与提升容器相连,机械抓捕装置为BF型防坠器;The electromagnetic retarder is evenly arranged along the inner wall of the shaft, and the electromagnetic retarder includes a permanent magnet retarder, a mechanical transmission device, a speed sensor, a controller, and a manual switch. The magnet bracket is composed of a shielding layer and a magnetic pole piece, the shielding layer is a non-magnetic material, and the magnetic pole piece is a magnetic material. On the magnet bracket, several permanent magnets are arranged at intervals along the moving direction of the lifting container. And the polarities of two adjacent permanent magnets are opposite, and the permanent magnets are bonded to each other through non-magnetic conductive blocks to form a permanent magnet combination. On one side of the inner wall of the wellbore, a plurality of the same permanent magnet combinations are evenly arranged in the transverse direction. The opposite side of the inner wall of the wellbore is also symmetrically arranged with the same number of permanent magnet combinations. The mechanical transmission device is mainly composed of a motor, a reduction box and a gear. The combination is connected by rack and pinion. The motor drives the gear to rotate, so that the permanent magnet combination can move horizontally on the magnet bracket. When the permanent magnet combination is aligned with the pole piece, the magnetic induction line of the adjacent permanent magnet passes through the pole piece. A loop is formed. At this time, the permanent magnet is in the working position. When the permanent magnet combination and the pole pieces are staggered from each other, the magnetic induction line of the permanent magnet is shielded by the shielding layer. At this time, the permanent magnet is in the shielding position. The speed sensor is connected to the controller. The speed sensor is used for Monitor the running speed of the lifting container in real time and send a speed signal to the controller. The controller is used to analyze and process the speed signal and send a control signal to the motor. The handle of the manual switch is directly connected to the motor, which is used to manually control the combination of permanent magnets Horizontal movement on the magnet bracket; at the same time, the mechanical catch device is connected with the lifting container, and the mechanical catch device is a BF type fall arrester;
自动防坠控制:速度传感器对提升容器的运行速度进行实时监测,并把速度信号转化为电信号输出至控制器,控制器对速度传感器信号进行分析处理,当提升钢丝绳突然发生断裂引起坠井事故或提升容器的运行速度超过安全范围时,控制器向机械传动装置发出动作指令,通过机械传动装置带动永磁体离开屏蔽位置进入工作位置并产生磁场,使提升容器在磁场中做切割磁感线的运动,产生阻碍提升容器继续运动的力矩,实现对提升容器的缓速控制;当提升钢丝绳突然发生断裂引起坠井事故时,通过BF型防坠器自动实现对提升容器的平稳、可靠抓捕;Automatic anti-drop control: The speed sensor monitors the running speed of the lifting container in real time, and converts the speed signal into an electrical signal and outputs it to the controller. The controller analyzes and processes the signal of the speed sensor. Or when the running speed of the lifting container exceeds the safe range, the controller sends an action command to the mechanical transmission device, and the mechanical transmission device drives the permanent magnet to leave the shielding position and enter the working position to generate a magnetic field, so that the lifting container can cut the magnetic induction line in the magnetic field. The movement generates a torque that hinders the continuous movement of the lifting container, and realizes the slow control of the lifting container; when the lifting wire rope breaks suddenly and causes a well accident, the BF type fall arrester automatically realizes stable and reliable arrest of the lifting container;
手动防坠控制:当提升钢丝绳突然发生断裂引起坠井事故时,通过安装在提升容器内部的手动开关向机械传动装置发出动作指令,通过机械传动装置带动永磁体离开屏蔽位置进入工作位置并产生磁场,使提升容器在磁场中做切割磁感线的运动,产生阻碍提升容器继续运动的力矩,实现对提升容器的缓速控制;同时通过BF型防坠器自动实现对提升容器的平稳、可靠抓捕。Manual anti-drop control: When the hoisting wire rope breaks suddenly and causes a well fall accident, the manual switch installed inside the hoisting container sends an action command to the mechanical transmission device, and the mechanical transmission device drives the permanent magnet to leave the shielding position and enter the working position to generate a magnetic field , so that the lifting container moves to cut the magnetic induction line in the magnetic field, and generates a torque that hinders the continuous movement of the lifting container, so as to realize the slow control of the lifting container; at the same time, the BF type anti-fall device automatically realizes the stable and reliable grasp of the lifting container catch.
一种深井提升系统智能防坠装置,该深井提升系统包括设置在井筒内的提升容器,该智能防坠装置包括电磁缓速装置和机械抓捕装置;An intelligent anti-falling device for a deep well hoisting system, the deep well hoisting system includes a lifting container arranged in the shaft, the intelligent anti-falling device includes an electromagnetic retarder and a mechanical arresting device;
所述电磁缓速装置沿井筒内壁均匀布置,包括永磁式缓速器、机械传动装置、速度传感器、控制器、手控开关,永磁式缓速器包括设置在井筒内壁上的磁铁支架,磁铁支架是由屏蔽层和磁极片嵌接组合而成,屏蔽层为非导磁材料,磁极片为导磁材料,在磁铁支架上沿提升容器运动方向间隔设置若干个永磁体,并且相邻两个永磁体极性相反,永磁体之间通过非导磁块相互粘结为一个永磁体组合,在井筒内壁的其中一侧沿横向方向均匀布置多个同样的永磁体组合,在井筒内壁的对面一侧也同样对称布置数量相同的永磁体组合,机械传动装置主要由电机、减速箱和齿轮组成,电机输出轴与减速箱相连,减速箱输出轴与齿轮相连,齿轮与永磁体组合之间为齿轮齿条啮合连接,通过电机带动齿轮旋转,可以使永磁体组合在磁铁支架上做水平移动,当永磁体组合对准磁极片时,相邻永磁体磁感线穿过磁极片形成回路,此时永磁体处于工作位置,当永磁体组合与磁极片相互错开时,永磁体磁感线被屏蔽层屏蔽,此时永磁体处于屏蔽位置,速度传感器连接控制器,速度传感器用于对检测提升容器的运行速度进行实时监测并向控制器发送速度信号,控制器用于分析处理速度信号并向电机发送控制信号,手控开关的手柄直接与电机相连,用于手动控制永磁体组合在磁铁支架上做水平移动;The electromagnetic retarder is evenly arranged along the inner wall of the shaft, and includes a permanent magnet retarder, a mechanical transmission device, a speed sensor, a controller, and a manual switch. The permanent magnet retarder includes a magnet bracket arranged on the inner wall of the shaft. The magnet bracket is composed of a shielding layer and a magnetic pole piece. The shielding layer is a non-magnetic material, and the magnetic pole piece is a magnetic material. On the magnet bracket, several permanent magnets are arranged at intervals along the moving direction of the lifting container, and two adjacent The polarities of the two permanent magnets are opposite, and the permanent magnets are bonded to each other through non-magnetic blocks to form a permanent magnet combination. On one side of the inner wall of the wellbore, a plurality of the same permanent magnet combinations are evenly arranged in the lateral direction, and on the opposite side of the inner wall of the wellbore. One side is also symmetrically arranged with the same number of permanent magnet combinations. The mechanical transmission device is mainly composed of a motor, a gearbox and a gear. The output shaft of the motor is connected to the gearbox, and the output shaft of the gearbox is connected to the gear. The rack and pinion meshing connection, the motor drives the gear to rotate, so that the permanent magnet combination can move horizontally on the magnet bracket. When the permanent magnet combination is aligned with the pole piece, the magnetic induction lines of adjacent permanent magnets pass through the pole piece to form a loop. When the permanent magnet is in the working position, when the permanent magnet combination and the magnetic pole piece are staggered, the magnetic induction line of the permanent magnet is shielded by the shielding layer. At this time, the permanent magnet is in the shielding position, and the speed sensor is connected to the controller. Real-time monitoring of the operating speed and sending speed signals to the controller. The controller is used to analyze and process the speed signals and send control signals to the motor. The handle of the manual switch is directly connected to the motor for manual control. horizontal movement;
所述机械抓捕装置与提升容器相连,机械抓捕装置为BF型防坠器。The mechanical catching device is connected with the lifting container, and the mechanical catching device is a BF type fall arrester.
进一步的,所述永磁体为钕铁硼永磁体。Further, the permanent magnet is an NdFeB permanent magnet.
进一步的,所述BF型防坠器包括拉紧装置、抓捕器、制动绳、连接器、缓冲器、缓冲绳,制动绳下端与提升容器顶部相连,制动绳上端穿过抓捕器的滚动摩擦楔形抓捕机构后再通过连接器与缓冲绳下端相连,缓冲绳上端穿过缓冲器与提升系统最上方的滚筒相连,拉紧装置布置在井筒最下方,拉紧装置通过拉紧绳与提升容器底部相连,用于产生一定的拉紧力来拉紧制动绳。Further, the BF type fall arrester includes a tensioning device, a catcher, a brake rope, a connector, a buffer, and a buffer rope. The lower end of the brake rope is connected to the top of the lifting container, and the upper end of the brake rope passes through the catch The rolling friction wedge-shaped catch mechanism of the device is connected to the lower end of the buffer rope through a connector, and the upper end of the buffer rope passes through the buffer to connect with the upper roller of the lifting system. The tensioning device is arranged at the bottom of the shaft, and the tensioning device passes through The rope is connected with the bottom of the lifting container, and is used to generate a certain tension force to tighten the braking rope.
有益效果:本发明是基于永磁式缓速器与现有防坠器相结合的深井提升系统智能防坠装置,通过永磁式缓速器对提升容器进行缓速处理的同时采用防坠器进行机械抓捕,减小机械式防坠器工作压力和磨损,大大延长了设备使用寿命,制动平稳,大大缩短制动距离,维护检修方便,节能环保,抓捕可靠,对提升系统超速运行也能有效控制,提高了深井提升设备的安全系数。Beneficial effects: the present invention is an intelligent anti-falling device for a deep well hoisting system based on the combination of a permanent magnet retarder and an existing anti-falling device. The permanent magnet retarder slows down the lifting container while using the anti-falling device Carry out mechanical capture, reduce the working pressure and wear of the mechanical fall arrester, greatly prolong the service life of the equipment, brake smoothly, greatly shorten the braking distance, convenient maintenance and repair, energy saving and environmental protection, reliable capture, and overspeed operation of the lifting system It can also be effectively controlled, improving the safety factor of deep well hoisting equipment.
附图说明Description of drawings
图1是本发明的装配结构示意图;Fig. 1 is the assembly structure schematic diagram of the present invention;
图2是永磁式缓速器非工作状态时的结构俯视图;Fig. 2 is a top view of the structure of the permanent magnet retarder in a non-working state;
图3是图2中虚线A位置的剖面图;Fig. 3 is the sectional view of the dotted line A position in Fig. 2;
图中,1、拉紧装置,2、永磁式缓速器,3、提升容器,4、抓捕器,5、制动绳,6、连接器,7、缓冲器,8、缓冲绳,21、非导磁块,22、永磁体,23、磁极片,24、齿轮,25、电机,26、减速箱,27、屏蔽层。In the figure, 1. Tensioning device, 2. Permanent magnetic retarder, 3. Lifting container, 4. Catcher, 5. Brake rope, 6. Connector, 7. Buffer, 8. Buffer rope, 21, non-magnetic block, 22, permanent magnet, 23, magnetic pole piece, 24, gear, 25, motor, 26, reduction box, 27, shielding layer.
具体实施方式:Detailed ways:
下面结合附图对本发明做更进一步的解释。The present invention will be further explained below in conjunction with the accompanying drawings.
如图1至3所示,本发明的一种深井提升系统智能防坠方法,该深井提升系统包括设置在井筒内的提升容器3,该智能防坠方法包括:As shown in Figures 1 to 3, a deep well hoisting system intelligent anti-falling method of the present invention, the deep well hoisting system includes a lifting container 3 arranged in the shaft, the intelligent anti-falling method includes:
沿井筒内壁均匀布置电磁缓速装置,所述电磁缓速装置包括永磁式缓速器2、机械传动装置、速度传感器、控制器、手控开关,永磁式缓速器2包括设置在井筒内壁上的磁铁支架,磁铁支架是由屏蔽层27和磁极片23嵌接组合而成,屏蔽层27为非导磁材料,磁极片23为导磁材料,在磁铁支架上沿提升容器3运动方向间隔设置若干个永磁体22,并且相邻两个永磁体22极性相反,永磁体22之间通过非导磁块21相互粘结为一个永磁体组合,在井筒内壁的其中一侧沿横向方向均匀布置多个同样的永磁体组合,在井筒内壁的对面一侧也同样对称布置数量相同的永磁体组合,机械传动装置主要由电机25、减速箱26和齿轮24组成,电机25输出轴与减速箱26相连,减速箱26输出轴与齿轮24相连,齿轮24与永磁体组合之间为齿轮齿条啮合连接,通过电机25带动齿轮24旋转,可以使永磁体组合在磁铁支架上做水平移动,当永磁体组合对准磁极片23时,相邻永磁体22磁感线穿过磁极片23形成回路,此时永磁体22处于工作位置,当永磁体组合与磁极片23相互错开时,永磁体22磁感线被屏蔽层27屏蔽,此时永磁体22处于屏蔽位置,速度传感器连接控制器,速度传感器用于对检测提升容器3的运行速度进行实时监测并向控制器发送速度信号,控制器用于分析处理速度信号并向电机25发送控制信号,手控开关的手柄直接与电机25相连,用于手动控制永磁体组合在磁铁支架上做水平移动;同时将机械抓捕装置与提升容器3相连,机械抓捕装置为BF型防坠器;The electromagnetic retarder is evenly arranged along the inner wall of the shaft, and the electromagnetic retarder includes a permanent magnet retarder 2, a mechanical transmission device, a speed sensor, a controller, and a manual switch. The permanent magnet retarder 2 includes a The magnet bracket on the inner wall, the magnet bracket is formed by the embedding combination of the shielding layer 27 and the magnetic pole piece 23, the shielding layer 27 is a non-magnetic material, and the magnetic pole piece 23 is a magnetic material, on the magnet bracket along the direction of movement of the lifting container 3 Several permanent magnets 22 are arranged at intervals, and the polarities of two adjacent permanent magnets 22 are opposite. The permanent magnets 22 are bonded to each other through the non-magnetic conductive block 21 to form a permanent magnet combination, which is along the lateral direction on one side of the inner wall of the wellbore. A plurality of the same permanent magnet combinations are evenly arranged, and the same number of permanent magnet combinations are also symmetrically arranged on the opposite side of the inner wall of the wellbore. The mechanical transmission device is mainly composed of a motor 25, a reduction box 26 and a gear 24. The box 26 is connected, and the output shaft of the reduction box 26 is connected with the gear 24. The gear 24 and the permanent magnet combination are connected by rack and pinion meshing. The motor 25 drives the gear 24 to rotate, so that the permanent magnet combination can be moved horizontally on the magnet bracket. When the permanent magnet combination was aligned with the pole piece 23, the magnetic induction lines of the adjacent permanent magnets 22 passed through the pole piece 23 to form a loop. At this time, the permanent magnet 22 was in the working position. 22. The magnetic induction line is shielded by the shielding layer 27. At this time, the permanent magnet 22 is in the shielding position, and the speed sensor is connected to the controller. The speed sensor is used to monitor the running speed of the lifting container 3 in real time and send a speed signal to the controller. The controller uses In order to analyze and process the speed signal and send a control signal to the motor 25, the handle of the manual switch is directly connected to the motor 25, which is used to manually control the permanent magnet assembly to move horizontally on the magnet bracket; at the same time, the mechanical catch device is connected to the lifting container 3 , the mechanical arresting device is BF type fall arrester;
自动防坠控制:速度传感器对提升容器3的运行速度进行实时监测,并把速度信号转化为电信号输出至控制器,控制器对速度传感器信号进行分析处理,当提升钢丝绳突然发生断裂引起坠井事故或提升容器3的运行速度超过安全范围时,控制器向机械传动装置发出动作指令,通过机械传动装置带动永磁体22离开屏蔽位置进入工作位置并产生磁场,使提升容器3在磁场中做切割磁感线的运动,产生阻碍提升容器3继续运动的力矩,实现对提升容器3的缓速控制;当提升钢丝绳突然发生断裂引起坠井事故时,通过BF型防坠器自动实现对提升容器的平稳、可靠抓捕;Automatic anti-fall control: The speed sensor monitors the running speed of the lifting container 3 in real time, and converts the speed signal into an electrical signal and outputs it to the controller. The controller analyzes and processes the signal of the speed sensor. In an accident or when the operating speed of the lifting container 3 exceeds the safe range, the controller sends an action command to the mechanical transmission device, and the mechanical transmission device drives the permanent magnet 22 to leave the shielding position and enter the working position to generate a magnetic field, so that the lifting container 3 is cut in the magnetic field The movement of the magnetic induction line produces a torque that hinders the continuous movement of the lifting container 3, and realizes the slow speed control of the lifting container 3; when the lifting wire rope suddenly breaks and causes a well accident, the lifting container is automatically realized through the BF type fall arrester. Stable and reliable capture;
手动防坠控制:当提升钢丝绳突然发生断裂引起坠井事故时,通过安装在提升容器3内部的手动开关向机械传动装置发出动作指令,通过机械传动装置带动永磁体22离开屏蔽位置进入工作位置并产生磁场,使提升容器3在磁场中做切割磁感线的运动,产生阻碍提升容器3继续运动的力矩,实现对提升容器3的缓速控制;同时通过BF型防坠器自动实现对提升容器的平稳、可靠抓捕。Manual anti-drop control: When the hoisting wire rope breaks suddenly and causes a well fall accident, the manual switch installed inside the hoisting container 3 sends an action command to the mechanical transmission device, and the mechanical transmission device drives the permanent magnet 22 to leave the shielding position and enter the working position. Generate a magnetic field to make the lifting container 3 cut the magnetic induction line in the magnetic field, generate a torque that hinders the continuous movement of the lifting container 3, and realize the slow speed control of the lifting container 3; at the same time, the BF type anti-fall device automatically realizes the lifting of the container. Smooth and reliable capture.
如图1至3所示,本发明的一种深井提升系统智能防坠装置,该深井提升系统包括设置在井筒内的提升容器3,该智能防坠装置包括电磁缓速装置和机械抓捕装置。As shown in Figures 1 to 3, an intelligent anti-fall device for a deep well hoisting system of the present invention includes a lifting container 3 arranged in the shaft, and the intelligent anti-fall device includes an electromagnetic slowing device and a mechanical arresting device .
所述电磁缓速装置沿井筒内壁均匀布置,包括永磁式缓速器2、机械传动装置、速度传感器、控制器、手控开关,永磁式缓速器2包括设置在井筒内壁上的磁铁支架,磁铁支架是由屏蔽层27和磁极片23嵌接组合而成,屏蔽层27为非导磁材料,磁极片23为导磁材料,在磁铁支架上沿提升容器3运动方向间隔设置若干个永磁体22,所述永磁体22为钕铁硼永磁体,并且相邻两个永磁体22极性相反,永磁体22之间通过非导磁块21相互粘结为一个永磁体组合,在井筒内壁的其中一侧沿横向方向均匀布置多个同样的永磁体组合,在井筒内壁的对面一侧也同样对称布置数量相同的永磁体组合,机械传动装置主要由电机25、减速箱26和齿轮24组成,电机25输出轴与减速箱26相连,减速箱26输出轴与齿轮24相连,齿轮24与永磁体组合之间为齿轮齿条啮合连接,通过电机25带动齿轮24旋转,可以使永磁体组合在磁铁支架上做水平移动,当永磁体组合对准磁极片23时,相邻永磁体22磁感线穿过磁极片23形成回路,此时永磁体22处于工作位置,当永磁体组合与磁极片23相互错开时,永磁体22磁感线被屏蔽层27屏蔽,此时永磁体22处于屏蔽位置,速度传感器连接控制器,速度传感器用于对检测提升容器3的运行速度进行实时监测并向控制器发送速度信号,控制器用于分析处理速度信号并向电机25发送控制信号,手控开关的手柄直接与电机25相连,用于手动控制永磁体组合在磁铁支架上做水平移动。The electromagnetic retarder is evenly arranged along the inner wall of the shaft, and includes a permanent magnet retarder 2, a mechanical transmission, a speed sensor, a controller, and a manual switch. The permanent magnetic retarder 2 includes a magnet arranged on the inner wall of the shaft The bracket and the magnet bracket are formed by embedding and combining the shielding layer 27 and the magnetic pole piece 23. The shielding layer 27 is a non-magnetic conductive material, and the magnetic pole piece 23 is a magnetic conductive material. Permanent magnets 22, the permanent magnets 22 are NdFeB permanent magnets, and the polarities of two adjacent permanent magnets 22 are opposite, and the permanent magnets 22 are bonded to each other through the non-magnetic block 21 to form a permanent magnet combination. One side of the inner wall is evenly arranged with multiple permanent magnet combinations along the transverse direction, and the same number of permanent magnet combinations are also symmetrically arranged on the opposite side of the inner wall of the shaft. The mechanical transmission device is mainly composed of a motor 25, a reduction box 26 and a gear 24 The output shaft of the motor 25 is connected with the reduction box 26, the output shaft of the reduction box 26 is connected with the gear 24, and the gear 24 and the permanent magnet combination are connected by rack and pinion meshing, and the gear 24 is driven by the motor 25 to rotate, so that the permanent magnet combination Move horizontally on the magnet support, when the permanent magnet combination is aligned with the magnetic pole piece 23, the magnetic field lines of the adjacent permanent magnet 22 pass through the magnetic pole piece 23 to form a loop, and now the permanent magnet 22 is in the working position. When the sheets 23 were staggered mutually, the magnetic induction lines of the permanent magnet 22 were shielded by the shielding layer 27, and now the permanent magnet 22 was in the shielding position, and the speed sensor was connected to the controller, and the speed sensor was used for real-time monitoring and reporting to the operating speed of the detection lifting container 3. Controller sends speed signal, and controller is used for analyzing and processing speed signal and sends control signal to motor 25, and the handle of manual switch directly links to each other with motor 25, is used for manual control permanent magnet assembly and moves horizontally on the magnet support.
所述机械抓捕装置与提升容器3相连,机械抓捕装置为BF型防坠器。所述BF型防坠器包括拉紧装置1、抓捕器4、制动绳5、连接器6、缓冲器7、缓冲绳8,制动绳5下端与提升容器3顶部相连,制动绳5上端穿过抓捕器4的滚动摩擦楔形抓捕机构后再通过连接器6与缓冲绳8下端相连,缓冲绳8上端穿过缓冲器7与提升系统最上方的滚筒相连,拉紧装置1布置在井筒最下方,拉紧装置1通过拉紧绳与提升容器3底部相连,用于产生一定的拉紧力来拉紧制动绳5。所述的制动绳5是BF型防坠器的主要支撑元件,制动绳5的具体根数及尺寸要根据实际工况进行选择。The mechanical catching device is connected to the lifting container 3, and the mechanical catching device is a BF type fall arrester. The BF type fall arrester includes a tensioning device 1, a catcher 4, a brake rope 5, a connector 6, a buffer 7, and a buffer rope 8. The lower end of the brake rope 5 is connected to the top of the lifting container 3, and the brake rope The upper end of 5 passes through the rolling friction wedge-shaped catch mechanism of catcher 4, and then connects with the lower end of buffer rope 8 through connector 6, and the upper end of buffer rope 8 passes through buffer 7 to connect with the roller at the top of the lifting system, and the tensioning device 1 Arranged at the bottom of the shaft, the tensioning device 1 is connected to the bottom of the lifting container 3 through a tensioning rope, and is used to generate a certain tensioning force to tighten the braking rope 5 . The brake rope 5 is the main support element of the BF type fall arrester, and the specific number and size of the brake rope 5 should be selected according to the actual working conditions.
在提升过程中,抓捕器4的滚动摩擦楔形抓捕机构中的拉簧为拉伸状态,制动绳5可自由穿过,一旦提升钢丝绳发生断裂,拉簧收缩,使两块滑楔同时向上运动并夹紧制动绳5,使制动绳5受到一个方向垂直向上且逐渐增大的摩擦阻力,通过连接器6把制动绳5上承受的力传递给缓冲绳8,缓冲绳通过缓冲器时产成的弯曲变形阻力和摩擦阻力来消耗提升容器3的动能,最终实现对提升容器3的平稳、可靠抓捕。During the lifting process, the extension spring in the rolling friction wedge-shaped catch mechanism of the catcher 4 is in a stretched state, and the brake rope 5 can pass through freely. Once the lifting wire rope breaks, the extension spring shrinks, so that the two sliding wedges can Move upward and clamp the brake rope 5, so that the brake rope 5 is subject to a vertically upward and gradually increasing frictional resistance, and the force on the brake rope 5 is transmitted to the buffer rope 8 through the connector 6, and the buffer rope passes through The kinetic energy of the lifting container 3 is consumed by the bending deformation resistance and frictional resistance generated by the shock absorber, and the stable and reliable capture of the lifting container 3 is finally realized.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611102153.2A CN106698147B (en) | 2016-12-05 | 2016-12-05 | A kind of deep-well lifting system intelligence anti-drop method and device |
| PCT/CN2016/109362 WO2018103111A1 (en) | 2016-12-05 | 2016-12-12 | Intelligent fall protection method and device for hoisting system of deep well |
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| CN201611102153.2A CN106698147B (en) | 2016-12-05 | 2016-12-05 | A kind of deep-well lifting system intelligence anti-drop method and device |
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| CN107741316B (en) * | 2017-09-13 | 2019-05-07 | 中国矿业大学 | Permanent magnet overwinding protection test bench for deep well hoisting system |
| CN110472266B (en) * | 2019-06-25 | 2023-05-23 | 中国矿业大学 | A Calculation Method for Dynamic Characteristics of Emergency Braking Torque of Hoist in 1000m Deep Well |
| CN111646148B (en) * | 2020-07-06 | 2024-06-25 | 山东矿安机电有限公司 | Broken belt capturing device of torque multiplication belt conveyor |
| CN112390110B (en) * | 2020-12-03 | 2024-12-10 | 南京高立工程机械有限公司 | Fall arrester device and operation method based on double-column construction hoist |
| CN113044747B (en) * | 2021-03-29 | 2024-05-31 | 湖南辰州矿业有限责任公司 | Lifting device for underground operation |
| CN113602933A (en) * | 2021-07-28 | 2021-11-05 | 吴德琼 | Anti-falling speed reduction device for building construction elevator |
| CN113911875B (en) * | 2021-08-27 | 2023-08-25 | 中国矿业大学 | An overwinding protection device and method for a deep well large-tonnage hoisting system |
| CN115072521B (en) * | 2022-07-13 | 2024-04-12 | 丽水市特种设备检测院 | Safety braking device for elevator |
| CN116773178B (en) * | 2023-08-16 | 2024-01-05 | 中检集团公信安全科技有限公司 | Mine falling protector braking distance measuring device and measuring method thereof |
| CN117847117B (en) * | 2024-03-01 | 2024-05-03 | 深圳招商建筑科技有限公司 | Magnetic braking system |
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| FR2600053A1 (en) * | 1986-06-13 | 1987-12-18 | Beineix Andre | AUTOMATIC DEVICE FOR THE RELEASE OF PERSONS PRISONED FROM AN ELEVATOR OR THE LIKE FAILED |
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| US5301773A (en) * | 1992-10-23 | 1994-04-12 | Otis Elevator Company | Positive terminal overspeed protection by rail grabbing |
| US5467850A (en) * | 1993-12-16 | 1995-11-21 | Otis Elevator Company | Permanent magnet, magnetodynamic safety brake for elevators and the like |
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- 2016-12-05 CN CN201611102153.2A patent/CN106698147B/en active Active
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| CN106698147A (en) | 2017-05-24 |
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