A kind of chair slide assembly line monitoring system based on NPort serial server
Technical field
The present invention relates to monitoring system field, in particular to a kind of chair slide assembly based on NPort serial server
Line monitoring system.
Background technique
Generally using center, control PLC carries out networking by the way of adding live far module to large and medium-sized production line control system.
Networking protocol usually has ProfiBus, InterBus, CC-Link, ModBus, Device- according to controller manufacturer difference
The various forms such as Net.Since the agreement of producer is done things in his own way, general and compatibling problem, institute not can be well solved between each other
Many inconvenience are encountered when carrying out plant informationization transformation with each enterprise, some projects can not even carry out, therefore each control
The application range of the proprietary fieldbus of device manufacturer is much limited.
Summary of the invention
The technical problem to be solved by the present invention is for overcome the deficiencies in the prior art, providing a kind of based on NPort serial ports
The chair slide assembly line monitoring system of server.
The technical solution adopted by the present invention to solve the technical problems is: a kind of seat based on NPort serial server
Slideway assembly line monitoring system, including working power module, chair slide assemble mechanism and monitor control mechanism, the monitor control mechanism with
The electrical connection of chair slide assemble mechanism, the working power module are electrically connected with monitor component;
The chair slide assemble mechanism includes several chair slide assembling assemblies set gradually, the chair slide dress
Distribution assembly is respectively screw preload component, screw riveting component, pawl assembling assembly, upper lower rail pairing assembling assembly, sliding rail note
Oily component, lower retainer assembling assembly, holder assembling assembly, the first slideway push component, the second slideway push component, under
Slot punching press catch point component, upper slot punching press catch point component, sliding force test and laser marking component and visual inspection and package component;
Wherein, the mechanism that seat is moved forward and backward is realized in car seat functional component, referred to as " slideway ", it is mainly by upper
The correlated parts such as slot, lower slot, rivet, bracket, pawl, retainer, steel ball are assembled by certain process.Assembling work process
Include: screw is packed into and riveting, pawl assembly (playing screw), upper and lower slot pairing assembling, sliding rail grease injection, upper and lower retainer and steel
Ball installation, slideway push away loose adjustment, the test of punching press fore/aft travel catch point, sliding force and lot number laser marking etc..Chair slide assembly
Production line incorporates all these processes (screw preload component, screw riveting component, pawl assembling assembly, upper lower rail pairing dress
Distribution assembly, sliding rail oil injection component, lower retainer assembling assembly, holder assembling assembly, the first slideway push component, second are slided
Road push component, lower slot punching press catch point component, upper slot punching press catch point component, sliding force test and laser marking component and visual inspection and
Package component), and each process is rationally decomposed, the station of 13 independent controls, key station (sliding rail oiling therein are arranged altogether
Component, lower retainer assembling assembly, holder assembling assembly) by transplanting machine hand realize semi-finished product in upper next procedure
Between transmission, with human assistance loading and unloading when other station manipulations, whole assembly line can realize semi-automatic production, production section
Clapping is 20 seconds/set, and production outline is to produce all kinds of 360,000 sets of slideway (split runs) per year.
The monitor control mechanism includes monitoring host computer, data handling component, serial server and several monitor components, the prison
Control host is connect by data handling component with serial server, and the serial server is connect with each monitor component;
Wherein, each chair slide assembling assembly is monitored by each monitor component, then using serial server
Output is transmitted and is handled, output is transferred to monitoring host computer by data handling component, realizes staff to each seat
The monitoring of chair slideway assembling assembly.
The serial server is NOPORT serial server, and the serial server is equipped with the first communication interface and the
Two communication interfaces, first communication interface are RS485 serial line interface, and the quantity of first communication interface is 16, described
Second communication interface is RJ45 Ethernet interface;
Wherein, serial server is equipped with the first communication interface and the second communication interface: the first communication interface is RS485 string
Line interface, port number are 16, and long-range RTU monitoring module accesses this generic port by serial control bus;Second communication connects
It mouthful is RJ45 Ethernet interface, by STP cable by the equipment such as the interchanger of serial server access to LAN, because of upper prison
Control machine is also connected into this local area network, and operation data acquisition and monitoring in real time can be carried out to long-range RTU.
The working mechanism of serial server are as follows: on the one hand, serial server receives the live number from a certain serial port
According to it is squeezed into TCP/UDP data packet by port numbers together together with real time data after judging, carry out net after header addresses are added
Network uploads;On the other hand, serial server captures legal data protocol packet in a local network, by parsing effective control
Control command is sent to long-range RTU the serial port that monitoring equipment is specified by information processed in a manner of serial data.Thus
Realize the information exchange between host and serial equipment.In this way, live various controllers can be transferred through serial ports
It is communicated with host computer, realizes data exchange, this greatly improves the networked capabilities of these serial equipments, to mention
The high monitoring capacity and reliability of monitoring system, it is greatly advantageous to the construction of IT application in enterprises.
The quantity of the monitor component is 13, and the monitor component and chair slide assembling assembly correspond, institute
It states monitor component to be electrically connected with corresponding chair slide assembling assembly, the monitor component includes middle control component, the middle control group
Part includes central control module, the input/output module connecting with central control module, task management module, user management mould
Block, products configuration module, data disaply moudle, data inquiry module and fault diagnosis module, the central control module are
PLC。
Wherein, corresponding chair slide assembling assembly is monitored in real time by monitor component, realizes monitoring system
Reliability;Central control module improves the intelligence of system for controlling the work of modules;Input/output module,
Handle the input and output of data;Task management module, the foundation and publication of current shift production task;User management module,
Differentiated control is carried out to the user of operating software;Products configuration module, to title, model, specification of product produced etc. into
Row setting;Data disaply moudle, the data recorded in real-time display production process, as product type, target output, each station close
Lattice product number etc.;Data inquiry module, query history creation data;Fault diagnosis module, each station fault information of production line with
Graphic software platform.
Preferably, the working power module includes working power circuit, the working power circuit includes the one or three
Pole pipe, the second triode, integrated circuit, first resistor, second resistance, first capacitor and the second capacitor, the integrated circuit
Model CW7805, the emitter of second triode are connect by first resistor with the base stage of the second triode, and described the
The emitter of two triodes is connect by second resistance with the collector of the second triode, the emitter of first triode and
The emitter of second triode connects, the collector of second triode respectively with the base stage and integrated circuit of the first triode
Input terminal connection, the input terminal of the integrated circuit is grounded by first capacitor, and the adjustable end of the integrated circuit is grounded, institute
The output end for stating integrated circuit passes through the second capacity earth and connect with the collector of the first triode.
Wherein, the model CW7805 of integrated circuit is filtered input voltage by first capacitor, then passes through collection
At the operating voltage of the output end output setting of circuit, energy storage is then carried out by the second capacitor, realizes the steady of operating voltage
Fixed output, meanwhile, output electric current is acquired by the first triode, when the output voltage is too high, the first triode will
The second triode is connected, so that input power is grounded by the second triode, realizes the protection to integrated circuit, improves and be
The reliability of system.
Preferably, the data handling component includes the first network hub set gradually, the first Multi-Service switching
Machine, transmission channel, the second multibusiness exchanger and the second network hub, the first network hub and monitoring host computer connect
It connects, second network hub is connect with serial server.
Wherein, data are first into first network hub, realize the transmission of data, then go through more than first industry
It is engaged in carrying out the conversion of data in interchanger, the transmission of data is carried out then into transmission channel, is transferred to the second multi-service friendship
Data exchange is carried out in changing planes again, the transmission of data is finally realized by the second network hub.
Preferably, the transmission channel includes optical fiber.
Preferably, material can supplement in real time in place in order to realize in lower retainer assembling process, process is realized
Smoothness, the lower retainer assembling assembly are connected with lower retainer Automatic-feeding component.
Preferably, material can supplement in real time in place in order to realize in holder assembling process, process is realized
Smoothness, the holder assembling assembly are connected with holder Automatic-feeding component.
Preferably, in order to improve the practicability of system, the monitoring host computer includes display and control button.
Preferably, improving the intelligent journey of system in order to realize that staff remotely monitors system
It spends, is additionally provided with wireless communication module in the monitoring host computer, the wireless communication module includes bluetooth.
Preferably, the central control module is also connected with database.
The invention has the advantages that should draw based in the chair slide assembly line monitoring system of NPort serial server
It is realized long-range RTU monitoring module by the first communication interface with NOPORT serial server and passes through serial control bus
Access this generic port;By the second communication interface, realizes STP cable and set the interchanger etc. of serial server access to LAN
In standby, operation data acquisition and monitoring in real time can be carried out to long-range RTU, improves the practicability of monitoring system, moreover, is led to
Each module in control component is crossed, reliably monitoring and the intelligence operation of monitoring system is realized, further improves monitoring system
The practical value of system.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the chair slide dress of the chair slide assembly line monitoring system of the invention based on NPort serial server
The structural schematic diagram of fitting mechanism;
Fig. 2 is the monitor component of the chair slide assembly line monitoring system of the invention based on NPort serial server
Structural schematic diagram;
Fig. 3 is the middle control component of the chair slide assembly line monitoring system of the invention based on NPort serial server
Structural schematic diagram;
Fig. 4 is the working power electricity of the chair slide assembly line monitoring system of the invention based on NPort serial server
The circuit diagram on road;
In figure: 1. screw preload components, 2. screw riveting components, 3. pawl assembling assemblies, lower rail matches assembly group on 4.
Part, 5. sliding rail oil injection components, 6. lower retainer assembling assemblies, 7. holder assembling assemblies, 8. first slideways push component, 9.
Second slideway pushes component, and 10. descend slot punching press catch point components, slot punching press catch point component on 11., the test of 12. sliding forces and laser
Mark component, 13. visual inspections and package component, 14. monitoring host computers, 15. first network hubs, 16. first multibusiness exchangers,
17. transmission channel, 18. second multibusiness exchangers, 19. second network hub, 20. serial servers, 21. monitor components,
22. central control module, 23. input/output modules, 24. task management modules, 25. user management modules, 26. products configuration moulds
Block, 27. data disaply moudles, 28. data inquiry modules, 29. fault diagnosis modules, 30. databases, retainer is automatic under 6-1.
Supply assembly, 7-1. holder Automatic-feeding component, the first triode of VT1., the second triode of VT2., U1. integrated circuit,
R1. first resistor, R2. second resistance, C1. first capacitor, the second capacitor of C2..
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
As Figure 1-Figure 4, a kind of chair slide assembly line monitoring system based on NPort serial server 20, including
Working power module, chair slide assemble mechanism and monitor control mechanism, the monitor control mechanism are electrically connected with chair slide assemble mechanism,
The working power module is electrically connected with monitor component;
The chair slide assemble mechanism includes several chair slide assembling assemblies set gradually, the chair slide dress
Distribution assembly is respectively screw preload component 1, screw riveting component 2, pawl assembling assembly 3, upper lower rail pairing assembling assembly 4, slides
Rail oil injection component 5, lower retainer assembling assembly 6, holder assembling assembly 7, the first slideway push component 8, the second slideway push away
Sending component 9, lower slot punching press catch point component 10, upper slot punching press catch point component 11, sliding force test and laser marking component 12 and mesh
Inspection and package component 13;
Wherein, the mechanism that seat is moved forward and backward is realized in car seat functional component, referred to as " slideway ", it is mainly by upper
The correlated parts such as slot, lower slot, rivet, bracket, pawl, retainer, steel ball are assembled by certain process.Assembling work process
Include: screw is packed into and riveting, pawl assembly (playing screw), upper and lower slot pairing assembling, sliding rail grease injection, upper and lower retainer and steel
Ball installation, slideway push away loose adjustment, the test of punching press fore/aft travel catch point, sliding force and lot number laser marking etc..Chair slide assembly
Production line incorporates all these processes (screw preload component 1, screw riveting component 2, pawl assembling assembly 3, the pairing of upper lower rail
Assembling assembly 4, sliding rail oil injection component 5, lower retainer assembling assembly 6, holder assembling assembly 7, the first slideway push component
8, the second slideway push component 9, lower slot punching press catch point component 10, upper slot punching press catch point component 11, sliding force test and laser are beaten
Mark component 12 and visual inspection and package component 13), and each process is rationally decomposed, the station of 13 independent controls is arranged altogether, wherein
Crucial station (sliding rail oil injection component 5, lower retainer assembling assembly 6, holder assembling assembly 7) realized by transplanting machine hand
Transmission of the semi-finished product between upper next procedure, with human assistance loading and unloading when other station manipulations, whole assembly line can
Realize semi-automation production, and productive temp is 20 seconds/set, and production outline is to produce all kinds of 360,000 sets of slideway (split runs) per year.
The monitor control mechanism includes monitoring host computer 14, data handling component, serial server 20 and several monitor components 21,
The monitoring host computer 14 is connect by data handling component with serial server 20, the serial server 20 and each monitor component
21 connections;
Wherein, each chair slide assembling assembly is monitored by each monitor component 21, then using serial port service
20 pairs of device outputs are transmitted and are handled, and output is transferred to monitoring host computer 14 by data handling component, realizes staff
Monitoring to each chair slide assembling assembly.
The serial server 20 is NOPORT serial server, and the serial server 20 is equipped with the first communication interface
With the second communication interface, first communication interface is RS485 serial line interface, and the quantity of first communication interface is 16,
Second communication interface is RJ45 Ethernet interface;
Wherein, serial server 20 is equipped with the first communication interface and the second communication interface: the first communication interface is RS485
Serial line interface, port number are 16, and long-range RTU monitoring module accesses this generic port by serial control bus;Second communication
Interface is RJ45 Ethernet interface, by STP cable by the equipment such as the interchanger of 20 access to LAN of serial server, because upper
Position monitoring equipment is also connected into this local area network, and operation data acquisition and monitoring in real time can be carried out to long-range RTU.
The working mechanism of serial server 20 are as follows: on the one hand, serial server 20 receives showing from a certain serial port
It is squeezed into TCP/UDP data packet by field data, port numbers together together with real time data after judging, it is laggard that header addresses are added
Row network uploads;On the other hand, serial server 20 captures legal data protocol packet in a local network, by parsing
Control command is sent to long-range RTU the serial port that monitoring equipment is specified by effectively control information in a manner of serial data.
Thereby realize the information exchange between host and serial equipment.In this way, live various controllers can lead to
It crosses serial ports to be communicated with host computer, realizes data exchange, this greatly improves the networked capabilities of these serial equipments,
It is greatly advantageous to the construction of IT application in enterprises to improve the monitoring capacity and reliability of monitoring system.
The quantity of the monitor component 21 is 13, and the monitor component 21 and chair slide assembling assembly one are a pair of
It answers, the monitor component 21 is electrically connected with corresponding chair slide assembling assembly, and the monitor component 21 includes middle control component, institute
Stating middle control component includes central control module 22, the input/output module connecting with central control module 22 23, task management mould
Block 24, user management module 25, products configuration module 26, data disaply moudle 27, data inquiry module 28 and fault diagnosis mould
Block 29, the central control module 22 are PLC.
Wherein, corresponding chair slide assembling assembly is monitored in real time by monitor component 21, realizes monitoring system
The reliability of system;Central control module 22 improves the intelligence of system for controlling the work of modules;Input and output
Module 23 handles the input and output of data;Task management module 24, the foundation and publication of current shift production task;User
Management module 25 carries out differentiated control to the user of operating software;Products configuration module 26, to the title of product produced,
Model, specification etc. are configured;Data disaply moudle 27, the data recorded in real-time display production process, such as product type, mesh
Mark yield, each station qualified products number etc.;Data inquiry module 28, query history creation data;Fault diagnosis module 29, production
Each station fault information of line and graphic software platform.
Preferably, the working power module includes working power circuit, the working power circuit includes the one or three
Pole pipe VT1, the second triode VT2, integrated circuit U1, first resistor R1, second resistance R2, first capacitor C1 and the second capacitor
The emitter of the model CW7805, the second triode VT2 of C2, the integrated circuit U1 pass through first resistor R1 and second
The base stage of triode VT2 connects, and the emitter of the second triode VT2 passes through second resistance R2's and the second triode VT2
Collector connection, the emitter of the first triode VT1 are connect with the emitter of the second triode VT2, the two or three pole
The collector of pipe VT2 is connect with the input terminal of the base stage of the first triode VT1 and integrated circuit U 1 respectively, the integrated circuit U1
Input terminal be grounded by first capacitor C1, the adjustable end of integrated circuit U1 ground connection, the output end of the integrated circuit U1
It is grounded by the second capacitor C2 and is connect with the collector of the first triode VT1.
Wherein, the model CW7805 of integrated circuit U1, is filtered input voltage by first capacitor C1, then logical
The operating voltage for crossing the output end output setting of integrated circuit U1, then carries out energy storage by the second capacitor C2, realizes work
Stablizing for voltage exports, meanwhile, output electric current is acquired by the first triode VT1, when the output voltage is too high, first
The second triode VT2 will be connected in triode VT1, so that input power is grounded by the second triode VT2, realize to integrated
The protection of circuit U 1 improves the reliability of system.
Preferably, the data handling component includes the first network hub 15 set gradually, the first multi-service friendship
Change planes 16, transmission channel 17, the second multibusiness exchanger 18 and the second network hub 19, the first network hub 15 with
Monitoring host computer 14 connects, and second network hub 19 is connect with serial server 20.
Wherein, data are first into first network hub 15, are realized the transmission of data, are then gone through more than first
The conversion that data are carried out in service switch 16, the transmission of data is carried out then into transmission channel 17, is transferred to more than second
Data exchange is carried out in service switch 18 again, the transmission of data is finally realized by the second network hub 19.
Preferably, the transmission channel 17 includes optical fiber.
Preferably, material can supplement in real time in place in order to realize in lower retainer assembling process, process is realized
Smoothness, the lower retainer assembling assembly 6 are connected with lower retainer Automatic-feeding component 6-1.
Preferably, material can supplement in real time in place in order to realize in holder assembling process, process is realized
Smoothness, the holder assembling assembly 7 are connected with holder Automatic-feeding component 7-1.
Preferably, in order to improve the practicability of system, the monitoring host computer 14 includes display and control button.
Preferably, improving the intelligent journey of system in order to realize that staff remotely monitors system
It spends, is additionally provided with wireless communication module in the monitoring host computer 14, the wireless communication module includes bluetooth.
Preferably, the central control module 22 is also connected with database 30.
Compared with prior art, it should be referred to based in the chair slide assembly line monitoring system of NPort serial server
NOPORT serial server is realized long-range RTU monitoring module and is accessed by serial control bus by the first communication interface
This generic port;By the second communication interface, STP cable is realized by equipment such as the interchangers of 20 access to LAN of serial server
In, operation data acquisition and monitoring in real time can be carried out to long-range RTU, are improved the practicability of monitoring system, moreover, are passed through
Each module in middle control component realizes reliably monitoring and the intelligence operation of monitoring system, further improves monitoring system
Practical value.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.