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CN106673422A - Glass for air-quench tempering and air-quenched tempered glass - Google Patents

Glass for air-quench tempering and air-quenched tempered glass Download PDF

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CN106673422A
CN106673422A CN201610082301.2A CN201610082301A CN106673422A CN 106673422 A CN106673422 A CN 106673422A CN 201610082301 A CN201610082301 A CN 201610082301A CN 106673422 A CN106673422 A CN 106673422A
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glass
air
less
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thermal expansion
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土屋博之
前田枝里子
永井研辅
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AGC Inc
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Asahi Glass Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • C03C3/087Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00Tempering or quenching glass products
    • C03B27/04Tempering or quenching glass products using gas
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties

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  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Glass Compositions (AREA)
  • Photovoltaic Devices (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

本发明提供一种即使在制成厚度为2.5mm以下的薄型玻璃的情况下,也能够通过风冷强化赋予足够的残余应力的风冷强化用玻璃。风冷强化用玻璃中,Fe3+含量以Fe2O3换算计为0.8质量%以上且低于2.2质量%,Fe2+含量以Fe2O3换算计为0.45质量%以下,Fe-Redox的值为20%以下,50~350℃下的平均热膨胀系数α50~350为75×10-7/℃以上且90×10-7/℃以下,玻璃化温度为500℃以上且600℃以下,玻璃化温度和屈服点之间的热膨胀系数的最大值αmax为410×10-7/℃以上。The present invention provides a glass for air-cooling strengthening capable of imparting sufficient residual stress by air-cooling strengthening even in the case of thin glass having a thickness of 2.5 mm or less. In the glass for air cooling tempering, the Fe 3+ content is 0.8 mass % or more and less than 2.2 mass % in terms of Fe 2 O 3 , the Fe 2+ content is 0.45 mass % or less in terms of Fe 2 O 3 , Fe-Redox The value of 20% or less, the average coefficient of thermal expansion α 50-350 at 50-350°C is 75×10 -7 /°C or more and 90×10 -7 /°C or less, and the glass transition temperature is 500°C or more and 600°C or less , the maximum value α max of the thermal expansion coefficient between the glass transition temperature and the yield point is 410×10 -7 /°C or more.

Description

风冷强化用玻璃及风冷强化玻璃Air-cooled tempered glass and air-cooled tempered glass

技术领域technical field

本发明涉及即使在制成厚度为2.5mm以下的薄型玻璃的情况下,也能够通过风冷强化赋予足够的残余应力的风冷强化用玻璃。The present invention relates to a glass for air-cooling strengthening capable of imparting sufficient residual stress by air-cooling strengthening even in the case of thin glass having a thickness of 2.5 mm or less.

此外,本发明涉及对本发明的风冷强化用玻璃进行风冷强化而得的风冷强化玻璃。Moreover, this invention relates to the air-cooled tempered glass obtained by air-cooling tempering the glass for air-cooling tempering of this invention.

背景技术Background technique

强化玻璃是通常玻璃存在的技术问题、即容易破裂的缺陷得到了改善的玻璃,被用于交通工具、建筑等。作为交通工具,可例举乘用车、卡车、公共汽车、铁路、船舶、航空器等,强化玻璃被用于窗、前灯、尾灯等。此外,作为建筑,可例举大楼、住宅等,强化玻璃被用于门、隔墙等。此外,被广泛用于书架、陈列橱等家具、烹饪器具等电气化制品、办公用品等。Tempered glass is glass that has been improved from the technical problem of ordinary glass, that is, the defect that it is easy to break, and is used in vehicles, buildings, etc. Examples of vehicles include passenger cars, trucks, buses, railways, ships, and aircraft, and tempered glass is used for windows, headlights, taillights, and the like. Moreover, as a building, a building, a house, etc. are mentioned, and tempered glass is used for a door, a partition, etc. In addition, it is widely used in furniture such as bookshelves and display cabinets, electrical products such as cooking utensils, and office supplies.

强化玻璃通过例如被称为热强化的方法来制造。热强化利用冷却时的玻璃的热收缩,将玻璃加热至软化点或屈服点附近的温度后进行冷却。此时,因为表面的温度下降比内部的温度下降快,所以在厚度方向上产生温度差,在表面产生拉伸应力和在内部产生压缩应力,通过基于其后的应力缓和现象的反转而在表面产生压缩应力和在内部产生拉伸应力并残余。因为在表面残余压缩应力,所以强度提高,此外损伤的进展得到抑制,耐擦伤性改善。作为热强化,代表性的是下述风冷强化:通过浮法等制造板状的玻璃,将切割后的玻璃板加热至软化点或屈服点附近的温度后,对表面喷射冷却介质进行急冷。Strengthened glass is produced by, for example, a method called heat strengthening. In thermal strengthening, the glass is heated to a temperature near the softening point or the yield point by utilizing the thermal contraction of the glass during cooling, and then cooled. At this time, since the surface temperature drops faster than the internal temperature drop, a temperature difference occurs in the thickness direction, tensile stress occurs on the surface and compressive stress occurs inside, and the stress relaxation phenomenon is reversed based on the subsequent stress relaxation. Compressive stress is generated on the surface and tensile stress is generated inside and remains. Since compressive stress remains on the surface, the strength is improved, and furthermore, progress of damage is suppressed, and scratch resistance is improved. As thermal strengthening, air-cooling strengthening in which plate-shaped glass is produced by a float process or the like, the cut glass plate is heated to a temperature near the softening point or yield point, and then quenched by spraying a cooling medium on the surface.

近年来,要求交通工具、建筑等中的强化玻璃的轻量化。强化玻璃的轻量化可通过将其厚度减薄的薄型化来实现,例如要求将厚度制为2.5mm以下。但是,热强化因为是利用冷却时的表面和内部的温度差,所以如果将厚度减薄,则无法增大表面和内部的温度差,难以实现真正的强化。In recent years, reduction in weight of tempered glass used in vehicles, buildings, and the like has been demanded. Reinforced glass can be reduced in weight by reducing its thickness. For example, it is required to reduce the thickness to 2.5 mm or less. However, since thermal strengthening utilizes the temperature difference between the surface and the interior during cooling, if the thickness is reduced, the temperature difference between the surface and the interior cannot be increased, making it difficult to achieve true strengthening.

作为薄型的强化玻璃的制造方法,已知使用例如具有规定的玻璃组成、并且50~350℃时的平均线膨胀系数为80~110×10-7/℃的玻璃组合物(例如参照专利文献1)。As a method for producing thin tempered glass, it is known to use, for example, a glass composition having a predetermined glass composition and an average coefficient of linear expansion at 50 to 350°C of 80 to 110×10 -7 /°C (for example, refer to Patent Document 1 ).

但是,通过这样的制造方法仅能控制低温侧的平均线膨胀系数,所以不一定能有效地对厚度为2.5mm以下的薄型的玻璃赋予残余应力。However, since such a manufacturing method can only control the average linear expansion coefficient at the low temperature side, it is not always possible to effectively impart residual stress to thin glass having a thickness of 2.5 mm or less.

此外,如专利文献2记载的太阳能电池模块那样,在具有两表面被玻璃夹着的结构的太阳能电池模块中,玻璃基板的重量占模块重量的大半,所以将玻璃基板减薄、使其变轻的益处非常大。因此,作为受光面板和背面板,使用由化学强化玻璃构成的玻璃基板。这是因为,如果是化学强化玻璃,则即使厚度为2.5mm以下也能赋予足够的残余应力。In addition, as in the solar cell module described in Patent Document 2, in a solar cell module having a structure in which both surfaces are sandwiched by glass, the weight of the glass substrate accounts for most of the weight of the module, so the glass substrate is made thinner and lighter. The benefits are huge. Therefore, glass substrates made of chemically strengthened glass are used as the light-receiving panel and the back panel. This is because chemically strengthened glass can provide sufficient residual stress even if the thickness is 2.5 mm or less.

但是,化学强化玻璃与风冷强化玻璃相比价格较高,所以使用了化学强化玻璃作为受光面板和背面板的专利文献2记载的太阳能电池模块的价格高。However, chemically strengthened glass is more expensive than air-cooled strengthened glass, so the solar cell module described in Patent Document 2 that uses chemically strengthened glass for the light-receiving panel and the back panel is expensive.

现有技术文献prior art literature

专利文献patent documents

专利文献1:日本专利特开2003-119048号公报Patent Document 1: Japanese Patent Laid-Open No. 2003-119048

专利文献2:日本专利特开2013-247238号公报Patent Document 2: Japanese Patent Laid-Open No. 2013-247238

发明内容Contents of the invention

发明所要解决的技术问题The technical problem to be solved by the invention

本发明是鉴于上述技术问题而完成的发明,其目的是提供一种即使在制成厚度为2.5mm以下的薄型玻璃的情况下,也能通过风冷强化赋予足够的残余应力的风冷强化用玻璃,以及对风冷强化用玻璃进行风冷强化而得的风冷强化玻璃。The present invention was made in view of the above-mentioned technical problems, and its object is to provide a glass for air-cooling strengthening that can impart sufficient residual stress by air-cooling strengthening even when it is made into a thin glass with a thickness of 2.5 mm or less. Glass, and air-cooled tempered glass obtained by air-cooling tempered glass.

解决技术问题所采用的技术方案Technical solutions adopted to solve technical problems

为了达到上述目的,本发明提供一种风冷强化用玻璃,其中,Fe3+含量以Fe2O3换算计为0.8质量%以上且低于2.2质量%,Fe2+含量以Fe2O3换算计为0.45质量%以下,Fe-Redox的值为20%以下,50~350℃下的平均热膨胀系数α50~350为75×10-7/℃以上且90×10-7/℃以下,玻璃化温度为500℃以上且600℃以下,玻璃化温度和屈服点之间的热膨胀系数的最大值αmax为410×10-7/℃以上。In order to achieve the above objects, the present invention provides an air-cooled strengthened glass, wherein the Fe 3+ content is 0.8 mass % or more and less than 2.2 mass % in terms of Fe 2 O 3 , and the Fe 2+ content is The conversion is 0.45% by mass or less, the value of Fe-Redox is 20% or less, and the average thermal expansion coefficient α 50 to 350 at 50 to 350°C is 75×10 -7 /°C or more and 90×10 -7 /°C or less, The glass transition temperature is not less than 500°C and not more than 600°C, and the maximum value α max of the thermal expansion coefficient between the glass transition temperature and the yield point is not less than 410×10 -7 /°C.

本发明的风冷强化用玻璃中,以氧化物基准的质量%表示,优选包含:In the air-cooled tempering glass of the present invention, expressed in mass % based on oxides, it is preferable to contain:

此外,本发明提供对本发明的风冷强化用玻璃进行风冷强化而得的风冷强化玻璃。Moreover, this invention provides the air-cooled tempered glass obtained by air-cooling tempering the glass for air-cooling tempering of this invention.

本发明的风冷强化玻璃优选表面压缩应力值为60MPa以上。The air-cooled tempered glass of the present invention preferably has a surface compressive stress value of 60 MPa or more.

本发明的风冷强化玻璃优选具有2.5mm以下的厚度。The air-cooled tempered glass of the present invention preferably has a thickness of 2.5 mm or less.

本发明的风冷强化玻璃优选用于汽车用途。The air-cooled tempered glass of the present invention is preferably used for automobiles.

本发明的风冷强化玻璃优选用于建筑用途。The air-cooled tempered glass of the present invention is preferably used in construction.

本发明的风冷强化玻璃优选用于太阳能电池模块。The air-cooled tempered glass of the present invention is preferably used for a solar cell module.

发明效果Invention effect

本发明的风冷强化用玻璃即使在制成厚度为2.5mm以下的薄型玻璃的情况下,也能够通过风冷强化赋予足够的残余应力。Even when the glass for air cooling strengthening of the present invention is a thin glass having a thickness of 2.5 mm or less, sufficient residual stress can be imparted by air cooling strengthening.

附图说明Description of drawings

图1是实施例中使用的风冷强化设备的设置有冷却用喷嘴的部位的俯视图。FIG. 1 is a plan view of a portion of an air-cooling strengthening device used in an example where a cooling nozzle is installed.

具体实施方式detailed description

以下,对本发明的风冷强化用玻璃进行说明。Hereinafter, the glass for air cooling strengthening of this invention is demonstrated.

本发明的风冷强化用玻璃的玻璃化温度为500℃以上。如上所述,风冷强化处理中,在通过浮法等制造板状的玻璃,将切割后的玻璃板加热至软化点或屈服点附近的温度后,通过对表面喷射冷却介质进行急冷,从而赋予玻璃残余应力,在玻璃化温度低于500℃的情况下,通过上述的加热工序和冷却工序难以使表面和内部具有温度差,无法有效地赋予残余应力。玻璃化温度优选为530℃以上,更优选为540℃以上。另外,加热工序时的温度的上限优选为玻璃化温度+200℃。如果加热工序时的温度的上限高于玻璃化温度+200℃,则高温下玻璃容易粘性流动变形,最终的强化玻璃的光学品质有可能会变差。The glass transition temperature of the glass for air cooling strengthening of this invention is 500 degreeC or more. As mentioned above, in the air-cooling tempering treatment, after the glass plate is produced by the float process or the like, the cut glass plate is heated to a temperature near the softening point or the yield point, and then the surface is quenched by spraying a cooling medium to impart As for the glass residual stress, when the glass transition temperature is lower than 500° C., it is difficult to cause a temperature difference between the surface and the inside through the above-mentioned heating step and cooling step, and the residual stress cannot be effectively imparted. The glass transition temperature is preferably 530°C or higher, more preferably 540°C or higher. Moreover, it is preferable that the upper limit of the temperature at the time of a heating process is glass transition temperature+200 degreeC. If the upper limit of the temperature in the heating step is higher than the glass transition temperature + 200° C., the glass is liable to viscous flow deformation at high temperatures, and the optical quality of the final strengthened glass may deteriorate.

另一方面,如果玻璃化温度过于高,则需要在加热工序中加热至高温,用于保持玻璃的周边构件等暴露于高温,所以它们的寿命有可能会显著降低,为了延长寿命,需要使用耐热性优异的高价构件。所以,玻璃化温度设为600℃以下。玻璃化温度优选为590℃以下,更优选为580℃以下。On the other hand, if the glass transition temperature is too high, it needs to be heated to a high temperature in the heating process, and the surrounding members for holding the glass are exposed to high temperature, so their life may be significantly reduced. In order to prolong the life, it is necessary to use durable An expensive component with excellent thermal properties. Therefore, the glass transition temperature is set to be 600° C. or lower. The glass transition temperature is preferably 590°C or lower, more preferably 580°C or lower.

本发明的风冷强化用玻璃中,玻璃化温度和屈服点之间的热膨胀系数的最大值αmax(以下在本说明书中记载为“高温热膨胀系数αmax”)是410×10-7/℃以上。高温热膨胀系数αmax低于410×10-7/℃时,在制成厚度为2.5mm以下的薄型玻璃的情况下,使用通常的风冷强化装置有可能无法有效地赋予残余应力。通常,风冷强化通过自比玻璃化温度高100℃左右的温度进行急冷来实施。通过将高温热膨胀系数αmax设为410×10-7/℃以上,即使在制成厚度为2.5mm以下的薄型玻璃的情况下,也能自以上的温度起,使用通常的风冷强化装置有效地赋予残余应力。In the glass for air cooling strengthening of the present invention, the maximum value α max of the thermal expansion coefficient between the glass transition temperature and the yield point (hereinafter referred to as "high temperature thermal expansion coefficient α max " in this specification) is 410×10 -7 /°C above. When the high-temperature thermal expansion coefficient α max is lower than 410×10 -7 /°C, it may not be possible to effectively impart residual stress using a normal air-cooling tempering device in the case of thin glass having a thickness of 2.5 mm or less. Usually, air-cooling strengthening is implemented by rapid cooling from the temperature higher about 100 degreeC than a glass transition temperature. By setting the high-temperature thermal expansion coefficient α max to 410×10 -7 /°C or higher, even in the case of thin glass with a thickness of 2.5mm or less, it is effective to use a normal air-cooling strengthening device from the above temperature. to impart residual stress.

这里,高温热膨胀系数αmax是指,在如下所述的利用热膨胀计测定的被处理玻璃的膨胀系数曲线中,热膨胀系数在玻璃化温度和屈服点之间的最大值。从赋予残余应力的观点来看,高温热膨胀系数αmax越大越好,但通常只要在600×10-7/℃即足够。此外,如果高温热膨胀系数αmax增大,有可能由于冷却初期发生的暂时形变而导致玻璃的破裂,使成品率变差,所以高温热膨胀系数αmax优选为410×10-7/℃以上且600×10-7/℃以下。Here, the high-temperature thermal expansion coefficient α max refers to the maximum value of the thermal expansion coefficient between the glass transition temperature and the yield point in the expansion coefficient curve of the treated glass measured with a thermal dilatometer as described below. From the viewpoint of imparting residual stress, the higher the high-temperature thermal expansion coefficient α max , the better, but generally 600×10 -7 /°C is sufficient. In addition, if the high-temperature thermal expansion coefficient α max increases, the glass may break due to temporary deformation at the initial stage of cooling, and the yield may deteriorate. Therefore, the high-temperature thermal expansion coefficient α max is preferably 410×10 -7 /°C or more and 600 ×10 -7 /℃ or less.

对于本发明的风冷强化用玻璃的屈服点不一定进行限制,但优选超过600℃。屈服点为600℃以下的情况下,在将切割后的玻璃板加热至软化点或屈服点附近的温度时,加热温度、即强化开始温度变低,有可能无法有效地赋予残余应力。屈服点优选为750℃以下。如果屈服点超过750℃,则需要加热至高温,用于保持玻璃的周边构件等暴露于高温,所以它们的寿命有可能会显著降低,为了延长寿命,需要使用耐热性优异的高价构件。本发明的风冷强化用玻璃的屈服点更优选为700℃以下。The yield point of the glass for air cooling strengthening of the present invention is not necessarily limited, but is preferably higher than 600°C. When the yield point is 600° C. or lower, when the cut glass plate is heated to a temperature near the softening point or the yield point, the heating temperature, that is, the strengthening start temperature becomes low, and residual stress may not be effectively imparted. The yield point is preferably 750°C or lower. If the yield point exceeds 750°C, it needs to be heated to a high temperature, and the surrounding members for holding the glass are exposed to high temperature, so their life may be significantly reduced. In order to prolong the life, it is necessary to use expensive members with excellent heat resistance. The yield point of the glass for air cooling strengthening of the present invention is more preferably 700° C. or lower.

从赋予残余应力的观点来看,本发明的风冷强化用玻璃的50~350℃下的平均热膨胀系数α50~350越大越优选,但如果过于大,则有可能出现与现有的其他构件的膨胀不匹配的问题、或对热冲击的耐性变弱。因此,本发明的风冷强化用玻璃的50~350℃下的平均热膨胀系数α50~350为75×10-7/℃以上,更优选为77×10-7/℃以上,进一步优选79×10-7/℃以上。另一方面,本发明的风冷强化用玻璃的50~350℃下的平均热膨胀系数α50~350为110×10-7/℃以下,更优选为100×10-7/℃以下,进一步优选95×10-7/℃以下。From the viewpoint of imparting residual stress, the average coefficient of thermal expansion α 50 to 350 at 50 to 350° C. of the glass for air cooling tempering of the present invention is preferably as large as possible. The expansion mismatch problem, or the resistance to thermal shock becomes weak. Therefore, the average coefficient of thermal expansion α 50 to 350 at 50 to 350°C of the glass for air cooling strengthening of the present invention is 75×10 -7 /°C or higher, more preferably 77×10 -7 /°C or higher, and still more preferably 79×10 -7 /°C or higher. Above 10 -7 /℃. On the other hand, the average coefficient of thermal expansion α 50 to 350 at 50 to 350°C of the glass for air cooling tempering of the present invention is 110×10 -7 /°C or less, more preferably 100×10 -7 /°C or less, still more preferably Below 95×10 -7 /℃.

本发明的风冷强化用玻璃的高温热膨胀系数αmax与50~350℃下的平均热膨胀系数α50~350的热膨胀系数差(Δα(=αmax50~350))优选为345×10-7/℃以上。单纯增大从低温到高温的热膨胀系数、即高温热膨胀系数αmax和50~350℃下的平均线膨胀系数α50~350的情况下,在加热工序和冷却工序时,容易发生因热冲击引起的破裂,与其他构件的热膨胀的不匹配,与现行工艺的不适应等。The thermal expansion coefficient difference between the high-temperature thermal expansion coefficient α max and the average thermal expansion coefficient α 50 to 350 at 50 to 350° C. (Δα (=α max −α 50 to 350 )) of the glass for air cooling strengthening of the present invention is preferably 345×10 -7 /°C or more. When simply increasing the thermal expansion coefficient from low temperature to high temperature, that is, the high temperature thermal expansion coefficient α max and the average linear expansion coefficient α 50 to 350 at 50 to 350°C, it is easy to cause thermal shock during the heating process and cooling process. The rupture, the mismatch with the thermal expansion of other components, the incompatibility with the current process, etc.

通过将热膨胀系数差(Δα)设为345×10-7/℃以上,即通过在将50~350℃下的平均热膨胀系数α50~350设为一定值的状态下、相对增大高温热膨胀系数αmax,即使在制成厚度为2.5mm以下的薄型玻璃的情况下,也能使用通常的风冷强化装置有效地赋予残余应力,并能够抑制由热冲击引起的破裂等的发生。热膨胀系数差(Δα)更优选为360×10-7/℃以上,进一步优选370×10-7/℃以上。关于热膨胀系数差(Δα),基本上越大越优选,但通常只要为500×10-7/℃就足够了。By making the thermal expansion coefficient difference (Δα) 345×10 -7 /°C or more, that is, by setting the average thermal expansion coefficient α 50 to 350 at 50 to 350°C as a constant value, the high temperature thermal expansion coefficient is relatively increased For α max , even in the case of thin glass with a thickness of 2.5 mm or less, residual stress can be effectively imparted by a normal air-cooled tempering device, and the occurrence of cracks due to thermal shock can be suppressed. The thermal expansion coefficient difference (Δα) is more preferably 360×10 -7 /°C or higher, and still more preferably 370×10 -7 /°C or higher. Regarding the thermal expansion coefficient difference (Δα), basically the larger the better, but generally 500×10 -7 /°C is sufficient.

这里,玻璃化温度、屈服点、热膨胀系数(αmax、α50~350)根据以下要领进行测定。即,制作直径5mm、长20mm的圆柱状试样,使用热膨胀计在5℃/分钟的升温速度、10g的荷重条件下测定热膨胀,求出玻璃化温度、屈服点、热膨胀系数(αmax、α50~350)。Here, the glass transition temperature, yield point, and coefficient of thermal expansion (α max , α 50 to 350 ) were measured in the following manner. That is, a cylindrical sample with a diameter of 5 mm and a length of 20 mm was prepared, and the thermal expansion was measured using a thermal dilatometer at a heating rate of 5° C./min. under a load of 10 g, and the glass transition temperature, yield point, and coefficient of thermal expansion (α max , α 50~350 ).

关于风冷强化玻璃,因为是利用通过实施上述的加热工序和冷却工序而产生的表面和内部的温度差,如果将厚度减薄则无法使表面和内部的温度差变大,从而难以赋予足够的残余应力。关于这一点,本申请发明人进行了认真研究,结果发现在风冷强化用玻璃的三价的铁(Fe3+)的含量、二价的铁(Fe2+)的含量和Fe-Redox的值满足特定的条件的情况下,能够增大αmax,其结果是风冷强化后的玻璃的残余应力提高。With regard to air-cooled strengthened glass, because it utilizes the temperature difference between the surface and the inside generated by performing the above-mentioned heating process and cooling process, if the thickness is reduced, the temperature difference between the surface and the inside cannot be increased, and it is difficult to provide sufficient temperature. Residual Stress. Regarding this point, the inventors of the present application conducted earnest research and found that the trivalent iron (Fe 3+ ) content, divalent iron (Fe 2+ ) content, and Fe-Redox content of the glass for air-cooling strengthening When the value satisfies specific conditions, α max can be increased, and as a result, the residual stress of the air-cooled strengthened glass increases.

本发明的风冷强化用玻璃中,通过使Fe3+含量以Fe2O3换算计为0.8质量%以上且低于2.2质量%,即使在制成厚度为2.5mm以下的薄型玻璃的情况下,也能够使用通常的风冷强化装置有效地赋予残余应力。Fe3+含量以Fe2O3换算计低于0.8质量%时,在制成厚度为2.5mm以下的薄型玻璃的情况下,使用通常的风冷强化装置有可能无法有效地赋予残余应力。Fe3+含量以Fe2O3换算计为2.2质量%以上时,变得泛黄,外观变差,所以不优选。In the glass for air-cooling tempering of the present invention, by setting the Fe 3+ content to 0.8 mass % or more and less than 2.2 mass % in terms of Fe 2 O 3 , even when it is a thin glass with a thickness of 2.5 mm or less , residual stress can also be effectively imparted using a common air-cooling strengthening device. When the Fe 3+ content is less than 0.8% by mass in terms of Fe 2 O 3 , it may not be possible to effectively impart residual stress using a normal air-cooling strengthening device in the case of thin glass having a thickness of 2.5 mm or less. When the Fe 3+ content is 2.2% by mass or more in terms of Fe 2 O 3 , it becomes yellowish and the appearance deteriorates, which is not preferable.

本发明的风冷强化用玻璃中,优选Fe3+含量以Fe2O3换算计为0.9质量%以上且2.1质量%以下,更优选1.0质量%以上且2.0质量%以下。In the glass for air cooling tempering of the present invention, the Fe 3+ content is preferably 0.9% by mass to 2.1% by mass, more preferably 1.0% by mass to 2.0% by mass, in terms of Fe 2 O 3 .

本发明的风冷强化用玻璃中,Fe2+含量以Fe2O3换算计为0.45质量%以下。如果Fe2+含量以Fe2O3换算计高于0.45质量%,则熔融窑的温度变低,玻璃的熔化性下降。In the glass for air-cooling strengthening of this invention, Fe2 + content is 0.45 mass % or less in conversion of Fe2O3 . If the Fe 2+ content is higher than 0.45% by mass in terms of Fe 2 O 3 , the temperature of the melting furnace will decrease, and the meltability of the glass will decrease.

本发明的风冷强化用玻璃中,优选Fe2+含量以Fe2O3换算计为0.43质量%以下,更优选0.41质量%以下。In the glass for air cooling tempering of the present invention, the Fe 2+ content is preferably 0.43% by mass or less, more preferably 0.41% by mass or less, in terms of Fe 2 O 3 .

本发明的风冷强化用玻璃中,Fe-Redox的值为20%以下。这里,Fe-Redox是指以Fe2O3换算计的Fe2+含量相对于以Fe2O3换算计的全铁含量的比率。如果Fe-Redox的值大于20%,则因为太阳光而发生曝晒作用(日文:ソラリゼーション),导致色调变化,所以存在长期使用时发生颜色变化的问题。In the glass for air cooling strengthening of the present invention, the Fe-Redox value is 20% or less. Here, Fe-Redox refers to the ratio of the Fe 2+ content in terms of Fe 2 O 3 to the total iron content in terms of Fe 2 O 3 . If the value of Fe-Redox is more than 20%, there is a problem of color change during long-term use because exposure to sunlight (Japanese: ソラリゼーション) occurs, resulting in a color change.

本发明的风冷强化用玻璃优选Fe-Redox的值为16%以下,更优选13%以下,进一步优选10%以下。The glass for air-cooling tempering of the present invention preferably has a Fe-Redox value of 16% or less, more preferably 13% or less, and still more preferably 10% or less.

本发明的风冷强化用玻璃中,以氧化物基准的质量%表示,优选包含:In the air-cooled tempering glass of the present invention, expressed in mass % based on oxides, it is preferable to contain:

以下将氧化物基准的质量%简单表示为%。Hereinafter, the mass % based on an oxide is simply expressed as %.

如果采用这样的组成,因为是与强化玻璃的制造中通常使用的钠钙玻璃的构成成分基本相同的构成成分,所以生产性良好。此外,如果采用该组成,则可得到玻璃化温度为500℃以上600℃以下、且高温热膨胀系数αmax为410×10-7/℃以上的玻璃。以下对各成分的组成的范围进行说明。If such a composition is adopted, since it has substantially the same constituent components as soda lime glass generally used in the manufacture of strengthened glass, productivity is good. In addition, with this composition, glass having a glass transition temperature of 500°C to 600°C and a high-temperature thermal expansion coefficient α max of 410×10 -7 /°C or higher can be obtained. The range of the composition of each component is demonstrated below.

SiO2的含量优选为66%以上且75%以下。如果少于66%,则会发生玻璃的密度增大、热膨胀系数增大、耐擦伤性变差等的不良情况。SiO2的含量优选为67%以上,更优选68%以上。此外,如果SiO2的含量超过75%,则粘性增高、玻璃难以熔化。SiO2的含量优选为73%以下。The content of SiO 2 is preferably not less than 66% and not more than 75%. If it is less than 66%, disadvantages such as increase in density of glass, increase in thermal expansion coefficient, and deterioration in scratch resistance will occur. The content of SiO 2 is preferably 67% or more, more preferably 68% or more. In addition, if the content of SiO 2 exceeds 75%, the viscosity will increase and the glass will be difficult to melt. The content of SiO 2 is preferably 73% or less.

可根据需要含有Al2O3,其含量在15%以下。如果Al2O3的含量超过15%,则有可能玻璃化温度以上时的热膨胀系数不易增大,难以增大残余应力。Al2O3的含量优选为10%以下,更优选5%以下。Al 2 O 3 may be contained as needed, and its content is less than 15%. If the content of Al 2 O 3 exceeds 15%, the thermal expansion coefficient at the glass transition temperature or higher may not easily increase, and it may be difficult to increase the residual stress. The content of Al 2 O 3 is preferably 10% or less, more preferably 5% or less.

可根据需要含有B2O3,其含量在20%以下。如果B2O3的含量超过20%,则有可能玻璃化温度以上时的热膨胀系数不易增大,难以增大残余应力。B2O3的含量优选为15%以下,更优选10%以下。B 2 O 3 may be contained as required, and its content is below 20%. When the content of B 2 O 3 exceeds 20%, the coefficient of thermal expansion at the glass transition temperature or higher may become difficult to increase, and it may be difficult to increase the residual stress. The content of B 2 O 3 is preferably 15% or less, more preferably 10% or less.

碱土类金属氧化物、即MgO、CaO、SrO和BaO的含量的合计(MgO+CaO+SrO+BaO)为1%以上。如果MgO+CaO+SrO+BaO不足1%,则为了维持玻璃的高温下的熔化性和适度的热膨胀系数,需要大量添加碱金属氧化物、即Li2O、Na2O、K2O,其结果是有可能形变点和屈服点的温度差变小、残余应力变小。MgO+CaO+SrO+BaO优选为3%以上,更优选5%以上,进一步优选10%以上。MgO+CaO+SrO+BaO优选为30%以下。如果超过30%,则玻璃的失透倾向增加,生产性变差。MgO+CaO+SrO+BaO优选为25%以下。The total content (MgO+CaO+SrO+BaO) of alkaline earth metal oxides, that is, MgO, CaO, SrO, and BaO is 1% or more. If MgO+CaO+SrO+BaO is less than 1%, it is necessary to add a large amount of alkali metal oxides, that is, Li 2 O, Na 2 O, and K 2 O, in order to maintain the meltability of the glass at a high temperature and a moderate thermal expansion coefficient. As a result, there is a possibility that the temperature difference between the deformation point and the yield point becomes smaller, and the residual stress becomes smaller. MgO+CaO+SrO+BaO is preferably 3% or more, more preferably 5% or more, and still more preferably 10% or more. MgO+CaO+SrO+BaO is preferably 30% or less. If it exceeds 30%, the tendency of devitrification of glass will increase and productivity will deteriorate. MgO+CaO+SrO+BaO is preferably 25% or less.

MgO的含量为0.1%以上。MgO是为了适度维持热膨胀系数而必需的成分,还能够提高耐擦伤性。MgO的含量优选为2%以上,更优选3%以上。此外,MgO的含量为25%以下。如果MgO的含量超过25%,则玻璃的失透倾向增加,生产性变差。MgO的含量优选为23%以下,更优选21%以下,进一步优选20%以下。The content of MgO is 0.1% or more. MgO is an essential component for maintaining a moderate thermal expansion coefficient, and can also improve scratch resistance. The content of MgO is preferably 2% or more, more preferably 3% or more. In addition, the content of MgO is 25% or less. When the content of MgO exceeds 25%, the tendency of devitrification of glass will increase and productivity will deteriorate. The content of MgO is preferably 23% or less, more preferably 21% or less, further preferably 20% or less.

CaO的含量为0.1%以上。CaO是为了适度维持玻璃的热膨胀系数而必需的成分。CaO的含量优选为2%以上,更优选3%以上。CaO的含量为15%以下。如果CaO的含量超过15%,则玻璃的失透倾向增加,生产性变差。CaO的含量优选为14%以下,更优选13%以下。The content of CaO is 0.1% or more. CaO is an essential component in order to maintain the thermal expansion coefficient of glass moderately. The content of CaO is preferably 2% or more, more preferably 3% or more. The content of CaO is 15% or less. When the content of CaO exceeds 15%, the tendency of devitrification of glass will increase, and productivity will deteriorate. The content of CaO is preferably 14% or less, more preferably 13% or less.

可根据需要含有SrO,其含量在10%以下。通过含有SrO,能够调整玻璃的高温下的熔化性和热膨胀系数。如果SrO的含量超过10%,则玻璃的密度增大,玻璃的重量增大。含有SrO的情况下,优选1%以上,更优选1.5%以上。SrO的含量更优选为7%以下,进一步优选5%以下。SrO may be contained as needed, and its content is 10% or less. By containing SrO, the meltability and thermal expansion coefficient of glass at high temperature can be adjusted. If the content of SrO exceeds 10%, the density of glass will increase and the weight of glass will increase. When SrO is contained, it is preferably 1% or more, more preferably 1.5% or more. The content of SrO is more preferably 7% or less, still more preferably 5% or less.

可根据需要含有BaO,其含量在10%以下。通过含有BaO,能够调整玻璃的高温下的熔化性和热膨胀系数。另一方面,如果含有BaO,则玻璃的密度增大,所以玻璃的重量容易变大。此外,如果含有BaO,则玻璃变脆,所以裂纹开裂负载(日文:クラック·イニシエーション·ロード)变低,容易受到损伤。因此,BaO的含量为7%以下,优选5%以下,更优选3%以下。BaO can be contained as needed, and its content is below 10%. By containing BaO, the meltability and thermal expansion coefficient of glass at high temperature can be adjusted. On the other hand, if BaO is contained, the density of the glass increases, so the weight of the glass tends to increase. In addition, when BaO is contained, the glass becomes brittle, so the crack cracking load (Japanese: crack, iniciaersion, and rod) becomes low, and it is easy to be damaged. Therefore, the content of BaO is 7% or less, preferably 5% or less, more preferably 3% or less.

碱金属氧化物、即Li2O、Na2O、K2O的含量的合计(Li2O+Na2O+K2O)为1%以上。如果Li2O+Na2O+K2O不足1%,则为了维持玻璃的高温下的熔化性和适度的热膨胀系数,需要大量添加碱土类金属氧化物、即MgO、CaO、SrO和BaO,其结果是,玻璃的失透倾向增大、生产性变差。Li2O+Na2O+K2O优选为3%以上,更优选5%以上,进一步优选8%以上,特别优选10%以上。Li2O+Na2O+K2O优选为25%以下。如果超过25%,则有可能形变点和屈服点的温度差变小,残余应力变小。Li2O+Na2O+K2O优选为25%以下,更优选20%以下。The total content (Li 2 O+Na 2 O+K 2 O) of alkali metal oxides, that is, Li 2 O, Na 2 O, and K 2 O is 1% or more. If Li 2 O+Na 2 O+K 2 O is less than 1%, it is necessary to add a large amount of alkaline earth metal oxides, that is, MgO, CaO, SrO, and BaO, in order to maintain the meltability of the glass at high temperature and a moderate thermal expansion coefficient. As a result, the devitrification tendency of glass increases and productivity deteriorates. Li 2 O+Na 2 O+K 2 O is preferably 3% or more, more preferably 5% or more, further preferably 8% or more, particularly preferably 10% or more. Li 2 O+Na 2 O+K 2 O is preferably 25% or less. If it exceeds 25%, the temperature difference between the deformation point and the yield point may become smaller, and the residual stress may become smaller. Li 2 O+Na 2 O+K 2 O is preferably 25% or less, more preferably 20% or less.

Na2O的含量为8%以上。Na2O是玻璃的密度即使较低、也可增大热膨胀系数的成分,因此以调整热膨胀系数的目的而在玻璃组成中含有Na2O。Na2O的含量优选为9%以上,更优选10%以上。Na2O的含量为20%以下。如果Na2O的含量超过20%,则由于形变点和屈服点的温度差变小而强化应力变小,而且热膨胀系数变得过大。Na2O的含量优选为17%以下,更优选15%以下。The content of Na 2 O is 8% or more. Na 2 O is a component that increases the coefficient of thermal expansion even if the density of glass is low, so Na 2 O is contained in the glass composition for the purpose of adjusting the coefficient of thermal expansion. The content of Na 2 O is preferably 9% or more, more preferably 10% or more. The Na 2 O content is 20% or less. If the Na 2 O content exceeds 20%, the strengthening stress becomes small because the temperature difference between the deformation point and the yield point becomes small, and the thermal expansion coefficient becomes excessively large. The content of Na 2 O is preferably 17% or less, more preferably 15% or less.

可根据需要含有K2O,其含量优选为0.1%以上。K2O的含量在0.1%以上的情况下,能够维持玻璃的高温下的熔化性和适度的热膨胀系数。K2O的含量更优选0.5%以上,特别优选1%以上。K2O的含量为4%以下。如果K2O的含量超过4%,则玻璃的密度增大,玻璃的重量增大。K2O的含量优选为3.5%以下,更优选3%以下。K 2 O may be contained as needed, and its content is preferably 0.1% or more. When the content of K 2 O is 0.1% or more, the high-temperature meltability and moderate thermal expansion coefficient of the glass can be maintained. The content of K 2 O is more preferably 0.5% or more, particularly preferably 1% or more. The content of K 2 O is 4% or less. If the content of K 2 O exceeds 4%, the density of the glass increases and the weight of the glass increases. The content of K 2 O is preferably 3.5% or less, more preferably 3% or less.

本发明的风冷强化用玻璃优选实质上由上述成分构成,也可以根据需要且在不违反本发明的技术思想的限度内,含有合计不超过10%的其他成分。作为其他成分,可例举例如ZrO2、Y2O3、CeO2、MnO、CoO等。此外,也可以含有PbO等,但优选实质上不含这些成分。另外,实质上不含表示少于0.01%。The air-cooled tempering glass of the present invention is preferably substantially composed of the above-mentioned components, and may contain other components not exceeding 10% in total as needed and within the limit not violating the technical idea of the present invention. As another component, ZrO2, Y2O3 , CeO2 , MnO , CoO etc. are mentioned, for example. Moreover, although PbO etc. may be contained, it is preferable not to contain these components substantially. In addition, substantially not containing means that it is less than 0.01%.

此外,作为玻璃熔融时的澄清剂,可适当含有SO3、氯化物、氟化物、卤素、SnO2、Sb2O3、As2O3等。还有,为了调整色调,也可以含有Ni、Cr、V、Se、Au、Ag、Cd等。被处理玻璃优选实质上不含As、Sb、Pb。因为这些成分具有毒性,所以为了防止对环境的影响,优选玻璃中不含这些成分。另外,实质上不含表示少于0.01%。In addition, SO 3 , chlorides, fluorides, halogens, SnO 2 , Sb 2 O 3 , As 2 O 3 , and the like can be appropriately contained as clarifiers at the time of glass melting. In addition, Ni, Cr, V, Se, Au, Ag, Cd, etc. may be contained in order to adjust the color tone. The glass to be treated preferably does not substantially contain As, Sb, or Pb. Since these components are toxic, it is preferable not to contain these components in glass in order to prevent influence on the environment. In addition, substantially not containing means that it is less than 0.01%.

本发明的风冷强化用玻璃在即使制成厚度为2.5mm以下的薄型玻璃的情况下,也能使用通常的风冷强化装置有效地赋予残余应力,所以能够将玻璃轻量化。从轻量化的观点考虑,优选厚度为2.4mm以下,更优选2.3mm以下,进一步优选2.0mm以下、1.5mm以下、1.3mm以下。但是,从有效地赋予残余应力的观点来看,优选其板厚为0.5mm以上,更优选0.7mm以上。Even when the glass for air-cooling tempering of the present invention is thin glass having a thickness of 2.5 mm or less, residual stress can be effectively imparted using a general air-cooling tempering device, so that the weight of the glass can be reduced. From the viewpoint of weight reduction, the thickness is preferably 2.4 mm or less, more preferably 2.3 mm or less, further preferably 2.0 mm or less, 1.5 mm or less, and 1.3 mm or less. However, from the viewpoint of effectively imparting residual stress, the plate thickness is preferably 0.5 mm or more, more preferably 0.7 mm or more.

本发明的风冷强化用玻璃可通过浮法、熔融法、下拉法和辊压法等玻璃板成形方法中的任一种方法来制造。如果采用浮法,则容易生产大面积的玻璃板,且容易将厚度偏差减小,所以优选。The glass for air-cooling tempering of the present invention can be produced by any of glass sheet forming methods such as the float method, the fusion method, the down-draw method, and the roll method. The use of the float method is preferable because it is easy to produce a large-area glass plate and to reduce thickness variations.

本发明的风冷强化用玻璃在即使制成厚度为2.5mm以下的薄型玻璃的情况下,也能使用通常的风冷强化装置有效地赋予残余应力。在制成厚度为2.5mm以下的薄型玻璃的情况下,优选风冷强化后的玻璃的表面压缩应力值为110MPa以上,更优选122MPa以上,进一步优选130MPa以上。Even when the glass for air-cooling tempering of the present invention is a thin glass having a thickness of 2.5 mm or less, residual stress can be effectively imparted using a general air-cooling tempering device. In the case of thin glass having a thickness of 2.5 mm or less, the surface compressive stress value of the air-cooled strengthened glass is preferably 110 MPa or more, more preferably 122 MPa or more, and still more preferably 130 MPa or more.

在制成厚度为2.0mm以下的薄型玻璃的情况下,优选风冷强化后的玻璃的表面压缩应力值为70MPa以上,更优选78MPa以上,进一步优选85MPa以上。In the case of thin glass having a thickness of 2.0 mm or less, the surface compressive stress value of the air-cooled tempered glass is preferably 70 MPa or more, more preferably 78 MPa or more, and still more preferably 85 MPa or more.

在制成厚度为1.5mm以下的薄型玻璃的情况下,优选风冷强化后的玻璃的表面压缩应力值为60MPa以上,更优选65MPa以上,进一步优选70MPa以上。In the case of thin glass having a thickness of 1.5 mm or less, the surface compressive stress value of the air-cooled tempered glass is preferably 60 MPa or more, more preferably 65 MPa or more, and still more preferably 70 MPa or more.

本发明的风冷强化玻璃是对本发明的风冷强化用玻璃进行风冷强化而得的风冷强化玻璃。The air-cooled tempered glass of the present invention is an air-cooled tempered glass obtained by air-cooling tempering the glass for air-cooling tempering of the present invention.

本发明的风冷强化玻璃的厚度根据用途而不同,但根据上述的本发明的风冷强化用玻璃的特征,优选具有2.5mm以下的厚度。The thickness of the air-cooled tempered glass of the present invention varies depending on the application, but it is preferable to have a thickness of 2.5 mm or less due to the characteristics of the above-mentioned air-cooled tempered glass of the present invention.

本发明的风冷强化玻璃的表面压缩应力值随风冷强化玻璃的厚度而不同,在厚度为2.5mm以下的情况下,优选表面压缩应力值为110MPa以上,更优选122MPa以上,进一步优选130MPa以上。在制成厚度为2.0mm以下的情况下,优选表面压缩应力值为70MPa以上,更优选78MPa以上,进一步优选85MPa以上。在制成厚度为1.5mm以下的情况下,优选表面压缩应力值为60MPa以上,更优选65MPa以上,进一步优选70MPa以上。The surface compressive stress value of the air-cooled tempered glass of the present invention varies depending on the thickness of the air-cooled tempered glass. When the thickness is 2.5 mm or less, the surface compressive stress value is preferably 110 MPa or more, more preferably 122 MPa or more, and still more preferably 130 MPa or more. . When the thickness is 2.0 mm or less, the surface compressive stress value is preferably 70 MPa or more, more preferably 78 MPa or more, and still more preferably 85 MPa or more. When the thickness is 1.5 mm or less, the surface compressive stress value is preferably 60 MPa or more, more preferably 65 MPa or more, and still more preferably 70 MPa or more.

本发明的风冷强化玻璃优选用于可使用强化玻璃的各种用途。具体而言,优选用于汽车用途、建筑用途。此外,可优选作为太阳能电池模块的受光面板或背面板使用。The air-cooled tempered glass of the present invention is preferably used in various applications in which tempered glass can be used. Specifically, it is preferably used for automobile use and construction use. In addition, it can be preferably used as a light-receiving panel or a back panel of a solar cell module.

作为太阳能电池模块的背面板使用的情况下,如果风冷强化玻璃的透明性高,则可看到布线等,设计性变差。为了使设计性良好,风冷强化玻璃的ISO-9050(2003)中规定的可见光透射率(D65光源)Tv_D65优选为82%以下,更优选80%以下,进一步优选77%以下。When used as a back plate of a solar cell module, if the transparency of the air-cooled tempered glass is high, wiring and the like can be seen, degrading designability. The air-cooled tempered glass has a visible light transmittance (D65 light source) Tv_D65 specified in ISO-9050 (2003) of preferably 82% or less, more preferably 80% or less, and still more preferably 77% or less in order to improve designability.

实施例Example

以下通过实施例进一步说明本发明。The present invention is further illustrated by the following examples.

以形成表1中所示的玻璃组成的条件,适当选择氧化物等通常使用的玻璃原料,将混合物加入铂坩锅中,并投入1600℃的电阻加热式电炉中,熔化3小时,进行脱泡、均质化后,倒入模具材料中,以比玻璃化温度高约30℃的温度保持1小时以上后,以每分钟0.3~1℃的冷却速度退火到室温,制作了实施例1~5、比较例1~6的板状的玻璃试样。Under the conditions of forming the glass composition shown in Table 1, properly select the commonly used glass raw materials such as oxides, put the mixture into a platinum crucible, and put it into a resistance heating electric furnace at 1600 ° C, melt for 3 hours, and perform degassing , After homogenization, pour it into the mold material, keep it at a temperature about 30°C higher than the glass transition temperature for more than 1 hour, then anneal it to room temperature at a cooling rate of 0.3-1°C per minute, and make Examples 1-5 , The plate-shaped glass samples of Comparative Examples 1-6.

对于所得的玻璃试样,根据利用分光光度计测定的玻璃试样的图谱曲线,使用下式(1)算出Fe-Redox。With respect to the obtained glass sample, Fe-Redox was calculated using the following formula (1) from the spectrum curve of the glass sample measured by the spectrophotometer.

Fe-Redox(%)=-loge(T1000nm/91.4)/(Fe2O3量×t×20.79)×100……(1)。Fe-Redox (%)=-log e (T 1000nm /91.4)/(Fe 2 O 3 amount×t×20.79)×100 (1).

其中,in,

T1000nm是利用分光光度计(珀金埃尔默公司(Perkin Elmer社)制,Lambda950)测定的波长1000nm处的透射率(%);T 1000nm is the transmittance (%) at a wavelength of 1000nm measured by a spectrophotometer (manufactured by Perkin Elmer, Lambda950);

t是玻璃试样的厚度(cm);t is the thickness (cm) of the glass sample;

Fe2O3量是通过荧光X射线测定而求得的以Fe2O3换算计的全铁的含量(%=质量百分比)。The amount of Fe 2 O 3 is the total iron content (%=mass %) in terms of Fe 2 O 3 obtained by fluorescent X-ray measurement.

上述的Fe-Redox采用根据利用分光光度计测定的玻璃试样的谱图曲线算出的方法,其值可视为等于相同玻璃中的以Fe2O3换算计的Fe2+含量与以Fe2O3换算计的全铁含量的比率。The above-mentioned Fe-Redox adopts the method calculated according to the spectrogram curve of the glass sample measured by a spectrophotometer, and its value can be regarded as equal to the Fe2 + content in the same glass in terms of Fe2O3 and Fe2 + The ratio of total iron content calculated in O 3 conversion.

接着,根据JIS R 3103-3:2001的标准,由玻璃试样制作直径5mm、长度20mm的圆柱状试样,用热膨胀计(布鲁克AXS公司(ブルカー·エイエックスエス社)制、TMA4000SA)以5℃/分钟的升温速度、10g的荷重条件测定热膨胀,算出玻璃化温度(Tg)。Next, according to the standard of JIS R 3103-3:2001, a cylindrical sample with a diameter of 5 mm and a length of 20 mm was made from the glass sample, and a thermal dilatometer (TMA4000SA, manufactured by Bruker AXS Co., Ltd.) was used at 5 Thermal expansion was measured at a temperature increase rate of °C/min and a load of 10 g, and the glass transition temperature (Tg) was calculated.

此外,根据JIS R 1618:2002的标准,对于被处理玻璃,与玻璃化温度的测定同样地使用热膨胀计(布鲁克AXS公司制、TMA4000SA),以5℃/分钟的升温速度测定热膨胀,算出50~350℃时的平均热膨胀系数α50~350、以及高温热膨胀系数αmaxIn addition, according to the standard of JIS R 1618:2002, for the glass to be treated, thermal expansion was measured at a heating rate of 5° C./min using a thermal dilatometer (manufactured by Bruker AXS, TMA4000SA) in the same manner as the measurement of the glass transition temperature, and 50 to 50°C were calculated. Average thermal expansion coefficient α 50 to 350 at 350°C, and high temperature thermal expansion coefficient α max .

此外,使用可见光透射率(对于Tv_D65,分光光度计(珀金埃尔默公司制,Lambda 950)进行测定。In addition, the visible light transmittance (for Tv_D65, a spectrophotometer (manufactured by PerkinElmer, Lambda 950) was used for measurement.

还有,对于实施例1~5、比较例1~6的玻璃试样,为了评价风冷强化的操作容易度,通过以下所示的方法测定风冷强化后的表面残余应力。In addition, for the glass samples of Examples 1-5 and Comparative Examples 1-6, in order to evaluate the handling easiness of air-cooling strengthening, the surface residual stress after air-cooling strengthening was measured by the method shown below.

将玻璃试样切割为550mm×550mm的尺寸,并实施倒角加工。在风冷强化处理中,使用通常的辊搬运式的风冷强化设备。图1是该风冷强化设备的设置有冷却用喷嘴的部位的俯视图,图中左侧示出设有该冷却用喷嘴的部位的端面的形状。如图1所示,多个冷却用喷嘴20、30、40以高低不同的方式排列。喷嘴20以垂直朝向被处理玻璃板的被处理面的方式进行设置。喷嘴20的直径为3.1mm,喷嘴20间的间距为24mm。喷嘴30、40以倾斜朝向被处理玻璃板的被处理面的方式进行设置。喷嘴30、40的直径各为3.9mm,喷嘴30间的间距、喷嘴40间的间距各为24mm。相对于喷嘴30,与最接近的喷嘴20的间距、与最接近的喷嘴40的间距各为8mm。喷嘴20与被处理玻璃板的被处理面的距离为10mm。作为冷却介质从喷嘴20、30、40供给的空气的温度为60℃,风压(喷射口风压)为18~19kPa,从将被处理玻璃板加热至630~635℃的状态,对被处理玻璃板的被处理面喷射作为冷却介质的空气,进行冷却。使用玻璃表面应力计(折原制作所(折原製作所)制FSM-7000H)测定由此制作的风冷强化玻璃的表面压缩应力值。将各试样的表面压缩应力值除以比较例5的表面压缩应力值,将所得的值作为相对表面压缩应力值。The glass sample was cut to a size of 550 mm×550 mm, and chamfered. In the air-cooling strengthening treatment, common roll-transfer-type air-cooling strengthening equipment is used. Fig. 1 is a plan view of the part where the cooling nozzle is installed in the air-cooling strengthening equipment, and the left side of the figure shows the shape of the end surface of the part where the cooling nozzle is installed. As shown in FIG. 1 , a plurality of cooling nozzles 20 , 30 , and 40 are arranged in different heights. The nozzle 20 is installed so as to be perpendicular to the surface to be processed of the glass plate to be processed. The diameter of the nozzles 20 is 3.1 mm, and the pitch between the nozzles 20 is 24 mm. The nozzles 30 and 40 are installed obliquely toward the surface to be processed of the glass plate to be processed. The diameters of the nozzles 30 and 40 are each 3.9 mm, and the pitch between the nozzles 30 and the pitch between the nozzles 40 are each 24 mm. With respect to the nozzle 30, the distance from the nearest nozzle 20 and the distance from the nearest nozzle 40 were each 8 mm. The distance between the nozzle 20 and the surface to be processed of the glass plate to be processed was 10 mm. The temperature of the air supplied from the nozzles 20, 30, and 40 as a cooling medium is 60°C, and the wind pressure (injection port wind pressure) is 18-19kPa. From the state where the glass plate to be processed is heated to 630-635°C, the glass to be processed The surface of the plate to be processed is cooled by spraying air as a cooling medium. The surface compressive stress value of the air-cooled tempered glass thus produced was measured using a glass surface stress meter (FSM-7000H manufactured by Orihara Seisakusho). The surface compressive stress value of each sample was divided by the surface compressive stress value of Comparative Example 5, and the obtained value was defined as the relative surface compressive stress value.

[表1][Table 1]

Fe3+含量以Fe2O3换算计为0.8质量%以上且低于2.2质量%、Fe2+含量以Fe2O3换算计为0.45质量%以下、Fe-Redox的值为20%以下的实施例1~5的玻璃的高温热膨胀系数αmax为410×10-7/℃以上,风冷强化后的玻璃的相对表面压缩应力值为1.1以上。不含Fe2O3的比较例1、2的玻璃和Fe3+含量以Fe2O3换算计低于0.8质量%、Fe-Redox的值超过20%的比较例3~6的玻璃的高温热膨胀系数αmax低于410×10-7/℃,风冷强化后的玻璃的相对表面压缩应力值低于1.1。The Fe 3+ content is 0.8% by mass or more and less than 2.2% by mass in terms of Fe 2 O 3 , the Fe 2+ content is 0.45% by mass or less in terms of Fe 2 O 3 , and the Fe-Redox value is 20% or less The high-temperature thermal expansion coefficient α max of the glasses of Examples 1 to 5 was 410×10 -7 /°C or higher, and the relative surface compressive stress value of the glass after air-cooling strengthening was 1.1 or higher. The high temperature of the glasses of Comparative Examples 1 and 2 that do not contain Fe 2 O 3 and the glasses of Comparative Examples 3 to 6 whose Fe 3+ content is less than 0.8% by mass in terms of Fe 2 O 3 and whose Fe-Redox value exceeds 20% The thermal expansion coefficient α max is lower than 410×10 -7 /°C, and the relative surface compressive stress value of the air-cooled strengthened glass is lower than 1.1.

符号说明Symbol Description

20、30、40 喷嘴20, 30, 40 nozzles

Claims (9)

1. Glass for air-cooled strengthening, wherein Fe3+In the content of Fe2O30.8 mass% or more and less than 2.2 mass% in terms of Fe2+In the content of Fe2O30.45% by mass or less in terms of Fe-Redox value, 20% or less in Fe-Redox value, and α which is an average thermal expansion coefficient at 50 to 350 DEG C50~350Is 75 × 10-7over/deg.C and 110 × 10-7A glass transition temperature of 500 ℃ to 600 ℃ inclusive, and a maximum value α of a coefficient of thermal expansion between the glass transition temperature and a yield point of not higher than/° CmaxIs 410 × 10-7at/DEG C toThe above.
2. The air-cooled tempering glass according to claim 1, comprising, in mass% on an oxide basis:
3. an air-cooled tempered glass obtained by air-cooling tempering the glass for air-cooled tempering according to claim 1 or 2.
4. The air-cooled tempered glass according to claim 3, wherein the surface compressive stress value is 60MPa or more.
5. The air-cooled tempered glass of claim 3 or 4 having a thickness of 2.5mm or less.
6. The air-cooled tempered glass of any one of claims 3 to 5, wherein the glass is used for automotive applications.
7. The air-cooled tempered glass of any one of claims 3 to 5, wherein the glass is used for architectural purposes.
8. The air-cooled tempered glass according to any one of claims 3 to 5, wherein the glass is used for a solar cell module.
9. The air-cooled tempered glass according to any one of claims 3 to 5, wherein the glass is used for a back panel of a solar cell module, and has a visible light transmittance (D65 light source) Tv _ D65 of 82% or less as defined in ISO-9050 (2003).
CN201610082301.2A 2015-11-10 2016-02-05 Glass for air-quench tempering and air-quenched tempered glass Pending CN106673422A (en)

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CN113135656A (en) * 2021-05-27 2021-07-20 常州亚玛顿股份有限公司 anti-PID glass for solar cell and preparation method thereof
CN116157217A (en) * 2020-07-17 2023-05-23 新报国材料株式会社 Low thermal expansion casting and manufacturing method thereof

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CN117510065A (en) * 2023-10-30 2024-02-06 清远南玻节能新材料有限公司 Tempered borosilicate glass and its preparation methods and applications

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116157217A (en) * 2020-07-17 2023-05-23 新报国材料株式会社 Low thermal expansion casting and manufacturing method thereof
CN113135656A (en) * 2021-05-27 2021-07-20 常州亚玛顿股份有限公司 anti-PID glass for solar cell and preparation method thereof

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