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CN106670977A - Steel structure shot blasting and rust removing method - Google Patents

Steel structure shot blasting and rust removing method Download PDF

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Publication number
CN106670977A
CN106670977A CN201710005132.7A CN201710005132A CN106670977A CN 106670977 A CN106670977 A CN 106670977A CN 201710005132 A CN201710005132 A CN 201710005132A CN 106670977 A CN106670977 A CN 106670977A
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CN
China
Prior art keywords
steel
bullet
ball
hardness
component
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Pending
Application number
CN201710005132.7A
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Chinese (zh)
Inventor
闫月勤
彭辉
李志磊
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Group Co Ltd Is Built In Shanxi Five
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Group Co Ltd Is Built In Shanxi Five
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Group Co Ltd Is Built In Shanxi Five filed Critical Group Co Ltd Is Built In Shanxi Five
Priority to CN201710005132.7A priority Critical patent/CN106670977A/en
Publication of CN106670977A publication Critical patent/CN106670977A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • B24C1/086Descaling; Removing coating films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C11/00Selection of abrasive materials or additives for abrasive blasts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention provides and relates to a steel structure shot blasting and rust removing method to improve the rust removing efficiency of steel and reduce energy consumption. According to the method, a method for controlling surface roughness by selecting proper shot kinds and different shot grades, a method for controlling the casting time by adopting different conveying roller way speeds on steel surfaces of different rust grades and a method for controlling energy consumption through adjustment of casting angles and stopping of a casting device are adopted, and therefore the purposes of ensuring the rust removing grade, improving the rust removing quality, improving the production efficiency, reducing energy consumption and reducing the production cost are achieved. The method is suitable for construction for steel material surface cleaning and friction surface treatment of welding H steel, steel materials, sectional materials, steel pipes and steel structure nodes.

Description

Steel construction impeller blasting method
Technical field
The present invention relates to a kind of steel rust removing method, particularly a kind of steel construction impeller blasting method.
Background technology
Processing of rust removing is one master operation of steel construction production link, if the bad product for directly affecting steel construction for the treatment of Matter and quality, make the maintenance cycle of steel construction shorten or influence service life, bring the structure of steel construction validity period to pacify sometimes Full problem, with the development of steel construction, impeller blasting has turned into the main rust cleaning of construction steel structure rust cleaning with its unique advantage Method.
The species of bullet, shape, size and level match somebody with somebody be surface roughness after influence rust cleaning critically important factor, choosing it is too big When bullet to get to steel surface broken, and energy absorption reduces ballistic work, choosing it is too small, bullet is beaten in steel surface mutability It is existing, own absorption energy, and reduce ballistic work.In general, bullet is bigger, rust cleaning effect it is better, but rust cleaning after surface it is thick Rugosity is bigger, and the bullet grain number that the component surface of same area is covered when throwing and beating is few, and effect is low.Additionally, impeller blasting be by The bullet dished out is beaten and reaches the shot except the purpose of surface iron rust, dished out in steel surface and beat less than required steel surface, i.e., " sky is beaten ", can produce unnecessary energy consumption.
The content of the invention
The present invention provides a kind of steel construction impeller blasting method, at least up to improve the purpose of derusting.
To solve above technical problem, the present invention is adopted the following technical scheme that.A kind of steel construction impeller blasting method, including The selection of bullet is matched somebody with somebody with level, the control of ball blast time and adjustment vibrating deflection, wherein, selection and the level of bullet are matched somebody with somebody, from ¢ 1, ¢ 1.4 circular cast steel ball mixes with the steel pill cutting of the length 2mm of ¢ 1.2, and cast steel ball ¢ 1, the ratio of ¢ 1.4 are 2:(2.5-3.5), Cast steel ball and steel pill cutting ratio are 4:(5-7);Controlled with the speed of control rollgang according to steel surface corrosion degree The ball blast time;Structure and Height Adjustment vibrating deflection according to steel.
The present invention is matched somebody with somebody from suitable bullet and bullet level, it is ensured that steel surface roughness after rust cleaning, improves application When paint film adhesive force.Using the method for determination rollgang speed compared with the method that the examination of traditional test specimen is thrown, it is ensured that rust cleaning Quality, while saving process time, improves effect, reduces rust cleaning cost.Casting angle by Reasonable adjustment can subtract Lack energy consumption and extend the service life of shot-blast apparatus.
Further, cast steel ball ¢ 1, the ratio of ¢ 1.4 are 2:3, cast steel ball and steel pill cutting ratio are 4:6.
Further, the hardness of the bullet of the selection(Rockwell hardness)HRC5-25 bigger than component surface hardness.
Further, the bullet hardness of the selection(Rockwell hardness)Control is in HRC40-50.
Further, when the present invention is 60m/min according to ejection velocity, the steel surface of following table difference rusting grade is thrown The speed that the rollgang speed interval corresponding to different rusting grades determines rollgang is reached during ball,
Material surface hardness is relatively large to get the small value, and case hardness is relatively small to take large values, and is got the small value after just mending ball, bullet abrasion It is serious to tend to be taken large values when mending ball.
Further, after adjusting vibrating deflection, component is hung to roller-way, steel for clearance or component purlin is hung and sling It is stably placed on roller-way, and puts consolidation, it is not collided with shot-blasting machine during spraying, then start is sprayed, structure After part rust cleaning is finished, roller-way is hung with purlin in time, hung to specified position, and carry out finished product protection.
The method that the present invention is provided can be summarized as " three control reinforcement ", and the method is by selecting suitable bullet species and not Match somebody with somebody the method for carrying out control surface roughness with bullet level, the steel surface of different rusting grades uses different rollgang speed Method to control the projectile time, the method that control energy consumption is closed down with the adjustment and flinger of vibrating deflection, reaching ensures rust cleaning etc. Level, the purpose for improving derusting, improve production efficiency, saving energy consumption and reduction production cost.The method is applied to steel table Face is cleared up, and removes the construction of welded H steel, steel, section bar, steel pipe and steel structure node friction surface treatment.
Specific embodiment
Steel construction impeller blasting is that the intensive bullet throwing dished out from different directions using the impeller head of shot-blasting machine is beaten in steel Material surface, removal oxide skin thereon, rusty scale and and dirt and obtains the derusting method of certain surface roughness.In a kind of typical case Implementation method in, steel construction impeller blasting method, including selection and the level of bullet are matched somebody with somebody, the control of ball blast time and adjustment cast Angle.
1. the selection of bullet is matched somebody with somebody with level
The size of surface roughness influences very big on coating adhesion before steel structure coating, and surface roughness is too small, and paint film lacks Necessary anchor point, the adhesive force after being fully cured is small, and coating is it may happen that early damage, decortication, cracking occurs or be layered Deng if surface roughness is excessive, the timing of paint film consumption one then causes film thickness skewness, particularly at crest Film thickness is less than design requirement, causes the corrosion of early stage, also often interior retain bubble, will turn into and paint deeper paddy is recessed in addition The root of film foaming, so must be controlled by the steel surface roughness after rust cleaning during construction.And species, the shape of bullet Shape, size and level are with the critically important factor for being surface roughness after influence eliminates rust.The selection of bullet and level are matched somebody with somebody, after should beating throwing Steel surface roughness Ry(Maximum height of the profile)Control is detected at 40 μm -60 μm using surface coarseness profiling instrument.
Bullet is bigger, and rust cleaning effect is better, but surface roughness after rust cleaning is bigger, and the component surface of same area is being thrown The bullet grain number covered when beating is few, and effect is low, because excessive roughness has a negative impact to japanning, so straight to bullet Footpath is any limitation as.The selection of bullet is matched somebody with somebody with level, and the steel pill cutting from ¢ 1, the circular cast steel ball of ¢ 1.4 and the length 2mm of ¢ 1.2 is mixed Close, cast steel ball ¢ 1, the ratio of ¢ 1.4 are 2:(2.5-3.5), cast steel ball and steel pill cutting ratio are 4:(5-7).Steel pill cutting is steel Silk is cut into chunks the cylinder-shaped bullet to be formed, and cylinder corner angle have certain scraping action, both will not damaged member surface, can carry again Rust cleaning efficiency high.
In a preferred embodiment, cast steel ball ¢ 1, the ratio of ¢ 1.4 are 2:3, cast steel ball and steel pill cutting ratio It is 4:6.
In a preferred embodiment, the hardness of the bullet of the selection(Rockwell hardness)It is bigger than component surface hardness HRC5-25.Further, the bullet hardness of the selection(Rockwell hardness)Control is in HRC40-50.To common buildings steel construction With the component impeller blasting of Q235, Q345 steel, the hardness of the bullet of selection(Rockwell hardness)HRC5- bigger than component surface hardness 25 because choosing it is too big when bullet to get to steel surface broken, and energy absorption reduces ballistic work, choosing it is too small, bullet is beaten Easily cashed in steel surface, own absorption energy, and reduce ballistic work, the moderate bullet of hardness is least good, rust cleaning effect is good, Therefore, the bullet hardness of selection(Rockwell hardness)Control is in HRC40-50.
2. the control of ball blast time, ball blast is controlled according to steel surface corrosion degree with the speed of control rollgang Time.
Component is positioned on rollgang, and component slowly is transported into projectile room, component termination or end with certain speed The flinger that tail actuated shot is cast to component surface at the beginning of between to exit cast room and leave shot throw beat surface Time be the ball blast time, the ball blast time is controlled with the speed of control rollgang, reaching rust cleaning effect.
For different corrosions steel surface by certain adopting projectile casting technology, when reaching same derusting grade, corrosion is serious The speed of the rollgang for using wants smaller, and the speed of the not serious rollgang for using will be more greatly.For same corrosion etc. , by certain adopting projectile casting technology, when reaching different derusting grades, the speed of derusting grade rollgang high will for the steel surface of level Smaller, the speed of the low rollgang of derusting grade will be more greatly.Combined by rust cleaning steel surface corrosion situation according to principles above With the derusting grade of design requirement, the determination method of rollgang speed has been formulated.
The rusting grade of steel surface is first judged with method faster than sample, then with the derusting grade of design requirement, determines conveying roller The suitable overall travel speed in road.
Steel surface corrosion is generally divided into three layers, and outermost layer is Fe2O3, state labile, next Fe3O4It is in stable condition, Innermost FeO state labiles, so the rust cleaning of general steel construction will destroy innermost FeO layers.The corrosion of steel surface Grade is judged with than sample block method.
Steel surface rusting grade A, B, tetra- kinds of rusting grades of C, D, are described as follows:A grades:Comprehensively covering oxide skin and it is several Steel surface without iron rust;B grades:Have occurred and that corrosion, and the steel surface that partial oxidation skin has been peeled off;C grades: Oxide skin is peeled off because of corrosion or can struck off, and has the steel surface of a small amount of point rust;D grades:Oxide skin corrosion and whole Coming off, and the steel surface of point rust has generally occurred does not allow to use;The judgement of impeller blasting grade is compared with than sample block method National standard samples pictures.Derusting grade explanatory note is as follows:
The impeller blasting that Sa1- is slight.Steel surface should be without visible grease or dirt, and without attachment oxidation loosely The attachments such as skin, iron rust and painting layer.Sa2- thoroughly impeller blastings.Steel surface should without visible grease or dirt, and And the attachment such as oxide skin, iron rust and painting layer is removed substantially, its residue should be firm attachment.Steel after impeller blasting The indenture that surface is formed, rubbing surface anti-slip coefficient can reach 0.35-0.45.sa21/ 2- very thoroughly impeller blastings.Steel Material surface should only should be without the attachment such as visible grease or dirt, oxide skin, iron rust and painting layer, the vestige of any residual The slight color spot of point-like or strip.The indenture that steel surface is formed after impeller blasting, rubbing surface anti-slip coefficient can reach 0.45- 0.50.Sa3- makes the clean impeller blasting of steel surface.Steel surface should without visible grease or dirt, oxide skin, iron rust and The attachments such as painting layer, show uniform metallic luster.The indenture that steel surface is formed after impeller blasting, rubbing surface resistant slide Coefficient can reach more than 0.50.Evaluation steel surface rusting grade and derusting grade should be in good scattering daylight or in illumination bar Carried out under part, steel surface to be detected is visually compared with corresponding photo.Shone with the more serious grade of corresponding corrosion Rusting grade shown by piece during evaluation derusting grade, is marked as evaluation result with the immediate photo of steel surface outward appearance The derusting grade shown is used as evaluation result.
In a preferred embodiment, during according to ejection velocity for 60m/min, the steel of following table difference rusting grade The speed that the rollgang speed interval corresponding to different rusting grades determines rollgang is reached during material shotblasting
Material surface hardness is relatively large to get the small value, and case hardness is relatively small to take large values, and is got the small value after just mending ball, bullet abrasion It is serious to tend to be taken large values when mending ball.
3. vibrating deflection, the vibrating deflection of structure and Height Adjustment shot-blasting machine according to steel are adjusted.
Because impeller blasting is that the bullet that will be dished out is beaten and reaches the steel except the purpose of surface iron rust, dished out in steel surface Ball is beaten less than required steel surface, i.e. " sky is beaten ", can produce unnecessary energy consumption, so to be adjusted according to the structure of component and height The jet angle of whole shot-blasting machine.
First by bullet valve closing, component is transported to projectile region, roller-way is out of service, checks safe and punctual rear opening , manually be put into a small amount of bullet in stream ball pipe by impeller head, transports workpiece after waiting impeller head out of service, checks that position is beaten in its throwing Put, it is such as undesirable, vibrating deflection is adjusted.
During adjustment, positioning sleeve is rotated counterclockwise, vibrating deflection is upward;Positioning sleeve is rotated clockwise, vibrating deflection is downward.
If there is the steel surface without casting, its corresponding flinger is closed.
In a kind of relative specific embodiment, after adjusting vibrating deflection, component is hung to roller-way, by steel for clearance Material or component purlin are sling and are stably placed on roller-way, and put consolidation, start the orbit transports machine for being adjusted to corresponding speed, Make by thrown beat object along track slowly into shot-blasting machine throw beat room, start is sprayed, component eliminate rust finish after, hung with purlin in time Roller-way is hung, is hung to specified position, and carry out finished product protection.
Relatively specific operating procedure is as follows:
4. component is hung to roller-way
Steel for clearance or component purlin are sling and are stably placed on roller-way, and puts consolidation.It is set to spray process In will not be collided with shot-blasting machine.
5. start is sprayed
The situation easy to wear such as backplate, rubber curtain is checked before operating, is changed in time.The cooperation of each moving component is checked, bolt connects Connect and whether loosen, tighten in time.Check whether there is debris to fall into machine, cleaning in time prevents blocking, check that each component lubrication is It is no to meet specification.Should determine that indoor, inlet port is unmanned before start could start.Check bullet level with whether meet derusting grade will Ask, can cast angle reach requirement.Elevator belt will in time check whether loosening, be adjusted in time if any loosening.Observed in operating Workpiece whether sideslip, in time adjustment.Roller-way running speed control in strict accordance with require conveying.Machine should be removed periodically in operation Waste in separator, deduster, it is ensured that equipment runs well.Whether just to note impeller head vibrations in operation and sound equipment Often, bearing and motor ramp case, when there is abnormal timely shutdown inspection, fix a breakdown or change blade.
6. component hangs out roller-way
After component rust cleaning is finished, roller-way is hung with purlin in time, hung to specified position, and carry out finished product protection.
7. inspect for acceptance
After component rust cleaning is finished, component surface roughness and derusting grade are checked according to code requirement, and carry out inspection Record of acceptance.

Claims (6)

1. a kind of steel construction impeller blasting method, it is characterised in that:Selection including bullet is matched somebody with somebody with level, the control of ball blast time and Adjustment vibrating deflection, wherein, selection and the level of bullet are matched somebody with somebody, from the steel of ¢ 1, the circular cast steel ball of ¢ 1.4 and the length 2mm of ¢ 1.2 Pill cutting mixes, and cast steel ball ¢ 1, the ratio of ¢ 1.4 are 2:(2.5-3.5), cast steel ball and steel pill cutting ratio are 4:(5-7);According to Steel surface corrosion degree with the speed of control rollgang controls the ball blast time;According to the structure and Height Adjustment of steel Vibrating deflection.
2. method according to claim 1, it is characterised in that:Cast steel ball ¢ 1, the ratio of ¢ 1.4 are 2:3, cast steel ball with Steel pill cutting ratio is 4:6.
3. method according to claim 1 and 2, it is characterised in that:The hardness of the bullet of the selection(Rockwell hardness)Than The big HRC5-25 of component surface hardness.
4. method according to claim 3, it is characterised in that:The bullet hardness of the selection(Rockwell hardness)Control exists HRC40-50。
5. method according to claim 1, it is characterised in that:During according to ejection velocity for 60m/min, the different rust of following table The rollgang speed interval reached corresponding to different rusting grades during the steel surface ball blast for losing grade determines rollgang Speed,
Material surface hardness is relatively large to get the small value, and case hardness is relatively small to take large values, and is got the small value after just mending ball, bullet abrasion It is serious to tend to be taken large values when mending ball.
6. the method according to claim 1,2,4 or 5, it is characterised in that:After adjusting vibrating deflection, component is hung to roller Road, steel for clearance or component purlin are sling and are stably placed on roller-way, and put consolidation, make it during spraying Will not be collided with shot-blasting machine, then start is sprayed, after component rust cleaning is finished, hang roller-way with purlin in time, hung to specified Position, and carry out finished product protection.
CN201710005132.7A 2017-01-04 2017-01-04 Steel structure shot blasting and rust removing method Pending CN106670977A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107900915A (en) * 2017-11-29 2018-04-13 中石化石油机械股份有限公司沙市钢管分公司 A kind of simple energy-efficient steel tube surface derusting process
CN109079103A (en) * 2018-08-17 2018-12-25 江苏华滋海洋工程有限公司 A kind of construction new process of novel water conservancy project steel-pipe pile connection lock
CN109333369A (en) * 2018-10-30 2019-02-15 山西太钢不锈钢股份有限公司 The method for reducing hot plate Shot Blasting rear surface roughness
CN110039454A (en) * 2019-04-03 2019-07-23 北京科技大学 A kind of pellet partial size based on ball blast de-scaling and motor speed optimization method
CN115135451A (en) * 2020-03-24 2022-09-30 日立安斯泰莫株式会社 Determination method of projectile projection conditions and manufacturing method of coil spring
CN115502896A (en) * 2022-08-17 2022-12-23 武汉钢铁有限公司 Steel plate defect processing method and related equipment
CN116394166A (en) * 2023-04-04 2023-07-07 保定天威保变电气股份有限公司 Steel plate sanding front-rear corresponding grade comparison template and method
WO2024187532A1 (en) * 2023-03-14 2024-09-19 中冶南方工程技术有限公司 Hot-rolled strip steel plate treatment method and treatment unit

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CN105729310A (en) * 2014-12-09 2016-07-06 重庆市金升机械配件制造有限公司 Shot blasting process
CN106166713A (en) * 2016-08-25 2016-11-30 江苏京生管业有限公司 A kind of belt steel surface processing system

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CN102031086A (en) * 2009-09-28 2011-04-27 天津市新潮铸钢磨料厂 Metal abrasive prepared by using rounding steel shots as matrix and used for blast cleaning
CN102139747A (en) * 2010-12-06 2011-08-03 青岛双瑞海洋环境工程有限公司 Antifouling system and method for ship propeller
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CN106166713A (en) * 2016-08-25 2016-11-30 江苏京生管业有限公司 A kind of belt steel surface processing system

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107900915A (en) * 2017-11-29 2018-04-13 中石化石油机械股份有限公司沙市钢管分公司 A kind of simple energy-efficient steel tube surface derusting process
CN109079103A (en) * 2018-08-17 2018-12-25 江苏华滋海洋工程有限公司 A kind of construction new process of novel water conservancy project steel-pipe pile connection lock
CN109333369A (en) * 2018-10-30 2019-02-15 山西太钢不锈钢股份有限公司 The method for reducing hot plate Shot Blasting rear surface roughness
CN110039454A (en) * 2019-04-03 2019-07-23 北京科技大学 A kind of pellet partial size based on ball blast de-scaling and motor speed optimization method
CN115135451A (en) * 2020-03-24 2022-09-30 日立安斯泰莫株式会社 Determination method of projectile projection conditions and manufacturing method of coil spring
CN115135451B (en) * 2020-03-24 2024-01-30 日立安斯泰莫株式会社 Method for determining projection condition of projectile and method for manufacturing coil spring
CN115502896A (en) * 2022-08-17 2022-12-23 武汉钢铁有限公司 Steel plate defect processing method and related equipment
WO2024187532A1 (en) * 2023-03-14 2024-09-19 中冶南方工程技术有限公司 Hot-rolled strip steel plate treatment method and treatment unit
CN116394166A (en) * 2023-04-04 2023-07-07 保定天威保变电气股份有限公司 Steel plate sanding front-rear corresponding grade comparison template and method

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