CN106676981A - Small railway maintenance machine with shape recognition function - Google Patents
Small railway maintenance machine with shape recognition function Download PDFInfo
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- CN106676981A CN106676981A CN201610768678.3A CN201610768678A CN106676981A CN 106676981 A CN106676981 A CN 106676981A CN 201610768678 A CN201610768678 A CN 201610768678A CN 106676981 A CN106676981 A CN 106676981A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B27/00—Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
- E01B27/06—Renewing or cleaning the ballast in situ, with or without concurrent work on the track
- E01B27/11—Renewing or cleaning the ballast in situ, with or without concurrent work on the track combined with concurrent renewal of track components
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B27/00—Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
- E01B27/12—Packing sleepers, with or without concurrent work on the track; Compacting track-carrying ballast
- E01B27/13—Packing sleepers, with or without concurrent work on the track
- E01B27/16—Sleeper-tamping machines
- E01B27/17—Sleeper-tamping machines combined with means for lifting, levelling or slewing the track
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
- E01B29/06—Transporting, laying, removing or renewing sleepers
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Abstract
本发明公开了一种具有图形识别功能铁路养护小型机械,是由捣实平碴装置、道肩及道床修形装置、抓斗清石装置、石碴集排装置、枕端清石装置、链齿排石装置、四螺母同步装拆装置、第一提轨装置、转轨及推拉轨枕装置、吊运轨枕装置、发电机、液压系统及控制系统箱和轨道车组成。本发明能够快速将工作装置对准工作位置;自动排出轨枕间、枕端外侧和钢轨下面道床的石碴,自动分离石渣中的沙土,自动将石渣回填至已换轨枕两侧轨枕间捣实振平,自动修复道肩及道床的形状;实现四个螺母同步装拆,提高螺栓的疲劳寿命,保证轨枕与钢轨连接的可靠性;转枕及推拉轨枕为集成装置,结构紧凑,适应直线和曲线铁轨路段换枕的各项工作,换枕工作效率高。
The invention discloses a small railway maintenance machine with graphic recognition function, which is composed of a tamping ballast leveling device, a road shoulder and ballast bed shaping device, a grab stone cleaning device, a ballast collecting and discharging device, a pillow end stone cleaning device, a chain It is composed of tooth row stone device, four-nut synchronous assembly and disassembly device, first rail lifting device, rail transfer and push-pull sleeper device, lifting sleeper device, generator, hydraulic system and control system box and rail car. The invention can quickly align the working device to the working position; automatically discharge the ballast between the sleepers, the outer side of the sleeper end and the ballast bed under the rail, automatically separate the sand and soil in the stone slag, and automatically backfill the stone slag to the sleepers on both sides of the replaced sleeper. Real vibration leveling, automatically repairing the shape of the shoulder and the ballast bed; realizing the synchronous assembly and disassembly of four nuts, improving the fatigue life of the bolts, and ensuring the reliability of the connection between the sleeper and the rail; the rotary sleeper and the push-pull sleeper are integrated devices, with a compact structure and suitable for straight lines The work of changing pillows on curved rail sections has high work efficiency.
Description
技术领域technical field
本发明涉及一种铁路养护机械,特别涉及一种具有图形识别功能铁路养护小型机械。The invention relates to a railway maintenance machine, in particular to a small railway maintenance machine with graphic recognition function.
背景技术Background technique
铁路轨枕在长时间的使用过程中,由于自然沉降和振动的原因,铁路局部轨枕下沉,需要进行养护,个别轨枕损坏,需要及时更换,在轨枕更换的过程中,采用人工作业,费时费力,工作效率低,不能在有效的列车通行间隙(俗称:天窗)内完成工作。During the long-term use of railway sleepers, due to natural settlement and vibration, some railway sleepers sink and need maintenance. Individual sleepers are damaged and need to be replaced in time. In the process of sleeper replacement, manual work is used, which is time-consuming and laborious. , the work efficiency is low, and the work cannot be completed in the effective train passage gap (commonly known as: skylight).
发明内容Contents of the invention
本发明的目的是提供一种具有图形识别功能铁路养护小型机械。The purpose of the present invention is to provide a small railway maintenance machine with graphic recognition function.
本发明是由捣实平碴装置、道肩及道床修形装置、抓斗清石装置、石碴集排装置、枕端清石装置、链齿排石装置、四螺母同步装拆装置、第一提轨装置、转轨及推拉轨枕装置、轨枕吊运装置、发电机、液压系统及控制系统箱和轨道车组成。轨道车设有多个脚轮和二个纵梁,捣实平碴装置、道肩及道床修形装置、抓斗清石装置、石碴集排装置、枕端清石装置、链齿排石装置、四螺母同步装拆装置、第一提轨装置、转轨及推拉轨枕装置、轨枕吊运装置、发电机和液压系统及控制系统箱设置在轨道车的二个纵梁上,轨道车由工程车牵引,发电机为油泵和控制系统提供动力,液压系统及控制系统箱内设有油箱、油泵、液压控制系统和自动控制系统;The present invention consists of a tamping ballast leveling device, a road shoulder and ballast bed modification device, a grab stone cleaning device, a ballast collection and discharge device, a pillow end stone cleaning device, a sprocket stone discharge device, a four-nut synchronous assembly and disassembly device, the first A rail lifting device, a rail transfer and push-pull sleeper device, a sleeper lifting device, a generator, a hydraulic system and a control system box, and a rail car. The rail car is equipped with multiple casters and two longitudinal beams, tamping ballast leveling device, road shoulder and ballast bed shaping device, grab stone cleaning device, ballast collecting and discharging device, pillow end stone cleaning device, sprocket stone discharging device , Four-nut synchronous assembly and disassembly device, the first rail lifting device, rail transition and push-pull sleeper device, sleeper lifting device, generator, hydraulic system and control system box are set on the two longitudinal beams of the rail car, and the rail car is operated by an engineering car Traction, the generator provides power for the oil pump and control system, and the hydraulic system and control system box is equipped with a fuel tank, oil pump, hydraulic control system and automatic control system;
所述的捣实平碴装置是由上横梁、第一升降装置和振捣组件组成,上横梁设有二个连接板,连接板上设有数个螺栓孔;The tamping and leveling device is composed of an upper beam, a first lifting device and a vibrating assembly, the upper beam is provided with two connecting plates, and the connecting plates are provided with several bolt holes;
第一升降装置是由第一串联平行四杆机构、第二串联平行四杆机构、第一升降驱动装置、随动平衡支撑装置和第一激光位移传感器组成;The first lifting device is composed of a first series parallel four-bar mechanism, a second series parallel four-bar mechanism, a first lifting drive device, a follow-up balance support device and a first laser displacement sensor;
所述的第一串联平行四杆机构由下横梁、第一摆杆、第二摆杆、二个第三摆杆、第一连杆、四个第一螺栓和上横梁组成,第一连杆设有二对同轴的螺纹盲孔和左旋螺纹孔;The first series parallel four-bar mechanism is composed of a lower crossbeam, a first fork, a second fork, two third fork, a first connecting rod, four first bolts and an upper crossbeam, the first connecting rod There are two pairs of coaxial threaded blind holes and left-handed threaded holes;
第二串联平行四杆机构与第一串联平行四杆机构组成一样,第二连杆设有二对同轴的螺纹盲孔和右旋螺纹孔,除前述的第二连杆和第一连杆结构形式不一样,其余所有零部件结构形式一样;The second series parallel four-bar mechanism is the same as the first series parallel four-bar mechanism. The second connecting rod is provided with two pairs of coaxial threaded blind holes and right-handed threaded holes. Except the aforementioned second connecting rod and the first connecting rod The structural form is different, and the structural form of all other parts is the same;
所述的第一升降驱动装置是由双输出轴的液压马达、二个弹性联轴器、左旋螺杆、第一连杆、右旋螺杆、第二连杆和二个单耳环支座组成,右旋螺杆设有第一轴颈和第二轴颈,左旋螺杆和右旋螺杆结构形式相同;The first lifting drive device is composed of a hydraulic motor with double output shafts, two elastic couplings, a left-handed screw, a first connecting rod, a right-handed screw, a second connecting rod and two single clevis supports. The helical screw is provided with a first journal and a second journal, and the structure of the left-handed screw and the right-handed screw is the same;
所述的随动平衡支撑装置是由板形上横梁、第三串联平行四杆机构、第一撑杆、第二撑杆、滑杆、二个滑块、二个塔形刚度非线性弹簧、二个第一六角螺母、二个第二螺栓和二个第三螺栓组成,滑杆上设有固定圆盘、对称设有二个光杆段和二个螺纹段;滑块设有圆孔和一对同轴螺纹盲孔;The follow-up balance support device is composed of a plate-shaped upper beam, a third series parallel four-bar mechanism, a first strut, a second strut, a slide bar, two sliders, two tower-shaped stiffness nonlinear springs, Composed of two first hexagonal nuts, two second bolts and two third bolts, the slide rod is provided with a fixed disk, symmetrically provided with two polished rod sections and two threaded sections; the slide block is provided with round holes and A pair of coaxial threaded blind holes;
所述的第三串联平行四杆机构是由板形上横梁、下横梁、第四摆杆、第五摆杆、第六摆杆、第七摆杆、二个第三连杆和二个销轴组成;The third series parallel four-bar mechanism is composed of a plate-shaped upper beam, a lower beam, a fourth swing link, a fifth swing link, a sixth swing link, a seventh swing link, two third connecting rods and two pins. Shaft composition;
将第一摆杆与下横梁铰链连接,第二摆杆、第四摆杆和下横梁三个构件间铰链连接,第一摆杆双耳环和第三摆杆双耳环与第一连杆左边一对螺纹盲孔同轴,二个第一螺栓预紧,使第一摆杆、第三摆杆和第一连杆三个构件间铰链连接,第二摆杆双耳环和另一个第三摆杆双耳环与第一连杆右边一对螺纹盲孔同轴,二个第一螺栓预紧,使第二摆杆、另一个第三摆杆和第一连杆三个构件间铰链连接,二个第三摆杆分别与上横梁铰链连接,组成第一串联平行四杆机构,重复前述组装操作,在对称于下横梁和上横梁铅垂对称面组装第二串联平行四杆机构;The first swing link is hinged to the lower crossbeam, the second swing link, the fourth swing link and the lower crossbeam are hingedly connected, and the double clevis of the first swing link and the double clevis of the third swing link are connected with the left side of the first link. The threaded blind hole is coaxial, and the two first bolts are pre-tightened, so that the first swing link, the third swing link and the first connecting rod are hinged between the three components, and the second swing link double clevis and another third swing link The double clevis is coaxial with a pair of threaded blind holes on the right side of the first connecting rod, and the two first bolts are pre-tightened to make the second swinging rod, the third swinging rod and the first connecting rod hingedly connected among the three components, and the two The third swing rods are respectively hingedly connected with the upper crossbeam to form the first series parallel four-bar mechanism, repeat the aforementioned assembly operation, and assemble the second series parallel four-bar mechanism on the vertical symmetry plane symmetrical to the lower crossbeam and the upper crossbeam;
将单耳环支座套设于右旋螺杆的第二轴颈上,双输出轴液压马达对称固连于板形上横梁上,弹性联轴器将右旋螺杆的第一轴颈和双输出轴液压马达的右端输出轴固连,再将单耳环支座套设于左旋螺杆的第二轴颈上,另一个弹性联轴器将左旋螺杆的第一轴颈和双输出轴液压马达的左端输出轴固连,将二个弹性联轴器固连于板形上横梁上,使左旋螺杆与第一连杆左旋螺纹孔同轴接触,使右旋螺杆与第二连杆 右旋螺纹孔同轴接触,转动双输出轴液压马达的输出轴,使左旋螺杆旋入第一连杆左旋螺纹孔中,同时右旋螺杆旋入第二连杆右旋螺纹孔中,组成第一升降驱动装置;Set the single clevis support on the second journal of the right-handed screw, the double output shaft hydraulic motor is symmetrically fixed on the plate-shaped upper beam, and the elastic coupling connects the first journal of the right-handed screw and the double output shaft The output shaft at the right end of the hydraulic motor is fixedly connected, and then the single clevis support is sleeved on the second journal of the left-handed screw, and another elastic coupling connects the first journal of the left-handed screw with the left end of the double output shaft hydraulic motor. The shaft is fixedly connected, and the two elastic couplings are fixed on the plate-shaped upper beam, so that the left-handed screw is in coaxial contact with the left-handed threaded hole of the first connecting rod, and the right-handed screw is coaxial with the right-handed threaded hole of the second connecting rod. Contact, turn the output shaft of the dual output shaft hydraulic motor, so that the left-handed screw is screwed into the left-handed threaded hole of the first connecting rod, and at the same time, the right-handed screw is screwed into the right-handed threaded hole of the second connecting rod to form the first lifting drive device;
将二个塔形刚度非线性弹簧对称套设于滑杆的二个光杆段,再将二个滑块分别套设于滑杆的二个光杆段,二个六角螺母分别预紧,使二个滑块分别使塔形刚度非线性弹簧适当压缩,将第五摆杆与下横梁铰链连接,使二个第二连杆的左边单耳环分别与第四摆杆的双耳环、第六摆杆双耳环和滑块的一对螺纹盲孔同轴,二个第二螺栓分别预紧,使第四摆杆、第六摆杆和滑块三个构件间铰链连接,将二个第三连杆的右边单耳环分别与第五摆杆的双耳环、第七摆杆双耳环同轴,二个销轴分别穿入,使第二连杆、第五摆杆和第七摆杆三个构件间铰链连接,组成第三串联平行四杆机构;Set two tower-shaped stiffness nonlinear springs symmetrically on the two polished sections of the slide bar, and then set two sliders on the two polished sections of the slide bar respectively, and pre-tighten the two hex nuts respectively, so that the two The sliders respectively make the tower-shaped rigidity nonlinear spring properly compressed, and the fifth swing link is hingedly connected with the lower beam, so that the left single clevis of the two second connecting rods is respectively connected with the double clevis of the fourth swing link and the double clevis of the sixth swing link. A pair of threaded blind holes of the earring and the slider are coaxial, and the two second bolts are respectively pre-tightened, so that the fourth swing link, the sixth swing link and the slider are hingedly connected, and the two third connecting rods are connected to each other. The single clevis on the right is coaxial with the double clevis of the fifth pendulum and the double clevis of the seventh pendulum respectively, and the two pin shafts penetrate respectively, so that the hinges between the second connecting rod, the fifth pendulum and the seventh pendulum are hinged. connected to form a third series parallel four-bar mechanism;
将第一撑杆双耳环、第二撑杆双耳环和滑块的一对螺纹盲孔同轴,二个第三螺栓分别预紧,使第一撑杆、第二撑杆和滑块三个构件间铰链连接,第六摆杆、第七摆杆和第二撑杆分别与板形上横梁铰链连接,组成随动平衡支撑装置;The double clevis of the first strut, the double clevis of the second strut and a pair of threaded blind holes of the slider are coaxial, and the two third bolts are respectively pre-tightened, so that the first strut, the second strut and the slider are three The components are hingedly connected, and the sixth swing rod, the seventh swing rod and the second support rod are respectively hinged with the plate-shaped upper beam to form a dynamic balance support device;
将四个第三摆杆与上横梁铰链连接,将第一激光位移传感器对称固连于上横梁下面;组成第一升降装置;Connect the four third swing rods to the upper beam with hinges, and connect the first laser displacement sensor symmetrically to the bottom of the upper beam to form the first lifting device;
所述的振捣组件由上横梁、数个弹性连接组件、振动板、八个振捣棒、八个第二六角螺母和第一高频振动电机组成,弹性连接组件由螺栓、二个螺旋弹簧、垫片和六角螺母组成,振动板设有数个螺栓孔和八个圆孔;The vibrating assembly is composed of an upper beam, several elastic connecting assemblies, a vibrating plate, eight vibrating rods, eight second hex nuts and a first high-frequency vibration motor, and the elastic connecting assembly consists of bolts, two screw Composed of springs, washers and hex nuts, the vibration plate is provided with several bolt holes and eight round holes;
将螺栓穿过方筒形上横梁连接板螺栓孔,将螺旋弹簧套设于螺栓上,然后穿过振动板螺栓孔,再将另一个螺旋弹簧套设于螺栓上,垫片套设于螺栓上,六角螺母预紧,振动板与上横梁实现弹性连接;振动棒穿过振动板圆孔,第二六角螺母预紧,第一高频振动电机固连于振动板上表面对称位置,下横梁对称固连于轨道车的二个纵梁上,组成捣实平碴装置。Put the bolt through the bolt hole of the connecting plate of the square upper beam, put the coil spring on the bolt, then pass through the bolt hole of the vibrating plate, then put another coil spring on the bolt, and the gasket on the bolt , the hexagonal nut is pre-tightened, the vibration plate and the upper beam are elastically connected; the vibrating rod passes through the round hole of the vibration plate, the second hexagonal nut is pre-tightened, the first high-frequency vibration motor is fixedly connected to the symmetrical position on the upper surface of the vibration plate, and the lower beam It is symmetrically fixed on the two longitudinal beams of the rail car to form a tamping and leveling device.
所述的道肩及道床修形装置是由第一上横梁组件、第一伸缩驱动装置、第二升降装置和挖斗装置组成;The road shoulder and ballast bed shaping device is composed of a first upper beam assembly, a first telescopic drive device, a second lifting device and a bucket device;
所述的第一上横梁组件是由第一方筒形固定臂、第一方筒形伸缩臂、第二激光位移传感器和第二测距参照板组成,第一方筒形固定臂设有四个双耳环,第一方筒形伸缩臂设有二个对称凹槽,凹槽设有螺栓孔;The first upper beam assembly is composed of a first square cylindrical fixed arm, a first square cylindrical telescopic arm, a second laser displacement sensor and a second distance measuring reference plate. The first square cylindrical fixed arm is provided with four two double earrings, the first square cylindrical telescopic arm is provided with two symmetrical grooves, and the grooves are provided with bolt holes;
所述的第一伸缩驱动装置是由第一方筒形固定臂、液压马达、弹性联轴器、单耳环支座、螺杆、方形螺母、方形滑块、六角螺母、二个螺栓和第一方筒形伸缩臂组成,螺杆设有第一轴颈、第二轴颈和第三轴颈,方形螺母设有二个同轴螺纹盲孔;The first telescopic driving device is composed of a first square cylindrical fixed arm, a hydraulic motor, an elastic coupling, a single clevis support, a screw rod, a square nut, a square slider, a hex nut, two bolts and a first square Composed of cylindrical telescopic arms, the screw rod is provided with the first journal, the second journal and the third journal, and the square nut is provided with two coaxial threaded blind holes;
将单耳环支座套设于螺杆的第二轴颈上,弹性联轴器将螺杆的第一轴颈和液压马达的输出轴固连,方形螺母旋上螺杆适当位置,方形滑块套设于螺杆第三轴颈上,六角螺母预紧,第一方筒形伸缩臂从螺杆左端套设于其上,使方形螺母二个螺纹盲孔与第一方筒形伸缩臂二个螺栓孔同轴,二个螺栓预紧,第一方筒形固定臂从液压马达右端套设于其上,并将液压马达固连于第一方筒形固定臂内孔上表面,组成第一伸缩驱动装置,方形滑块与第一方筒形伸缩臂形成移动副,将第二激光位移传感器固连于第一方筒形固定臂上面,第二测距参照板固连于第一方筒形伸缩臂上面;Set the single clevis support on the second journal of the screw rod, the elastic coupling connects the first journal of the screw rod with the output shaft of the hydraulic motor, screw the square nut on the appropriate position of the screw rod, and set the square slider on the On the third journal of the screw rod, the hexagonal nut is pre-tightened, and the first square cylindrical telescopic arm is sleeved on it from the left end of the screw rod, so that the two threaded blind holes of the square nut are coaxial with the two bolt holes of the first square cylindrical telescopic arm , two bolts are pre-tightened, the first square cylindrical fixed arm is sleeved on it from the right end of the hydraulic motor, and the hydraulic motor is fixedly connected to the upper surface of the inner hole of the first square cylindrical fixed arm to form the first telescopic drive device. The square slider and the first square cylindrical telescopic arm form a moving pair, the second laser displacement sensor is fixedly connected to the first square cylindrical fixed arm, and the second ranging reference plate is fixedly connected to the first square cylindrical telescopic arm ;
所述的第二升降装置和第一升降装置组成一样,除前述的第一方筒形固定臂和上横梁结构形式不一样,其余所有零部件结构形式一样;The composition of the second lifting device is the same as that of the first lifting device, except that the structure of the first square cylindrical fixed arm and the upper beam are different, and the structures of all other parts are the same;
进行与第一升降驱动装置相同的组装操作,将四个第三摆杆与第一方筒形固定臂铰链连接,将第一激光位移传感器对称固连于第一方筒形固定臂下面;组成第二升降装置;Carry out the same assembly operation as the first lifting drive device, connect the four third swing rods to the first square cylindrical fixed arm hinge, and connect the first laser displacement sensor symmetrically to the bottom of the first square cylindrical fixed arm; composition the second lifting device;
所述的挖斗装置是由第一挖斗组件、吊臂和U形吊杆组成,吊臂设有单耳环、第一双耳环、第二双耳环和法兰盘;The bucket device is composed of a first bucket assembly, a boom and a U-shaped boom, and the boom is provided with a single clevis, a first double clevis, a second double clevis and a flange;
所述的第一挖斗组件是由液压油缸、撑杆、连杆和斗体组成,液压油缸的活塞杆自由端设有单耳环、缸体设有单耳环;撑杆上设有双耳环和单耳环;连杆上设有单耳环和双耳环,斗体上设有第一双耳环和第二双耳环;The first bucket assembly is composed of a hydraulic cylinder, a strut, a connecting rod and a bucket body. The free end of the piston rod of the hydraulic cylinder is provided with a single clevis, and the cylinder body is provided with a single clevis; the strut is provided with double clevis and Single clevis; the connecting rod is provided with a single clevis and double clevis, and the bucket body is provided with a first double clevis and a second double clevis;
将液压油缸缸体单耳环与吊臂第二双耳环同轴穿入销轴铰链连接,撑杆单耳环与吊臂第一双耳环同轴穿入销轴铰链连接,斗体第二双耳环与吊臂单耳环同轴穿入销轴铰链连接,连杆单耳环与斗体第一双 耳环同轴穿入销轴铰链连接,连杆双耳环、撑杆双耳环和液压油缸活塞杆单环同轴穿入销轴铰链连接,组成第一挖斗组件,将U形吊杆与吊臂法兰盘固连,组成挖斗装置,将U形吊杆固连于第一方筒形伸缩臂上,组成道肩及道床修形装置;Connect the single clevis of the hydraulic cylinder body with the second double clevis of the boom coaxially through the pin shaft hinge, connect the single clevis of the support rod with the first double clevis of the boom coaxially through the pin shaft hinge, and connect the second double clevis of the bucket body with the The single clevis of the boom is hingedly connected with the coaxial penetration pin, the single clevis of the connecting rod is connected with the first double clevis of the bucket body with the coaxial penetration pin, and the double clevis of the connecting rod, the double clevis of the support rod and the single clevis of the hydraulic cylinder piston rod are the same. The shaft penetrates the pin shaft and is hinged to form the first bucket assembly. The U-shaped boom is connected to the boom flange to form a bucket device. The U-shaped boom is fixed to the first square cylindrical telescopic arm. , to form the road shoulder and ballast bed shaping device;
所述的抓斗清石装置是由上横梁、二个第三升降装置和八个第一抓斗装置组成,上横梁设有二个纵梁和二个悬臂纵梁;The grab stone clearing device is composed of an upper beam, two third lifting devices and eight first grab devices, and the upper beam is provided with two longitudinal beams and two cantilever longitudinal beams;
所述的第三升降装置和第一升降装置的组成一样,除前述的第三升降装置上横梁和第一升降装置上横梁结构形式不一样,其余所有零部件结构形式一样;The composition of the third lifting device is the same as that of the first lifting device, except that the structure of the upper beam of the third lifting device is different from that of the first lifting device, and the structure of all other parts is the same;
进行与第一升降驱动装置相同的组装操作,将四个第三摆杆分别与上横梁铰链连接,将第一激光位移传感器固连于上横梁下面;组成第三升降装置;Carry out the same assembly operation as that of the first lifting drive device, connect the four third swing rods to the upper beam with hinges respectively, and fix the first laser displacement sensor under the upper beam to form the third lifting device;
所述的第一抓斗装置是由二个第二挖斗组件和吊臂组成,吊臂对称设有二个单耳环、二个第一双耳环、二第二双耳环和法兰盘;The first grab device is composed of two second bucket assemblies and a boom, and the boom is symmetrically provided with two single clevis, two first double clevis, two second double clevis and a flange;
第二挖斗组件和第一挖斗组件组成及结构形式一样;The composition and structural form of the second bucket assembly is the same as that of the first bucket assembly;
将二个液压油缸缸体单耳环分别与吊臂二个第二双耳环同轴穿入销轴铰链连接,二个撑杆单耳环分别与吊臂二个第一双耳环同轴穿入销轴铰链连接,二个斗体第二双耳环分别与吊臂二个单耳环同轴穿入销轴铰链连接,二个连杆单耳环分别与二个斗体第一双耳环同轴穿入销轴铰链连接,连杆双耳环、撑杆双耳环和液压油缸活塞杆单环同轴穿入销轴铰链连接,组成第一抓斗装置,将八个吊臂法兰盘分别对称固连于上横梁二个纵梁和二个悬臂纵梁上,组成抓斗清石装置;The single clevis of the two hydraulic cylinders is hingedly connected with the two second double clevises of the boom respectively coaxially penetrated into the pin shaft, and the two single clevises of the support rod are respectively coaxially penetrated into the pin shaft with the two first double clevises of the boom Hinge connection, the second double clevis of the two buckets is hingedly connected with the two single clevises of the boom respectively coaxially penetrated into the pin shaft, and the two single clevises of the two connecting rods are coaxially penetrated into the pin shaft with the first double clevis of the two bucket bodies respectively Hinge connection, double clevis of connecting rod, double clevis of support rod and single ring of piston rod of hydraulic cylinder are coaxially penetrated into pin shaft hinge connection to form the first grab device, and the eight boom flanges are symmetrically fixed to the upper beam respectively On two longitudinal beams and two cantilever longitudinal beams, a grab stone clearing device is formed;
所述的石碴集排装置是由CMOS图像传感器、箱体、二个排石门、二个集石门、二个排石门驱动装置、二个集石门驱动装置、横梁、数个第二弹性连接组件、第二高频振动电机和二个端盖组成,横梁设有数个螺栓孔,端盖设有排沙土嘴;The ballast collection and discharge device is composed of a CMOS image sensor, a box body, two stone discharge gates, two stone discharge gates, two stone discharge gate drive devices, two stone discharge gate drive devices, a beam, and several second elastic connecting components , The second high-frequency vibration motor and two end covers, the beam is provided with several bolt holes, and the end cover is provided with sand discharge nozzles;
所述的箱体设有底板、箭形箱底、二个第一集石仓、第二集石仓、二个方筒形孔、二个渐变等腰梯形斜槽、四个第一凸楞和二个第二凸楞,底板上设有数个螺栓孔,箭形箱底设有数个筛孔,第一集石仓设有对称的二个排石口和二个集石口,第二集石仓设有对称的二个排石口和二个集石口,第一凸楞上下面设有对称的二个双耳环,第二凸楞上下面设有对称的二个双耳环,排石门设有二个第一单耳环和四个第二单耳环,集石门设有二个第一单耳环、四个第二单耳环和六个防溢板;The box body is provided with a base plate, an arrow-shaped box bottom, two first stone-collecting bins, a second stone-collecting bin, two square cylindrical holes, two gradually changing isosceles trapezoidal chutes, four first convex grooves and Two second convex grooves, several bolt holes on the bottom plate, several screen holes on the bottom of the arrow-shaped box, two symmetrical stone discharge ports and two stone collection ports in the first stone collection bin, and two stone collection ports in the second stone collection bin. There are two symmetrical stone row openings and two stone collection openings. There are two symmetrical double earrings on the upper and lower sides of the first convex groove, and two symmetrical double earrings on the upper and lower sides of the second convex groove. Single earrings and four second single earrings, Jishimen has two first single earrings, four second single earrings and six anti-spill plates;
所述的排石门驱动装置是由排石门驱动液压油缸、第一推拉杆和第二推拉杆组成,第一推拉杆设有第一双耳环和第二双耳环,第二推拉杆设有第一双耳环和第二双耳环;The stone row gate driving device is composed of a stone row gate drive hydraulic cylinder, a first push-pull rod and a second push-pull rod, the first push-pull rod is provided with a first double clevis and a second double clevis, and the second push-pull rod is provided with a first double earrings and second double earrings;
所述的集石门驱动装置是由集石门驱动液压油缸、第三推拉杆和第四推拉杆组成,第三推拉杆设有第一双耳环和第二双耳环,第四推拉杆设有第一双耳环和第二双耳环;The Jishimen driving device is composed of Jishimen driving hydraulic cylinder, a third push-pull rod and a fourth push-pull rod, the third push-pull rod is provided with a first double clevis and a second double clevis, and the fourth push-pull rod is provided with a first double earrings and second double earrings;
所述的第二弹性连接组件和第一弹性连接件组成及结构形式一样;The composition and structural form of the second elastic connecting component and the first elastic connecting piece are the same;
排石门驱动液压油缸活塞杆单耳环、第一推拉杆第一双耳环、第二推拉杆第一双耳环同轴穿入销轴铰链连接,组成排石门驱动装置,集石门驱动液压油缸活塞杆单耳环、第三推拉杆第一双耳环、第四推拉杆第一双耳环同轴穿入销轴铰链连接,组成集石门驱动装置;Paishimen driving hydraulic cylinder piston rod single clevis, first push-pull rod, first double clevis, second push-pull rod, first double clevis are coaxially penetrated into the pin shaft hinge to form a Paishimen driving device, and Shimen driving hydraulic cylinder piston rod is single The clevis, the first double clevis of the third push-pull rod, and the first double clevis of the fourth push-pull rod are coaxially penetrated into the pin shaft and hinged to form the Jishimen driving device;
排石门的四个第二单耳环分别与二个第一凸楞下表面的双耳环、第二凸楞下面的二个双耳环同轴穿入销轴铰链连接,集石门的四个第二单耳环分别与二个第一凸楞上面的双耳环、第二凸楞上表面的二个双耳环同轴穿入销轴铰链连接;The four second single clevises of Paishimen are respectively connected with the double clevises on the lower surface of the two first corrugations and the two double clevises below the second convex corrugations through coaxial pin hinges, and the four second single clevises of Jishimen The earrings are respectively connected with the double clevises on the upper surface of the two first ribs and the two double clevises on the upper surface of the second ribs through coaxial pin shaft hinge connection;
将二个排石门驱动液压油缸分别固连于二个方筒形孔的内侧壁上,二个第一推拉杆第二双耳环分别与排石门二个第一单耳环同轴插入销轴铰链连接,二个第二推拉杆第二双耳环分别与另一个排石门二个第一单耳环同轴插入销轴铰链连接,将二个集石门驱动液压油缸分别固连于二个方筒形孔的外侧壁上,二个第三推拉杆第二双耳环分别与集石门二个第一单耳环同轴插入销轴铰链连接,二个第四推拉杆第二双耳环分别与另一个排石门二个第一单耳环同轴插入销轴铰链连接,二个端盖分别固连于箱体上;The two stone gate drive hydraulic cylinders are fixedly connected to the inner side walls of the two square cylindrical holes, and the two first push-pull rods and the second double clevis are respectively connected with the two first single clevis coaxially inserted into the pin shaft hinge of the stone gate. , the two second push-pull rods and the second double clevis are hingedly connected with the two first single clevis of the other row of stone gates with coaxial insertion pins, and the two stone gate drive hydraulic cylinders are fixedly connected to the two square cylindrical holes. On the outer wall, the second double clevis of the two third push-pull rods are hingedly connected with the two first single clevises of Jishimen respectively with coaxial insertion pins, and the second double clevis of the two fourth push-pull rods are respectively connected with the second double clevis of another row of stone gates. The first single clevis is hingedly connected with the coaxial insertion pin, and the two end covers are fixedly connected to the box respectively;
将螺栓穿过下横梁螺栓孔,将螺旋弹簧套设于螺栓上,然后穿过箱体底板螺栓孔,再将另一个螺旋弹簧套设于螺栓上,垫片套设于螺栓上,六角螺母预紧,箱体与横梁实现弹性连接;第二高频振动电机对称固连箱体底板上,横梁对称固连于轨道车的二个纵梁上,CMOS图像传感器固连于横梁下面,组成石碴集排装置;Put the bolt through the bolt hole of the lower beam, put the coil spring on the bolt, then pass through the bolt hole on the bottom plate of the box body, and then put another coil spring on the bolt, the gasket on the bolt, and the hex nut tight, the box and the beam are elastically connected; the second high-frequency vibration motor is symmetrically fixed to the bottom of the box, the beam is symmetrically fixed to the two longitudinal beams of the rail car, and the CMOS image sensor is fixed to the bottom of the beam to form a ballast Collecting device;
所述的枕端清石装置是由第二上横梁组件、第二伸缩驱动装置、第四升降装置、第二抓斗装置和U形杆组成;The pillow end stone cleaning device is composed of a second upper beam assembly, a second telescopic drive device, a fourth lifting device, a second grab device and a U-shaped bar;
所述的第二上横梁组件和第一上横梁组件组成及结构形式一样,进行与第一上横梁组件相同的组装操作,组成第二上横梁组件;The second upper beam assembly has the same composition and structural form as the first upper beam assembly, and performs the same assembly operation as the first upper beam assembly to form the second upper beam assembly;
所述的第二伸缩驱动装置和第一伸缩驱动装置组成及结构形式一样,进行与第一伸缩驱动装置相同的组装操作,组成第二伸缩驱动装置;The second telescopic drive device has the same composition and structural form as the first telescopic drive device, and performs the same assembly operation as the first telescopic drive device to form the second telescopic drive device;
所述的第四升降装置和第一升降装置组成及结构形式一样,进行与第一升降装置相同的组装操作,组成第四升降装置;The fourth lifting device has the same composition and structural form as the first lifting device, and performs the same assembly operation as the first lifting device to form the fourth lifting device;
所述的第二抓斗装置和第一抓斗装置组成及结构形式一样,进行与第一抓斗装置相同的组装,组成第二抓斗装置;The second grab device has the same composition and structural form as the first grab device, and is assembled in the same way as the first grab device to form the second grab device;
将吊臂法兰盘与U形杆固连,再将U形杆固连于第一方筒形伸缩臂上,组成枕端清石装置;Connect the flange of the boom to the U-shaped rod, and then connect the U-shaped rod to the first square cylindrical telescopic arm to form a stone cleaning device at the pillow end;
所述的链齿排石装置是由第三上横梁组件、第三伸缩驱动装置第五升降装置和链齿排石组件组成;The sprocket stone removal device is composed of the third upper beam assembly, the third telescopic drive device, the fifth lifting device and the sprocket stone removal assembly;
所述的第三上横梁组件是由第二方筒形固定臂、二个第二方筒形固定臂、第三激光位移传感器和第三测距参照板组成,第二方筒形固定臂设有四个双耳环,第二方筒形固定臂设有对称的二个凹槽,凹槽设有螺栓孔;The third upper beam assembly is composed of a second square cylindrical fixed arm, two second square cylindrical fixed arms, a third laser displacement sensor and a third distance measuring reference plate, the second square cylindrical fixed arm is set There are four double earrings, and the second square cylindrical fixed arm is provided with two symmetrical grooves, and the grooves are provided with bolt holes;
所述的第三伸缩驱动装置是由第二方筒形固定臂、双输出轴液压马达、二个弹性联轴器、二个单耳环支座、左旋螺杆、左旋方形螺母、右旋螺杆、右旋方形螺母、二个方形滑块、二个六角螺母、四个螺栓和二个第二方筒形固定臂组成,右旋螺杆设有第一轴颈、第二轴颈和第三轴颈,左旋螺杆和右旋螺杆结构形式一样,右旋方形螺母设有二个对称同轴的盲螺纹孔,左旋方形螺母和右旋方形螺母结构形式一样,方形滑块设有轴孔;The third telescopic driving device is composed of a second square cylindrical fixed arm, a double output shaft hydraulic motor, two elastic couplings, two single clevis supports, a left-handed screw, a left-handed square nut, a right-handed screw, and a right-handed screw. Rotating square nuts, two square sliders, two hex nuts, four bolts and two second square cylindrical fixed arms, the right-handed screw is provided with a first journal, a second journal and a third journal, The left-handed screw and the right-handed screw have the same structure, the right-handed square nut is provided with two symmetrical coaxial blind threaded holes, the left-handed square nut and the right-handed square nut have the same structure, and the square slider is provided with a shaft hole;
单耳环支座套设于右旋螺杆的第二轴颈上,弹性联轴器将右旋螺杆的第一轴颈和双输出轴液压马达的右端输出轴固连,右旋方形螺母旋上右旋螺杆适当位置,方形滑块套设于右旋螺杆第三轴颈上,六角螺母预紧,第二方筒形伸缩臂从右旋螺杆右端套设于其上,使第二方筒形伸缩臂凹槽螺栓孔与右旋方形螺母螺纹盲孔同轴,二个螺栓分别旋入右旋方形螺母的螺纹盲孔预紧,重复前述组装操作,将第二单耳环支座、左旋螺杆、左旋方形螺母、方形滑块、六角螺母、弹性联轴器、双输出轴液压马达和第二方筒形伸缩臂组成一体,将第二方筒形固定臂套设于二个第二方筒形伸缩臂上,使双输出轴液压马达对称固连于第二方筒形固定臂内孔上表面,二个单耳环支座分别固连于第二方筒形固定臂内孔上表面,第二激光位移传感器对称固连于第二方筒形固定臂上,第二测距参照板固连于第二方筒形伸缩臂上,第三伸缩驱动装置方形滑块与第二方筒形伸缩臂形成移动副;The single clevis support is sleeved on the second journal of the right-handed screw, and the elastic coupling connects the first journal of the right-handed screw with the output shaft at the right end of the double output shaft hydraulic motor, and the right-handed square nut is screwed on the right When the screw is in the proper position, the square slider is sleeved on the third journal of the right-handed screw, the hex nut is pre-tightened, and the second square-shaped telescopic arm is sleeved on it from the right end of the right-handed screw, so that the second square-shaped telescopic The bolt hole in the arm groove is coaxial with the threaded blind hole of the right-handed square nut. The two bolts are respectively screwed into the threaded blind hole of the right-handed square nut for pre-tightening. Square nuts, square sliders, hex nuts, elastic couplings, dual output shaft hydraulic motors and the second square cylindrical telescopic arm are integrated, and the second square cylindrical fixed arm is sleeved on the two second square cylindrical telescopic arms. On the arm, the double output shaft hydraulic motor is symmetrically fixed on the upper surface of the inner hole of the second square cylindrical fixed arm, and the two single clevis supports are respectively fixed on the upper surface of the inner hole of the second square cylindrical fixed arm, and the second laser The displacement sensor is symmetrically fixed on the second square cylindrical fixed arm, the second ranging reference plate is fixed on the second square cylindrical telescopic arm, and the square slider of the third telescopic drive device is formed by the second square cylindrical telescopic arm. mobile vice;
所述的第五升降装置和第一升降装置组成一样,除第二方筒形固定臂和上横梁结构形式不一样,其余所有零部件结构形式一样;The composition of the fifth lifting device is the same as that of the first lifting device, except that the structure of the second square cylindrical fixed arm and the upper beam is different, and the structure of all other parts is the same;
进行与第一升降装置相同的组装操作,将四个第三摆杆与第二方筒形固定臂铰链连接,将第一激光位移传感器固连于第二方筒形固定臂下面,组成第五升降装置;Carry out the same assembly operation as that of the first lifting device, connect the four third swing rods to the second square cylindrical fixed arm with hinges, and fix the first laser displacement sensor under the second square cylindrical fixed arm to form the fifth Lifting device;
所述的链齿排石组件是由双输出轴液压马达、二个弹性联轴器、二个链齿排石部件、U形杆、八个C形杆和吊架组成,U形杆设有二个圆形法兰盘和方形法兰盘,C形杆设有第一法兰盘和第二法兰盘,吊架设有二个第一法兰盘和八个第二法兰盘;The chain tooth stone removal assembly is composed of a double output shaft hydraulic motor, two elastic couplings, two chain tooth stone removal parts, a U-shaped bar, eight C-shaped bars and a hanger. The U-shaped bar is equipped with Two circular flanges and square flanges, the C-shaped bar is provided with a first flange and a second flange, and the hanger is provided with two first flanges and eight second flanges;
所述的链齿排石部件是由方形横梁、链轮、链轮轮轴、诱导轮、诱导轮轮轴、四个承重轮、四个承重轮轮轴、数个链齿组件和数个销轴组成,方形横梁上设有第一双耳环、第二双耳环和四个第三双耳环;The sprocket stone removal part is composed of a square beam, a sprocket, a sprocket shaft, an induction wheel, an induction wheel shaft, four load-bearing wheels, four load-bearing wheel axles, several sprocket assemblies and several pin shafts, A first pair of earrings, a second pair of earrings and four third pair of earrings are arranged on the square beam;
将方形横梁第一双耳环与链轮同轴,穿入链轮轮轴铰链连接,方形横梁第二双耳环与诱导轮同轴,穿入诱导轮轮轴铰链连接,方形横梁第三双耳环与承重轮同轴,穿入承重轮轮轴铰链连接,使方形横梁、链轮、诱导轮和四个承重轮组装一体;The first double clevis of the square beam is coaxial with the sprocket, penetrates into the sprocket wheel shaft and is hinged, the second double clevis of the square beam is coaxial with the induction wheel, penetrates into the induction wheel shaft and is hinged, the third double clevis of the square beam is connected with the load-bearing wheel Coaxial, penetrating into the load-bearing wheel axle hinge connection, so that the square beam, sprocket, induction wheel and four load-bearing wheels are assembled into one;
所述的链齿组件是由套筒和链节组成;The sprocket assembly is composed of a sleeve and a chain link;
所述的链节是由二个螺栓、二个螺母、链齿板、第一链板和第二链板组成,链齿板设有二个螺栓孔和数个等强度链齿,第一链板设有第一单耳环、第二单耳环和第三单耳环,第二链板设有第一单耳环、第二单耳环和第三单耳环;The chain link is composed of two bolts, two nuts, a chain plate, a first chain plate and a second chain plate. The chain tooth plate is provided with two bolt holes and several chain teeth of equal strength. The first chain The plate is provided with the first single clevis, the second single clevis and the third single clevis, and the second chain plate is provided with the first single clevis, the second single clevis and the third single clevis;
将链齿板螺栓孔和第一链板第二单耳环同轴,穿入螺栓,螺母预紧,链齿板另一个螺栓孔和第二链板第二单耳环同轴,穿入螺栓,螺母预紧,组成链节,将第一链节的第一链板第一单耳环、第二链节第一链板第三单耳环、套筒、第二链节第二链板第三单耳环和第一链节第二链板第一单耳环同轴穿入销轴铰链连接,重复前述操作,直至将数个链节铰接一体,将组装一体的方形横梁、链轮、诱导轮和四个承重轮置于其上,将最后链节的第一链板第一单耳环、第一链节第一链板第三单耳环、套筒、第一链节第二链板第三单耳环和最后链节第二链板第一单耳环同轴穿入销轴铰链连接,使所有链齿组件铰链连接环形一体结构,组成链齿排石部件,Make the bolt hole of the sprocket plate coaxial with the second single clevis of the first chain plate, pass through the bolts, and pre-tighten the nuts, the other bolt hole of the sprocket plate is coaxial with the second single clevis of the second chain plate, pass through the bolts, nuts Pretighten, form the chain link, the first chain plate of the first chain link, the first single clevis, the second chain link, the first chain plate, the third single clevis, the sleeve, the second chain link, the second chain plate, the third single clevis Connect with the first chain link, the second chain plate, and the first single clevis coaxially through the pin shaft hinge, repeat the above operation until several chain links are hinged together, and assemble the integrated square beam, sprocket, induction wheel and four Put the load-bearing wheel on it, put the first chain plate of the last chain link, the first single clevis, the first chain link, the first chain plate, the third single clevis, the sleeve, the first chain link, the second chain plate, the third single clevis and The last chain link, the second chain plate, and the first single clevis are coaxially penetrated into the pin shaft for hinge connection, so that all the chain tooth components are hinged and connected with a ring-shaped integrated structure to form a chain tooth row stone component.
将双输出轴液压马达双输出轴、二个弹性联轴器和二个链轮轮轴固连,U形杆方形法兰盘固连于第三双输出轴液压马达上,八个C形杆第二法兰盘分别对称固连于二个方形横梁上,吊架八个第二法兰盘分别与八个C形杆第一法兰盘固连,U形杆二个圆形法兰盘和吊架二个第一法兰盘分别固连于第二方筒形伸缩臂上,组成链齿排石装置;The double output shaft hydraulic motor double output shaft, two elastic couplings and two sprocket wheel shafts are fixedly connected, the U-shaped rod square flange is fixed on the third double output shaft hydraulic motor, and the eight C-shaped rods The two flanges are respectively symmetrically fixed on the two square beams, the eight second flanges of the hanger are respectively fixedly connected with the first flanges of the eight C-shaped rods, and the two circular flanges of the U-shaped rod and the The two first flanges of the hanger are respectively fixedly connected to the second square cylindrical telescopic arm to form a sprocket stone removal device;
所述的轨枕四螺母同步装拆装置是由上横梁、第六升降装置和二个螺母装拆装置组成;The described sleeper four-nut synchronous assembly and disassembly device is composed of an upper beam, a sixth lifting device and two nut assembly and disassembly devices;
所述的第六升降装置和第一升降装置组成一样,第六升降装置中的下横梁设有五个双耳环和二个对称的长槽孔、第一摆杆设有阶梯孔,除前述的第六升降装置上横梁和第一升降装置的上横梁结构形式不一样、第六升降装置下横梁和第一升降装置的下横梁结构形式不一样、第六升降装置第一摆杆和第一升降装置的第一摆杆结构形式不一样,其余所有零部件结构形式一样;The sixth lifting device has the same composition as the first lifting device. The lower beam in the sixth lifting device is provided with five double clevis and two symmetrical long slot holes, and the first swing rod is provided with a stepped hole. The upper beam of the sixth lifting device is different from the upper beam of the first lifting device, the lower beam of the sixth lifting device is different from the lower beam of the first lifting device, the first swing rod of the sixth lifting device and the first lifting The structure of the first pendulum of the device is different, and the structure of all other parts is the same;
进行与第一升降装置相同的组装操作,将四个第三摆杆与上横梁铰链连接,将第一激光位移传感器固连于上横梁下面,组成第六升降装置;Carry out the same assembly operation as the first lifting device, connect the four third swing rods to the upper beam with hinges, and fix the first laser displacement sensor under the upper beam to form the sixth lifting device;
所述的螺母装拆装置是由二个吊杆、第一螺旋摆动液压马达、上盖、圆形连接板、第一六角螺母、内齿轮、二个传动轴、二个齿轮、壳体、二个第一推力轴承、二个第二推力轴承、二个第二六角螺母、二个弹性联轴器和二个内广口磁性梅花套筒组成,第一螺旋摆动液压马达设有法兰盘、其输出轴设有圆轴段和六棱柱轴段,上盖设有轴孔,圆形连接板设有六角轴孔,传动轴设有第一轴颈、第二轴颈、第三轴颈、第四轴颈和螺纹段,壳体设有法兰盘和二个轴孔,内广口磁性梅花套筒设有轴颈;The nut assembly and disassembly device is composed of two suspension rods, a first helical swing hydraulic motor, an upper cover, a circular connecting plate, a first hex nut, an internal gear, two transmission shafts, two gears, a housing, Composed of two first thrust bearings, two second thrust bearings, two second hex nuts, two elastic couplings and two inner wide-mouth magnetic plum blossom sleeves, the first helical swing hydraulic motor is provided with a flange The disc and its output shaft are provided with a circular shaft section and a hexagonal prism shaft section, the upper cover is provided with a shaft hole, the circular connecting plate is provided with a hexagonal shaft hole, and the transmission shaft is provided with a first journal, a second journal, and a third shaft. neck, the fourth journal and threaded section, the housing is provided with a flange and two shaft holes, and the inner wide-mouth magnetic plum blossom sleeve is provided with a journal;
将上盖套设于第一螺旋摆动液压马达输出轴圆轴段,使上盖与第一螺旋摆动液压马达法兰盘固连,再将圆形连接板套设于第一螺旋摆动液压马达输出轴六棱柱轴段,第一六角螺母预紧,内齿轮与圆形连接板同轴固连,齿轮套设于传动轴第一轴颈固连,第一推力轴承套设于传动轴第二轴颈上,传动轴穿过壳体轴孔使第一推力轴承与壳体接触,第二推力轴承套设于传动轴第三轴颈上,第二六角螺母旋上传动轴螺纹段预紧,弹性联轴器使传动轴第四轴颈与内广口磁性梅花套筒轴颈同轴固连,内齿轮置入壳体内,二个齿轮的轮齿齿面分别与内齿轮的轮齿齿面接触,上盖与壳体法兰盘固连,二个吊杆的一端对称固连于壳体两侧,组成螺母装拆装置,二个吊杆的另一端对称固连于上横梁二个侧面,下横梁固连于轨道车二个纵梁内侧面上,组成轨枕四螺母同步装拆装置;Set the upper cover on the circular shaft section of the output shaft of the first helical oscillating hydraulic motor, so that the upper cover is fixedly connected with the flange of the first helical oscillating hydraulic motor, and then set the circular connecting plate on the output shaft of the first helical oscillating hydraulic motor. The hexagonal prism shaft section of the shaft, the first hexagonal nut is pre-tightened, the internal gear and the circular connecting plate are coaxially fixed, the gear is sleeved on the first journal of the transmission shaft and fixed, and the first thrust bearing is sleeved on the second shaft of the transmission shaft. On the journal, the transmission shaft passes through the shaft hole of the housing to make the first thrust bearing contact with the housing, the second thrust bearing is sleeved on the third journal of the transmission shaft, and the second hex nut is screwed on the threaded section of the transmission shaft for pre-tightening , the elastic coupling makes the fourth journal of the transmission shaft coaxially fixed with the journal of the inner wide-mouth magnetic plum blossom sleeve, the inner gear is placed in the housing, and the tooth surfaces of the two gears are respectively connected to the teeth of the inner gear. Surface contact, the upper cover is fixedly connected to the flange of the shell, one end of the two suspenders is symmetrically fixed on both sides of the shell to form a nut assembly and disassembly device, and the other end of the two suspenders is symmetrically fixed to the two upper beams On the side, the lower beam is fixedly connected to the inner side of the two longitudinal beams of the rail car, forming a synchronous assembly and disassembly device for the four nuts of the sleeper;
所述的第一提轨装置是由上横梁、第七升降装置和提轨组件组成,上横梁设有四个双耳环;The first rail lifting device is composed of an upper beam, a seventh lifting device and a rail lifting assembly, and the upper beam is provided with four double earrings;
所述的第七升降装置与第一升降装置组成一样,除前述的第七升降装置上横梁和第一升降装置上横梁结构形式不一样,其余所有零部件结构形式一样;The composition of the seventh lifting device is the same as that of the first lifting device, except that the structure of the upper beam of the seventh lifting device is different from that of the first lifting device, and the structure of all other parts is the same;
进行与第一升降装置相同的组装操作,将四个第三摆杆与上横梁铰链连接,将第一激光位移传感器固连于上横梁下面,组成第七升降装置;Carry out the same assembly operation as the first lifting device, connect the four third swing rods to the upper beam with hinges, and fix the first laser displacement sensor under the upper beam to form the seventh lifting device;
所述的提轨组件是由二个吊杆、第三方筒形固定臂、双输出轴液压马达、二个弹性联轴器、二个单耳环支座、左旋螺杆、第一箱型伸缩臂、右旋螺杆、第二箱型伸缩臂和二个提轨油缸组成,吊杆设有第一法兰盘和第二法兰盘,第三方筒形固定臂设有二个对称的半圆柱孔,左旋螺杆设有第一轴颈和第二轴颈,右旋螺杆和左旋螺杆结构形式一样,第一箱型伸缩臂设有半圆柱孔和左旋传动螺纹孔,第二箱型伸缩臂设有半圆柱孔和右旋传动螺纹孔,提轨油缸缸体上设有加力板、活塞杆自由端设有撑板;The rail lifting assembly is composed of two suspenders, a third cylindrical fixed arm, a double output shaft hydraulic motor, two elastic couplings, two single clevis supports, a left-handed screw, a first box-shaped telescopic arm, It consists of a right-hand screw, a second box-shaped telescopic arm and two rail lifting cylinders. The suspender is provided with a first flange and a second flange. The third cylindrical fixed arm is provided with two symmetrical semi-cylindrical holes. The left-handed screw has the first journal and the second journal, the right-handed screw and the left-handed screw have the same structure, the first box-shaped telescopic arm has a half-cylindrical hole and a left-handed transmission threaded hole, and the second box-shaped telescopic arm has a semi-cylindrical hole. Cylindrical hole and right-handed transmission threaded hole, a booster plate is provided on the cylinder body of the lifting rail cylinder, and a support plate is provided at the free end of the piston rod;
将单耳环支座套设于左旋螺杆第二轴颈上,左旋螺杆旋进第一箱型伸缩臂左旋传动螺纹孔适当位置,弹性联轴器使双输出轴液压马达左侧输出轴与左旋螺杆第一轴颈同轴固连,重复前述组装操作,将单耳环支座、右旋螺杆、第二箱型伸缩臂、弹性联轴器和双输出轴液压马达组装一体,将第三方筒形固定臂套设于第一箱型伸缩臂和第二箱型伸缩臂上,使双输出轴液压马达对称固连于第三方筒形固定臂内 孔上表面,二个单耳环支座固连于第三方筒形固定臂内孔上表面,二个提轨油缸分别固连于第一箱型伸缩臂半圆柱孔内和第二箱型伸缩臂半圆柱孔内,使二个提轨油缸对称设置,二个吊杆第二法兰盘对称固连于第三方筒形固定臂上面,组成提轨组件,二个吊杆第一法兰盘对称固连于上横梁侧面,组成第一提轨装置。Set the single clevis support on the second journal of the left-handed screw, screw the left-handed screw into the appropriate position of the left-handed transmission threaded hole of the first box-shaped telescopic arm, and the elastic coupling makes the left output shaft of the double output shaft hydraulic motor and the left-handed screw The first journal is coaxially fixed, repeat the above assembly operations, assemble the single clevis support, right-handed screw, the second box-shaped telescopic arm, elastic coupling and double output shaft hydraulic motor, and fix the third cylindrical The arm is sleeved on the first box-shaped telescopic arm and the second box-shaped telescopic arm, so that the double output shaft hydraulic motor is symmetrically fixed on the upper surface of the inner hole of the third cylindrical fixed arm, and the two single clevis supports are fixed on the second On the upper surface of the inner hole of the three-square cylindrical fixed arm, two rail-lifting cylinders are fixedly connected to the semi-cylindrical hole of the first box-shaped telescopic arm and the semi-cylindrical hole of the second box-shaped telescopic arm, so that the two rail-lifting cylinders are arranged symmetrically. The second flanges of the two suspenders are symmetrically fixed on the third cylindrical fixed arm to form a rail lifting assembly, and the first flanges of the two suspenders are symmetrically fixed to the side of the upper beam to form the first rail lifting device.
所述的转枕及推拉轨枕装置是由第一横梁伸缩组件、第一横梁伸缩驱动装置、第一摆动装置、四个第一摆杆、抓取及转枕装置、四个第一六角螺母和四个螺栓组成,第一摆杆设有六棱柱孔单耳环和单耳环;The described rotating sleeper and push-pull sleeper device is composed of a first beam telescopic assembly, a first beam telescopic driving device, a first swing device, four first swing rods, a grasping and rotating sleeper device, and four first hexagonal nuts. and four bolts, the first swing rod is provided with a hexagonal prism hole single clevis and a single clevis;
所述的第一横梁伸缩组件是由第四方筒形固定臂、第四方筒形伸缩臂、第四激光位移传感器和第四测距参照板组成,第四方筒形伸缩臂设有封闭端和二个对称凹槽,凹槽设有螺栓孔;The first beam telescopic assembly is composed of a fourth square cylindrical fixed arm, a fourth square cylindrical telescopic arm, a fourth laser displacement sensor and a fourth distance measuring reference plate, and the fourth square cylindrical telescopic arm is provided with a closed end and two symmetrical grooves with bolt holes;
所述的第四伸缩驱动装置与第一伸缩驱动装置组成一样,除前述第四方筒形固定臂和第一方筒形固定臂结构形式不一样,其余所有零部件结构形式一样;The composition of the fourth telescopic driving device is the same as that of the first telescopic driving device, except that the structure of the fourth square cylindrical fixed arm is different from that of the first square cylindrical fixed arm, and the structural forms of all other parts are the same;
进行与第一伸缩驱动装置相同的组装操作,组成第四伸缩驱动装置,第四激光位移传感器对称固连于第四方筒形固定臂上,第四测距参照板固连于第四方筒形伸缩臂上;Carry out the same assembly operation as the first telescopic driving device to form the fourth telescopic driving device, the fourth laser displacement sensor is symmetrically fixed on the fourth square cylindrical fixed arm, and the fourth ranging reference plate is fixed on the fourth square cylinder telescopic arm;
所述的第一摆动装置是由第一箱体、第二螺旋摆动液压马达、不完全齿轮、二个扇形齿轮、二个阶梯轴和嵌入式盖板组成,第一箱体设有二个轴孔、第一限位凸台和第二限位凸台,阶梯轴设有第一轴颈、第二轴颈、第三轴颈、第一六棱柱轴段和第二六棱柱轴段,嵌入式盖板设有二个轴孔、第一限位凸台和第二限位凸台;The first oscillating device is composed of a first box body, a second helical oscillating hydraulic motor, an incomplete gear, two sector gears, two stepped shafts and an embedded cover plate. The first box body is provided with two shafts hole, the first limiting boss and the second limiting boss, the stepped shaft is provided with a first journal, a second journal, a third journal, a first hexagonal prism shaft section and a second hexagonal prism shaft section, embedded The type cover is provided with two shaft holes, a first limiting boss and a second limiting boss;
将二个扇形齿轮分别套设固连于二个阶梯轴的第一轴径上,二个阶梯轴分别穿过第一箱体二个轴孔,使阶梯轴第二轴颈与第一箱体轴孔形成转动副,将不完全齿轮套设固连于第二螺旋摆动液压马达输出轴上,并置入第一箱体内,使不完全齿轮的轮齿分别与二个扇形齿轮的轮齿沿齿宽接触,第二螺旋摆动液压马达固连于第一箱体底板上,嵌入式盖板的二个轴孔分别套设于二个阶梯轴第三轴颈上,使嵌入式盖板与第一箱体固连,组成第一摆动装置;The two sector gears are sleeved and fixedly connected to the first shaft diameters of the two stepped shafts respectively, and the two stepped shafts pass through the two shaft holes of the first box body respectively, so that the second journal of the stepped shaft and the first box body The shaft hole forms a rotating pair, and the incomplete gear is sleeved and fixedly connected to the output shaft of the second helical swing hydraulic motor, and placed in the first box, so that the teeth of the incomplete gear are respectively aligned with the teeth of the two sector gears. The tooth width contacts, the second helical swing hydraulic motor is fixedly connected to the bottom plate of the first box body, and the two shaft holes of the embedded cover plate are respectively sleeved on the third journal of the two stepped shafts, so that the embedded cover plate and the first A box is fixedly connected to form the first swing device;
所述的抓取及转枕装置是由第二箱体、第三螺旋摆动液压马达、液压油缸、第一推力轴承、第二推力轴承、第二六角螺母、活塞、活塞杆、阶梯U形支架、第一连杆、第二连杆、二个第二摆杆、二个滚轮、端盖和二个机械爪装置组成,第二箱体设有对称的四个螺纹孔、第一圆孔段、扇形孔段、第二圆孔段、轴套段和第三圆孔段,第三螺旋摆动马达输出轴固连法兰盘,法兰盘设有限位扇形凸台,扇形孔段设有第一限位面和第二限位面,液压油缸设有法兰盘、第一轴颈、第二轴颈和第三轴颈,法兰盘设有限位扇形凸台,活塞设有轴孔,活塞杆设有轴颈和双耳环,阶梯U形支架设有凸缘、轴孔、二个槽孔、二个销孔、四个第一单耳环和八个第二单耳环,第一连杆设有双耳环和单耳环,第二连杆设有二个双耳环,第二摆杆设有单耳环、销孔和双耳环;The grab and turn pillow device is composed of a second box, a third helical swing hydraulic motor, a hydraulic cylinder, a first thrust bearing, a second thrust bearing, a second hex nut, a piston, a piston rod, a stepped U-shaped The bracket, the first connecting rod, the second connecting rod, two second swing rods, two rollers, end caps and two mechanical claw devices, the second box is provided with four symmetrical threaded holes, the first round hole section, fan-shaped hole section, second circular hole section, bushing section and third circular hole section, the output shaft of the third helical swing motor is fixedly connected to the flange, the flange is provided with a limiting fan-shaped boss, and the fan-shaped hole section is provided with The first limiting surface and the second limiting surface, the hydraulic cylinder is provided with a flange, the first journal, the second journal and the third journal, the flange is provided with a limiting fan-shaped boss, and the piston is provided with a shaft hole , the piston rod is provided with a journal and double clevis, the stepped U-shaped bracket is provided with a flange, a shaft hole, two slot holes, two pin holes, four first single clevis and eight second single clevis, the first connecting The rod is provided with a double clevis and a single clevis, the second connecting rod is provided with two double clevises, and the second swing rod is provided with a single clevis, a pin hole and a double clevis;
所述的机械爪是由阶梯U形支架、四个第三摆杆、二个圆柱形弹簧和压板组成,第三第一摆杆设有二个双耳环,压板设有二个第一单耳环和四个第二单耳环;The mechanical claw is composed of a stepped U-shaped bracket, four third swing rods, two cylindrical springs and a pressure plate, the third and first swing rods are provided with two double earrings, and the pressure plate is provided with two first single ear rings and four second single earrings;
将第三螺旋摆动液压马达输出轴法兰盘限位扇形凸台与液压油缸法兰盘限位扇形凸台对正固连,第一推力轴承套设于液压油缸第一轴颈上,将液压油缸穿入第二箱体阶梯孔内,使第三螺旋摆动液压马达输出轴法兰盘和液压油缸法兰盘置入第二箱体第一圆孔段,使第三螺旋摆动液压马达输出轴法兰盘限位扇形凸台和液压油缸法兰盘限位扇形凸台置入扇形孔段内,使二个限位扇形凸台左侧面与扇形孔段第一限位面接触,第一推力轴承置入第二箱体第二圆孔段,使第三螺旋摆动液压马达固连于第二箱体底板上,使端盖与第二箱体固连;Align and securely connect the third helical swing hydraulic motor output shaft flange limit fan-shaped boss with the hydraulic cylinder flange limit fan-shaped boss, the first thrust bearing is sleeved on the first journal of the hydraulic cylinder, and the hydraulic pressure The oil cylinder penetrates into the stepped hole of the second box, so that the output shaft flange of the third helical oscillating hydraulic motor and the flange of the hydraulic cylinder are placed in the first circular hole section of the second box, so that the output shaft of the third helical oscillating hydraulic motor The flange limit fan-shaped boss and the flange limit fan-shaped boss of the hydraulic cylinder are placed in the fan-shaped hole section, so that the left side of the two limit fan-shaped bosses is in contact with the first limit surface of the fan-shaped hole section. The thrust bearing is placed in the second circular hole section of the second box, so that the third helical swing hydraulic motor is fixedly connected to the bottom plate of the second box, and the end cover is fixedly connected with the second box;
将第二推力轴承套设于液压油缸第三轴颈上,使其置入第二箱体第三圆孔段段,活塞杆穿过阶梯U形支架轴孔,活塞轴孔套设于活塞杆轴颈,第二六角螺母预紧,将活塞置入液压油缸缸筒内,将阶梯U形支架凸缘穿入液压油缸缸筒固连,使油缸第二轴颈与第二箱体轴套段铰链连接,将活塞杆双耳环、第二连杆双耳环和第一连杆单耳环同轴穿入销轴铰链连接,第二摆杆双耳环与滚轮同轴穿入销轴铰链连接,第二摆杆销孔与阶梯U形支架销孔同轴穿入销轴铰链连接,第一连杆双耳环和第二连杆双耳环分别与二个第二摆杆单耳环同轴穿入销轴铰链连接;Sleeve the second thrust bearing on the third journal of the hydraulic cylinder so that it is inserted into the third round hole section of the second box body, the piston rod passes through the shaft hole of the stepped U-shaped bracket, and the piston shaft hole is sleeved on the piston rod shaft Neck, pre-tighten the second hex nut, put the piston into the cylinder barrel of the hydraulic cylinder, penetrate the flange of the stepped U-shaped bracket into the cylinder barrel of the hydraulic cylinder, and make the second journal of the oil cylinder and the second box sleeve section Hinge connection, the double clevis of the piston rod, the double clevis of the second connecting rod and the single clevis of the first connecting rod are coaxially penetrated into the pin shaft and hingedly connected, and the double clevis of the second swing rod is hingedly connected with the coaxial pin penetration of the roller, and the second The pin hole of the swing rod is connected with the pin hole of the stepped U-shaped bracket coaxially through the pin shaft hinge, and the double clevis of the first connecting rod and the double clevis of the second connecting rod are respectively coaxially penetrated into the pin shaft hinge with the single clevis of the second swing rod connect;
将四个第三摆杆的双耳环分别与阶梯U形支架四个第二单耳环同轴穿入销轴铰链连接,四个第三 摆杆的另一个双耳环分别与压板四个第二单耳环同轴穿入销轴铰链连接,二个圆柱形弹簧一端分别与阶梯U形支架二个第一单耳环固连,二个圆柱形弹簧另一端分别与压板二个第一单耳环固连,组成机械爪,二个圆柱形弹簧的拉力,使铰接于第二摆杆的滚轮始终与压板接触,重复前述组装操作,组装另一个机械爪,组成抓取及转枕装置;Connect the double clevises of the four third swing rods with the four second single clevises of the stepped U-shaped bracket coaxially through the pin shaft hinges, and the other double clevises of the four third swing rods are connected with the four second single clevises of the pressure plate respectively. The earrings are coaxially penetrated into the pin shaft hinge connection, one end of the two cylindrical springs is respectively fixedly connected with the two first single earrings of the stepped U-shaped bracket, and the other ends of the two cylindrical springs are respectively fixedly connected with the two first single earrings of the pressure plate, To form a mechanical claw, the tension of the two cylindrical springs makes the roller hinged to the second swing rod always in contact with the pressure plate, repeat the aforementioned assembly operation, assemble another mechanical claw, and form a grasping and turning pillow device;
将二个第一摆杆六棱柱孔单耳环分别套设于二个阶梯轴第一六棱柱轴段,二个第一六角螺母分别预紧,再将另外二个第一摆杆六棱柱孔单耳环分别套设于二个阶梯轴第二六棱柱轴段,另外二个第一六角螺母分别预紧,使四个第一摆杆的一端分别与二个阶梯轴的两端固连,四个第一摆杆单耳环分别与第二箱体四个螺纹孔同轴,四个螺栓分别预紧,使四个第一摆杆分别与第二箱体铰链连接,形成并联平行四杆机构;Set the two single earrings of the hexagonal prism hole of the first swing rod respectively on the first hexagonal prism shaft section of the two stepped shafts, pre-tighten the two first hexagonal nuts respectively, and then insert the other two hexagonal prism holes of the first swing rod The single clevis is respectively sleeved on the second hexagonal prism shaft section of the two stepped shafts, and the other two first hexagonal nuts are respectively pre-tightened, so that one end of the four first swing rods is respectively fixedly connected with the two ends of the two stepped shafts, The four first swing rod single clevis are respectively coaxial with the four threaded holes of the second box body, and the four bolts are respectively pre-tightened, so that the four first swing rods are hingedly connected with the second box body respectively, forming a parallel parallel four-bar mechanism ;
将第一箱体固连于第四方筒形伸缩臂封闭端,组成转枕及推拉轨枕装置;The first box is fixedly connected to the closed end of the fourth square cylindrical telescopic arm to form a rotating sleeper and a push-pull sleeper device;
所述的轨枕吊运装置由第二提轨装置、往复运动贮存轨枕装置和刚性吊架起重装置组成;The sleeper lifting device is composed of a second rail lifting device, a reciprocating storage sleeper device and a rigid hanger lifting device;
所述的第二提轨装置是由第二横梁伸缩组件、第二横梁伸缩驱动装置、二个第二摆动装置、八个摆杆、八个六角螺母、二个箱型连杆、八个螺栓和二个伸缩套式提轨油缸组成,摆杆设有六棱柱孔单耳环和单耳环,箱型连杆对称设有四个螺栓孔和半圆柱孔,伸缩套式提轨油缸缸体上设有加力板、活塞杆自由端设有撑板;The second rail lifting device is composed of the second beam telescopic assembly, the second beam telescopic drive device, two second swing devices, eight swing rods, eight hex nuts, two box-type connecting rods, eight bolts It is composed of two telescopic sleeve-type rail lifting cylinders. The swing rod is equipped with a hexagonal prism hole with a single clevis and a single clevis. The box-shaped connecting rod is symmetrically equipped with four bolt holes and a semi-cylindrical hole. There is an afterburner plate and a support plate at the free end of the piston rod;
所述的第二横梁伸缩组件是由第五方筒形固定臂、二个第五方筒形伸缩臂、第五激光位移传感器和第五测距参照板组成,第五方筒形伸缩臂设有封闭端、二个对称凹槽,凹槽设有螺栓孔;The second beam telescopic assembly is composed of a fifth square cylindrical fixed arm, two fifth square cylindrical telescopic arms, a fifth laser displacement sensor and a fifth distance measuring reference plate. The fifth square cylindrical telescopic arm is designed It has a closed end, two symmetrical grooves, and the grooves are provided with bolt holes;
第二横梁伸缩驱动装置和第三伸缩驱动装置的组成一样,除前述的第五方筒形固定臂和第二方筒形固定臂结构形式不一样,其余所有零部件结构形式一样;The composition of the second beam telescopic driving device is the same as that of the third telescopic driving device, except that the structure of the fifth square cylindrical fixed arm and the second square cylindrical fixed arm are different, and the structural forms of all other parts are the same;
进行与第三伸缩驱动装置相同的组装操作,组成第二横梁伸缩驱动装置,第五激光位移传感器对称固连于第五方筒形固定臂侧面,第五测距参照板固连于第五方筒形伸缩臂侧面;Carry out the same assembly operation as the third telescopic drive device to form the second beam telescopic drive device, the fifth laser displacement sensor is fixed symmetrically to the side of the fifth square cylindrical fixed arm, and the fifth ranging reference plate is fixed to the fifth square The side of the cylindrical telescopic arm;
第二摆动装置与第一摆动装置组成及结构形式一样,进行与第一摆动装置相同的组装操作,组成第二摆动装置;The second oscillating device has the same composition and structure as the first oscillating device, and performs the same assembly operation as the first oscillating device to form the second oscillating device;
将二个摆杆六棱柱孔单耳环分别套设于二个阶梯轴第一六棱柱轴段,二个六角螺母分别预紧,再将另外二个摆杆六棱柱孔单耳环分别套设于二个阶梯轴第二六棱柱轴段,另外二个六角螺母分别预紧,使四个摆杆的一端分别与二个阶梯轴的两端固连,四个摆杆单耳环与箱型连杆四个螺纹孔同轴,四个螺栓分别预紧,使四个摆杆分别与箱型连杆铰链连接,形成并联平行四杆机构;Set the two hexagonal prism hole single clevises of the pendulum rods on the first hexagonal prism shaft section of the two stepped shafts respectively, pre-tighten the two hexagonal nuts respectively, and then set the other two hexagonal prism hole single clevises on the two swing rods respectively. The second hexagonal prism shaft section of the first stepped shaft, and the other two hexagonal nuts are respectively pre-tightened, so that one end of the four swing rods is respectively connected to the two ends of the two stepped shafts, and the single clevis of the four swing rods is connected to the box-shaped connecting rod four The four threaded holes are coaxial, and the four bolts are respectively pre-tightened, so that the four swing rods are respectively hinged with the box-shaped connecting rods to form a parallel parallel four-bar mechanism;
将二个箱体分别固连于二个第五方筒形伸缩臂的封闭端,使二个第二摆动装置对称设置,将二个伸缩套式提轨油缸缸体分别固连于二个箱型连杆半圆柱孔内,组成第二提轨装置,将第五方筒形固定臂对称固连于轨道车的二个纵梁上;Fix the two boxes to the closed ends of the two fifth square telescopic arms respectively, make the two second swinging devices symmetrical, and fix the two telescopic sleeve-type rail lifting cylinders to the two boxes respectively. In the semi-cylindrical hole of the connecting rod, the second rail lifting device is formed, and the fifth square cylindrical fixed arm is symmetrically fixed on the two longitudinal beams of the rail car;
所述的往复运动贮存轨枕装置是由往复运动装置和贮存轨枕箱组成,贮存轨枕箱设有二个滚轮和数个轨枕仓,其中左侧一半轨枕仓用于贮存好轨枕,右侧一半轨枕仓用于贮存坏轨枕。The reciprocating sleeper storage device is composed of a reciprocating device and a storage sleeper box. The storage sleeper box is provided with two rollers and several sleeper bins, wherein the left half of the sleeper bins is used to store the sleepers, and the right half of the sleeper bins Used to store bad sleepers.
所述的往复运动装置是由底板、第一串联平行四杆机构、第二串联平行四杆机构、往复运动驱动装置和第六激光位移传感器组成;The reciprocating device is composed of a base plate, a first series parallel four-bar mechanism, a second series parallel four-bar mechanism, a reciprocating drive device and a sixth laser displacement sensor;
所述的第一串联平行四杆机构是由固定横梁、二个第一摆杆、第一连杆、二个第二摆杆、移动横梁和四个螺栓组成,第一连杆设有左旋螺纹孔和二对同轴螺纹盲孔,移动横梁设有二个滚轮;The first series parallel four-bar mechanism is composed of a fixed crossbeam, two first swing rods, a first connecting rod, two second swing rods, a moving crossbeam and four bolts, and the first connecting rod is provided with a left-hand thread holes and two pairs of coaxial threaded blind holes, and the moving beam is equipped with two rollers;
所述的第二串联平行四杆机构和第一串联平行四杆机构组成一样,第二连杆设有右旋螺纹孔和二对同轴螺纹盲孔,除前述的第二连杆和第一连杆结构形式不一样,其余所有零部件结构形式一样;The second series parallel four-bar mechanism has the same composition as the first series parallel four-bar mechanism, and the second connecting rod is provided with a right-hand threaded hole and two pairs of coaxial threaded blind holes, except that the aforementioned second connecting rod and the first The structural form of the connecting rod is different, and the structural form of all other parts is the same;
所述的往复运动驱动装置是由双输出轴液压马达、二个弹性联轴器、二个单耳环支座、单耳环支座、左旋螺杆、第一连杆、右旋螺杆、第二连杆和托车组成,右旋螺杆设有第一轴颈和第二轴颈,左旋螺杆和右旋螺杆结构形式一样,托车设有四个滚轮;The reciprocating drive device is composed of double output shaft hydraulic motor, two elastic couplings, two single clevis supports, single clevis support, left-handed screw, first connecting rod, right-handed screw, second connecting rod Composed with a trailer, the right-handed screw is provided with a first journal and a second journal, the structure of the left-handed screw and the right-handed screw is the same, and the trailer is equipped with four rollers;
将二个第一摆杆分别与固定横梁铰链连接,第一摆杆双耳环和第二摆杆双耳环与第一连杆左边一对同轴螺纹盲孔同轴,二个螺栓分别预紧,另一个第一摆杆双耳环和另一个第二摆杆双耳环与第一连杆右边一对同轴螺纹盲孔同轴,二个螺栓分别预紧,使第一摆杆、第二摆杆和第一连杆三个构件间铰链连接,将二个第二摆杆分别与移动横梁铰链连接,组成第一串联平行四杆机构,重复前述组装操作,对称于固 定横梁和移动横梁铅垂对称面组装第二串联平行四杆机构;Connect the two first swing rods to the fixed beam respectively with hinges, the double clevis of the first swing rod and the double clevis of the second swing rod are coaxial with a pair of coaxial threaded blind holes on the left side of the first connecting rod, and the two bolts are respectively pre-tightened. Another double clevis of the first swing rod and another double clevis of the second swing rod are coaxial with a pair of coaxial threaded blind holes on the right side of the first connecting rod, and the two bolts are respectively pre-tightened so that the first swing rod and the second swing rod It is hingedly connected with the three components of the first connecting rod, and the two second swing rods are respectively hingedly connected with the moving beam to form the first serial parallel four-bar mechanism. Repeat the above assembly operation, and it is vertically symmetrical to the fixed beam and the moving beam. Surface assembly of the second series parallel four-bar mechanism;
将单耳环支座套设于右旋螺杆的第二轴颈上,双输出轴的液压马达对称固连于托车上,弹性联轴器将右旋螺杆的第一轴颈和双输出轴液压马达的右端输出轴固连,再将单耳环支座套设于左旋螺杆的第二轴颈上,另一个弹性联轴器将左旋螺杆的第一轴颈和双输出轴液压马达的左端输出轴固连,将二个弹性联轴器固连于托车上,使左旋螺杆与第一连杆左旋螺纹孔同轴接触,使右旋螺杆与第二连杆右旋螺纹孔同轴接触,转动双输出轴液压马达的输出轴,使左旋螺杆旋入第一连杆左旋螺纹孔中,同时右旋螺杆旋入第二连杆右旋螺纹孔中,组成第二驱动装置;Set the single clevis support on the second journal of the right-handed screw, the hydraulic motor with double output shafts is symmetrically fixed on the trailer, and the elastic coupling connects the first journal of the right-handed screw and the double output shaft hydraulically. The output shaft at the right end of the motor is fixedly connected, and then the single clevis support is sleeved on the second journal of the left-handed screw, and another elastic coupling connects the first journal of the left-handed screw with the left-end output shaft of the double output shaft hydraulic motor. Fixed connection, the two elastic couplings are fixed on the trailer, so that the left-handed screw is in coaxial contact with the left-handed threaded hole of the first connecting rod, and the right-handed screw is in coaxial contact with the right-handed threaded hole of the second connecting rod, and the rotation The output shaft of the hydraulic motor with double output shafts makes the left-handed screw screw into the left-handed threaded hole of the first connecting rod, and at the same time, the right-handed screw is screwed into the right-handed threaded hole of the second connecting rod to form the second driving device;
将底板固连于固定横梁下表面,使移动横梁的二个滚轮和托车的四个滚轮分别与底板上表面接触,第六激光位移传感器对称固连于固定横梁侧面,组成往复运动装置;The bottom plate is fixed to the lower surface of the fixed beam, so that the two rollers of the moving beam and the four rollers of the trailer are respectively in contact with the upper surface of the bottom plate, and the sixth laser displacement sensor is symmetrically fixed on the side of the fixed beam to form a reciprocating motion device;
将底板固连于轨道车横梁和第五方筒形固定臂上,贮存轨枕箱固连于移动横梁上,使贮存轨枕箱的二个滚轮与底板上表面接触,组成往复运动贮存轨枕装置;The bottom plate is fixedly connected to the rail car beam and the fifth square cylindrical fixed arm, and the storage sleeper box is fixed to the moving beam, so that the two rollers of the storage sleeper box are in contact with the upper surface of the bottom plate to form a reciprocating storage sleeper device;
所述的刚性吊架起重装置是由二个伸缩悬臂梁装置、伸缩横梁装置、刚性吊架、二个抓放轨枕装置和第七激光位移传感器组成;The rigid hanger lifting device is composed of two telescopic cantilever beam devices, a telescopic beam device, a rigid hanger, two grasping and releasing sleeper devices and a seventh laser displacement sensor;
所述的伸缩悬臂梁装置是由第一阶梯方筒形固定臂、第一阶梯方筒形伸缩臂、方筒形伸缩臂、第一多级伸缩套式油缸、悬臂梁、端板、悬臂和第八激光位移传感器组成,第一阶梯方筒形固定臂设有法兰盘和筒肩,第一阶梯方筒形伸缩臂设有法兰盘和筒肩,方筒形伸缩臂设有法兰盘和封闭端,第一多级伸缩套式油缸设有第一法兰盘、第一伸缩套筒、第二伸缩套筒和第二法兰盘,悬臂梁设有法兰盘;The telescopic cantilever beam device is composed of a first stepped square cylindrical fixed arm, a first stepped square cylindrical telescopic arm, a square cylindrical telescopic arm, a first multi-stage telescopic sleeve oil cylinder, a cantilever beam, an end plate, a cantilever and The eighth laser displacement sensor is composed of the first stepped square cylindrical fixed arm with a flange and a cylindrical shoulder, the first stepped square cylindrical telescopic arm with a flange and a cylindrical shoulder, and the square cylindrical telescopic arm with a flange disc and closed end, the first multi-stage telescopic sleeve oil cylinder is provided with a first flange, a first telescopic sleeve, a second telescopic sleeve and a second flange, and the cantilever beam is provided with a flange;
将端板对称固连于第一多级伸缩套式油缸第一法兰盘,方筒形伸缩臂套设于第一多级伸缩套式油缸,使第一多级伸缩套式油缸第二法兰盘对称固连于方筒形伸缩臂封闭端,第一阶梯方筒形伸缩臂套设于方筒形伸缩臂上,第一阶梯方筒形固定臂套设于第一阶梯方筒形伸缩臂上,使第一阶梯方筒固定臂法兰盘与端板固连,悬臂梁法兰盘固连于方筒形伸缩臂封闭端上,悬臂固连于悬臂梁法兰盘上,第八激光位移传感器固连于悬臂上,组成伸缩悬臂梁装置;The end plate is symmetrically fixed to the first flange of the first multi-stage telescopic sleeve oil cylinder, and the square cylindrical telescopic arm is sleeved on the first multi-stage telescopic sleeve oil cylinder, so that the second method of the first multi-stage telescopic sleeve oil cylinder The blue plate is symmetrically fixed to the closed end of the square cylindrical telescopic arm, the first stepped square cylindrical telescopic arm is sleeved on the square cylindrical telescopic arm, and the first stepped square cylindrical fixed arm is sleeved on the first stepped square cylindrical telescopic arm. On the arm, the flange of the fixed arm of the first stepped square tube is fixed to the end plate, the flange of the cantilever beam is fixed to the closed end of the square cylindrical telescopic arm, the cantilever is fixed to the flange of the cantilever beam, and the eighth laser displacement sensor is fixed Connected to the cantilever to form a telescopic cantilever beam device;
所述的伸缩横梁装置是由第二阶梯方筒形固定臂、第二阶梯方筒形伸缩臂、第三阶梯方筒形伸缩臂、第二多级伸缩套式油缸、端盖和推板组成,第二阶梯方筒形固定臂设有法兰盘、筒肩和长槽孔,第二阶梯方筒形伸缩臂设有第一筒肩、第二筒肩和长槽孔,第三阶梯方筒形伸缩臂设有筒肩和二个单耳环,第二多级伸缩套式油缸设有第一法兰盘、第一级伸缩套筒、第二级伸缩套筒和第二法兰盘;The telescopic beam device is composed of a second stepped square cylindrical fixed arm, a second stepped square cylindrical telescopic arm, a third stepped square cylindrical telescopic arm, a second multi-stage telescopic sleeve type oil cylinder, an end cover and a push plate , the second stepped square cylindrical fixed arm is provided with a flange, a cylindrical shoulder and a long slot, the second stepped square cylindrical telescopic arm is provided with a first cylindrical shoulder, a second cylindrical shoulder and a long slot, and the third stepped square The cylindrical telescopic arm is provided with a cylindrical shoulder and two single earrings, and the second multi-stage telescopic sleeve oil cylinder is provided with a first flange, a first-stage telescopic sleeve, a second-stage telescopic sleeve and a second flange;
将端盖对称固连于第二多级伸缩套式油缸第一法兰盘,第三阶梯方筒形伸缩臂套设于第二多级伸缩套式油缸上,使第二多级伸缩套式油缸第二法兰盘与第三阶梯方筒形伸缩臂封闭端固连,第二阶梯方筒形伸缩臂套设于第三阶梯方筒形伸缩臂上,再将第二阶梯方筒形固定臂套设于第二阶梯方筒形伸缩臂上,使端盖与阶梯方筒形固定臂法兰盘固连,推板固连于第三阶梯方筒形伸缩臂封闭端,将第七激光位移传感器对称固连于第二阶梯方筒形固定臂侧面,组成伸缩横梁装置;The end cover is symmetrically fixed to the first flange of the second multi-stage telescopic sleeve oil cylinder, and the third stepped square cylindrical telescopic arm is sleeved on the second multi-stage telescopic sleeve oil cylinder, so that the second multi-stage telescopic sleeve type The second flange of the oil cylinder is fixedly connected to the closed end of the third stepped square cylindrical telescopic arm, the second stepped square cylindrical telescopic arm is sleeved on the third stepped square cylindrical telescopic arm, and then the second stepped square cylindrical telescopic arm is fixed The arm is sleeved on the second stepped square cylindrical telescopic arm, so that the end cover is fixedly connected with the stepped square cylindrical fixed arm flange, and the push plate is fixedly connected with the closed end of the third stepped square cylindrical telescopic arm, and the seventh laser The displacement sensor is symmetrically fixed on the side of the second stepped square cylindrical fixed arm to form a telescopic beam device;
所述的刚性吊架是由上横梁、二个拉杆和下横梁组成,上横梁设有二个双耳环,下横梁设有二个圆孔;The rigid hanger is composed of an upper beam, two tie rods and a lower beam, the upper beam is provided with two double earrings, and the lower beam is provided with two round holes;
将二个拉杆的一端对称固连于上横梁下面,二个拉杆的另一端对称固连于下横梁上面,组成刚性吊架;One end of the two tie rods is symmetrically fixed under the upper beam, and the other end of the two tie rods is symmetrically fixed on the lower beam to form a rigid hanger;
所述的抓放轨枕装置是由第四螺旋摆动液压马达、弹性联轴器和内广口螺母组成,第四螺旋摆动液压马达设有法兰盘和输出轴,内广口螺母设有轴颈;The catch and release sleeper device is composed of a fourth helical swing hydraulic motor, an elastic coupling and an inner wide-mouth nut. The fourth helical swing hydraulic motor is provided with a flange and an output shaft, and the inner wide-mouth nut is provided with a journal. ;
将第四螺旋摆动液压马达穿入下横梁圆孔内,第四螺旋摆动马达法兰盘固连于下横梁上面,第三弹性联轴器使第四螺旋摆动马达输出轴与内广口螺母轴颈固连,组成抓放轨枕装置;Insert the fourth helical oscillating hydraulic motor into the round hole of the lower beam, the flange of the fourth helical oscillating motor is fixed on the lower beam, and the third elastic coupling makes the output shaft of the fourth helical oscillating motor and the inner wide-mouth nut shaft The neck is fixed to form a catch and release sleeper device;
将二个伸缩悬臂梁装置对称固连于轨道车二个纵梁上,伸缩横梁装置第二阶梯方筒形固定臂固连于二个悬臂梁悬臂下面,上横梁的二个双耳环分别与第三阶梯方筒形伸缩臂的二个单耳环同轴螺栓连接,组成轨枕吊运装置。The two telescopic cantilever beam devices are symmetrically fixed on the two longitudinal beams of the rail car, and the second stepped square cylindrical fixed arm of the telescopic beam device is fixed under the cantilever of the two cantilever beams. The two single clevises of the three-step square cylindrical telescopic arm are connected with coaxial bolts to form a sleeper lifting device.
本发明的有益效果是:The beneficial effects of the present invention are:
1.能够快速将工作装置对准工作位置;1. Be able to quickly align the working device to the working position;
2.能够快速排出轨枕间的石碴,同时自动清除石渣中的沙土;2. It can quickly discharge the stone ballast between the sleepers, and at the same time automatically remove the sand in the stone ballast;
3.能够快速清除枕端外侧道床石碴;3. It can quickly remove ballast on the outer side of the pillow;
4.能够快速清除钢轨下面道床石碴;4. It can quickly remove the ballast of the track bed under the rail;
5.能够实现四个螺母同步装拆,使四个螺母预紧力一致,提高螺栓的疲劳寿命,保证轨枕与钢轨连接的可靠性;5. It can realize the synchronous assembly and disassembly of four nuts, so that the pre-tightening force of the four nuts is consistent, the fatigue life of the bolts is improved, and the reliability of the connection between the sleeper and the rail is ensured;
6.转枕及推拉轨枕为集成装置,结构紧凑,转枕及推拉轨枕工作效率高;6. The rotary sleeper and push-pull sleeper are integrated devices with compact structure, and the work efficiency of the rotary sleeper and push-pull sleeper is high;
7.能够快速吊运和摆放轨枕工作;7. Able to quickly lift and place sleepers;
8.能够快速将石渣回填至已换轨枕两侧轨枕间;8. It can quickly backfill the gravel to the sleepers on both sides of the replaced sleeper;
9.能够快速修复道肩及道床的形状;9. Can quickly repair the shape of road shoulder and ballast bed;
10.能够将回填到已换轨枕间的石碴快速捣实振平;10. It can quickly tamp and shake the ballast backfilled into the replaced sleepers;
11.能够适应直线和曲线铁轨路段换枕的各项工作;11. Able to adapt to the work of changing pillows on straight and curved railway sections;
12.能够实现自动控制,操作方便,换枕工作效率高。12. It can realize automatic control, easy to operate, and high efficiency in pillow changing.
附图说明Description of drawings
图1是本发明之非工作状态立体示意图。Fig. 1 is a schematic perspective view of the non-working state of the present invention.
图2是图1的主视图。Fig. 2 is a front view of Fig. 1 .
图3是本发明之捣实平碴装置非工作状态立体示意图。Fig. 3 is a three-dimensional schematic view of the non-working state of the tamping and ballasting device of the present invention.
图4是本发明之捣实平碴装置工作状态立体示意图。Fig. 4 is a three-dimensional schematic diagram of the working state of the tamping and ballasting device of the present invention.
图5是本发明之第一升降驱动装置分解立体示意图。Fig. 5 is an exploded perspective view of the first lifting drive device of the present invention.
图6是本发明之第一升降随动平衡支撑装置分解立体示意图。Fig. 6 is an exploded perspective view of the first lifting follow-up balance support device of the present invention.
图7是图3的主视图。Fig. 7 is a front view of Fig. 3 .
图8是图7中的A处局部放大示意图。FIG. 8 is a partially enlarged schematic diagram of A in FIG. 7 .
图9是本发明之道肩及道床修形装置工作状态立体示意图。Fig. 9 is a three-dimensional schematic diagram of the working state of the road shoulder and ballast bed shaping device of the present invention.
图10是本发明之第一伸缩驱动装置分解立体示意图。Fig. 10 is an exploded perspective view of the first telescopic driving device of the present invention.
图11是本发明之第二升降驱动装置分解立体示意图。Fig. 11 is an exploded perspective view of the second lifting drive device of the present invention.
图12是本发明之第二升降随动平衡支撑装置分解立体示意图。Fig. 12 is an exploded perspective view of the second lifting follow-up balance support device of the present invention.
图13是本发明之第一挖斗装置分解立体示意图。Fig. 13 is an exploded perspective view of the first bucket device of the present invention.
图14是本发明之抓斗清石装置清石工作状态立体示意图。Fig. 14 is a three-dimensional schematic diagram of the stone-clearing working state of the grab stone-clearing device of the present invention.
图15是本发明之抓斗清石装置集石工作状态立体示意图。Fig. 15 is a three-dimensional schematic diagram of the rock-collecting working state of the grab stone-clearing device of the present invention.
图16是本发明之抓斗清石装置排石工作状态立体示意图。Fig. 16 is a three-dimensional schematic diagram of the working state of the grab stone clearing device of the present invention.
图17是本发明之第三升降驱动装置分解立体示意图。Fig. 17 is an exploded perspective view of the third lifting drive device of the present invention.
图18是本发明之第二升降随动平衡支撑装置分解立体示意图。Fig. 18 is an exploded perspective view of the second lifting follow-up balance support device of the present invention.
图19是本发明之第一抓斗装置分解立体示意图。Fig. 19 is an exploded perspective view of the first grab device of the present invention.
图20是本发明之石碴集排装置集石工作状态立体示意图。Fig. 20 is a three-dimensional schematic diagram of the rock-collecting working state of the ballast collecting and discharging device of the present invention.
图21是图20中的B处局部放大示意图。FIG. 21 is a partially enlarged schematic diagram of B in FIG. 20 .
图22是本发明之石碴集排装置排石工作状态立体示意图。Fig. 22 is a three-dimensional schematic diagram of the working state of the stone ballast collecting and discharging device of the present invention.
图23是图20中N-N剖视立体示意图。Fig. 23 is a schematic perspective view of N-N section in Fig. 20 .
图24是本发明之枕端清石装置工作状态立体示意图。Fig. 24 is a three-dimensional schematic view of the working state of the stone-cleaning device at the pillow end of the present invention.
图25是本发明之第二伸缩驱动装置分解立体示意图。Fig. 25 is an exploded perspective view of the second telescopic driving device of the present invention.
图26是本发明之第四升降驱动装置分解立体示意图。Fig. 26 is an exploded perspective view of the fourth lifting drive device of the present invention.
图27是本发明之第四升降随动平衡支撑装置分解立体示意图。Fig. 27 is an exploded perspective view of the fourth lifting follow-up balance support device of the present invention.
图28是本发明之第二抓斗装置分解立体示意图。Fig. 28 is an exploded perspective view of the second grab device of the present invention.
图29是本发明之链齿排石装置工作状态立体示意图。Fig. 29 is a three-dimensional schematic diagram of the working state of the sprocket stone removal device of the present invention.
图30是本发明之第三伸缩驱动装置分解立体示意图。Fig. 30 is an exploded perspective view of the third telescopic driving device of the present invention.
图31是本发明之第五升降驱动装置分解立体示意图。Fig. 31 is an exploded perspective view of the fifth lifting drive device of the present invention.
图32是本发明之第五升降随动平衡支撑装置分解立体示意图。Fig. 32 is an exploded perspective view of the fifth lifting follow-up balance support device of the present invention.
图33是本发明之链齿排石装置立体示意图。Fig. 33 is a three-dimensional schematic view of the sprocket stone removal device of the present invention.
图34是本发明之链齿排石组件分解立体示意图。Fig. 34 is an exploded perspective view of the sprocket stone removal assembly of the present invention.
图35是本发明之链节分解立体示意图。Fig. 35 is an exploded perspective view of a chain link of the present invention.
图36是本发明之轨枕四螺母同步装拆装置工作状态立体示意图。Fig. 36 is a three-dimensional schematic diagram of the working state of the four-nut synchronous assembly and disassembly device of the sleeper according to the present invention.
图37是本发明之第六升降驱动装置分解立体示意图。Fig. 37 is an exploded perspective view of the sixth lifting drive device of the present invention.
图38是本发明之第六升降随动平衡支撑装置分解立体示意图。Fig. 38 is an exploded perspective view of the sixth lifting and moving balance supporting device of the present invention.
图39是本发明之螺母装拆装置分解立体示意图。Fig. 39 is an exploded perspective view of the nut mounting and dismounting device of the present invention.
图40是本发明之第一提轨装置和转枕及推拉轨枕装置非工作状态立体示意图。Fig. 40 is a three-dimensional schematic diagram of the non-working state of the first rail lifting device, the rotary sleeper and the push-pull sleeper device of the present invention.
图41是本发明之第七升降驱动装置分解立体示意图。Fig. 41 is an exploded perspective view of the seventh lifting drive device of the present invention.
图42是本发明之第七升降随动平衡支撑装置分解立体示意图。Fig. 42 is an exploded perspective view of the seventh lifting follow-up balance support device of the present invention.
图43是本发明之提轨组件分解立体示意图。Fig. 43 is an exploded perspective view of the lifting rail assembly of the present invention.
图44是本发明之第一横梁伸缩驱动装置分解立体示意图。Fig. 44 is an exploded perspective view of the first beam telescopic driving device of the present invention.
图45是本发明之第一摆动装置分解立体示意图。Fig. 45 is an exploded perspective view of the first swinging device of the present invention.
图46是本发明之抓取及转枕装置分解立体示意图。Fig. 46 is an exploded perspective view of the grasping and turning pillow device of the present invention.
图47是本发明之第一提轨装置和转枕及推拉轨枕装置工作状态立体示意图。Fig. 47 is a three-dimensional schematic diagram of the working state of the first rail lifting device, the rotary sleeper and the push-pull sleeper device of the present invention.
图48是本发明之吊运轨枕装置非工作状态立体示意图。Fig. 48 is a three-dimensional schematic view of the non-working state of the lifting sleeper device of the present invention.
图49是图48中的C处局部放大示意图。FIG. 49 is a partially enlarged schematic diagram at point C in FIG. 48 .
图50是本发明之第二提轨装置工作状态立体示意图。Fig. 50 is a schematic perspective view of the working state of the second rail lifting device of the present invention.
图51是本发明之第二横梁伸缩驱动装置分解立体示意图。Fig. 51 is an exploded perspective view of the second beam telescopic driving device of the present invention.
图52是本发明之第二摆动装置分解立体示意图。Fig. 52 is an exploded perspective view of the second swinging device of the present invention.
图53是本发明之往复运动装置立体示意图。Fig. 53 is a schematic perspective view of the reciprocating device of the present invention.
图54是本发明之贮存轨枕箱立体示意图。Fig. 54 is a schematic perspective view of a storage sleeper box of the present invention.
图55是本发明之吊运轨枕装置工作状态立体示意图。Fig. 55 is a three-dimensional schematic view of the working state of the lifting and transporting sleeper device of the present invention.
图56是本发明之伸缩悬臂梁分解立体示意图。Fig. 56 is an exploded perspective view of the telescopic cantilever beam of the present invention.
图57是本发明之伸缩横梁装置分解立体示意图。Fig. 57 is an exploded perspective view of the telescopic beam device of the present invention.
图58是图48的左视图。Fig. 58 is a left side view of Fig. 48 .
图59是图58中的D处局部放大示意图。Fig. 59 is a partially enlarged schematic diagram of the part D in Fig. 58 .
具体实施方式detailed description
请参阅图1和图2,本发明是由捣实平碴装置1、道肩及道床修形装置2、抓斗清石装置3、石碴集排装置4、枕端清石装置5、链齿排石装置6、四螺母同步装拆装置7、第一提轨装置8、转轨及推拉轨枕装置9、轨枕吊运装置15、发电机18、液压系统及控制系统箱19和轨道车20组成。轨道车设有多个脚轮201和二个纵梁202,捣实平碴装置1、道肩及道床修形装置2、抓斗清石装置3、石碴集排装置4、枕端清石装置5、链齿排石装置6、四螺母同步装拆装置7、第一提轨装置8、转轨及推拉轨枕装置9、轨枕吊运装置15、发电机18和液压系统及控制系统箱19设置在轨道车的二个纵梁202上,轨道车20由工程车牵引,发电机18为油泵和控制系统提供动力,液压系统及控制系统箱19内设有油箱、油泵、液压控制系统和自动控制系统;Please refer to Fig. 1 and Fig. 2, the present invention is made up of tamping ballast leveling device 1, road shoulder and ballast bed shaping device 2, grab stone clearing device 3, ballast collecting and discharging device 4, pillow end stone clearing device 5, chain Composed of tooth row stone device 6, four-nut synchronous assembly and disassembly device 7, first rail lifting device 8, rail transition and push-pull sleeper device 9, sleeper lifting device 15, generator 18, hydraulic system and control system box 19 and rail car 20 . The rail car is equipped with multiple casters 201 and two longitudinal beams 202, tamping ballast leveling device 1, road shoulder and ballast bed shaping device 2, grab stone cleaning device 3, ballast collecting and discharging device 4, pillow end stone cleaning device 5. Sprocket stone removal device 6, four-nut synchronous assembly and disassembly device 7, first rail lifting device 8, rail transition and push-pull sleeper device 9, sleeper lifting device 15, generator 18, hydraulic system and control system box 19 are set in On the two longitudinal beams 202 of the rail car, the rail car 20 is pulled by an engineering vehicle, the generator 18 provides power for the oil pump and the control system, and the hydraulic system and the control system box 19 are provided with a fuel tank, an oil pump, a hydraulic control system and an automatic control system ;
请参阅图3至图8,所述的捣实平碴装置1是由上横梁11、第一升降装置12和振捣组件13组成,上横梁11设有二个连接板111,连接板上设有数个螺栓孔1111;Please refer to Fig. 3 to Fig. 8, described tamping dregs leveling device 1 is made up of upper beam 11, first elevating device 12 and vibrating assembly 13, upper beam 11 is provided with two connecting plates 111, and connecting plate is provided with There are several bolt holes 1111;
第一升降装置12是由第一串联平行四杆机构121、第二串联平行四杆机构122、第一升降驱动装置123、随动平衡支撑装置124和第一激光位移传感器125组成;The first lifting device 12 is composed of a first series parallel four-bar mechanism 121, a second series parallel four-bar mechanism 122, a first lifting drive device 123, a follow-up balance support device 124 and a first laser displacement sensor 125;
所述的第一串联平行四杆机构121由下横梁1211、第一摆杆1212、第二摆杆1213、二个第三摆杆1214、第一连杆1215、四个第一螺栓1216和上横梁11组成,第一连杆1215设有二对同轴的螺纹盲孔12151和左旋螺纹孔12152;The first series parallel four-bar mechanism 121 is composed of a lower beam 1211, a first fork 1212, a second fork 1213, two third fork 1214, a first connecting rod 1215, four first bolts 1216 and an upper Composed of beams 11, the first connecting rod 1215 is provided with two pairs of coaxial threaded blind holes 12151 and left-handed threaded holes 12152;
第二串联平行四杆机构122与第一串联平行四杆机构121组成一样,第二连杆1225设有二对同轴 的螺纹盲孔12251和右旋螺纹孔12252,除前述的第二连杆1225和第一连杆1215结构形式不一样,其余所有零部件结构形式一样;The second series parallel four-bar mechanism 122 has the same composition as the first series parallel four-bar mechanism 121, and the second connecting rod 1225 is provided with two pairs of coaxial threaded blind holes 12251 and right-handed threaded holes 12252, except the aforementioned second connecting rod 1225 is different from the first connecting rod 1215 in structure, and all other parts are in the same structure;
所述的第一升降驱动装置123是由双输出轴的液压马达1231、二个弹性联轴器1232、左旋螺杆1233、第一连杆1215、右旋螺杆1234、第二连杆1225和二个单耳环支座1235组成,右旋螺杆1234设有第一轴颈12341和第二轴颈12342,左旋螺杆1233和右旋螺杆1234结构形式相同;The first lifting drive device 123 is composed of a hydraulic motor 1231 with double output shafts, two elastic couplings 1232, a left-handed screw 1233, a first connecting rod 1215, a right-handed screw 1234, a second connecting rod 1225 and two Composed of single clevis support 1235, right-handed screw 1234 is provided with first journal 12341 and second journal 12342, left-handed screw 1233 and right-handed screw 1234 have the same structure;
所述的随动平衡支撑装置124是由板形上横梁1240、第三串联平行四杆机构1241、第一撑杆1242、第二撑杆1243、滑杆1244、二个滑块1245、二个塔形刚度非线性弹簧1246、二个第一六角螺母1247、二个第二螺栓1248和二个第三螺栓1249组成,滑杆1244上设有固定圆盘12441、对称设有二个光杆段12442和二个螺纹段12443;滑块1245设有圆孔12451和一对同轴螺纹盲孔12452;The follow-up balance supporting device 124 is composed of a plate-shaped upper beam 1240, a third series parallel four-bar mechanism 1241, a first strut 1242, a second strut 1243, a slide bar 1244, two slide blocks 1245, two It consists of a tower-shaped rigidity nonlinear spring 1246, two first hex nuts 1247, two second bolts 1248 and two third bolts 1249. A fixed disk 12441 is arranged on the slide rod 1244, and two polished rod sections are symmetrically arranged. 12442 and two threaded segments 12443; the slider 1245 is provided with a round hole 12451 and a pair of coaxial threaded blind holes 12452;
所述的第三串联平行四杆机构1241是由板形上横梁1240、下横梁1211、第四摆杆12412、第五摆杆12413、第六摆杆12414、第七摆杆12415、二个第三连杆12416和二个销轴12417组成;The third series parallel four-bar mechanism 1241 is composed of a plate-shaped upper crossbeam 1240, a lower crossbeam 1211, a fourth fork 12412, a fifth fork 12413, a sixth fork 12414, a seventh fork 12415, two second fork Composed of three connecting rods 12416 and two pin shafts 12417;
将第一摆杆1212与下横梁1211铰链连接,第二摆杆1213、第四摆杆12412和下横梁1211三个构件间铰链连接,第一摆杆1212双耳环和第三摆杆1214双耳环与第一连杆1215左边一对螺纹盲孔12151同轴,二个第一螺栓1216预紧,使第一摆杆1212、第三摆杆1214和第一连杆1215三个构件间铰链连接,第二摆杆1213双耳环和另一个第三摆杆1214双耳环与第一连杆1215右边一对螺纹盲孔12151同轴,二个第一螺栓1216预紧,使第二摆杆1213、另一个第三摆杆1214和第一连杆1215三个构件间铰链连接,二个第三摆杆1214分别与上横梁11铰链连接,组成第一串联平行四杆机构121,重复前述组装操作,在对称于下横梁1211和上横梁11铅垂对称面组装第二串联平行四杆机构122;The first swing rod 1212 is hingedly connected to the lower cross beam 1211, the second swing rod 1213, the fourth swing rod 12412 and the lower cross beam 1211 are hingedly connected to each other, the first swing rod 1212 double clevis and the third swing rod 1214 double clevis It is coaxial with a pair of threaded blind holes 12151 on the left side of the first connecting rod 1215, and the two first bolts 1216 are pre-tightened so that the three components of the first swing rod 1212, the third swing rod 1214 and the first connecting rod 1215 are hingedly connected. The double clevis of the second swing rod 1213 and the double clevis of another third swing rod 1214 are coaxial with a pair of threaded blind holes 12151 on the right side of the first connecting rod 1215, and the two first bolts 1216 are pre-tightened so that the second swing rod 1213 and the other One third swing link 1214 and the first connecting rod 1215 are hingedly connected among the three components, and the two third swing links 1214 are hingedly connected with the upper beam 11 respectively to form the first series parallel four-bar mechanism 121, repeating the aforementioned assembly operations, and then Assembling the second series parallel four-bar mechanism 122 symmetrically to the vertical symmetry plane of the lower beam 1211 and the upper beam 11;
将单耳环支座1235套设于右旋螺杆的第二轴颈12342上,双输出轴液压马达1231对称固连于板形上横梁1240上,弹性联轴器1232将右旋螺杆的第一轴颈12341和双输出轴液压马达1231的右端输出轴固连,再将单耳环支座1235套设于左旋螺杆1233的第二轴颈上,另一个弹性联轴器1232将左旋螺杆1233的第一轴颈和双输出轴液压马达1231的左端输出轴固连,将二个弹性联轴器1232固连于板形上横梁1240上,使左旋螺杆1233与第一连杆左旋螺纹孔12152同轴接触,使右旋螺杆1234与第二连杆右旋螺纹孔12252同轴接触,转动双输出轴液压马达1231的输出轴,使左旋螺杆1233旋入第一连杆左旋螺纹孔12152中,同时右旋螺杆1234旋入第二连杆右旋螺纹孔12252中,组成第一升降驱动装置123;The single clevis support 1235 is sleeved on the second journal 12342 of the right-handed screw, the double output shaft hydraulic motor 1231 is symmetrically fixed on the plate-shaped upper beam 1240, and the elastic coupling 1232 connects the first shaft of the right-handed screw The neck 12341 is fixedly connected with the output shaft at the right end of the double output shaft hydraulic motor 1231, and then the single clevis support 1235 is sleeved on the second journal of the left-handed screw 1233, and another elastic coupling 1232 connects the first shaft of the left-handed screw 1233. The journal is fixedly connected to the output shaft at the left end of the double output shaft hydraulic motor 1231, and the two elastic couplings 1232 are fixedly connected to the plate-shaped upper beam 1240, so that the left-handed screw 1233 is in coaxial contact with the left-handed threaded hole 12152 of the first connecting rod , so that the right-handed screw 1234 is in coaxial contact with the second connecting rod right-handed threaded hole 12252, and the output shaft of the double output shaft hydraulic motor 1231 is rotated, so that the left-handed screw 1233 is screwed into the left-handed threaded hole 12152 of the first connecting rod, while right-handed The screw rod 1234 is screwed into the right-hand threaded hole 12252 of the second connecting rod to form the first lifting drive device 123;
将二个塔形刚度非线性弹簧1246对称套设于滑杆的二个光杆段12442,再将二个滑块1245分别套设于滑杆的二个光杆段12442,二个六角螺母1247分别预紧,使二个滑块1245分别使塔形刚度非线性弹簧1246适当压缩,将第五摆杆12413与下横梁1211铰链连接,使二个第二连杆12416的左边单耳环分别与第四摆杆12412的双耳环、第六摆杆12414双耳环和滑块的一对螺纹盲孔12452同轴,二个第二螺栓1248分别预紧,使第四摆杆12412、第六摆杆12414和滑块1245三个构件间铰链连接,将二个第三连杆12416的右边单耳环分别与第五摆杆12413的双耳环、第七摆杆12415双耳环同轴,二个销轴12417分别穿入,使第二连杆12416、第五摆杆12413和第七摆杆12415三个构件间铰链连接,组成第三串联平行四杆机构1241;Set the two tower-shaped rigidity nonlinear springs 1246 symmetrically on the two polished rod sections 12442 of the slide rod, and then set the two sliders 1245 on the two polished rod sections 12442 of the slide rod respectively, and the two hexagonal nuts 1247 respectively Make the two sliders 1245 properly compress the tower-shaped rigidity nonlinear spring 1246 respectively, and connect the fifth swing link 12413 with the lower beam 1211 hinge, so that the left earrings of the two second connecting rods 12416 are connected with the fourth swing link respectively. The double clevis of rod 12412, the double clevis of the sixth swing rod 12414 and a pair of threaded blind holes 12452 of the slider are coaxial, and the two second bolts 1248 are pre-tightened respectively, so that the fourth swing rod 12412, the sixth swing rod 12414 and the slider The three components of the block 1245 are hingedly connected, and the right single clevis of the two third connecting rods 12416 is coaxial with the double clevis of the fifth swing rod 12413 and the double clevis of the seventh swing rod 12415 respectively, and the two pin shafts 12417 respectively penetrate into the , so that the second link 12416, the fifth swing link 12413 and the seventh swing link 12415 are hingedly connected to form the third series parallel four-bar mechanism 1241;
将第一撑杆1242双耳环、第二撑杆1243双耳环和滑块1245的一对螺纹盲孔12452同轴,二个第三螺栓1249分别预紧,使第一撑杆1242、第二撑杆1243和滑块1245三个构件间铰链连接,第六摆杆12414、第七摆杆12415和第二撑杆1243分别与板形上横梁1240铰链连接,组成随动平衡支撑装置124;The first strut 1242 clevis, the second strut 1243 clevis and a pair of threaded blind holes 12452 of the slider 1245 are coaxial, and the two third bolts 1249 are respectively pre-tightened, so that the first strut 1242, the second strut The rod 1243 and the slider 1245 are hingedly connected among the three components, and the sixth swing rod 12414, the seventh swing rod 12415 and the second support rod 1243 are respectively hingedly connected with the plate-shaped upper beam 1240 to form a dynamic balance supporting device 124;
将四个第三摆杆1214与上横梁11铰链连接,将第一激光位移传感器125对称固连于上横梁11下面;组成第一升降装置12;The four third swing rods 1214 are hingedly connected to the upper beam 11, and the first laser displacement sensor 125 is symmetrically fixed under the upper beam 11; the first lifting device 12 is formed;
所述的振捣组件13由上横梁11、数个弹性连接组件131、振动板132、八个振捣棒133、八个第二六角螺母134和第一高频振动电机135组成,弹性连接组件131由螺栓1311、二个螺旋弹簧1312、垫片1313和六角螺母1314组成,振动板132设有数个螺栓孔1321和八个圆孔1322;Described vibrating component 13 is made up of upper beam 11, several elastic connecting components 131, vibrating plate 132, eight vibrating rods 133, eight second hex nuts 134 and first high-frequency vibrating motor 135, elastically connected The assembly 131 is composed of bolts 1311, two coil springs 1312, washers 1313 and hex nuts 1314, and the vibrating plate 132 is provided with several bolt holes 1321 and eight round holes 1322;
将螺栓1311穿过方筒形上横梁连接板螺栓孔1111,将螺旋弹簧1312套设于螺栓1311上,然后穿过振动板螺栓孔1321,再将另一个螺旋弹簧1312套设于螺栓1311上,垫片1313套设于螺栓1311上,六角螺母1314预紧,振动板132与上横梁11实现弹性连接;振动棒133穿过振动板圆孔1322,第二 六角螺母134预紧,第一高频振动电机135固连于振动板上表面对称位置,下横梁1211对称固连于轨道车的二个纵梁202上,组成捣实平碴装置1。Put the bolt 1311 through the bolt hole 1111 of the connecting plate of the square upper beam, set the coil spring 1312 on the bolt 1311, then pass through the bolt hole 1321 of the vibrating plate, and then set another coil spring 1312 on the bolt 1311, The gasket 1313 is sleeved on the bolt 1311, the hex nut 1314 is pre-tightened, the vibration plate 132 is elastically connected to the upper beam 11; The high-frequency vibration motor 135 is fixedly connected to the symmetrical position on the upper surface of the vibrating plate, and the lower beam 1211 is symmetrically connected to the two longitudinal beams 202 of the rail car to form a compacting and flattening device 1 .
请参阅图9至图13,所述的道肩及道床修形装置2是由第一上横梁组件21、第一伸缩驱动装置22、第二升降装置23和挖斗装置24组成;Referring to Figures 9 to 13, the road shoulder and track bed modification device 2 is composed of a first upper beam assembly 21, a first telescopic drive device 22, a second lifting device 23 and a bucket device 24;
所述的第一上横梁组件21是由第一方筒形固定臂211、第一方筒形伸缩臂212、第二激光位移传感器213和第二测距参照板214组成,第一方筒形固定臂211设有四个双耳环2111,第一方筒形伸缩臂212设有二个对称凹槽2121,凹槽2121设有螺栓孔21211;The first upper beam assembly 21 is composed of a first square cylindrical fixed arm 211, a first square cylindrical telescopic arm 212, a second laser displacement sensor 213 and a second ranging reference plate 214. The first square cylindrical The fixed arm 211 is provided with four double earrings 2111, and the first square cylindrical telescopic arm 212 is provided with two symmetrical grooves 2121, and the groove 2121 is provided with bolt holes 21211;
所述的第一伸缩驱动装置22是由第一方筒形固定臂211、液压马达231、弹性联轴器232、单耳环支座233、螺杆234、方形螺母235、方形滑块236、六角螺母237、二个螺栓238和第一方筒形伸缩臂212组成,螺杆234设有第一轴颈2341、第二轴颈2342和第三轴颈2343,方形螺母235设有二个同轴螺纹盲孔2351;The first telescopic driving device 22 is composed of a first square cylindrical fixed arm 211, a hydraulic motor 231, an elastic coupling 232, a single clevis support 233, a screw rod 234, a square nut 235, a square slider 236, and a hexagonal nut. 237, two bolts 238 and the first square cylindrical telescopic arm 212 are formed, the screw rod 234 is provided with the first journal 2341, the second journal 2342 and the third journal 2343, and the square nut 235 is provided with two coaxial thread blind hole 2351;
将单耳环支座233套设于螺杆的第二轴颈2342上,弹性联轴器232将螺杆的第一轴颈2341和液压马达231的输出轴固连,方形螺母235旋上螺杆234适当位置,方形滑块236套设于螺杆第三轴颈2343上,六角螺母237预紧,第一方筒形伸缩臂212从螺杆234左端套设于其上,使方形螺母235二个螺纹盲孔2352与第二方筒形伸缩臂二个螺栓孔22211同轴,二个螺栓238预紧,第一方筒形固定臂211从液压马达231右端套设于其上,并将液压马达231固连于第一方筒形固定臂211内孔上表面,组成第一伸缩驱动装置22,方形滑块236与第一方筒形伸缩臂212形成移动副,将第二激光位移传感器213固连于第一方筒形固定臂211上面,第二测距参照板214固连于第一方筒形伸缩臂212上面;The single clevis support 233 is sleeved on the second journal 2342 of the screw rod, the elastic coupling 232 connects the first journal 2341 of the screw rod with the output shaft of the hydraulic motor 231, and the square nut 235 is screwed onto the screw rod 234 at an appropriate position , the square slider 236 is sleeved on the third journal 2343 of the screw rod, the hex nut 237 is pre-tightened, and the first square cylindrical telescopic arm 212 is sleeved on it from the left end of the screw rod 234, so that the square nut 235 has two threaded blind holes 2352 It is coaxial with the two bolt holes 22211 of the second square cylindrical telescopic arm, and the two bolts 238 are pre-tightened. The first square cylindrical fixed arm 211 is sleeved on it from the right end of the hydraulic motor 231, and the hydraulic motor 231 is fixedly connected to the The upper surface of the inner hole of the first square cylindrical fixed arm 211 forms the first telescopic drive device 22, the square slider 236 forms a moving pair with the first square cylindrical telescopic arm 212, and the second laser displacement sensor 213 is fixedly connected to the first On the top of the square cylindrical fixed arm 211, the second ranging reference plate 214 is fixedly connected to the top of the first square cylindrical telescopic arm 212;
所述的第二升降装置23和第一升降装置12组成一样,除前述的第一方筒形固定臂211和上横梁11结构形式不一样,其余所有零部件结构形式一样;The second elevating device 23 and the first elevating device 12 have the same composition, except that the first square cylindrical fixed arm 211 and the upper beam 11 have different structural forms, and all other components have the same structural form;
进行与第一升降驱动装置12相同的组装操作,将四个第三摆杆1214与第一方筒形固定臂211铰链连接,将第一激光位移传感器125对称固连于第一方筒形固定臂211下面;组成第二升降装置23;Carry out the same assembly operation as that of the first lifting drive device 12, hinge-connect the four third swing rods 1214 to the first square cylindrical fixed arm 211, and securely connect the first laser displacement sensor 125 symmetrically to the first square cylindrical fixed arm. Below the arm 211; form the second lifting device 23;
所述的挖斗装置24是由第一挖斗组件25、吊臂26和U形吊杆27组成,吊臂26设有单耳环261、第一双耳环262、第二双耳环263和法兰盘264;The bucket device 24 is composed of a first bucket assembly 25, a boom 26 and a U-shaped boom 27, and the boom 26 is provided with a single clevis 261, a first double clevis 262, a second double clevis 263 and a flange Disk 264;
所述的第一挖斗组件25是由液压油缸251、撑杆252、连杆253和斗体254组成,液压油缸251的活塞杆自由端设有单耳环2511、缸体设有单耳环2512;撑杆252上设有双耳环2521和单耳环2522;连杆253上设有单耳环2531和双耳环2532,斗体254上设有第一双耳环2541和第二双耳环2542;The first bucket assembly 25 is composed of a hydraulic cylinder 251, a strut 252, a connecting rod 253 and a bucket body 254. The free end of the piston rod of the hydraulic cylinder 251 is provided with a single clevis 2511, and the cylinder body is provided with a single clevis 2512; The strut 252 is provided with a double clevis 2521 and a single clevis 2522; the connecting rod 253 is provided with a single clevis 2531 and a double clevis 2532, and the bucket body 254 is provided with a first double clevis 2541 and a second double clevis 2542;
将液压油缸缸体单耳环2512与吊臂第二双耳环263同轴穿入销轴铰链连接,撑杆单耳环2522与吊臂第一双耳环262同轴穿入销轴铰链连接,斗体第二双耳环2542与吊臂单耳环261同轴穿入销轴铰链连接,连杆单耳环2531与斗体第一双耳环2541同轴穿入销轴铰链连接,连杆双耳环2532、撑杆双耳环2521和液压油缸活塞杆单环2511同轴穿入销轴铰链连接,组成第一挖斗组件25,将U形吊杆27与吊臂法兰盘264固连,组成挖斗装置24,将U形吊杆27固连于第一方筒形伸缩臂212上,组成道肩及道床修形装置2;The single clevis 2512 of the cylinder body of the hydraulic cylinder is hingedly connected with the second double clevis 263 of the boom, and the single clevis 2522 of the support rod is hinged with the first double clevis 262 of the boom. The second double clevis 2542 is hingedly connected with the single clevis 261 of the boom, the single clevis 2531 of the connecting rod is hinged with the first double clevis 2541 of the bucket body, and the double clevis 2532 of the connecting rod and the double clevis of the support rod are hinged. The earring 2521 and the single ring 2511 of the piston rod of the hydraulic cylinder are coaxially penetrated into the pin shaft and hinged to form the first bucket assembly 25, and the U-shaped boom 27 is fixedly connected to the boom flange 264 to form the bucket device 24. The U-shaped suspender 27 is fixedly connected to the first square cylindrical telescopic arm 212 to form the road shoulder and ballast bed shaping device 2;
请参阅图14至图23,所述的抓斗清石装置3是由上横梁31、二个第三升降装置32和八个第一抓斗装置33组成,上横梁31设有二个纵梁311和二个悬臂纵梁312;Please refer to Fig. 14 to Fig. 23, the described grab stone cleaning device 3 is made up of an upper beam 31, two third elevating devices 32 and eight first grab devices 33, and the upper beam 31 is provided with two longitudinal beams 311 and two cantilever longitudinal beams 312;
所述的第三升降装置32和第一升降装置12的组成一样,除前述的第三升降装置上横梁31和第一升降装置上横梁11结构形式不一样,其余所有零部件结构形式一样;The composition of the third lifting device 32 and the first lifting device 12 is the same, except that the upper beam 31 of the third lifting device and the upper beam 11 of the first lifting device have different structural forms, and the structural forms of all other parts are the same;
进行与第一升降驱动装置12相同的组装操作,将四个第三摆杆1214分别与上横梁31铰链连接,将第一激光位移传感器125固连于上横梁31下面;组成第三升降装置32;Carry out the same assembly operation as that of the first lifting drive device 12, and connect the four third swing rods 1214 to the upper beam 31 by hinges respectively, and connect the first laser displacement sensor 125 to the bottom of the upper beam 31; the third lifting device 32 is formed ;
所述的第一抓斗装置33是由二个第二挖斗组件34和吊臂35组成,吊臂35对称设有二个单耳环351、二个第一双耳环352、二第二双耳环353和法兰盘354;The first grab device 33 is composed of two second bucket assemblies 34 and a boom 35, and the boom 35 is symmetrically provided with two single clevis 351, two first double clevis 352, two second double clevis 353 and flange 354;
第二挖斗组件34和第一挖斗组件25组成及结构形式一样;The second bucket assembly 34 has the same composition and structure as the first bucket assembly 25;
将二个液压油缸缸体单耳环2512分别与吊臂二个第二双耳环353同轴穿入销轴铰链连接,二个撑杆单耳环2522分别与吊臂二个第一双耳环352同轴穿入销轴铰链连接,二个斗体第二双耳环2542分别与吊臂二个单耳环351同轴穿入销轴铰链连接,二个连杆单耳环2531分别与二个斗体第一双耳环 2541同轴穿入销轴铰链连接,连杆双耳环2532、撑杆双耳环2521和液压油缸活塞杆单环2511同轴穿入销轴铰链连接,组成第一抓斗装置33,将八个吊臂法兰盘354分别对称固连于上横梁二个纵梁321和二个悬臂纵梁322上,组成抓斗清石装置3;Connect the single clevis 2512 of the two hydraulic cylinders with the two second double clevis 353 of the boom coaxially through the pin shaft hinge, and the two single clevis 2522 of the support rod are respectively coaxial with the two first double clevis 352 of the boom Penetrating pin hinge connection, the second double clevis 2542 of the two bucket bodies is respectively connected with the two single clevis 351 of the boom coaxially penetrating pin hinge, and the two connecting rod single clevis 2531 is respectively connected with the first double clevis of the two bucket bodies. Clevis 2541 is coaxially penetrated into pin shaft hinge connection, and connecting rod double clevis 2532, strut double clevis 2521 and hydraulic cylinder piston rod single ring 2511 are coaxially penetrated into pin shaft hinge connection to form the first grab device 33, and eight The boom flanges 354 are symmetrically fixed to the two longitudinal beams 321 and the two cantilever longitudinal beams 322 of the upper beam, respectively, to form the grab stone cleaning device 3;
所述的石碴集排装置4是由CMOS图像传感器40、箱体41、二个排石门42、二个集石门43、二个排石门驱动装置44、二个集石门驱动装置45、横梁46、数个第二弹性连接组件47、第二高频振动电机48和二个端盖49组成,横梁46设有数个螺栓孔461,端盖49设有排沙土嘴491;Described ballast collection and discharge device 4 is made up of CMOS image sensor 40, box body 41, two row stone doors 42, two stone collection doors 43, two row stone door driving devices 44, two stone collection door driving devices 45, crossbeam 46 , several second elastic connection assemblies 47, a second high-frequency vibration motor 48 and two end covers 49, the beam 46 is provided with several bolt holes 461, and the end cover 49 is provided with a sand discharge nozzle 491;
所述的箱体41设有底板411、箭形箱底412、二个第一集石仓413、第二集石仓414、二个方筒形孔415、二个渐变等腰梯形斜槽416、四个第一凸楞417和二个第二凸楞418,底板411上设有数个螺栓孔4111,箭形箱底412设有数个筛孔4121,第一集石仓413设有对称的二个排石口4131和二个集石口4132,第二集石仓414设有对称的二个排石口4141和二个集石口4142,第一凸楞417上下面设有对称的二个双耳环4171,第二凸楞418上下面设有对称的二个双耳环4181,排石门42设有二个第一单耳环421和四个第二单耳环422,集石门43设有二个第一单耳环431、四个第二单耳环432和六个防溢板433;The box body 41 is provided with a bottom plate 411, an arrow-shaped box bottom 412, two first stone collection bins 413, a second stone collection bin 414, two square cylindrical holes 415, two gradually changing isosceles trapezoidal chute 416, Four first corrugations 417 and two second corrugations 418, several bolt holes 4111 are provided on the bottom plate 411, several sieve holes 4121 are provided on the arrow-shaped box bottom 412, and two symmetrical row Stone mouth 4131 and two stone-collecting mouths 4132, the second stone-collecting warehouse 414 is provided with two symmetrical row stone openings 4141 and two stone-collecting mouths 4142, and the upper and lower sides of the first convex groove 417 are provided with two symmetrical double earrings 4171, the second Convex corrugated 418 is provided with two symmetrical double earrings 4181 above and below, row stone gate 42 is provided with two first single earrings 421 and four second single earrings 422, and collection stone gate 43 is provided with two first single earrings 431, four a second single clevis 432 and six spill-proof plates 433;
所述的排石门驱动装置44是由排石门驱动液压油缸441、第一推拉杆442和第二推拉杆443组成,第一推拉杆442设有第一双耳环4421和第二双耳环4422,第二推拉杆443设有第一双耳环4431和第二双耳环4432;The stone row door driving device 44 is composed of a stone row door driving hydraulic cylinder 441, a first push-pull rod 442 and a second push-pull rod 443. The first push-pull rod 442 is provided with a first double clevis 4421 and a second double clevis 4422. The second push-pull rod 443 is provided with a first double clevis 4431 and a second double clevis 4432;
所述的集石门驱动装置45是由集石门驱动液压油缸451、第三推拉杆452和第四推拉杆453组成,第三推拉杆452设有第一双耳环4521和第二双耳环4522,第四推拉杆453设有第一双耳环4531和第二双耳环4532;The stone-collecting gate driving device 45 is composed of a stone-collecting gate driving hydraulic cylinder 451, a third push-pull rod 452 and a fourth push-pull rod 453, the third push-pull rod 452 is provided with a first double clevis 4521 and a second double clevis 4522, the second The four push-pull rods 453 are provided with a first double clevis 4531 and a second double clevis 4532;
所述的第二弹性连接组件47和第一弹性连接件131组成及结构形式一样;The composition and structural form of the second elastic connecting component 47 and the first elastic connecting piece 131 are the same;
排石门驱动液压油缸441活塞杆单耳环、第一推拉杆第一双耳环4421、第二推拉杆第一双耳环4431同轴穿入销轴铰链连接,组成排石门驱动装置44,集石门驱动液压油缸451活塞杆单耳环、第三推拉杆第一双耳环4521、第四推拉杆第一双耳环4531同轴穿入销轴铰链连接,组成集石门驱动装置45;Paishimen drive hydraulic cylinder 441 piston rod single clevis, first push-pull rod, first double clevis 4421, second push-pull rod, first double clevis 4431 are coaxially penetrated into the pin shaft hinge connection to form Paishimen drive device 44, and set Shimen drive hydraulic pressure Oil cylinder 451, piston rod single clevis, third push-pull rod, first double clevis 4521, fourth push-pull rod, first double clevis 4531 are coaxially penetrated into pin shaft and hingedly connected to form Jishimen driving device 45;
排石门42的四个第二单耳环422分别与二个第一凸楞417下表面的双耳环4171、第二凸楞418下面的二个双耳环4181同轴穿入销轴铰链连接,集石门43的四个第二单耳环432分别与二个第一凸楞417上面的双耳环4171、第二凸楞418上表面的二个双耳环4181同轴穿入销轴铰链连接;Four second single clevises 422 of Paishimen 42 are respectively connected with the double clevises 4171 on the lower surface of the two first ribs 417 and the two double clevises 4181 below the second convex ribs 418 through coaxial pin shaft hinges. The four second single clevises 432 of 43 are hingedly connected with the double clevis 4171 on the upper surface of the two first ribs 417 and the two double clevises 4181 on the upper surface of the second rib 418 respectively;
将二个排石门驱动液压油缸441分别固连于二个方筒形孔415的内侧壁上,二个第一推拉杆第二双耳环4422分别与排石门二个第一单耳环421同轴插入销轴铰链连接,二个第二推拉杆第二双耳环4432分别与另一个排石门二个第一单耳环421同轴插入销轴铰链连接,将二个集石门驱动液压油缸451分别固连于二个方筒形孔415的外侧壁上,二个第三推拉杆第二双耳环4522分别与集石门二个第一单耳环431同轴插入销轴铰链连接,二个第四推拉杆第二双耳环4432分别与另一个排石门二个第一单耳环431同轴插入销轴铰链连接,二个端盖49分别固连于箱体41上;The two stone gate drive hydraulic cylinders 441 are fixedly connected to the inner side walls of the two square cylindrical holes 415, and the two first push-pull rods and the second double clevis 4422 are inserted coaxially with the two first single clevis 421 of the stone gate respectively. Pin shaft hinge connection, two second push-pull rods, second double clevis 4432 are respectively connected with two first single clevis rings 421 of another stone door coaxially inserted into the pin shaft hinge connection, and two stone collection gate drive hydraulic cylinders 451 are fixedly connected to the On the outer side walls of the two square cylindrical holes 415, the second double clevis 4522 of the third push-pull rod is hingedly connected with the two first single clevis 431 of Jishimen respectively with the coaxial insertion pin, and the second double clevis of the two fourth push-pull rods The double clevis 4432 is hingedly connected with the two first single clevis 431 of the other row of stone gates respectively with a coaxial insertion pin, and the two end covers 49 are fixedly connected to the box body 41 respectively;
将螺栓1311穿过下横梁螺栓孔461,将螺旋弹簧1312套设于螺栓1311上,然后穿过箱体底板螺栓孔4111,再将另一个螺旋弹簧1312套设于螺栓1311上,垫片1313套设于螺栓1311上,六角螺母1314预紧,箱体41与横梁46实现弹性连接;第二高频振动电机48对称固连箱体底板411上,横梁46对称固连于轨道车的二个纵梁202上,CMOS图像传感器40固连于横梁46下面,组成石碴集排装置4;Put the bolt 1311 through the bolt hole 461 of the lower beam, set the coil spring 1312 on the bolt 1311, then pass through the bolt hole 4111 on the bottom plate of the box, and then set another coil spring 1312 on the bolt 1311, and set the gasket 1313 Set on the bolt 1311, the hex nut 1314 is pre-tightened, and the box body 41 is elastically connected to the beam 46; the second high-frequency vibration motor 48 is symmetrically fixed on the bottom plate 411 of the box body, and the beam 46 is symmetrically fixed on the two longitudinal rails of the rail car. On the beam 202, the CMOS image sensor 40 is fixedly connected under the beam 46 to form the ballast collecting and discharging device 4;
请参阅图24至图28,所述的枕端清石装置5是由第二上横梁组件51、第二伸缩驱动装置52、第四升降装置53、第二抓斗装置54和U形杆55组成;Please refer to Fig. 24 to Fig. 28, the described pillow end stone cleaning device 5 is composed of a second upper beam assembly 51, a second telescopic drive device 52, a fourth lifting device 53, a second grab device 54 and a U-shaped bar 55 composition;
所述的第二上横梁组件51和第一上横梁组件21组成及结构形式一样,进行与第一上横梁组件21相同的组装操作,组成第二上横梁组件52;The second upper beam assembly 51 has the same composition and structural form as the first upper beam assembly 21, and performs the same assembly operation as the first upper beam assembly 21 to form the second upper beam assembly 52;
所述的第二伸缩驱动装置52和第一伸缩驱动装置22组成及结构形式一样,进行与第一伸缩驱动装置22相同的组装操作,组成第二伸缩驱动装置52;The second telescopic drive device 52 is the same in composition and structural form as the first telescopic drive device 22, and performs the same assembly operation as the first telescopic drive device 22 to form the second telescopic drive device 52;
所述的第四升降装置53和第一升降装置12组成及结构形式一样,进行与第一升降装置12相同的组装操作,组成第四升降装置53;The fourth lifting device 53 and the first lifting device 12 have the same composition and structural form, and perform the same assembly operation as the first lifting device 12 to form the fourth lifting device 53;
所述的第二抓斗装置54和第一抓斗装置33组成及结构形式一样,进行与第一抓斗装置33相同的 组装,组成第二抓斗装置54;Described second grabbing device 54 and the first grabbing device 33 form and the same structural form, carry out the assembly identical with the first grabbing device 33, form the second grabbing device 54;
将吊臂法兰盘354与U形杆55固连,再将U形杆55固连于第一方筒形伸缩臂212上,组成枕端清石装置5;Connect the boom flange 354 to the U-shaped rod 55, and then connect the U-shaped rod 55 to the first square cylindrical telescopic arm 212 to form the stone cleaning device 5 at the pillow end;
请参阅图29至图35,所述的链齿排石装置6是由第三上横梁组件61、第三伸缩驱动装置62、第五升降装置63和链齿排石组件64组成;Please refer to FIG. 29 to FIG. 35 , the sprocket stone removal device 6 is composed of a third upper beam assembly 61 , a third telescopic drive device 62 , a fifth lifting device 63 and a sprocket stone removal assembly 64 ;
所述的第三上横梁组件61是由第二方筒形固定臂611、二个第二方筒形固定臂611、第三激光位移传感器613和第三测距参照板614组成,第二方筒形固定臂611设有四个双耳环6111,第二方筒形固定臂611设有对称的二个凹槽6121,凹槽6121设有螺栓孔61211;The third upper beam assembly 61 is composed of a second square cylindrical fixed arm 611, two second square cylindrical fixed arms 611, a third laser displacement sensor 613 and a third ranging reference plate 614. The second square The cylindrical fixed arm 611 is provided with four double earrings 6111, and the second square cylindrical fixed arm 611 is provided with two symmetrical grooves 6121, and the groove 6121 is provided with bolt holes 61211;
所述的第三伸缩驱动装置62是由第二方筒形固定臂611、双输出轴液压马达621、二个弹性联轴器622、二个单耳环支座623、左旋螺杆624、左旋方形螺母625、右旋螺杆626、右旋方形螺母627、二个方形滑块628、二个六角螺母629、四个螺栓630和二个第二方筒形固定臂611组成,右旋螺杆626设有第一轴颈6261、第二轴颈6262和第三轴颈6263,左旋螺杆624和右旋螺杆626结构形式一样,右旋方形螺母627设有二个对称同轴的盲螺纹孔6271,左旋方形螺母625和右旋方形螺母627结构形式一样,方形滑块628设有轴孔6281;The third telescopic driving device 62 is composed of a second square cylindrical fixed arm 611, a double output shaft hydraulic motor 621, two elastic couplings 622, two single clevis supports 623, a left-handed screw rod 624, and a left-handed square nut. 625, right-handed screw rod 626, right-handed square nut 627, two square slide blocks 628, two hex nuts 629, four bolts 630 and two second square cylindrical fixed arms 611 are formed, and right-handed screw rod 626 is provided with the first A journal 6261, a second journal 6262 and a third journal 6263, the left-handed screw 624 and the right-handed screw 626 have the same structure, the right-handed square nut 627 is provided with two symmetrical coaxial blind threaded holes 6271, the left-handed square nut 625 has the same structure as the right-handed square nut 627, and the square slider 628 is provided with a shaft hole 6281;
单耳环支座623套设于右旋螺杆的第二轴颈6262上,弹性联轴器622将右旋螺杆的第一轴颈6261和双输出轴液压马达621的右端输出轴固连,右旋方形螺母627旋上右旋螺杆626适当位置,方形滑块628套设于右旋螺杆第三轴颈6263上,六角螺母629预紧,第二方筒形伸缩臂612从右旋螺杆626右端套设于其上,使第二方筒形伸缩臂凹槽螺栓孔61211与右旋方形螺母螺纹盲孔6271同轴,二个螺栓630分别旋入右旋方形螺母的螺纹盲孔6271预紧,重复前述组装操作,将第二单耳环支座623、左旋螺杆624、左旋方形螺母625、方形滑块628、六角螺母629、弹性联轴器622、双输出轴液压马达621和第二方筒形伸缩臂612组成一体,将第二方筒形固定臂611套设于二个第二方筒形固定臂611上,使双输出轴液压马达621对称固连于第二方筒形固定臂611内孔上表面,二个单耳环支座623分别固连于第二方筒形固定臂611内孔上表面,第二激光位移传感器613对称固连于第二方筒形固定臂611上,第二测距参照板614固连于第二方筒形伸缩臂611上,第三伸缩驱动装置方形滑块628与第二方筒形伸缩臂612形成移动副;The single clevis support 623 is sleeved on the second journal 6262 of the right-handed screw, and the elastic coupling 622 connects the first journal 6261 of the right-handed screw with the output shaft at the right end of the double-output-shaft hydraulic motor 621. The square nut 627 is screwed onto the right-handed screw rod 626 at an appropriate position, the square slider 628 is sleeved on the third journal 6263 of the right-handed screw rod, the hex nut 629 is pre-tightened, and the second square cylindrical telescopic arm 612 is sleeved from the right end of the right-handed screw rod 626. Set on it so that the bolt hole 61211 of the second square telescopic arm groove is coaxial with the threaded blind hole 6271 of the right-handed square nut, and the two bolts 630 are respectively screwed into the threaded blind hole 6271 of the right-handed square nut for pre-tightening, repeat The aforementioned assembly operation, the second single clevis support 623, left-handed screw rod 624, left-handed square nut 625, square slider 628, hex nut 629, elastic coupling 622, double output shaft hydraulic motor 621 and the second square cylindrical telescopic The arms 612 are integrated, and the second square cylindrical fixed arm 611 is sleeved on the two second square cylindrical fixed arms 611, so that the double output shaft hydraulic motor 621 is symmetrically fixed to the inner hole of the second square cylindrical fixed arm 611 On the upper surface, two single clevis supports 623 are fixedly connected to the upper surface of the inner hole of the second square cylindrical fixed arm 611 respectively, and the second laser displacement sensor 613 is symmetrically fixed on the second square cylindrical fixed arm 611. The distance reference plate 614 is fixedly connected to the second square cylindrical telescopic arm 611, and the square slider 628 of the third telescopic driving device forms a moving pair with the second square cylindrical telescopic arm 612;
所述的第五升降装置63和第一升降装置12组成一样,除第二方筒形固定臂611和上横梁11结构形式不一样,其余所有零部件结构形式一样;The fifth lifting device 63 has the same composition as the first lifting device 12, except that the second square cylindrical fixed arm 611 and the upper beam 11 have different structural forms, and all other parts have the same structural form;
进行与第一升降装置12相同的组装操作,将四个第三摆杆1214与第二方筒形固定臂611铰链连接,将第一激光位移传感器125固连于第二方筒形固定臂611下面,组成第五升降装置63;Carry out the same assembly operation as that of the first lifting device 12, hinge-connect the four third swing rods 1214 to the second square cylindrical fixed arm 611, and securely connect the first laser displacement sensor 125 to the second square cylindrical fixed arm 611 Below, form the fifth lifting device 63;
所述的链齿排石组件64是由双输出轴液压马达641、二个弹性联轴器642、二个链齿排石部件643、U形杆644、八个C形杆645和吊架646组成,U形杆644设有二个圆形法兰盘6441和方形法兰盘6442,C形杆645设有第一法兰盘6451和第二法兰盘6452,吊架646设有二个第一法兰盘6461和八个第二法兰盘6462;The chain tooth stone removal assembly 64 is composed of a double output shaft hydraulic motor 641, two elastic couplings 642, two chain tooth stone removal parts 643, a U-shaped bar 644, eight C-shaped bars 645 and a hanger 646. The U-shaped bar 644 is provided with two circular flanges 6441 and square flanges 6442, the C-shaped bar 645 is provided with a first flange 6451 and a second flange 6452, and the hanger 646 is provided with two A first flange 6461 and eight second flanges 6462;
所述的链齿排石部件643是由方形横梁6431、链轮6432、链轮轮轴6433、诱导轮6434、诱导轮轮轴6435、四个承重轮6436、四个承重轮轮轴6437、数个链齿组件6438和数个销轴6439组成,方形横梁6431上设有第一双耳环64311、第二双耳环64312和四个第三双耳环64313;The sprocket stone removal part 643 is composed of square beam 6431, sprocket wheel 6432, sprocket wheel axle 6433, induction wheel 6434, induction wheel axle 6435, four load-bearing wheels 6436, four load-bearing wheel axles 6437, several sprockets The component 6438 is composed of several pin shafts 6439, and the square beam 6431 is provided with a first double clevis 64311, a second double clevis 64312 and four third double clevis 64313;
将方形横梁第一双耳环64311与链轮6432同轴,穿入链轮轮轴6433铰链连接,方形横梁第二双耳环64312与诱导轮6334同轴,穿入诱导轮轮轴6435铰链连接,方形横梁第三双耳环64313与承重轮6436同轴,穿入承重轮轮轴6437铰链连接,使方形横梁6431、链轮6432、诱导轮6434和四个承重轮6436组装一体;The first double clevis 64311 of the square beam is coaxial with the sprocket 6432, penetrates into the sprocket wheel shaft 6433 for hinge connection, the second double clevis 64312 of the square beam is coaxial with the inducer 6334, penetrates into the inducer wheel shaft 6435 for hinge connection, and the square beam The three pairs of clevis 64313 are coaxial with the load-bearing wheel 6436, and penetrate into the load-bearing wheel axle 6437 for hinge connection, so that the square beam 6431, the sprocket 6432, the induction wheel 6434 and the four load-bearing wheels 6436 are assembled into one;
所述的链齿组件6438是由套筒64381和链节64382组成;The sprocket assembly 6438 is composed of a sleeve 64381 and a chain link 64382;
所述的链节64382是由二个螺栓64383、二个螺母64384、链齿板64385、第一链板64388和第二链板64392组成,链齿板64385设有二个螺栓孔64386和数个等强度链齿64387,第一链板64388设有第一单耳环64389、第二单耳环64390和第三单耳环64391,第二链板64392设有第一单耳环64393、 第二单耳环64394和第三单耳环64395;The chain link 64382 is composed of two bolts 64383, two nuts 64384, a chain plate 64385, a first chain plate 64388 and a second chain plate 64392, and the chain plate 64385 is provided with two bolt holes 64386 and several Equal strength sprocket 64387, the first chain plate 64388 is provided with the first single clevis 64389, the second single clevis 64390 and the third single clevis 64391, the second chain plate 64392 is provided with the first single clevis 64393, the second single clevis 64394 and The third single earring 64395;
将链齿板螺栓孔64386和第一链板第二单耳环64390同轴,穿入螺栓64383,螺母64384预紧,链齿板另一个螺栓孔64386和第二链板第二单耳环64394同轴,穿入螺栓64383,螺母64384预紧,组成链节64382,将第一链节的第一链板第一单耳环64389、第二链节第一链板第三单耳环64391、套筒64381、第二链节第二链板第三单耳环64395和第一链节第二链板第一单耳环64393同轴穿入销轴6439铰链连接,重复前述操作,直至将数个链节64382铰接一体,将组装一体的方形横梁6431、链轮6432、诱导轮6434和四个承重轮6436置于其上,将最后链节的第一链板第一单耳环64389、第一链节第一链板第三单耳环64391、套筒64381、第一链节第二链板第三单耳环64393和最后链节第二链板第一单耳环64395同轴穿入销轴6339铰链连接,使所有链齿组件6438铰链连接环形一体结构,组成链齿排石部件643,Make the bolt hole 64386 of the sprocket plate coaxial with the second single clevis 64390 of the first chain plate, insert the bolt 64383, pre-tighten the nut 64384, and make the other bolt hole 64386 of the sprocket plate coaxial with the second single clevis 64394 of the second chain plate , penetrate the bolt 64383, and the nut 64384 is pre-tightened to form the chain link 64382. The first chain plate of the first chain link, the first single clevis 64389, the second chain link, the first chain plate, the third single clevis 64391, the sleeve 64381, The second chain link, the second chain plate, the third single clevis 64395 and the first chain link, the second chain plate, the first single clevis 64393 are hingedly connected by penetrating the pin 6439 coaxially, repeat the above operation until several chain links 64382 are hinged together Place the assembled square beam 6431, sprocket wheel 6432, induction wheel 6434 and four bearing wheels 6436 on it, put the first chain plate of the last chain link, the first single clevis 64389, the first chain link and the first chain plate The third single clevis 64391, the sleeve 64381, the first chain link, the second chain plate, the third single clevis 64393, and the last chain link, the second chain plate, the first single clevis 64395 are coaxially inserted into the pin shaft 6339 and hinged so that all the chain teeth The assembly 6438 is hinged to connect the annular integrated structure to form the sprocket row stone part 643,
将双输出轴液压马达641双输出轴、二个弹性联轴器642和二个链轮轮轴6433固连,U形杆644方形法兰盘固连于第三双输出轴液压马达641上,八个C形杆第二法兰盘6452分别对称固连于二个方形横梁6431上,吊架八个第二法兰盘6462分别与八个C形杆第一法兰盘6451固连,U形杆二个圆形法兰盘6441和吊架二个第一法兰盘6461分别固连于第二方筒形伸缩臂612上,组成链齿排石装置6;The double output shaft hydraulic motor 641 double output shaft, two elastic couplings 642 and two sprocket wheel shafts 6433 are fixedly connected, and the U-shaped rod 644 square flange is fixedly connected on the third double output shaft hydraulic motor 641, eight The second flanges 6452 of the C-shaped rods are symmetrically fixed on the two square beams 6431 respectively, and the eight second flanges 6462 of the hanger are fixedly connected with the first flanges 6451 of the eight C-shaped rods respectively. The two circular flanges 6441 of the rod and the two first flanges 6461 of the hanger are respectively fixedly connected to the second square cylindrical telescopic arm 612 to form the sprocket stone removal device 6;
请参阅图36至图39,所述的轨枕四螺母同步装拆装置7是由上横梁71、第六升降装置72和二个螺母装拆装置73组成;Please refer to Fig. 36 to Fig. 39, the four-nut synchronous assembly and disassembly device 7 of the sleeper is composed of an upper beam 71, a sixth lifting device 72 and two nut assembly and disassembly devices 73;
所述的第六升降装置72和第一升降装置12组成一样,第六升降装置72中的下横梁7111设有五个双耳环71111和二个对称的长槽孔71112、第一摆杆7212设有阶梯孔72121,除前述的第六升降装置72上横梁71和第一升降装置12的上横梁11结构形式不一样、第六升降装置72下横梁7211和第一升降装置12的下横梁1211结构形式不一样、第六升降装置72第一摆杆7212和第一升降装置12的第一摆杆1212结构形式不一样,其余所有零部件结构形式一样;The sixth lifting device 72 is the same as the first lifting device 12. The lower beam 7111 in the sixth lifting device 72 is provided with five double clevis 71111 and two symmetrical long slots 71112, and the first fork 7212 is provided with There is a stepped hole 72121, except that the structure of the upper beam 71 of the sixth lifting device 72 and the upper beam 11 of the first lifting device 12 are different, and the structure of the lower beam 7211 of the sixth lifting device 72 and the lower beam 1211 of the first lifting device 12 are different. Different forms, the first fork 7212 of the sixth lifting device 72 and the first fork 1212 of the first lifting device 12 have different structural forms, and the structural forms of all other parts are the same;
进行与第一升降装置12相同的组装操作,将四个第三摆杆1214与上横梁71铰链连接,将第一激光位移传感器125固连于上横梁71下面,组成第六升降装置72;Carry out the same assembling operation as that of the first lifting device 12, hinge-connect the four third swing rods 1214 to the upper beam 71, and fix the first laser displacement sensor 125 under the upper beam 71 to form the sixth lifting device 72;
所述的螺母装拆装置73是由二个吊杆731、第一螺旋摆动液压马达732、上盖733、圆形连接板734、第一六角螺母735、内齿轮736、二个传动轴737、二个齿轮738、壳体739、二个第一推力轴承740、二个第二推力轴承741、二个第二六角螺母742、二个弹性联轴器743和二个内广口磁性梅花套筒744组成,第一螺旋摆动液压马达732设有法兰盘7321、其输出轴设有圆轴段7322和六棱柱轴段7323,上盖733设有轴孔7331,圆形连接板734设有六角轴孔7341,传动轴737设有第一轴颈7371、第二轴颈7372、第三轴颈7373、第四轴颈7374和螺纹段7375,壳体739设有法兰盘7391和二个轴孔7392,内广口磁性梅花套筒744设有轴颈7441;The nut mounting and dismounting device 73 is composed of two suspension rods 731, a first helical swing hydraulic motor 732, an upper cover 733, a circular connecting plate 734, a first hex nut 735, an internal gear 736, and two drive shafts 737. , two gears 738, housing 739, two first thrust bearings 740, two second thrust bearings 741, two second hex nuts 742, two elastic couplings 743 and two inner wide-mouth magnetic plum blossoms Sleeve 744 is formed, the first helical swing hydraulic motor 732 is provided with flange plate 7321, and its output shaft is provided with circular shaft section 7322 and hexagonal column shaft section 7323, upper cover 733 is provided with shaft hole 7331, and circular connecting plate 734 is provided with There are hexagonal shaft holes 7341, the transmission shaft 737 is provided with a first journal 7371, a second journal 7372, a third journal 7373, a fourth journal 7374 and a threaded section 7375, and the housing 739 is provided with a flange 7391 and two A shaft hole 7392, and the inner wide-mouth magnetic plum blossom sleeve 744 is provided with a journal 7441;
将上盖733套设于第一螺旋摆动液压马达输出轴圆轴段7322,使上盖733与第一螺旋摆动液压马达法兰盘7321固连,再将圆形连接板734套设于第一螺旋摆动液压马达输出轴六棱柱轴段7323,第一六角螺母735预紧,内齿轮736与圆形连接板734同轴固连,齿轮738套设于传动轴第一轴颈7371固连,第一推力轴承740套设于传动轴第二轴颈7372上,传动轴737穿过壳体轴孔7392使第一推力轴承740与壳体739接触,第二推力轴承741套设于传动轴第三轴颈7373上,第二六角螺母742旋上传动轴螺纹段7375预紧,弹性联轴器743使传动轴第四轴颈7374与内广口磁性梅花套筒轴颈7441同轴固连,内齿轮736置入壳体739内,二个齿轮738的轮齿齿面分别与内齿轮736的轮齿齿面接触,上盖733与壳体法兰盘7391固连,二个吊杆731的一端对称固连于壳体739两侧,组成螺母装拆装置73,二个吊杆731的另一端对称固连于上横梁71二个侧面,下横梁7211固连于轨道车二个纵梁202内侧面上,组成轨枕四螺母同步装拆装置7;Set the upper cover 733 on the circular shaft section 7322 of the output shaft of the first helical oscillating hydraulic motor, so that the upper cover 733 is firmly connected to the flange 7321 of the first helical oscillating hydraulic motor, and then set the circular connecting plate 734 on the first helical oscillating hydraulic motor. The hexagonal column shaft section 7323 of the output shaft of the spiral swing hydraulic motor, the first hex nut 735 is pre-tightened, the internal gear 736 is coaxially connected with the circular connecting plate 734, and the gear 738 is sleeved on the first journal 7371 of the transmission shaft and fixedly connected. The first thrust bearing 740 is sleeved on the second journal 7372 of the transmission shaft, the transmission shaft 737 passes through the shaft hole 7392 of the housing to make the first thrust bearing 740 contact with the housing 739, and the second thrust bearing 741 is sleeved on the second journal of the transmission shaft. On the three journals 7373, the second hex nut 742 is screwed on the threaded section 7375 of the transmission shaft for pre-tightening, and the elastic coupling 743 makes the fourth journal 7374 of the transmission shaft coaxially connected with the journal 7441 of the inner wide-mouth magnetic plum blossom sleeve. , the internal gear 736 is placed in the housing 739, the tooth surfaces of the two gears 738 are respectively in contact with the tooth surfaces of the internal gear 736, the upper cover 733 is fixedly connected with the housing flange 7391, and the two suspenders 731 One end of the two booms 731 is symmetrically fixed on both sides of the housing 739 to form a nut mounting and dismounting device 73. The other ends of the two suspenders 731 are symmetrically connected to the two sides of the upper beam 71, and the lower beam 7211 is fixed to the two longitudinal beams of the rail car. On the inner side of 202, the sleeper four-nut synchronous assembly and disassembly device 7 is formed;
请参阅图40至图47,所述的第一提轨装置8是由上横梁81、第七升降装置82和提轨组件83组成,上横梁81设有四个双耳环811;Referring to Fig. 40 to Fig. 47, the first rail lifting device 8 is composed of an upper beam 81, a seventh lifting device 82 and a rail lifting assembly 83, and the upper beam 81 is provided with four double clevis 811;
所述的第七升降装置82与第一升降装置12组成一样,除前述的第七升降装置上横梁81和第一升降装置12上横梁11结构形式不一样,其余所有零部件结构形式一样;The seventh lifting device 82 is the same as the first lifting device 12, except that the structure of the upper beam 81 of the seventh lifting device is different from that of the upper beam 11 of the first lifting device 12, and the structure of all other parts is the same;
进行与第一升降装置12相同的组装操作,将四个第三摆杆1214与上横梁81铰链连接,将第一激 光位移传感器125固连于上横梁81下面,组成第七升降装置82;Carry out the same assembly operation as the first lifting device 12, four third swing bars 1214 are hingedly connected with the upper beam 81, and the first laser displacement sensor 125 is fixedly connected under the upper beam 81 to form the seventh lifting device 82;
所述的提轨组件83是由二个吊杆830、第三方筒形固定臂831、双输出轴液压马达832、二个弹性联轴器833、二个单耳环支座834、左旋螺杆835、第一箱型伸缩臂836、右旋螺杆837、第二箱型伸缩臂838和二个提轨油缸839组成,吊杆830设有第一法兰盘8301和第二法兰盘8302,第三方筒形固定臂831设有二个对称的半圆柱孔8311,左旋螺杆835设有第一轴颈8351和第二轴颈8352,右旋螺杆837和左旋螺杆835结构形式一样,第一箱型伸缩臂836设有半圆柱孔8361和左旋传动螺纹孔8362,第二箱型伸缩臂838设有半圆柱孔8381和右旋传动螺纹孔8362,提轨油缸839缸体上设有加力板8391、活塞杆自由端设有撑板8392;The rail lift assembly 83 is composed of two suspension rods 830, a third-party cylindrical fixed arm 831, a double output shaft hydraulic motor 832, two elastic couplings 833, two single clevis supports 834, a left-handed screw rod 835, The first box-shaped telescopic arm 836, the right-handed screw 837, the second box-shaped telescopic arm 838 and two rail lifting cylinders 839, the boom 830 is provided with a first flange 8301 and a second flange 8302, the third party The cylindrical fixed arm 831 is provided with two symmetrical semi-cylindrical holes 8311, the left-handed screw rod 835 is provided with a first journal 8351 and a second journal 8352, the right-handed screw rod 837 has the same structure as the left-handed screw rod 835, and the first box-type telescopic The arm 836 is provided with a semi-cylindrical hole 8361 and a left-handed transmission threaded hole 8362, the second box-shaped telescopic arm 838 is provided with a semi-cylindrical hole 8381 and a right-handed transmission threaded hole 8362, and the rail lifting cylinder 839 cylinder body is provided with an afterburner plate 8391, The free end of the piston rod is provided with a support plate 8392;
将单耳环支座834套设于左旋螺杆第二轴颈8352上,左旋螺杆835旋进第一箱型伸缩臂左旋传动螺纹孔8362适当位置,弹性联轴器833使双输出轴液压马达832左侧输出轴与左旋螺杆第一轴颈8351同轴固连,重复前述组装操作,将单耳环支座834、右旋螺杆837、第二箱型伸缩臂838、弹性联轴器833和双输出轴液压马达832组装一体,将第三方筒形固定臂831套设于第一箱型伸缩臂836和第二箱型伸缩臂838上,使双输出轴液压马达832对称固连于第三方筒形固定臂831内孔上表面,二个单耳环支座834固连于第三方筒形固定臂831内孔上表面,二个提轨油缸839分别固连于第一箱型伸缩臂半圆柱孔8361内和第二箱型伸缩臂8381半圆柱孔内,使二个提轨油缸839对称设置,二个吊杆830第二法兰盘8302对称固连于第三方筒形固定臂831上面,组成提轨组件83,二个吊杆830第一法兰盘8301对称固连于上横梁81侧面,组成第一提轨装置8。The single clevis support 834 is sleeved on the second journal 8352 of the left-handed screw, the left-handed screw 835 is screwed into the left-handed transmission threaded hole 8362 of the first box-shaped telescopic arm at an appropriate position, and the elastic coupling 833 makes the double output shaft hydraulic motor 832 left The side output shaft is coaxially fixed with the first journal 8351 of the left-handed screw, repeating the above-mentioned assembly operation, and the single clevis support 834, the right-handed screw 837, the second box-shaped telescopic arm 838, the elastic coupling 833 and the double output shaft The hydraulic motor 832 is assembled into one body, and the third-party cylindrical fixed arm 831 is sleeved on the first box-shaped telescopic arm 836 and the second box-shaped telescopic arm 838, so that the double output shaft hydraulic motor 832 is symmetrically fixed to the third-party cylindrical fixed arm. On the upper surface of the inner hole of the arm 831, two single clevis supports 834 are fixedly connected to the upper surface of the inner hole of the third cylindrical fixed arm 831, and two rail lifting cylinders 839 are respectively fixedly connected in the semi-cylindrical hole 8361 of the first box-shaped telescopic arm and the second box-shaped telescopic arm 8381 in the semi-cylindrical hole, so that the two rail lifting cylinders 839 are symmetrically arranged, and the two suspenders 830 and the second flange 8302 are symmetrically fixed on the third cylindrical fixed arm 831 to form a lifting rail Assemblies 83, two suspenders 830 and first flanges 8301 are symmetrically fixed to the side of the upper beam 81 to form the first rail lifting device 8.
所述的转枕及推拉轨枕装置9是由第一横梁伸缩组件90、第一横梁伸缩驱动装置91、第一摆动装置92、四个第一摆杆93、抓取及转枕装置94、四个第一六角螺母96和四个螺栓97组成,第一摆杆93设有六棱柱孔单耳环931和单耳环932;The described turn sleeper and push-pull sleeper device 9 is composed of a first crossbeam telescopic assembly 90, a first crossbeam telescopic drive device 91, a first swing device 92, four first swing rods 93, grabbing and turn sleeper devices 94, four A first hex nut 96 and four bolts 97 are formed, and the first swing bar 93 is provided with a hexagonal prism hole single clevis 931 and a single clevis 932;
所述的第一横梁伸缩组件90是由第四方筒形固定臂901、第四方筒形伸缩臂902、第四激光位移传感器903和第四测距参照板904组成,第四方筒形伸缩臂902设有封闭端9021和二个对称凹槽9022,凹槽9022设有螺栓孔90221;The first beam telescopic assembly 90 is composed of a fourth square cylindrical fixed arm 901, a fourth square cylindrical telescopic arm 902, a fourth laser displacement sensor 903 and a fourth distance measuring reference plate 904. The fourth square cylindrical The telescopic arm 902 is provided with a closed end 9021 and two symmetrical grooves 9022, and the groove 9022 is provided with a bolt hole 90221;
所述的第四伸缩驱动装置91与第一伸缩驱动装置22组成一样,除前述第四方筒形固定臂901和第一方筒形固定臂211结构形式不一样,其余所有零部件结构形式一样;The fourth telescopic driving device 91 is composed of the same composition as the first telescopic driving device 22, except that the structure of the fourth square cylindrical fixed arm 901 and the first square cylindrical fixed arm 211 are different, and the structural forms of all other parts are the same ;
进行与第一伸缩驱动装置22相同的组装操作,组成第四伸缩驱动装置91,第四激光位移传感器903对称固连于第四方筒形固定臂901上,第四测距参照板904固连于第四方筒形伸缩臂902上;Carry out the same assembly operation as the first telescopic drive device 22 to form the fourth telescopic drive device 91, the fourth laser displacement sensor 903 is symmetrically fixed on the fourth square cylindrical fixed arm 901, and the fourth ranging reference plate 904 is fixedly connected On the fourth square cylindrical telescopic arm 902;
所述的第一摆动装置92是由第一箱体921、第二螺旋摆动液压马达922、不完全齿轮923、二个扇形齿轮924、二个阶梯轴925和嵌入式盖板926组成,第一箱体921设有二个轴孔9211、第一限位凸台9212和第二限位凸台9213,阶梯轴925设有第一轴颈9251、第二轴颈9252、第三轴颈9253、第一六棱柱轴段9254和第二六棱柱轴段9255,嵌入式盖板926设有二个轴孔9261、第一限位凸台9262和第二限位凸台9263;The first swing device 92 is composed of a first box body 921, a second helical swing hydraulic motor 922, an incomplete gear 923, two sector gears 924, two stepped shafts 925 and an embedded cover plate 926. The box body 921 is provided with two shaft holes 9211, a first limiting boss 9212 and a second limiting boss 9213, and the stepped shaft 925 is provided with a first journal 9251, a second journal 9252, a third journal 9253, The first hexagonal prism shaft section 9254 and the second hexagonal prism shaft section 9255, the embedded cover plate 926 is provided with two shaft holes 9261, a first limiting boss 9262 and a second limiting boss 9263;
将二个扇形齿轮924分别套设固连于二个阶梯轴的第一轴径9251上,二个阶梯轴925分别穿过第一箱体二个轴孔9211,使阶梯轴925第二轴颈9252与第一箱体轴孔9211形成转动副,将不完全齿轮923套设固连于第二螺旋摆动液压马达922输出轴上,并置入第一箱体921内,使不完全齿轮923的轮齿分别与二个扇形齿轮924的轮齿沿齿宽接触,第二螺旋摆动液压马达922固连于第一箱体921底板上,嵌入式盖板926的二个轴孔9261分别套设于二个阶梯轴第三轴颈9253上,使嵌入式盖板926与第一箱体921固连,组成第一摆动装置92;The two sector gears 924 are sleeved and fixedly connected to the first shaft diameters 9251 of the two stepped shafts respectively, and the two stepped shafts 925 pass through the two shaft holes 9211 of the first box respectively, so that the second journal of the stepped shaft 925 9252 forms a rotating pair with the shaft hole 9211 of the first box body, and the incomplete gear 923 is sheathed and fixedly connected to the output shaft of the second helical swing hydraulic motor 922, and placed in the first box body 921, so that the incomplete gear 923 The gear teeth are respectively in contact with the teeth of the two sector gears 924 along the tooth width, the second helical swing hydraulic motor 922 is fixedly connected to the bottom plate of the first box body 921, and the two shaft holes 9261 of the embedded cover plate 926 are sleeved on the On the third journal 9253 of the two stepped shafts, the embedded cover plate 926 is fixedly connected with the first box body 921 to form the first swing device 92;
所述的抓取及转枕装置94是由第二箱体941、第三螺旋摆动液压马达942、液压油缸943、第一推力轴承944、第二推力轴承945、第二六角螺母946、活塞947、活塞杆948、阶梯U形支架949、第一连杆950、第二连杆951、二个第二摆杆952、二个滚轮953、端盖954和二个机械爪955装置组成,第二箱体941设有对称的四个螺纹孔9411、第一圆孔段9412、扇形孔段9413、第二圆孔段9414、轴套段9415和第三圆孔段9416,第三螺旋摆动马达942输出轴固连法兰盘9421,法兰盘9421设有限位扇形凸台94211,扇形孔段9413设有第一限位面94131和第二限位面94132,液压油缸943设有法兰盘9431、第一轴颈9432、第二轴颈9433和第三轴颈9434,法兰盘9431设有限位扇形凸台94311,活塞947设 有轴孔9471,活塞杆948设有轴颈9481和双耳环9482,阶梯U形支架949设有凸缘9491、轴孔9492、二个槽孔9493、二个销孔9494、四个第一单耳环9495和八个第二单耳环9496,第一连杆950设有双耳环9501和单耳环9502,第二连杆951设有二个双耳环9511,第二摆杆952设有单耳环9521、销孔9522和双耳环9523;The grab and turn pillow device 94 is composed of the second box body 941, the third helical swing hydraulic motor 942, the hydraulic oil cylinder 943, the first thrust bearing 944, the second thrust bearing 945, the second hex nut 946, the piston 947, piston rod 948, stepped U-shaped bracket 949, first connecting rod 950, second connecting rod 951, two second swing rods 952, two rollers 953, end cap 954 and two mechanical claws 955 devices, the first The second box body 941 is provided with four symmetrical threaded holes 9411, the first circular hole section 9412, the fan-shaped hole section 9413, the second circular hole section 9414, the shaft sleeve section 9415 and the third circular hole section 9416, and the third helical swing motor The 942 output shaft is fixedly connected to the flange 9421, the flange 9421 is provided with a limiting fan-shaped boss 94211, the fan-shaped hole section 9413 is provided with a first limiting surface 94131 and a second limiting surface 94132, and the hydraulic cylinder 943 is provided with a flange 9431, the first journal 9432, the second journal 9433 and the third journal 9434; Clevis 9482, stepped U-shaped bracket 949 is provided with flange 9491, shaft hole 9492, two slot holes 9493, two pin holes 9494, four first single clevis 9495 and eight second single clevis 9496, first connecting rod 950 is provided with double clevis 9501 and single clevis 9502, the second connecting rod 951 is provided with two double clevis 9511, and the second swing bar 952 is provided with single clevis 9521, pin hole 9522 and double clevis 9523;
所述的机械爪955是由阶梯U形支架949、四个第三摆杆9551、二个圆柱形弹簧9552和压板9553组成,第三第一摆杆9551设有二个双耳环95511,压板9553设有二个第一单耳环95531和四个第二单耳环95532;The mechanical claw 955 is composed of a stepped U-shaped bracket 949, four third swing rods 9551, two cylindrical springs 9552 and a pressing plate 9553. There are two first single earrings 95531 and four second single earrings 95532;
将第三螺旋摆动液压马达输出轴法兰盘限位扇形凸台9421与液压油缸法兰盘限位扇形凸台94311对正固连,第一推力轴承944套设于液压油缸第一轴颈9432上,将液压油缸穿入第二箱体941阶梯孔内,使第三螺旋摆动液压马达输出轴法兰盘9421和液压油缸法兰盘9431置入第二箱体第一圆孔段9413,使第三螺旋摆动液压马达输出轴法兰盘限位扇形凸台94211和液压油缸法兰盘限位扇形凸台94311置入扇形孔段9413内,使二个限位扇形凸台左侧面与扇形孔段第一限位面94131接触,使第一推力轴承944置入第二箱体第二圆孔段9414,使第三螺旋摆动液压马达942固连于第二箱体941底板上,使端盖954与第二箱体941固连;Align and securely connect the third helical swing hydraulic motor output shaft flange plate limiting fan-shaped boss 9421 with the hydraulic cylinder flange plate limiting fan-shaped boss 94311, and the first thrust bearing 944 is sleeved on the first journal of the hydraulic oil cylinder 9432 First, put the hydraulic cylinder into the stepped hole of the second box body 941, put the flange plate 9421 of the output shaft of the third helical swing hydraulic motor and the flange plate 9431 of the hydraulic cylinder body into the first round hole section 9413 of the second box body, so that The third helical swing hydraulic motor output shaft flange limit fan-shaped boss 94211 and the hydraulic cylinder flange limit fan-shaped boss 94311 are placed in the fan-shaped hole segment 9413, so that the left side of the two limit fan-shaped bosses and the fan-shaped The first limit surface 94131 of the hole section contacts, so that the first thrust bearing 944 is inserted into the second circular hole section 9414 of the second box body, and the third helical swing hydraulic motor 942 is fixedly connected to the bottom plate of the second box body 941, so that the end The cover 954 is fixedly connected with the second box body 941;
将第二推力轴承945套设于液压油缸第三轴颈9434上,使其置入第二箱体第三圆孔段9416段,活塞杆948穿过阶梯U形支架轴孔9492,活塞轴孔9471套设于活塞杆轴颈9481,第二六角螺母946预紧,将活塞947置入液压油缸943缸筒内,将阶梯U形支架凸缘9491穿入液压油缸943缸筒固连,使油缸第二轴颈9433与第二箱体轴套段9415铰链连接,将活塞杆双耳环9482、第二连杆双耳环9511和第一连杆单耳环9502同轴穿入销轴铰链连接,第二摆杆双耳环9523与滚轮953同轴穿入销轴铰链连接,第二摆杆销孔9522与阶梯U形支架销孔9494同轴穿入销轴铰链连接,第一连杆双耳环9501和第二连杆双耳环9511分别与二个第二摆杆单耳环9521同轴穿入销轴铰链连接;Set the second thrust bearing 945 on the third journal 9434 of the hydraulic cylinder, and place it into the third circular hole section 9416 of the second box body, the piston rod 948 passes through the shaft hole 9492 of the stepped U-shaped bracket, and the piston shaft hole 9471 is sleeved on the piston rod journal 9481, the second hexagonal nut 946 is pre-tightened, the piston 947 is placed in the cylinder barrel of the hydraulic cylinder 943, and the stepped U-shaped bracket flange 9491 is penetrated into the cylinder barrel of the hydraulic cylinder 943 for solid connection, so that The second shaft journal 9433 of the oil cylinder is hingedly connected with the second casing shaft sleeve section 9415, and the double clevis 9482 of the piston rod, the double clevis 9511 of the second connecting rod and the single clevis 9502 of the first connecting rod are coaxially inserted into the pin shaft and hingedly connected. The double clevis 9523 of the two swing rods is hingedly connected with the coaxial penetration pin of the roller 953, the pin hole 9522 of the second swing rod is hinged with the pin hole 9494 of the ladder U-shaped bracket through the coaxial penetration pin, and the double clevis of the first connecting rod 9501 and The second connecting rod double clevis 9511 is hingedly connected with the two second swing rod single clevis 9521 coaxially penetrating the pin;
将四个第三摆杆9551的双耳环95511分别与阶梯U形支架四个第二单耳环9496同轴穿入销轴铰链连接,四个第三摆杆9551的另一个双耳环95511分别与压板四个第二单耳环95532同轴穿入销轴铰链连接,二个圆柱形弹簧9552一端分别与阶梯U形支架二个第一单耳环9495固连,二个圆柱形弹簧9552另一端分别与压板二个第一单耳环95531固连,组成机械爪955,二个圆柱形弹簧9552的拉力,使铰接于第二摆杆9523的滚轮953始终与压板9553接触,重复前述组装操作,组装另一个机械爪955,组成抓取及转枕装置94;Connect the double clevises 95511 of the four third swing rods 9551 with the four second single clevises 9496 of the stepped U-shaped bracket coaxially penetrated into the pin shaft hinges, and the other double clevis 95511 of the four third swing rods 9551 are respectively connected with the pressure plate Four second single clevises 95532 are coaxially penetrated into pin shaft hinges, one end of two cylindrical springs 9552 is fixedly connected with two first single clevises 9495 of the stepped U-shaped bracket respectively, and the other ends of two cylindrical springs 9552 are respectively connected with the pressure plate The two first single earrings 95531 are fixedly connected to form a mechanical claw 955. The tension of the two cylindrical springs 9552 makes the roller 953 hinged on the second swing rod 9523 always in contact with the pressure plate 9553. Repeat the aforementioned assembly operations to assemble another mechanical Claw 955 forms grabbing and turning pillow device 94;
将二个第一摆杆六棱柱孔单耳环931分别套设于二个阶梯轴第一六棱柱轴段9254,二个第一六角螺母96分别预紧,再将另外二个第一摆杆六棱柱孔单耳环931分别套设于二个阶梯轴第二六棱柱轴段9254,另外二个第一六角螺母96分别预紧,使四个第一摆杆93的一端分别与二个阶梯轴925的两端固连,四个第一摆杆单耳环932分别与第二箱体四个螺纹孔9411同轴,四个螺栓97分别预紧,使四个第一摆杆93分别与第二箱体941铰链连接,形成并联平行四杆机构;Set the two first pendulum hexagonal prism hole single clevises 931 on the first hexagonal prism shaft section 9254 of the two stepped shafts respectively, pre-tighten the two first hexagonal nuts 96 respectively, and then place the other two first pendulums The single clevis 931 of the hexagonal prism hole is respectively sleeved on the second hexagonal prism shaft section 9254 of the two stepped shafts, and the other two first hexagonal nuts 96 are pre-tightened respectively so that one end of the four first swing rods 93 is respectively connected to the two ladders. The two ends of the shaft 925 are fixedly connected, the four first swing rod single clevises 932 are coaxial with the four threaded holes 9411 of the second box body respectively, and the four bolts 97 are pre-tightened respectively, so that the four first swing rods 93 are respectively connected to the second casing. The two boxes 941 are hinged to form a parallel parallel four-bar mechanism;
将第一箱体921固连于第四方筒形伸缩臂封闭端9021,组成转枕及推拉轨枕装置9;The first box body 921 is fixedly connected to the closed end 9021 of the fourth square cylindrical telescopic arm to form the rotating sleeper and push-pull sleeper device 9;
请参阅图48至图59,所述的轨枕吊运装置15由第二提轨装置150、往复运动贮存轨枕装置160和刚性吊架起重装置168组成;Referring to Fig. 48 to Fig. 59, the sleeper hoisting device 15 is composed of a second rail lifting device 150, a reciprocating storage sleeper device 160 and a rigid hanger lifting device 168;
所述的第二提轨装置150是由第二横梁伸缩组件151、第二横梁伸缩驱动装置152、二个第二摆动装置153、八个摆杆154、八个六角螺母155、二个箱型连杆156、八个螺栓157和二个伸缩套式提轨油缸158组成,摆杆154设有六棱柱孔单耳环1541和单耳环1542,箱型连杆156对称设有四个螺栓孔1561和半圆柱孔1562,伸缩套式提轨油缸158缸体上设有加力板1581、活塞杆自由端设有撑板1582;The second rail lifting device 150 is composed of a second beam telescopic assembly 151, a second beam telescopic drive device 152, two second swing devices 153, eight swing rods 154, eight hex nuts 155, two box-type Connecting rod 156, eight bolts 157 and two telescopic sleeve type rail lifting cylinders 158 are formed, swing rod 154 is provided with hexagonal prism hole single clevis 1541 and single clevis 1542, box-shaped connecting rod 156 is symmetrically provided with four bolt holes 1561 and Semi-cylindrical hole 1562, telescopic sleeve type rail lifting oil cylinder 158 is provided with afterburner plate 1581, and the free end of piston rod is provided with support plate 1582;
所述的第二横梁伸缩组件151是由第五方筒形固定臂1511、二个第五方筒形伸缩臂1512、第五激光位移传感器1513和第五测距参照板1514组成,第五方筒形伸缩臂1512设有封闭端15121、二个对称凹槽15122,凹槽15122设有螺栓孔15123;The second beam telescopic assembly 151 is composed of a fifth square cylindrical fixed arm 1511, two fifth square cylindrical telescopic arms 1512, a fifth laser displacement sensor 1513 and a fifth ranging reference plate 1514. The cylindrical telescopic arm 1512 is provided with a closed end 15121 and two symmetrical grooves 15122, and the groove 15122 is provided with a bolt hole 15123;
第二横梁伸缩驱动装置152和第三伸缩驱动装置62的组成一样,除前述的第五方筒形固定臂1511和第二方筒形固定臂611结构形式不一样,其余所有零部件结构形式一样;The composition of the second crossbeam telescopic drive device 152 is the same as that of the third telescopic drive device 62, except that the fifth square cylindrical fixed arm 1511 and the second square cylindrical fixed arm 611 have different structural forms, and all other parts have the same structural form ;
进行与第三伸缩驱动装置62相同的组装操作,组成第二横梁伸缩驱动装置152,第五激光位移传 感器1513对称固连于第五方筒形固定臂1511侧面,第五测距参照板1514固连于第五方筒形伸缩臂1512侧面;Carry out the same assembly operation as the third telescopic drive device 62 to form the second beam telescopic drive device 152, the fifth laser displacement sensor 1513 is symmetrically fixed on the side of the fifth square cylindrical fixed arm 1511, and the fifth ranging reference plate 1514 is fixed Connected to the side of the fifth square cylindrical telescopic arm 1512;
第二摆动装置153与第一摆动装置92组成及结构形式一样,进行与第一摆动装置92相同的组装操作,组成第二摆动装置153;The second swinging device 153 has the same composition and structural form as the first swinging device 92, and performs the same assembly operation as the first swinging device 92 to form the second swinging device 153;
将二个摆杆六棱柱孔单耳环1541分别套设于二个阶梯轴第一六棱柱轴段9254,二个六角螺母155分别预紧,再将另外二个摆杆六棱柱孔单耳环1541分别套设于二个阶梯轴第二六棱柱轴段9255,另外二个六角螺母155分别预紧,使四个摆杆154的一端分别与二个阶梯轴925的两端固连,四个摆杆单耳环1542与箱型连杆四个螺纹孔1561同轴,四个螺栓157分别预紧,使四个摆杆154分别与箱型连杆156铰链连接,形成并联平行四杆机构;Set the two hexagonal prism hole single clevises 1541 on the two swing rods respectively on the first hexagonal prism shaft section 9254 of the two stepped shafts, pretighten the two hexagonal nuts 155 respectively, and then install the other two hexagonal prism hole single clevis 1541 on the two swing rods respectively. Sleeved on the second hexagonal prism shaft section 9255 of the two stepped shafts, the other two hexagonal nuts 155 are respectively pre-tightened, so that one end of the four swing rods 154 is respectively fixedly connected with the two ends of the two stepped shafts 925, and the four swing rods The single clevis 1542 is coaxial with the four threaded holes 1561 of the box-shaped connecting rod, and the four bolts 157 are respectively pre-tightened, so that the four swing rods 154 are respectively hingedly connected with the box-shaped connecting rod 156 to form a parallel parallel four-bar mechanism;
将二个箱体1531分别固连于二个第五方筒形伸缩臂的封闭端15121,使二个第二摆动装置153对称设置,将二个伸缩套式提轨油缸158缸体分别固连于二个箱型连杆半圆柱孔1562内,组成第二提轨装置150,将第五方筒形固定臂1511对称固连于轨道车的二个纵梁202上;The two box bodies 1531 are fixedly connected to the closed ends 15121 of the two fifth square cylindrical telescopic arms respectively, so that the two second swing devices 153 are arranged symmetrically, and the cylinder bodies of the two telescopic sleeve-type rail lifting cylinders 158 are fixedly connected respectively. In the semi-cylindrical holes 1562 of the two box-shaped connecting rods, the second rail lifting device 150 is formed, and the fifth square cylindrical fixed arm 1511 is symmetrically fixed on the two longitudinal beams 202 of the rail car;
所述的往复运动贮存轨枕装置160是由往复运动装置161和贮存轨枕箱167组成,贮存轨枕箱167设有二个滚轮1671和数个轨枕仓1672,其中左侧一半轨枕仓用于贮存好轨枕,右侧一半轨枕仓用于贮存坏轨枕。The reciprocating storage sleeper device 160 is composed of a reciprocating device 161 and a storage sleeper box 167, the storage sleeper box 167 is provided with two rollers 1671 and several sleeper bins 1672, and the left half of the sleeper bins are used to store the sleepers , the right half of the sleeper warehouse is used to store bad sleepers.
所述的往复运动装置161是由底板162、第一串联平行四杆机构163、第二串联平行四杆机构164、往复运动驱动装置165和第六激光位移传感器166组成;The reciprocating device 161 is composed of a base plate 162, a first series parallel four-bar mechanism 163, a second series parallel four-bar mechanism 164, a reciprocating drive device 165 and a sixth laser displacement sensor 166;
所述的第一串联平行四杆机构163是由固定横梁1631、二个第一摆杆1632、第一连杆1633、二个第二摆杆1634、移动横梁1635和四个螺栓1636组成,第一连杆设有左旋螺纹孔16331和二对同轴螺纹盲孔16332,移动横梁1635设有二个滚轮16351;The first series parallel four-bar mechanism 163 is composed of a fixed beam 1631, two first swing bars 1632, a first connecting rod 1633, two second swing bars 1634, a moving beam 1635 and four bolts 1636. A connecting rod is provided with a left-hand threaded hole 16331 and two pairs of coaxial threaded blind holes 16332, and the moving beam 1635 is provided with two rollers 16351;
所述的第二串联平行四杆机构164和第一串联平行四杆机构163组成一样,第二连杆1643设有右旋螺纹孔16431和二对同轴螺纹盲孔16432,除前述的第二连杆1643和第一连杆1633结构形式不一样,其余所有零部件结构形式一样;The second series parallel four-bar mechanism 164 has the same composition as the first series parallel four-bar mechanism 163, and the second connecting rod 1643 is provided with a right-hand threaded hole 16431 and two pairs of coaxial threaded blind holes 16432, except for the aforementioned second The structural forms of the connecting rod 1643 and the first connecting rod 1633 are different, and the structural forms of all other parts are the same;
所述的往复运动驱动装置165是由双输出轴液压马达1651、二个弹性联轴器1652、二个单耳环支座1653、单耳环支座1653、左旋螺杆1654、第一连杆1633、右旋螺杆1655、第二连杆1643和托车1656组成,右旋螺杆1655设有第一轴颈16551和第二轴颈16552,左旋螺杆1654和右旋螺杆1655结构形式一样,托车1656设有四个滚轮16561;Described reciprocating drive device 165 is made of double output shaft hydraulic motor 1651, two elastic shaft couplings 1652, two single clevis bearings 1653, single clevis bearing 1653, left-handed screw rod 1654, first connecting rod 1633, right Rotary screw 1655, second connecting rod 1643 and trailer 1656 are composed of right-handed screw 1655 with first journal 16551 and second journal 16552, left-handed screw 1654 and right-handed screw 1655 have the same structure, and trailer 1656 is provided with Four rollers 16561;
将二个第一摆杆1632分别与固定横梁1631铰链连接,第一摆杆1632双耳环和第二摆杆1634双耳环与第一连杆1633左边一对同轴螺纹盲孔16332同轴,二个螺栓1636分别预紧,另一个第一摆杆1632双耳环和另一个第二摆杆1634双耳环与第一连杆1633右边一对同轴螺纹盲孔16332同轴,二个螺栓1636分别预紧,使第一摆杆1632、第二摆杆1634和第一连杆1633三个构件间铰链连接,将二个第二摆杆1634分别与移动横梁1635铰链连接,组成第一串联平行四杆机构163,重复前述组装操作,对称于固定横梁和移动横梁铅垂对称面组装第二串联平行四杆机构164;The two first swing rods 1632 are hingedly connected to the fixed beam 1631 respectively, the double clevis of the first swing rod 1632 and the double clevis of the second swing rod 1634 are coaxial with a pair of coaxial threaded blind holes 16332 on the left side of the first connecting rod 1633, and the two The two bolts 1636 are respectively pre-tightened, the double clevis of another first swing rod 1632 and the double clevis of another second swing rod 1634 are coaxial with a pair of coaxial threaded blind holes 16332 on the right side of the first connecting rod 1633, and the two bolts 1636 are respectively pre-tightened. Tightly, the first swing bar 1632, the second swing bar 1634 and the first connecting rod 1633 are hingedly connected, and the two second swing bars 1634 are hingedly connected to the moving beam 1635 respectively to form a first serial parallel four-bar Mechanism 163, repeating the aforementioned assembly operations, and assembling the second series parallel four-bar mechanism 164 symmetrically to the vertical symmetry plane of the fixed beam and the moving beam;
将单耳环支座1653套设于右旋螺杆的第二轴颈16552上,双输出轴的液压马达1651对称固连于托车1656上,弹性联轴器1652将右旋螺杆的第一轴颈16551和双输出轴液压马达1651的右端输出轴固连,再将单耳环支座1653套设于左旋螺杆1654的第二轴颈上,另一个弹性联轴器1652将左旋螺杆1654的第一轴颈和双输出轴液压马达1651的左端输出轴固连,将二个弹性联轴器1652固连于托车1656上,使左旋螺杆1654与第一连杆左旋螺纹孔16331同轴接触,使右旋螺杆1655与第二连杆右旋螺纹孔10231同轴接触,转动双输出轴液压马达1651的输出轴,使左旋螺杆1654旋入第一连杆左旋螺纹孔16331中,同时右旋螺杆1655旋入第二连杆右旋螺纹孔10231中,组成第二驱动装置165;Set the single clevis support 1653 on the second journal 16552 of the right-handed screw, the hydraulic motor 1651 with double output shafts is symmetrically fixed on the trailer 1656, and the elastic coupling 1652 connects the first journal of the right-handed screw 16551 is fixedly connected with the output shaft at the right end of the double output shaft hydraulic motor 1651, and then the single clevis support 1653 is sleeved on the second journal of the left-handed screw 1654, and another elastic coupling 1652 connects the first shaft of the left-handed screw 1654 The neck is fixedly connected with the left end output shaft of the double output shaft hydraulic motor 1651, and the two elastic couplings 1652 are fixedly connected on the trailer 1656, so that the left-handed screw 1654 is in coaxial contact with the left-handed threaded hole 16331 of the first connecting rod, so that the right The screw 1655 is in coaxial contact with the right-hand threaded hole 10231 of the second connecting rod, and the output shaft of the double output shaft hydraulic motor 1651 is rotated, so that the left-handed screw 1654 is screwed into the left-handed threaded hole 16331 of the first connecting rod, and at the same time, the right-handed screw 1655 is rotated into the right-hand threaded hole 10231 of the second connecting rod to form the second driving device 165;
将底板162固连于固定横梁1631下表面,使移动横梁的二个滚轮16351和托车的四个滚轮分别与底板162上表面接触,第六激光位移传感器166对称固连于固定横梁1631侧面,组成往复运动装置161;The bottom plate 162 is fixed to the lower surface of the fixed beam 1631, so that the two rollers 16351 of the moving beam and the four rollers of the trailer are respectively in contact with the upper surface of the bottom plate 162, and the sixth laser displacement sensor 166 is symmetrically fixed on the side of the fixed beam 1631, Form the reciprocating device 161;
将底板162固连于轨道车20横梁和第五方筒形固定臂1511上,贮存轨枕箱167固连于移动横梁1635上,使贮存轨枕箱的二个滚轮1671与底板162上表面接触,组成往复运动贮存轨枕装置160;The bottom plate 162 is fixedly connected to the rail car 20 beam and the fifth square cylindrical fixed arm 1511, and the storage sleeper box 167 is fixed to the moving beam 1635, so that the two rollers 1671 of the storage sleeper box are in contact with the upper surface of the bottom plate 162, forming reciprocating storage sleeper device 160;
所述的刚性吊架起重装置168是由二个伸缩悬臂梁装置169、伸缩横梁装置170、刚性吊架171、 二个抓放轨枕装置172和第七激光位移传感器173组成;Described rigid hanger hoisting device 168 is made up of two telescopic cantilever beam devices 169, telescopic beam device 170, rigid hanger 171, two grasping and releasing sleeper devices 172 and the 7th laser displacement sensor 173;
所述的伸缩悬臂梁装置169是由第一阶梯方筒形固定臂1691、第一阶梯方筒形伸缩臂1692、方筒形伸缩臂1693、第一多级伸缩套式油缸1694、悬臂梁1695、端板1696、悬臂1697和第八激光位移传感器1698组成,第一阶梯方筒形固定臂1691设有法兰盘16911和筒肩16912,第一阶梯方筒形伸缩臂1692设有法兰盘16921和筒肩16922,方筒形伸缩臂1693设有法兰盘16931和封闭端16932,第一多级伸缩套式油缸1694设有第一法兰盘16941、第一伸缩套筒16942、第二伸缩套筒16943和第二法兰盘16944,悬臂梁1695设有法兰盘16951;The telescopic cantilever beam device 169 is composed of the first stepped square cylindrical fixed arm 1691, the first stepped square cylindrical telescopic arm 1692, the square cylindrical telescopic arm 1693, the first multi-stage telescopic sleeve type oil cylinder 1694, and the cantilever beam 1695. , an end plate 1696, a cantilever 1697 and an eighth laser displacement sensor 1698, the first stepped square cylindrical fixed arm 1691 is provided with a flange 16911 and a cylindrical shoulder 16912, and the first stepped square cylindrical telescopic arm 1692 is provided with a flange 16921 and tube shoulder 16922, square tube-shaped telescopic arm 1693 is provided with flange 16931 and closed end 16932, the first multi-stage telescopic sleeve oil cylinder 1694 is provided with the first flange 16941, the first telescopic sleeve 16942, the second Telescopic sleeve 16943 and second flange 16944, cantilever beam 1695 is provided with flange 16951;
将端板1696对称固连于第一多级伸缩套式油缸第一法兰盘16941,方筒形伸缩臂1693套设于第一多级伸缩套式油缸1694,使第一多级伸缩套式油缸第二法兰盘16944对称固连于方筒形伸缩臂封闭端16932,第一阶梯方筒形伸缩臂1692套设于方筒形伸缩臂1693上,第一阶梯方筒形固定臂1691套设于第一阶梯方筒形伸缩臂1692上,使第一阶梯方筒固定臂法兰盘16911与端板1696固连,悬臂梁法兰盘16951固连于方筒形伸缩臂封闭端16932上,悬臂1697固连于悬臂梁法兰盘16951上,第八激光位移传感器1698固连于悬臂1697上,组成伸缩悬臂梁装置169;The end plate 1696 is symmetrically fixed to the first flange 16941 of the first multi-stage telescopic sleeve oil cylinder, and the square cylindrical telescopic arm 1693 is sleeved on the first multi-stage telescopic sleeve oil cylinder 1694, so that the first multi-stage telescopic sleeve oil cylinder The second flange 16944 of the oil cylinder is symmetrically fixed to the closed end of the square cylindrical telescopic arm 16932, the first stepped square cylindrical telescopic arm 1692 is sleeved on the square cylindrical telescopic arm 1693, and the first stepped square cylindrical fixed arm 1691 sets It is installed on the first stepped square cylindrical telescopic arm 1692, so that the fixed arm flange 16911 of the first stepped square cylinder is fixedly connected to the end plate 1696, and the cantilever beam flange 16951 is fixedly connected to the closed end 16932 of the square cylindrical telescopic arm. 1697 is fixedly connected to the cantilever beam flange 16951, and the eighth laser displacement sensor 1698 is fixedly connected to the cantilever 1697 to form a telescopic cantilever beam device 169;
所述的伸缩横梁装置170是由第二阶梯方筒形固定臂1701、第二阶梯方筒形伸缩臂1702、第三阶梯方筒形伸缩臂1703、第二多级伸缩套式油缸1704、端盖1705和推板1706组成,第二阶梯方筒形固定臂1701设有法兰盘17011、筒肩17012和长槽孔17013,第二阶梯方筒形伸缩臂1702设有第一筒肩17021、第二筒肩17022和长槽孔17023,第三阶梯方筒形伸缩臂1703设有筒肩17031和二个单耳环17032,第二多级伸缩套式油缸1704设有第一法兰盘17041、第一级伸缩套筒17042、第二级伸缩套筒17043和第二法兰盘17044;The telescopic crossbeam device 170 is composed of the second stepped square cylindrical fixed arm 1701, the second stepped square cylindrical telescopic arm 1702, the third stepped square cylindrical telescopic arm 1703, the second multi-stage telescopic sleeve type oil cylinder 1704, the end The cover 1705 and the push plate 1706 are composed. The second stepped square cylindrical fixed arm 1701 is provided with a flange 17011, a cylindrical shoulder 17012 and a long slot 17013. The second stepped square cylindrical telescopic arm 1702 is provided with a first cylindrical shoulder 17021, The second cylinder shoulder 17022 and the long slot hole 17023, the third stepped square cylinder telescopic arm 1703 is provided with cylinder shoulder 17031 and two single clevis 17032, the second multi-stage telescopic sleeve type oil cylinder 1704 is provided with the first flange 17041, The first-stage telescopic sleeve 17042, the second-stage telescopic sleeve 17043 and the second flange 17044;
将端盖1705对称固连于第二多级伸缩套式油缸第一法兰盘17041,第三阶梯方筒形伸缩臂1703套设于第二多级伸缩套式油缸1704上,使第二多级伸缩套式油缸第二法兰盘17044与第三阶梯方筒形伸缩臂1703封闭端固连,第二阶梯方筒形伸缩臂1702套设于第三阶梯方筒形伸缩臂1703上,再将第二阶梯方筒形固定臂1701套设于第二阶梯方筒形伸缩臂1702上,使端盖1705与阶梯方筒形固定臂法兰盘17011固连,推板1706固连于第三阶梯方筒形伸缩臂1703封闭端,将第七激光位移传感器173对称固连于第二阶梯方筒形固定臂1701侧面,组成伸缩横梁装置170;The end cover 1705 is symmetrically fixed to the first flange 17041 of the second multi-stage telescopic sleeve oil cylinder, and the third stepped square cylindrical telescopic arm 1703 is sleeved on the second multi-stage telescopic sleeve oil cylinder 1704, so that the second multi-stage telescopic sleeve oil cylinder 1704 The second flange 17044 of the first-stage telescopic sleeve type oil cylinder is fixedly connected with the closed end of the third stepped square cylindrical telescopic arm 1703, and the second stepped square cylindrical telescopic arm 1702 is sleeved on the third stepped square cylindrical telescopic arm 1703, and then Set the second stepped square cylindrical fixed arm 1701 on the second stepped square cylindrical telescopic arm 1702, so that the end cover 1705 is fixedly connected with the stepped square cylindrical fixed arm flange 17011, and the push plate 1706 is fixedly connected to the third At the closed end of the stepped square cylindrical telescopic arm 1703, the seventh laser displacement sensor 173 is symmetrically fixed to the side of the second stepped square cylindrical fixed arm 1701 to form a telescopic beam device 170;
所述的刚性吊架171是由上横梁1711、二个拉杆1712和下横梁1713组成,上横梁1711设有二个双耳环17111,下横梁1713设有二个圆孔17131;The rigid hanger 171 is composed of an upper beam 1711, two pull rods 1712 and a lower beam 1713, the upper beam 1711 is provided with two double earrings 17111, and the lower beam 1713 is provided with two round holes 17131;
将二个拉杆1712的一端对称固连于上横梁1713下面,二个拉杆1712的另一端对称固连于下横梁1713上面,组成刚性吊架171;One end of the two pull rods 1712 is symmetrically fixed under the upper beam 1713, and the other end of the two pull rods 1712 is symmetrically fixed above the lower beam 1713 to form a rigid hanger 171;
所述的抓放轨枕装置172是由第四螺旋摆动液压马达1721、第三弹性联轴器1722和内广口螺母1723组成,第四螺旋摆动液压马达1721设有法兰盘17211和输出轴17212,内广口螺母1723设有轴颈17231;The catch and release sleeper device 172 is composed of a fourth helical oscillating hydraulic motor 1721, a third elastic coupling 1722 and an inner wide-mouth nut 1723. The fourth helical oscillating hydraulic motor 1721 is provided with a flange 17211 and an output shaft 17212. , the inner wide-mouth nut 1723 is provided with a journal 17231;
将第四螺旋摆动液压马达1721穿入下横梁圆孔17131内,第四螺旋摆动马达法兰盘17211固连于下横梁17132上面,第三弹性联轴器1722使第四螺旋摆动马达输出轴17212与内广口螺母轴颈17231固连,组成抓放轨枕装置172;Insert the fourth helical swing hydraulic motor 1721 into the round hole 17131 of the lower beam, the fourth helical swing motor flange 17211 is fixed on the lower beam 17132, and the third elastic coupling 1722 makes the output shaft of the fourth helical swing motor 17212 It is fixedly connected with the inner wide-mouth nut journal 17231 to form a grasping and releasing sleeper device 172;
将二个伸缩悬臂梁装置169对称固连于轨道车二个纵梁202上,伸缩横梁装置第二阶梯方筒形固定臂1701固连于二个悬臂梁169悬臂下面,上横梁的二个双耳环17111分别与第三阶梯方筒形伸缩臂的二个单耳环17032同轴螺栓连接,组成轨枕吊运装置15。The two telescopic cantilever beam devices 169 are symmetrically fixed on the two longitudinal beams 202 of the rail car, and the second stepped square cylindrical fixed arm 1701 of the telescopic beam device is fixed below the two cantilever beams 169 cantilever arms. Earrings 17111 are respectively connected with two single earrings 17032 coaxial bolts of the third stepped square cylindrical telescopic arm to form sleeper hoisting device 15 .
本实施例的工作过程和原理如下:The working process and principle of the present embodiment are as follows:
1.清石筛分工作:待换轨枕外侧螺栓用机油标记好,工程车牵引轨道车运行至待换轨枕附近时,CMOS图像传感器采集的图像信息,通过图形识别系统自动识别,使工程车停在CMOS图像传感器与机油标记螺栓同轴的位置,二排第一抓斗装置位于待换轨枕两侧轨枕间,图1所示位置,油泵开始工作,高压油使高压油使第三升降驱动双输出轴液压马达开始正向转动,驱动左旋螺杆和右旋螺杆开始正向同步转动,分别推动第一连杆和第二连杆同步平动,使对称设置的第一串联平行四杆机构和第二串联平行四杆机构上下各二对摆杆同步背向摆动,第三升降装置托带二排第一抓斗装置下降,通过第一激光位移 传感器测量其与第三升降驱动双输出轴液压马达的位移信号,来控制第三升降驱动双输出轴液压马达和抓斗二个液压油缸工作,当抓斗接近待换轨枕两侧轨枕间石碴时,抓斗二个油缸活塞杆开始缩回,分别拉动二个连杆运动,使对称设置的二个斗体相对吊臂单耳环背向摆动张开至最大开度,抓斗二个油缸活塞杆停止运动,当斗齿接触石碴时,第三升降驱动双输出轴液压马达停止正向转动,图14所示位置,抓斗二个油缸活塞杆开始伸出,分别推动二个连杆运动,使对称设置的二个斗体相对吊臂单耳环相向摆动,使抓斗逐渐闭合抓取轨枕间石碴,抓斗二个油缸活塞杆停止伸出,同时高压油使第三升降驱动双输出轴液压马达开始反向转动,驱动左旋螺杆和右旋螺杆开始反向同步转动,分别拉动第一连杆和第二连杆同步平动,使对称设置的第一串联平行四杆机构和第二串联平行四杆机构上下各二对摆杆相向同步摆动,第三升降装置托带二排第一抓斗装置上升至图15所示位置,二个集石门驱动液压油缸活塞杆开始同步伸出,分别推动二个第三推拉杆和二个第四推拉杆使二个集石门同步摆动至图15所示位置,二个集石门驱动液压油缸活塞杆停止伸出,第二高频振动电机开始工作,箱体开始振动,抓斗二个液压油缸活塞杆开始同步缩回,分别拉动二个连杆运动,使二个斗体缓慢张开至最大开度,抓斗二个液压油缸活塞杆停止缩回,抓斗中的石碴泻落至二个集石门,沿二个集石门滑落到集石仓内,箱体振动使集石仓内石碴中的沙土通过箭形箱底的筛孔分离到二个渐变等腰梯形斜槽内,沙土沿二个渐变等腰梯形斜槽滑动至二个端盖排沙土嘴排出,待抓斗中的石碴完全滑落到集石仓内,二个集石门驱动液压油缸活塞杆开始同步缩回,分别拉动二个第三推拉杆和二个第四推拉杆使二个集石门同步摆动至图1所示位置,二个集石门驱动液压油缸活塞杆停止缩回,第二高频振动电机停止工作,同时二个抓斗油缸活塞杆开始伸出,分别推动二个连杆运动,使对称设置的二个斗体相对吊臂单耳环相向摆动,抓斗逐渐闭合;1. Stone cleaning and screening work: mark the outer bolts of the sleeper to be replaced with engine oil, and when the engineering vehicle pulls the rail car to run near the sleeper to be replaced, the image information collected by the CMOS image sensor will be automatically recognized by the graphic recognition system to stop the engineering vehicle. At the position where the CMOS image sensor is coaxial with the engine oil marking bolt, the first grab device in the second row is located between the sleepers on both sides of the sleeper to be replaced. At the position shown in Figure 1, the oil pump starts to work, and the high-pressure oil makes the third lifting drive double The output shaft hydraulic motor starts to rotate in the forward direction, drives the left-handed screw and the right-handed screw to start forward synchronous rotation, respectively pushes the first connecting rod and the second connecting rod to move synchronously in parallel, so that the symmetrically arranged first serial parallel four-bar mechanism and the second Two parallel four-bar mechanisms in series and two upper and lower pairs of swing rods swing back and forth synchronously. The third lifting device is supported by the second row of the first grabbing device to descend. It is measured by the first laser displacement sensor and the third lifting drive double output shaft hydraulic motor. The displacement signal is used to control the third lifting drive double output shaft hydraulic motor and the two hydraulic cylinders of the grab bucket. When the grab bucket is close to the ballast between the sleepers on both sides of the sleeper to be replaced, the piston rods of the two cylinders of the grab bucket start to retract. Pull the two connecting rods to move respectively, so that the two symmetrically arranged buckets swing back to the maximum opening relative to the single clevis of the boom, and the piston rods of the two oil cylinders of the grab bucket stop moving. When the bucket teeth touch the ballast, the first The three-lift drive double-output shaft hydraulic motor stops forward rotation. At the position shown in Figure 14, the piston rods of the two oil cylinders of the grab bucket start to protrude, and the two connecting rods are respectively pushed to move, so that the two symmetrically arranged buckets are relatively single-handed to the boom. The earrings swing towards each other, so that the grab gradually closes to grab the ballast between the sleepers, the piston rods of the two oil cylinders of the grab stop extending, and at the same time, the high-pressure oil makes the third lifting drive double output shaft hydraulic motor start to reverse rotation, driving the left-handed screw and the right-hand screw. The screw starts to rotate in reverse and synchronously, respectively pulling the first connecting rod and the second connecting rod to move synchronously and translationally, so that the symmetrically arranged first series parallel four-bar mechanism and the second series parallel four-bar mechanism and the upper and lower pairs of swing bars are synchronized with each other. Swing, the third lifting device supports the second row of the first grab device to rise to the position shown in Figure 15, and the piston rods of the two Jishimen drive hydraulic cylinders start to extend synchronously, respectively pushing the two third push-pull rods and the two fourth push-pull rods. The push-pull rod makes the two stone-collecting gates swing synchronously to the position shown in Figure 15, the two stone-collecting gates drive the piston rod of the hydraulic cylinder to stop extending, the second high-frequency vibration motor starts to work, the box starts to vibrate, and the pistons of the two hydraulic cylinders of the grab bucket The rods start to retract synchronously, respectively pull the two connecting rods to move, so that the two buckets slowly open to the maximum opening, the piston rods of the two hydraulic cylinders of the grab stop retracting, and the ballast in the grab falls to the two buckets. The stone-collecting gate slides down into the stone-collecting warehouse along the two stone-collecting gates. The vibration of the box makes the sand and soil in the ballast in the stone-collecting warehouse separate into two gradually changing isosceles trapezoidal chutes through the sieve holes at the bottom of the arrow-shaped box. One gradual isosceles trapezoidal chute slides to the two end cover sand discharge nozzles, and when the ballast in the grab bucket completely slides down into the rock collection chamber, the two stone collection gates drive the hydraulic cylinder piston rods to start to retract synchronously, respectively pulling the two A third push-pull rod and two fourth push-pull rods make the two stone-collecting gates swing synchronously to the position shown in Figure 1, and the two stone-collecting gates drive the hydraulic cylinder to move The plug rod stops retracting, the second high-frequency vibration motor stops working, and at the same time, the piston rods of the two grab cylinders start to extend, respectively pushing the two connecting rods to move, so that the two symmetrically arranged buckets swing relative to the single clevis of the boom , the grab gradually closes;
2.枕端清石工作:工程车牵引轨道车左移,通过图形识别系统自动识别轨枕刚轨外螺栓图像的个数,使轨道车左移二个轨枕间距,第二抓斗装置位于待换轨枕的枕端上方,高压油使第二伸缩驱动液压马达开始正向转动,推动第二方筒形伸缩臂托带第二抓斗装置向外运动,第二激光位移传感器测量其与第二测距参照板的位移信号,来控制第二伸缩驱动液压马达和抓斗二个液压油缸工作,同时高压油使第四升降驱动双输出轴液压马达开始正向转动,第四升降装置托带第二抓斗装置下降,通过第一激光位移传感器测量其与第四升降驱动双输出轴液压马达的位移信号,来控制第四升降驱动双输出轴液压马达和抓斗二个液压油缸工作,当抓斗的斗齿接近枕端道床石碴时,抓斗二个液压油缸活塞杆开始同步缩回,分别拉动二个连杆运动,使抓斗张开至最大开度,抓斗二个液压油缸活塞杆停止缩回,当抓斗斗齿接触石碴时,第四升降驱动双输出轴液压马达停止正向转动,图24所示位置,抓斗液二压油缸活塞杆开始同步伸出,分别推动二个连杆运动,使抓斗逐渐闭合抓取石碴,抓斗二个液压油缸活塞杆停止伸出,同时高压油使第四升降驱动双输出轴液压马达开始反向转动,第四升降装置托带第二抓斗装置上升,同时高压油使第二伸缩驱动液压马达开始正向转动,推动第二方筒形伸缩臂托带第二抓斗装置向外运动至道肩上方时,第四升降驱动双输出轴液压马达停止正向转动,第二伸缩驱动液压马达停止正向转动,抓斗二个液压油缸活塞杆开始缩回分别拉动二连杆运动,使抓斗逐渐张开,使抓斗中的石碴滑落到道肩上,抓斗二个液压油缸活塞杆开始同步伸出,分别推动二个连杆运动,使抓斗逐渐闭合,第二伸缩驱动液压马达和第四升降驱动双输出轴液压马达同时开始反向转动,第四升降装置托带第二抓斗装置运动至图1所示位置,第二伸缩驱动液压马达和第四升降驱动双输出轴液压马达都停止反向转动,枕端清石工作结束;2. Stone clearing work at the pillow end: the engineering vehicle pulls the rail car to the left, and automatically recognizes the number of bolt images on the outer rail of the sleeper rigid rail through the graphic recognition system, so that the rail car moves to the left by two sleeper distances, and the second grab device is located at the position to be replaced. Above the pillow end of the sleeper, the high-pressure oil makes the second telescopic driving hydraulic motor start to rotate forward, pushing the second square cylindrical telescopic arm support to move outward with the second grab device, and the second laser displacement sensor measures the difference between it and the second measuring device. The displacement signal from the reference plate is used to control the operation of the second telescopic drive hydraulic motor and the two hydraulic cylinders of the grab bucket. At the same time, the high-pressure oil makes the fourth lifting drive double output shaft hydraulic motor start to rotate forward, and the fourth lifting device supports the second The grab device descends, and the first laser displacement sensor measures its displacement signal with the fourth lifting drive double output shaft hydraulic motor to control the fourth lift drive double output shaft hydraulic motor and the two hydraulic cylinders of the grab bucket. When the bucket teeth are close to the ballast of the ballast bed at the pillow end, the piston rods of the two hydraulic cylinders of the grab bucket start to retract synchronously, and the two connecting rods are respectively pulled to move, so that the grab bucket opens to the maximum opening, and the piston rods of the two hydraulic cylinders of the grab bucket Stop retracting, when the grab bucket tooth touches the ballast, the fourth lifting drive double output shaft hydraulic motor stops forward rotation, the position shown in Fig. The movement of the two connecting rods makes the grab gradually close to grab the ballast, the piston rods of the two hydraulic cylinders of the grab stop extending, and at the same time, the high-pressure oil makes the fourth lifting drive double output shaft hydraulic motor start to reverse rotation, and the fourth lifting device supports The second grab device goes up, and at the same time, the high-pressure oil makes the second telescopic drive hydraulic motor start to rotate forward, and when the second square telescopic arm supports the second grab device to move outward to the top of the road shoulder, the fourth lift Drive the double output shaft hydraulic motor to stop the forward rotation, the second telescopic driving hydraulic motor stops the forward rotation, the piston rods of the two hydraulic cylinders of the grab bucket start to retract and respectively pull the two connecting rods to move, so that the grab bucket is gradually opened, and the grab bucket The ballast in the bucket slides to the road shoulder, and the piston rods of the two hydraulic cylinders of the grab bucket start to extend synchronously, respectively pushing the two connecting rods to move, so that the grab bucket is gradually closed. The second telescopic drive hydraulic motor and the fourth lift drive dual output The shaft hydraulic motor starts to rotate in reverse at the same time, the fourth lifting device supports the second grab device and moves to the position shown in Figure 1, the second telescopic drive hydraulic motor and the fourth lift drive double output shaft hydraulic motor stop reverse rotation, The stone cleaning work at the pillow end is over;
3.钢轨下面排石工作:工程车牵引轨道车左移,通过图形识别系统自动识别轨枕刚轨外螺栓图像的个数,使轨道车左移一个轨枕间距,链齿排石装置位于待换轨枕两侧轨枕间上方,高压油使第三伸缩驱动双输出轴液压马达开始正向转动,驱动左旋螺杆和右旋螺杆正向同步转动,使左旋方形螺母和右旋方形螺母分别推动与其固连的二个第二方筒形伸缩臂同步伸出,使二个第二方筒形伸缩臂分别托带二个链齿排石装置向外运动,第三激光位移传感器测量其与第三测距参照板的位移信号,来控制第三伸缩驱双输出轴液压马达和链齿排石组件双输出轴液压马达工作,待链齿排石装置向外运动至钢轨外侧待换轨枕两侧轨枕间上方时,第三伸缩驱双输出轴液压马达停止停止正向转动,同时高压油使第五升降驱动双输出轴液压马达开始正向转动,第五升降装置托二个带链齿排石装置下降,通过第一激光位移传感器测量其与第五升降驱动双输出轴液压马达的位移信号,来控制第五升降驱动双输出轴液压马达和链齿排石组件双输出轴液压马达工作,当链齿排石装置接触石碴时,第五升降驱动双输出轴液压马达停止正向转动, 高压油使链齿排石组件双输出轴液压马达正向转动,使二个链轮正向同步转动,链轮驱动由数个铰链连接一体的数个链齿组件运动,链齿排石装置下边链齿板的链齿将其接触的石碴推向道床外侧,高压油使第三伸缩驱动双输出轴液压马达开始反向转动,驱动左旋螺杆和右旋螺杆反向同步转动,使左旋方形螺母和右旋方形螺母分别拉动与其固连的二个第二方筒形伸缩臂同步缩回,二个第二方筒形伸缩臂分别托带二个链齿排石装置相内运动,链齿排石装置向内运动至其前端链齿板的链齿与钢轨下面的石碴接触,将石碴陆续啃入链齿排石装置相邻二个链齿板链齿间,石碴被链齿板陆续推至道床外侧,当链齿排石装置向内运动至图29所示位置,钢轨下面排石结束,第三伸缩驱动双输出轴液压马达停止正向转动,同时链齿排石组件双输出轴液压马达停止正向转动,第三伸缩驱动双输出轴液压马达开始正向转动,使二个第二方筒形伸缩臂分别托带二个链齿排石装置向外运动,待链齿排石装置向外运动至其内侧链齿板的链齿离开钢轨下翼缘外侧时,第三伸缩驱动双输出轴液压马达停止正向转动,高压油使第五升降驱动双输出轴液压马达开始反向转动,第五升降装置托带二个链齿排石装置升高,同时高压油使第三伸缩驱动双输出轴液压马达开始反向转动,使二个第二方筒形伸缩臂分别托带二个链齿排石装置向内运动,待链齿排石装置运动至图1所示位置,第三伸缩驱动双输出轴液压马达和第五升降驱动双输出轴液压马达都停止反向转动,钢轨下面排石工作结束;3. Stone removal work under the rails: the engineering vehicle pulls the rail car to the left, and automatically recognizes the number of bolt images on the outer rail of the sleeper rigid rail through the graphic recognition system, so that the rail car moves to the left by one sleeper spacing, and the sprocket stone removal device is located on the sleeper to be replaced. Above the sleepers on both sides, the high-pressure oil makes the third telescopic drive double output shaft hydraulic motor start to rotate forward, and drives the left-handed screw and the right-handed screw to rotate forward and synchronously, so that the left-handed square nut and the right-handed square nut respectively push the fixedly connected The two second square cylindrical telescopic arms are stretched out synchronously, so that the two second square cylindrical telescopic arms respectively support the two sprocket stone removal devices to move outward. The displacement signal of the plate is used to control the operation of the double output shaft hydraulic motor of the third telescopic drive and the double output shaft hydraulic motor of the sprocket rock removal assembly. , the third telescopic drive dual-output shaft hydraulic motor stops and stops forward rotation, and at the same time, the high-pressure oil causes the fifth lifting drive dual-output shaft hydraulic motor to start forward rotation, and the fifth lifting device supports two chain-tooth stone removal devices to descend. The first laser displacement sensor measures the displacement signal with the fifth lifting drive dual output shaft hydraulic motor to control the fifth lifting drive dual output shaft hydraulic motor and the double output shaft hydraulic motor of the sprocket stone removal assembly. When the sprocket stone discharge When the device touches the ballast, the fifth lift drives the double output shaft hydraulic motor to stop forward rotation, and the high pressure oil makes the double output shaft hydraulic motor of the sprocket stone removal assembly rotate forward, so that the two sprockets rotate forward and synchronously, and the sprocket drives Several sprocket assemblies connected by several hinges move, and the sprocket of the sprocket plate on the lower side of the sprocket removal device pushes the ballast it contacts to the outside of the ballast bed, and the high-pressure oil makes the third telescopic drive double output shaft hydraulic motor start Rotate in the opposite direction, drive the left-handed screw and the right-handed screw to rotate synchronously in reverse, so that the left-handed square nut and the right-handed square nut respectively pull the two second square cylindrical telescopic arms fixedly connected with them to retract synchronously, and the two second square tubes The telescopic arms respectively support two sprockets to move inwards, and the sprockets move inward until the sprockets of the sprocket plate at the front end contact the ballast under the rail, and the ballast will be gnawed into the sprockets one after another. Between the chain teeth of the two adjacent sprocket plates of the stone discharge device, the ballast is pushed to the outside of the ballast bed by the sprocket plates one after another. When the sprocket discharge device moves inward to the position shown in Figure 29, the stone discharge under the rail ends. The third The telescopic drive dual output shaft hydraulic motor stops forward rotation, and at the same time, the double output shaft hydraulic motor of the sprocket stone removal assembly stops forward rotation, and the third telescopic drive dual output shaft hydraulic motor starts forward rotation, so that the two second square cylinders The telescopic arms respectively support the two sprocket stone removal devices to move outward. When the sprocket stone removal device moves outward until the chain teeth of the inner sprocket plate leave the outer side of the lower flange of the rail, the third telescopic drive double output shaft hydraulic pressure The motor stops forward rotation, the high-pressure oil makes the hydraulic motor of the fifth lifting drive double output shaft start to reverse rotation, the fifth lifting device supports the two sprockets and the rock removal device is raised, and the high-pressure oil makes the third telescopic drive double output shaft The hydraulic motor starts to rotate in reverse, so that the two second square cylindrical telescopic arms respectively support the two sprocket stone removal devices to move inward. In the position shown in 1, both the third telescopic drive double output shaft hydraulic motor and the fifth lift drive double output shaft hydraulic motor stop reverse rotation, and the stone discharge work under the rail is completed;
4.拆卸螺母工作:工程车牵引轨道车左移,通过图形识别系统自动识别轨枕刚轨外螺栓图像的个数,使轨道车左移一个轨枕间距,四个内广口磁性梅花套筒位于待换轨枕四个螺栓正上方,高压油使高压油使第六升降驱动双输出轴液压马达开始正向转动,第六升降装置托带二个螺母装拆装置下降,通过第一激光位移传感器测量其与下横梁的位移信号,来控制第六升降驱动双输出轴液压马达和第一螺旋摆动液压马达工作,当内广口磁性梅花套筒套设于螺母上,图36所示位置,第六升降驱动双输出轴液压马达停止正向转动,高压油使二个第一螺旋摆动液压马达开始反向同步转动,驱动二个圆形连接板分别托带二个内齿轮反向转动,每个内齿轮同时与二个齿轮啮合,驱动二个传动轴转动,使四个内广口磁性梅花套筒反向同步转动,四个内广口磁性梅花套筒同步旋下四个螺母,内广口磁性梅花套筒的磁性使旋下的螺母留在内广口磁性梅花套筒内,二个第一螺旋摆动液压马达停止反向转动,同时高压油使第六升降驱动双输出轴液压马达开始反向转动,第六升降装置托带二个螺母装拆装置上升至图1所示位置,第六升降驱动双输出轴液压马达停止反向转动,拆卸螺母工作结束;4. Nut removal work: the engineering vehicle pulls the rail car to move to the left, and automatically recognizes the number of images of bolts on the outer rail of the sleeper rigid rail through the graphic recognition system, so that the rail car moves to the left by one sleeper spacing, and the four inner wide-mouth magnetic plum blossom sleeves are located in the waiting position. Replace the four bolts directly above the sleeper. The high-pressure oil makes the sixth lifting drive double output shaft hydraulic motor start to rotate forward. The sixth lifting device is supported by the two nut assembly and disassembly devices. It is measured by the first laser displacement sensor. With the displacement signal of the lower crossbeam, the sixth lift drives the double output shaft hydraulic motor and the first helical swing hydraulic motor to work. When the inner wide-mouth magnetic plum blossom sleeve is sleeved on the nut, the position shown in Figure 36, the sixth lift Drive the double output shaft hydraulic motor to stop forward rotation, the high-pressure oil makes the two first helical swing hydraulic motors start reverse synchronous rotation, drive the two circular connecting plates to respectively support the two internal gears to rotate in reverse, each internal gear At the same time, it meshes with two gears to drive the two transmission shafts to rotate, so that the four inner wide-mouth magnetic torx sleeves rotate in reverse and synchronously, and the four inner wide-mouth magnetic torx sleeves unscrew the four nuts synchronously, and the inner wide-mouth magnetic torx sleeves The magnetism of the sleeve makes the unscrewed nut stay in the inner wide-mouth magnetic plum blossom sleeve, the two first helical swing hydraulic motors stop reverse rotation, and at the same time, the high-pressure oil makes the sixth lifting drive double output shaft hydraulic motor start reverse rotation , the sixth lifting device supports the two nut assembly and disassembly devices and rises to the position shown in Figure 1, the sixth lifting drives the double output shaft hydraulic motor to stop reverse rotation, and the nut removal work is completed;
5.拉出坏轨枕工作:工程车牵引轨道车左移,通过图形识别系统自动识别轨枕刚轨外螺栓图像的个数,使轨道车左移一个轨枕间距,转枕及推拉轨枕装置位于待换坏轨枕正上方,第一提轨装置位于待换坏轨枕右侧轨枕间正上方,高压油使第一横梁伸缩驱动液压马达开始正向转动,驱动螺杆正向转动,方形螺母推动与其固连的第四方筒形伸缩臂伸出,第四方筒形伸缩臂托带第一摆动装置和抓取及转枕装置向外运动,通过第四激光位移传感器测量其与第四测距参照板的位移信号,来控制第一横梁伸缩驱动液压马达和第二螺旋摆动液压马达工作,第一摆动装置和抓取及转枕装置向外运动至适当位置,第一横梁伸缩驱动液压马达停止正向转动,高压油使第二螺旋摆动液压马达开始正向转动,不完全齿轮与二个扇形齿轮啮合传动,二个阶梯轴驱动四个第一摆杆正向摆动,使第二箱体托带抓取及转枕装置作平动,当二个第一摆杆与第一限位凸台接触时,第二螺旋摆动液压马达停止正向转动,电磁换向阀的中位使第二螺旋摆动液压马达保压,同时高压油使第一横梁伸缩驱动液压马达开始反向转动,驱动螺杆反向转动,方形螺母拉动与其固连的第四方筒形伸缩臂缩回,第四方筒形伸缩臂托带第一摆动装置和抓取及转枕装置向内运动,当机械爪的二个压板向内运动至待换坏轨枕两侧适当位置时,第一横梁伸缩驱动液压马达停止反向转动,高压油使液压油缸活塞杆开始伸出,推动第一连杆和第二连杆分别使对称设置的二个第二摆杆相向摆动,铰接于第二摆杆双耳环的滚轮压住压板,滚轮滚动使压板克服二个圆柱螺旋弹簧的拉力作平动,二个并联平行四杆机构正向摆动,当二个压板夹紧轨枕时,电磁换向阀的中位使液压油缸保压;5. Pull out the bad sleeper work: the engineering vehicle pulls the rail car to move to the left, and automatically recognizes the number of bolt images outside the rigid rail of the sleeper through the graphic recognition system, so that the rail car moves to the left by one sleeper spacing, and the rotating sleeper and push-pull sleeper device is located at the position to be replaced. Right above the bad sleeper, the first rail lifting device is located right above the sleeper room on the right side of the bad sleeper. The high-pressure oil makes the first beam telescopic drive hydraulic motor start to rotate forward, the driving screw rotates forward, and the square nut pushes the fixed connection with it. The fourth square cylindrical telescopic arm is stretched out, and the fourth square cylindrical telescopic arm supports the first swing device and the grasping and turning pillow device to move outward, and the distance between it and the fourth distance measuring reference plate is measured by the fourth laser displacement sensor. The displacement signal is used to control the first beam telescopic drive hydraulic motor and the second helical swing hydraulic motor to work, the first swing device and the grasping and turning pillow device move outward to a proper position, and the first beam telescopic drive hydraulic motor stops forward rotation , the high-pressure oil makes the second helical swing hydraulic motor start to rotate forward, the incomplete gear meshes with the two sector gears for transmission, and the two stepped shafts drive the four first swing rods to swing forward, so that the second box supports the belt to grab When the two first swing rods contact the first limit boss, the second helical oscillating hydraulic motor stops forward rotation, and the middle position of the electromagnetic reversing valve makes the second helical oscillating hydraulic motor Keep the pressure, and at the same time, the high-pressure oil makes the first beam telescopic drive hydraulic motor start to reverse rotation, the drive screw rotates reversely, the square nut pulls the fourth square cylindrical telescopic arm fixedly connected with it to retract, and the fourth square cylindrical telescopic arm support The first swinging device and the grabbing and sleeper-turning device move inward. When the two pressure plates of the mechanical claw move inward to the appropriate positions on both sides of the sleeper to be replaced, the first beam stretches and drives the hydraulic motor to stop reverse rotation. High pressure The oil makes the piston rod of the hydraulic cylinder start to stretch out, pushing the first connecting rod and the second connecting rod to make the two symmetrically arranged second swing rods swing towards each other, and the roller hinged to the double clevis of the second swing rod presses the pressure plate, and the roller rolls The pressure plate overcomes the pulling force of the two cylindrical coil springs for translational movement, and the two parallel parallel four-bar mechanisms swing forward. When the two pressure plates clamp the sleeper, the middle position of the electromagnetic reversing valve keeps the pressure of the hydraulic cylinder;
高压油使第七升降驱动双输出轴液压马达开始正向转动,第七升降装置托带第一提轨装置下降,通过第一激光位移传感器测量其与双输出轴液压马达的位移信号,来控制第七升降驱动双输出轴液压马达和提轨组件双输出轴液压马达工作,当第一提轨装置下降至提轨油缸缸体加力板上表面与钢轨下表面共面时,第七升降驱动双输出轴液压马达停止正向转动,高压油使提轨组件的双输出轴液压马达开始正向 转动,驱动左旋螺杆和右旋螺杆正向同步转动,分别推动二个箱型伸缩臂同步伸出,二个箱型伸缩臂托带提轨油缸向外运动,当提轨油缸缸体与钢轨下翼缘侧面接触时,提轨油缸缸体加力板上表面与钢轨下面接触,提轨组件的双输出轴液压马达停止正向转动,高压油使提轨油缸活塞杆伸出,当固连于提轨油缸活塞杆的撑板接触道床石碴并将其压实后,随着提轨油缸活塞杆的不断伸出,提轨油缸的缸体托带加力板向上运动,使钢轨顶起,电磁换向阀的中位使提轨油缸保压;The high-pressure oil makes the seventh lifting drive double output shaft hydraulic motor start to rotate forward, the seventh lifting device supports the first rail lifting device to descend, and the first laser displacement sensor measures the displacement signal between it and the double output shaft hydraulic motor to control The seventh lift drives the double output shaft hydraulic motor and the double output shaft hydraulic motor of the rail lifting assembly to work. The double output shaft hydraulic motor stops forward rotation, and the high-pressure oil makes the double output shaft hydraulic motor of the lifting rail assembly start to rotate forward, driving the left-handed screw and the right-handed screw to rotate forward synchronously, respectively pushing the two box-shaped telescopic arms to extend out synchronously , the two box-type telescopic arms support the rail lifting cylinder to move outward. When the cylinder body of the rail lifting cylinder is in contact with the side of the lower flange of the rail, the upper surface of the booster plate of the cylinder body of the rail lifting cylinder is in contact with the bottom of the rail, and the rail lifting component The double output shaft hydraulic motor stops forward rotation, and the high-pressure oil makes the piston rod of the rail lifting cylinder stretch out. When the support plate fixedly connected to the piston rod of the rail lifting cylinder contacts the ballast of the ballast bed and compacts it, the piston of the rail lifting cylinder As the rod continues to extend, the cylinder body of the rail lifting cylinder moves upward with the force plate to lift the rail, and the middle position of the electromagnetic reversing valve keeps the pressure of the rail lifting cylinder;
高压油使第三螺旋摆动液压马达开始正向转动,使液压油缸托带机械爪正向转动,机械爪使轨枕正向转动,当第三螺旋摆动液压马达法兰盘和液压油缸法兰盘限位扇形凸台与第二箱体扇形孔第二限位面接触时,机械爪使轨枕正向转动90°,第三螺旋摆动液压马达停止正向转动,高压油使第一横梁伸缩驱动液压马达开始正向转动,第四方筒形伸缩臂托带第一摆动装置和抓取及转枕装置向外运动,机械爪拉动坏轨枕向外运动,当坏轨枕向外运动至其后端面与前面钢轨下翼缘后侧面共面时,第一横梁伸缩驱动液压马达停止正向转动,高压油使第三螺旋摆动液压马达开始反向转动,使液压油缸缸体托带机械爪反向转动,机械爪使轨枕反向转动,当第三螺旋摆动液压马达法兰盘和液压油缸法兰盘限位扇形凸台与第二箱体扇形孔第一限位面接触时,机械爪使轨枕反向转动90°,图47所示位置,第三螺旋摆动液压马达停止反向转动;The high-pressure oil makes the third helical swing hydraulic motor start to rotate forward, so that the mechanical claw of the hydraulic cylinder supporting belt rotates forward, and the mechanical claw makes the sleeper rotate forward. When the flange plate of the third spiral swing hydraulic motor and the flange plate of the hydraulic cylinder When the fan-shaped boss contacts the second limit surface of the fan-shaped hole of the second box, the mechanical claw makes the sleeper rotate 90° forward, the third helical swing hydraulic motor stops the forward rotation, and the high-pressure oil makes the first beam stretch and drive the hydraulic motor Start to rotate in the forward direction, the fourth square cylindrical telescopic arm supports the first swing device and the grasping and turning sleeper device to move outward, and the mechanical claw pulls the bad sleeper to move outward. When the bad sleeper moves outward to its rear end surface and the front When the rear sides of the lower flanges of the rails are in the same plane, the hydraulic motor driven by the telescopic first beam stops forward rotation, and the high-pressure oil makes the third helical swing hydraulic motor start reverse rotation, so that the cylinder body of the hydraulic cylinder supports the mechanical claws to rotate reversely, and the mechanical The claws make the sleeper reverse rotation, when the third helical swing hydraulic motor flange and the hydraulic cylinder flange limit fan-shaped boss contact with the first limit surface of the fan-shaped hole of the second box, the mechanical claw makes the sleeper reverse rotation 90°, the position shown in Figure 47, the third helical swing hydraulic motor stops reverse rotation;
高压油使液压油缸活塞杆开始缩回,拉动第一连杆和第二连杆分别使对称设置的二个第二摆杆背向摆动,在二个圆柱螺旋弹簧的拉力作用下,使二个压板作平动,二个并联平行四杆机构反向摆动,当二个压板与轨枕侧面脱开接触时,液压油缸活塞杆停止缩回;The high-pressure oil makes the piston rod of the hydraulic cylinder start to retract, pulling the first connecting rod and the second connecting rod to make the two symmetrically arranged second swing rods swing back, and under the tension of the two cylindrical coil springs, the two The pressure plate moves in translation, and the two parallel parallel four-bar mechanisms swing in reverse. When the two pressure plates are out of contact with the side of the sleeper, the piston rod of the hydraulic cylinder stops retracting;
高压油使第二螺旋摆动液压马达反向转动,不完全齿轮与二个扇形齿轮啮合传动,二个阶梯轴驱动四个第一摆杆反向摆动,第二箱体托带抓取及转枕装置作平动,当二个第一摆杆与第二限位凸台接触时,第二螺旋摆动液压马达停止转动,电磁换向阀的中位使第二螺旋摆动液压马达保压;The high-pressure oil makes the second helical swing hydraulic motor rotate in the reverse direction, the incomplete gear meshes with the two sector gears for transmission, the two stepped shafts drive the four first swing rods to swing in the opposite direction, the second box supports the grabbing and rotating pillow The device moves in translation, and when the two first swing rods contact the second limiting boss, the second helical oscillating hydraulic motor stops rotating, and the middle position of the electromagnetic reversing valve keeps the pressure of the second helical oscillating hydraulic motor;
高压油使第一横梁伸缩驱动液压马达开始反向转动,第四方筒形伸缩臂托带第一摆动装置和抓取及转枕装置向内运动至图1所示位置,第一横梁伸缩驱动液压马达停止反向转动;The high-pressure oil makes the hydraulic motor for the telescopic drive of the first crossbeam start to reverse rotation, and the support belt of the fourth square cylindrical telescopic arm moves inward with the first swing device and the grasping and turning pillow device to the position shown in Figure 1, and the telescopic drive of the first crossbeam Hydraulic motor stops reverse rotation;
高压油使提轨油缸活塞杆开始缩回,其活塞杆拉着撑板向上运动,钢轨下落至原位置,将待换坏轨枕压住使其上表面与二个钢轨下表面平行,提轨油缸活塞杆缩回至止点,The high-pressure oil makes the piston rod of the rail lifting cylinder start to retract, and the piston rod pulls the support plate to move upward, and the rail falls to the original position, pressing the sleeper to be replaced so that its upper surface is parallel to the lower surface of the two rails, and the rail lifting cylinder The piston rod retracts to the dead center,
高压油使提轨组件双输出轴液压马达开始反向转动,驱动左旋螺杆和右旋螺杆反向同步转动,拉动二个箱型伸缩臂同步缩回,二个箱型伸缩臂托带提轨油缸向内运动,当其加力板与钢轨脱开接触时,第一提轨组件双输出轴液压马达停止反向转动;The high-pressure oil makes the double output shaft hydraulic motor of the rail lifting assembly start to rotate in reverse, driving the left-handed screw and the right-handed screw to rotate in reverse and synchronously, pulling the two box-shaped telescopic arms to retract synchronously, and the two box-shaped telescopic arms to support the rail lifting cylinder Moving inward, when the force plate is out of contact with the rail, the double output shaft hydraulic motor of the first rail lifting assembly stops reverse rotation;
高压油使第七升降驱动双输出轴液压马达开始反向转动,第七升降装置托带第一提轨装置上升,当第一提轨装置上升至图1所示位置,第七升降驱动双输出轴液压马达停止反向转动,拉出坏轨枕工作结束;The high-pressure oil makes the seventh lifting drive double output shaft hydraulic motor start to reverse rotation, the seventh lifting device supports the first rail lifting device to rise, when the first rail lifting device rises to the position shown in Figure 1, the seventh lifting drive double output The shaft hydraulic motor stops reverse rotation, and the work of pulling out the bad sleeper is completed;
6.吊运坏轨枕工作:工程车牵引轨道车左移,通过图形识别系统自动识别轨枕刚轨外螺栓图像的个数,使轨道车左移六个轨枕间距,第二提轨装置位于待换轨枕右侧相邻轨枕间正上方,图48所示位置,高压油使第二横梁伸缩驱动双输出轴液压马达开始正向转动,使左旋方形螺母和右旋方形螺母分别推动与其固连的二个第五方筒形伸缩臂同步伸出,二个第五方筒形伸缩臂分别托带二个第二摆动装置及伸缩套式提轨油缸向外同步运动,通过第五激光位移传感器测量其与第五测距参照板的位移信号,来控制第二横梁伸缩驱动双输出轴液压马达和第二螺旋摆动马达工作,当二个第二摆动装置及伸缩套式提轨油缸向外运动至适当位置,第二横梁伸缩驱动双输出轴液压马达停止正向转动,其开始反向转动,使左旋方形螺母和右旋方形螺母分别拉动与其固连的二个第五筒形伸缩臂同步缩回,二个第五方筒形伸缩臂分别托带二个第二摆动装置及伸缩套式提轨油缸向内同步运动,同时第二螺旋摆动液压马达开始正向转动,不完全齿轮与二个扇形齿轮啮合传动,二个阶梯轴驱动四个摆杆正向摆动,箱型连杆托带伸缩套式提轨油缸作平动,当二个摆杆与第一限位凸台接触时,第二螺旋摆动液压马达停止正向转动,电磁换向阀的中位使第二螺旋摆动液压马达保压,当第二摆动装置及伸缩套式提轨油缸向内运动至伸缩套式提轨油缸缸体与钢轨下翼缘外侧接触时,伸缩套式提轨油缸缸体加力板上表面与钢轨下面接触,第二横梁伸缩驱动双输出轴液压马达反向转动;6. Lifting of bad sleepers: the engineering vehicle pulls the rail car to move to the left, and automatically recognizes the number of bolt images on the outer side of the sleeper rigid rail through the graphic recognition system, so that the rail car moves to the left for six sleeper spacings, and the second rail lifting device is located at the position to be replaced. Right above the space between the adjacent sleepers on the right side of the sleeper, at the position shown in Figure 48, the high-pressure oil makes the second beam telescopically drive the double output shaft hydraulic motor to start to rotate forward, so that the left-handed square nut and the right-handed square nut respectively push the two The fifth square cylindrical telescopic arms extend out synchronously, and the two fifth square cylindrical telescopic arms respectively support the two second swing devices and the telescopic sleeve-type rail lifting cylinders to move outward synchronously. The fifth laser displacement sensor measures its Use the displacement signal of the fifth ranging reference plate to control the operation of the second beam telescopically driving the double output shaft hydraulic motor and the second helical swing motor, when the two second swing devices and the telescopic sleeve type rail lifting cylinder move outward position, the second beam telescopically drives the double output shaft hydraulic motor to stop forward rotation, and it starts to reverse rotation, so that the left-handed square nut and the right-handed square nut respectively pull the two fifth cylindrical telescopic arms fixedly connected with them to retract synchronously, The two fifth square cylindrical telescopic arms respectively support the two second swing devices and the telescopic sleeve-type rail lifting cylinders to move inward synchronously, and at the same time the second helical swing hydraulic motor starts to rotate forward, the incomplete gear and the two sector gears Engagement transmission, two stepped shafts drive four swing rods to swing forward, the box-shaped connecting rod supports the telescopic sleeve type rail lifting cylinder for translational movement, when the two swing rods contact the first limit boss, the second helical The swing hydraulic motor stops forward rotation, and the middle position of the electromagnetic reversing valve keeps the pressure of the second helical swing hydraulic motor. When the second swing device and the telescopic sleeve type rail lifting cylinder move inward to the When the outer side of the lower flange of the rail is in contact, the upper surface of the booster plate of the telescopic sleeve type rail lifting cylinder body contacts the lower side of the rail, and the second beam telescopically drives the double output shaft hydraulic motor to rotate in reverse;
高压油使往复运动驱动双输出轴液压马达正向转动,分别推动第一连杆和第二连杆同步平动,使对 称设置的第一串联平行四杆机构和第二串联平行四杆机构左右各二对摆杆同步背向摆动,使二对第二摆杆拉动移动横梁向左运动,移动横梁托带贮存轨枕箱向左运动,通过第六激光位移传感器测量其与双输出轴液压马达的位移信号,来控制往复运动驱动双输出轴液压马达工作,当贮存轨枕箱向左运动至贮存坏轨枕仓位于抓放轨枕装置正下方时,往复运动驱动双输出轴液压马达停止正向转动,往复运动驱动装置由托车支撑左右自如运动;The high-pressure oil makes the reciprocating motion drive the double output shaft hydraulic motor to rotate in the forward direction, respectively pushes the first connecting rod and the second connecting rod to move synchronously, so that the symmetrically arranged first series parallel four-bar mechanism and the second series parallel four-bar mechanism Each two pairs of swing rods swing back synchronously, so that the two pairs of second swing rods pull the moving beam to move to the left, and the moving beam supports the storage sleeper box to move to the left, and the sixth laser displacement sensor measures the distance between it and the double output shaft hydraulic motor. The displacement signal is used to control the reciprocating motion to drive the double output shaft hydraulic motor to work. When the storage sleeper box moves to the left until the storage bad sleeper bin is located directly under the pick-and-place sleeper device, the reciprocating motion drives the double output shaft hydraulic motor to stop forward rotation, reciprocating The motion driving device is supported by the trailer to move freely left and right;
高压油使第二多级伸缩套式油缸的第二级伸缩套筒随第一级伸缩套筒开始伸出,推动第三阶梯方筒形伸缩臂伸出,第三阶梯方筒形伸缩臂托带刚性吊架向外运动,当第三阶梯方筒形伸缩臂伸出至其筒肩与第二阶梯方筒形伸缩臂第二筒肩接触时,第一多级伸缩套式油缸第二级伸缩套筒开始伸出,通过第一级伸缩套筒推动第三阶梯方筒形伸缩臂伸出,第三阶梯方筒形伸缩臂拉动第二阶梯方筒形伸缩臂伸出,通过第八激光位移传感器测量其与推板的位移信号,来控制第二多级伸缩套式油缸工作,当抓放轨枕装置二个内广口螺母与已拉出轨枕间的坏轨枕上面内侧二个螺栓同轴时,第二多级伸缩套式油缸第二级伸缩套筒停止伸出;The high-pressure oil makes the second-stage telescopic sleeve of the second multi-stage telescopic sleeve cylinder start to extend along with the first-stage telescopic sleeve, pushing the third-step square cylindrical telescopic arm to extend, and the third-step square cylindrical telescopic arm support The rigid hanger moves outward. When the third stepped square cylindrical telescopic arm stretches out to its shoulder and contacts the second shoulder of the second stepped square cylindrical telescopic arm, the second stage of the first multi-stage telescopic sleeve cylinder The telescopic sleeve starts to stretch out, and the telescopic arm of the third step is pushed out by the telescopic sleeve of the first stage, and the telescopic arm of the third step is pulled by the telescopic arm of the second step, and the telescopic arm of the second step is stretched out. The displacement sensor measures the displacement signal between it and the push plate to control the work of the second multi-stage telescopic sleeve type oil cylinder. When the two inner wide-mouth nuts of the catch and release sleeper device are coaxial with the two inner bolts on the top of the bad sleeper that has been pulled out from the sleeper , the second-stage telescopic sleeve of the second multi-stage telescopic sleeve oil cylinder stops extending;
高压油使第一多级伸缩套式油缸的套筒开始逐级缩回,第二方筒形伸缩臂和第一阶梯方筒形伸缩臂开始依次缩回,刚性吊架托带抓放轨枕装置下降,通过第七激光位移传感器测量其与下横梁的位移信号,来控制第一多级伸缩套式油缸工作,当二个内广口螺母与轨枕上面内侧二个螺栓接近时,高压油使二个第四螺旋摆动液压马达开始正向转动,使二个内广口螺母正向转动,当二个内广口螺母旋上轨枕上面内侧二个螺栓,第四螺旋摆动液压马达正向转动至最大转角,图55所示位置,第四螺旋摆动液压马达停止正向转动,第一多级伸缩套式油缸的第一级套筒停止缩回;The high-pressure oil makes the sleeve of the first multi-stage telescopic sleeve oil cylinder start to retract step by step, the second square cylindrical telescopic arm and the first stepped square cylindrical telescopic arm start to retract sequentially, and the rigid hanger supports the catch and release sleeper device The seventh laser displacement sensor measures the displacement signal between it and the lower beam to control the work of the first multi-stage telescopic sleeve oil cylinder. When the two inner wide-mouth nuts are close to the two bolts on the inner side of the sleeper, the high-pressure oil makes the two The fourth helical oscillating hydraulic motor starts to rotate in the forward direction, so that the two inner wide-mouth nuts rotate forward. When the two inner wide-mouth nuts are screwed on the two inner bolts on the sleeper, the fourth helical oscillating hydraulic motor rotates forward to the maximum. Corner, the position shown in Figure 55, the fourth helical swing hydraulic motor stops forward rotation, and the first-stage sleeve of the first multi-stage telescopic sleeve oil cylinder stops retracting;
高压油使伸缩套式提轨油缸的第二级伸缩套筒随第一级伸缩套筒伸出,第一级伸缩套筒运动至最大行程,第二级伸缩套筒开始伸出,当固连于第二级伸缩套筒的撑板接触道床石碴并将其压实后,随着第二级伸缩套筒的不断伸出,伸缩套式提轨油缸的缸体托带加力板向上运动,使钢轨顶起,电磁换向阀的中位使伸缩套式提轨油缸保压;The high-pressure oil makes the second-stage telescopic sleeve of the telescopic sleeve type rail lifting cylinder extend out with the first-stage telescopic sleeve, the first-stage telescopic sleeve moves to the maximum stroke, and the second-stage telescopic sleeve starts to extend. After the support plate of the second-stage telescopic sleeve contacts the ballast of the ballast bed and compacts it, as the second-stage telescopic sleeve continues to extend, the cylinder body support belt of the telescopic sleeve type rail lifting cylinder moves upward , to make the rail jack up, and the middle position of the electromagnetic reversing valve keeps the pressure of the telescopic sleeve type rail lifting cylinder;
高压油使第二多级伸缩套式油缸第二级伸缩套筒又开始伸出,推动第三阶梯方筒形伸缩臂伸出,第三阶梯方筒形伸缩臂拉动第二阶梯方筒形伸缩臂伸出,第三阶梯方筒形伸缩臂托带刚性吊架及抓放轨枕装置向外运动,抓放轨枕装置托带坏轨枕向外运动,当坏轨枕向外运动至其后端面离开轨枕下翼缘适当位置时,第二多级伸缩套式油缸第二级伸缩套筒停止伸出;The high-pressure oil makes the second multi-stage telescopic sleeve cylinder start to extend the second-stage telescopic sleeve again, pushing the third-step square cylindrical telescopic arm to extend, and the third-step square-cylindrical telescopic arm pulls the second-step square-cylindrical telescopic arm The arm is stretched out, and the third-step square tube-shaped telescopic arm supports the rigid hanger and the catch-and-release sleeper device to move outward, and the grab-and-release sleeper device supports the outward movement of the bad sleeper. When the bad sleeper moves outward to its rear end surface and leaves the sleeper When the lower flange is in proper position, the second stage telescopic sleeve of the second multi-stage telescopic sleeve cylinder stops extending;
高压油使第一多级伸缩套式油缸的第一级套筒开始伸出,托带第二方筒形伸缩臂伸出,刚性吊架托带抓放轨枕装置上升,当第二方筒形伸缩臂法兰盘与第一阶梯方筒形伸缩臂筒肩接触时,第二多级伸缩套式油缸的第二级套筒开始伸出,第二方筒形伸缩臂拉动第一阶梯方筒形伸缩臂伸出,当抓放轨枕装置上升至适当高度,第一多级伸缩套式油缸的第二级套筒停止伸出;The high-pressure oil makes the first-stage sleeve of the first multi-stage telescopic sleeve oil cylinder start to extend, the supporting belt stretches out the second square cylindrical telescopic arm, and the rigid hanger supporting belt grabs and releases the sleeper device rises, when the second square cylindrical telescopic arm When the flange of the telescopic arm contacts the shoulder of the first stepped square cylindrical telescopic arm, the second-stage sleeve of the second multi-stage telescopic sleeve cylinder begins to protrude, and the second square telescopic arm pulls the first stepped square cylinder The telescopic arm extends out, and when the grabbing and releasing sleeper device rises to an appropriate height, the second-stage sleeve of the first multi-stage telescopic sleeve oil cylinder stops extending;
高压油使第二多级伸缩套式油缸第二级伸缩套筒开始缩回,拉动第三阶梯方筒形伸缩臂缩回,第三阶梯方筒形伸缩臂托带刚性吊架及抓放轨枕装置向内运动,当推板与第二阶梯方筒形伸缩臂接触时,第二级伸缩套筒随第一级伸缩套筒缩回,第三阶梯方筒形伸缩臂拉推板缩回,推板推动第二阶梯方筒形伸缩臂缩回,当轨枕向内运动至贮存坏轨枕仓正上方时,第二多级伸缩套式油缸第一级伸缩套筒停止缩回,高压油使第一多级伸缩套式油缸的套筒开始逐级缩回,抓放轨枕装置托带坏轨枕下降,当坏轨枕下降接近坏轨枕仓底或先前放入的坏轨枕时,高压油使二个第四螺旋摆动液压马达开始反向同步转动,使二个内广口螺母反向转动,当坏轨枕释放到仓内时,第四螺旋摆动液压马达停止反向转动,第二多级伸缩套式油缸的套筒开始逐级伸出,刚性吊架及抓放轨枕装置上升至图1所示位置,吊运坏轨枕工作完成;The high-pressure oil makes the second-stage telescopic sleeve of the second multi-stage telescopic sleeve cylinder start to retract, and pulls the third-step square cylindrical telescopic arm to retract, and the third-step square cylindrical telescopic arm supports a rigid hanger and grabs and releases the sleeper. The device moves inward. When the push plate contacts the second stepped square tube telescopic arm, the second stage telescopic sleeve retracts with the first stage telescopic sleeve, and the third step square tube telescopic arm retracts the push plate. The push plate pushes the second stepped square cylindrical telescopic arm to retract. When the sleeper moves inward to directly above the warehouse for storing bad sleepers, the first-stage telescopic sleeve of the second multi-stage telescopic sleeve cylinder stops retracting, and the high-pressure oil makes the first stage retract. The sleeve of a multi-stage telescopic sleeve type oil cylinder starts to retract step by step, and the grabbing and releasing sleeper device supports the bad sleeper to descend. The four helical oscillating hydraulic motors start to rotate in reverse synchronously, causing the two inner wide-mouth nuts to rotate in reverse. When the bad sleeper is released into the warehouse, the fourth helical oscillating hydraulic motor stops rotating in reverse. The sleeve starts to protrude step by step, the rigid hanger and the catch and release sleeper device rise to the position shown in Figure 1, and the work of lifting the bad sleeper is completed;
7.吊运摆放好轨枕工作:高压油使往复运动驱动双输出轴液压马达开始反向转动,驱动左旋螺杆和右旋螺杆反向同步转动,使左旋方形螺母和右旋方形螺母分别拉动与其固连的第一连杆和第二连杆同步平动,使对称设置的二个串联平行四杆机构左右各二对摆杆相向同步摆动,二对第二摆杆推动移动横梁向右运动,移动横梁托带贮存轨枕箱向右运动,当贮存轨枕箱向右运动至贮存好轨枕仓位于抓放轨枕装置正下方时,往复运动驱动双输出轴液压马达停止反向转动;7. Lifting and placing the sleeper work: the high-pressure oil makes the reciprocating motion drive the double-output shaft hydraulic motor to start reverse rotation, and drives the left-handed screw and the right-handed screw to rotate in reverse synchronously, so that the left-handed square nut and the right-handed square nut are respectively pulled and aligned with each other. The fixedly connected first connecting rod and the second connecting rod move synchronously, so that two pairs of swing rods on the left and right of the symmetrically arranged two series parallel four-bar mechanisms swing synchronously towards each other, and the two pairs of second swing rods push the moving beam to move to the right. Move the crossbeam supporting belt to store the sleeper box to move to the right, when the stored sleeper box moves to the right until the stored sleeper bin is located directly under the catch and release sleeper device, the reciprocating motion drives the double output shaft hydraulic motor to stop the reverse rotation;
高压油使第一多级伸缩套式油缸的套筒开始逐级伸出,刚性吊架托带抓放轨枕装置上升,抓放轨枕装置托带好轨枕上升至适当高度,第一多级伸缩套式油缸的第一级套筒停止伸出;The high-pressure oil makes the sleeve of the first multi-stage telescopic sleeve type oil cylinder start to extend step by step, the rigid hanger supports the catch and release sleeper device to rise, and the catch and release sleeper device supports the sleeper to rise to an appropriate height. The first multi-stage telescopic sleeve type The first stage sleeve of the oil cylinder stops extending;
高压油使第二多级伸缩套式油缸的第一级伸缩套筒和第二级伸缩套筒依次伸出,使第三阶梯方筒形伸缩臂托带刚性吊架向外运动,抓放轨枕装置托带好轨枕向外运动至适当位置,第二多级伸缩套式油缸的第一级伸缩套筒停止伸出,高压油使第一多级伸缩套式油缸的套筒开始逐级缩回,抓放轨枕装置托带好轨枕下降至其与道床接触时,高压油使第一多级伸缩套式油缸的第一级套筒停止缩回;The high-pressure oil makes the first-stage telescopic sleeve and the second-stage telescopic sleeve of the second multi-stage telescopic sleeve oil cylinder stretch out in sequence, so that the third stepped square cylindrical telescopic arm supports the rigid hanger to move outward, and grabs and releases the sleeper. The device supports the sleeper and moves outward to the appropriate position, the first-stage telescopic sleeve of the second multi-stage telescopic sleeve oil cylinder stops extending, and the high-pressure oil makes the sleeve of the first multi-stage telescopic sleeve oil cylinder start to retract step by step. When the catch and release sleeper device supports the sleeper and lowers it to contact with the ballast bed, the high-pressure oil makes the first-stage sleeve of the first multi-stage telescopic sleeve oil cylinder stop retracting;
高压油使第二多级伸缩套式油缸第二级伸缩套筒开始缩回,第三阶梯方筒形伸缩臂托带刚性吊架向内运动,抓放轨枕装置托带好轨枕向内运动至适当位置,使好轨枕穿入钢轨下,使好轨枕后端面与前面钢轨下翼缘后侧面共面时,第二多级伸缩套式油缸第二级伸缩套筒停止缩回;The high-pressure oil makes the second-stage telescopic sleeve of the second multi-stage telescopic sleeve type cylinder start to retract, the third stepped square-shaped telescopic arm supports the rigid hanger to move inward, and the grabbing and releasing sleeper device supports the sleeper to move inward to an appropriate position. Position, so that the sleeper penetrates under the rail, and when the rear end surface of the sleeper is in the same plane as the rear side of the lower flange of the front rail, the second-stage telescopic sleeve of the second multi-stage telescopic sleeve cylinder stops retracting;
高压油使伸缩套式提轨油缸第二级伸缩套筒缩回,第二级伸缩套筒缩回至止点,第二级伸缩套筒随第一级伸缩套筒开始缩回,第二级伸缩套筒拉着撑板缩回,钢轨下落至原位置,将待换好轨枕压住,使其上表面与二个钢轨下表面平行,伸缩套式提轨油缸停止工作;The high-pressure oil makes the second-stage telescopic sleeve of the telescopic sleeve-type rail lifting cylinder retract, the second-stage telescopic sleeve retracts to the dead point, the second-stage telescopic sleeve starts to retract with the first-stage telescopic sleeve, and the second-stage The telescopic sleeve pulls the support plate to retract, the rail falls to the original position, presses the sleeper to be replaced so that the upper surface is parallel to the lower surface of the two rails, and the telescopic sleeve type rail lifting cylinder stops working;
高压油使第二横梁伸缩驱动双输出轴液压马达开始正向转动,二个第七方筒形伸缩臂分别托带二个第二摆动装置及伸缩套式提轨油缸向外运动,当伸缩套式提轨油缸缸体加力板与钢轨下翼缘脱开接触时,第二横梁伸缩驱动双输出轴液压马达停止正向转动,同时第二螺旋摆动液压马达开始反向转动,不完全齿轮与二个扇形齿轮啮合传动,二个阶梯轴驱动四个第一摆杆反向摆动,箱型连杆托带伸缩套式提轨油缸作平动,当二个第一摆杆与第二限位凸台接触时,第二螺旋摆动液压马达停止转动,二个第二摆动装置及伸缩套式提轨油缸运动至图1所示位置,电磁换向阀的中位使第二螺旋摆动液压马达保压;The high-pressure oil makes the second beam telescopically drive the double-output shaft hydraulic motor to start to rotate forward, and the two seventh square cylindrical telescopic arms respectively support the two second swing devices and the telescopic sleeve-type rail lifting cylinder to move outward, when the telescopic sleeve When the booster plate of the type rail lifting cylinder is out of contact with the lower flange of the rail, the second beam telescopically drives the double output shaft hydraulic motor to stop forward rotation, and at the same time the second helical swing hydraulic motor starts to reverse rotation, and the incomplete gear and Two sector gears are meshed for transmission, two stepped shafts drive the four first swing rods to swing in the opposite direction, and the box-shaped connecting rod is supported by a telescopic sleeve-type rail lifting cylinder for translational movement. When the two first swing rods and the second limit When the boss touches, the second helical oscillating hydraulic motor stops rotating, the two second oscillating devices and the telescopic sleeve type rail lifting cylinder move to the position shown in Figure 1, and the middle position of the electromagnetic reversing valve keeps the second helical oscillating hydraulic motor pressure;
高压油使第四螺旋摆动液压马达开始反向转动,当第四螺旋摆动液压马达反向转动至最大转角时,释放轨枕,第四螺旋摆动液压马达停止反向转动,第一多级伸缩套式油缸的套筒开始逐级伸出,刚性吊架托带抓放轨枕装置上升至适当高度,高压油使第二多级伸缩套式油缸的伸缩套筒依次缩回,使第三阶梯方筒形伸缩臂托带刚性吊架及抓放轨枕装置向内运动,抓放轨枕装置运动至图1所示位置,第一多级伸缩套式油缸的第二级套筒停止伸出,第二多级伸缩套式油缸的第一级套筒停止缩回,吊运摆放好轨枕工作完成;The high-pressure oil makes the fourth helical oscillating hydraulic motor start to reverse rotation. When the fourth helical oscillating hydraulic motor reverses to the maximum angle, the sleeper is released, and the fourth helical oscillating hydraulic motor stops reverse rotation. The first multi-stage telescopic sleeve type The sleeve of the oil cylinder starts to protrude step by step, and the rigid hanger belt catches and releases the sleeper device to rise to an appropriate height. The telescopic arm supports the rigid hanger and the catch-and-release sleeper device moves inward, the catch-and-release sleeper device moves to the position shown in Figure 1, the second-stage sleeve of the first multi-stage telescopic sleeve oil cylinder stops extending, and the second multi-stage The first-stage sleeve of the telescopic sleeve oil cylinder stops retracting, and the work of hoisting and placing the sleeper is completed;
8.推进好轨枕工作:工程车牵引轨道车右移,通过图形识别系统自动识别轨枕刚轨外螺栓图像的个数,使轨道车右移六个轨枕间距,转枕及推拉轨枕装置位于好轨枕上方,第一提轨装置位于好轨枕右侧轨枕间正上方,高压油使第一横梁伸缩驱动液压马达开始正向转动,使第四方筒形伸缩臂伸出,第四方筒形伸缩臂托带第一摆动装置和抓取及转枕装置向外运动,当第四方筒形伸缩臂伸出至止点时,第一横梁伸缩驱动液压马达停止正向转动,高压油使第二螺旋摆动液压马达正向转动,第二箱体托带抓取及转枕装置作平动,当二个第一摆杆与第一限位凸台接触时,第二螺旋摆动液压马达停止转动,电磁换向阀的中位使第二螺旋摆动液压马达保压;8. Promote the sleeper work: the engineering vehicle pulls the rail car to move to the right, and automatically recognizes the number of bolt images on the outer side of the sleeper rigid rail through the graphic recognition system, so that the rail car moves to the right for six sleeper spacings, and the rotating sleeper and push-pull sleeper device is located on the good sleeper Above, the first rail lifting device is located directly above the sleeper space on the right side of the good sleeper. The high-pressure oil makes the first beam telescopic drive hydraulic motor start to rotate forward, making the fourth square cylindrical telescopic arm stretch out, and the fourth square cylindrical telescopic arm The first swinging device of the supporting belt and the grasping and turning pillow device move outward. When the fourth square cylindrical telescopic arm stretches out to the dead point, the first beam telescopically drives the hydraulic motor to stop forward rotation, and the high-pressure oil makes the second spiral The oscillating hydraulic motor rotates in the forward direction, and the second box support belt grabbing and rotating pillow device do translational movement. When the two first oscillating rods contact the first limit boss, the second helical oscillating hydraulic motor stops rotating, and the electromagnetic The neutral position of the reversing valve maintains the pressure of the second helical swing hydraulic motor;
高压油使第一横梁伸缩驱动液压马达开始反向转动,当机械爪的二个压板向内运动至已换好轨枕两侧适当位置时,图47所示位置,第一横梁伸缩驱动液压马达停止反向转动,高压油使液压油缸活塞杆开始伸出,当二个压板夹紧轨枕时,液压油缸活塞杆停止伸出,电磁换向阀的中位使液压油缸保压;The high-pressure oil makes the first beam telescopic drive hydraulic motor start to reverse rotation, when the two pressure plates of the mechanical claw move inward to the appropriate position on both sides of the replaced sleeper, the position shown in Figure 47, the first beam telescopic drive hydraulic motor stops Reverse rotation, the high-pressure oil makes the piston rod of the hydraulic cylinder start to extend, when the two pressure plates clamp the sleeper, the piston rod of the hydraulic cylinder stops extending, and the middle position of the electromagnetic reversing valve keeps the pressure of the hydraulic cylinder;
高压油使第七升降驱动双输出轴液压马达开始正向转动,第七升降装置托带第一提轨装置下降,当第一提轨装置下降至提轨油缸缸体加力板上表面与钢轨下表面共面时,第七升降驱动双输出轴液压马达停止正向转动,高压油使提轨组件双输出轴液压马达开始正向转动,当提轨油缸缸体与钢轨下翼缘侧面接触时,提轨油缸缸体加力板上表面与钢轨下面接触,提轨组件双输出轴液压马达停止正向转动,高压油使提轨油缸活塞杆伸出,使钢轨顶起,电磁换向阀的中位使提轨油缸保压;The high-pressure oil makes the seventh lifting drive double-output shaft hydraulic motor start to rotate forward, and the seventh lifting device supports the first rail lifting device to descend. When the lower surface is in the same plane, the seventh lift drives the double output shaft hydraulic motor to stop forward rotation, and the high pressure oil makes the double output shaft hydraulic motor of the rail lift assembly start to rotate forward. When the cylinder body of the rail lift cylinder contacts the side of the lower flange of the rail , the upper surface of the booster plate of the rail lifting cylinder body is in contact with the bottom of the rail, the hydraulic motor with dual output shafts of the rail lifting assembly stops forward rotation, and the high-pressure oil makes the piston rod of the rail lifting cylinder stretch out, so that the rail is lifted up, and the electromagnetic reversing valve The middle position maintains the pressure of the rail lifting cylinder;
高压油使第三螺旋摆动液压马达开始正向转动,机械爪使轨枕正向转动90°,第三螺旋摆动液压马达停止正向转动,高压油使第一横梁伸缩驱动液压马达开始反向转动,机械爪推动好轨枕向内运动,使好轨枕向内运动至图1所示位置时,第一横梁伸缩驱动液压马达停止反向转动,高压油使第三螺旋摆动液压马达开始反向转动,机械爪使轨枕反向转动90°,第三螺旋摆动液压马达停止反向转动;The high-pressure oil makes the third helical swing hydraulic motor start to rotate forward, the mechanical claw makes the sleeper rotate forward 90°, the third helical swing hydraulic motor stops forward rotation, and the high-pressure oil makes the first beam telescopic drive hydraulic motor start reverse rotation, The mechanical claw pushes the good sleeper to move inward, so that when the good sleeper moves inward to the position shown in Figure 1, the first beam telescopically drives the hydraulic motor to stop reverse rotation, and the high-pressure oil makes the third helical swing hydraulic motor start reverse rotation. The claw makes the sleeper reversely rotate 90°, and the third helical swing hydraulic motor stops the reverse rotation;
高压油使液压油缸活塞杆开始缩回,当机械爪二个压板与轨枕脱开接触时,液压油缸活塞杆停止缩回,高压油使第二螺旋摆动液压马达反向转动,当二个第一摆杆与第二限位凸台接触时,第二螺旋摆动液压马达停止转动,电磁换向阀的中位使第二螺旋摆动液压马达保压;The high-pressure oil makes the piston rod of the hydraulic cylinder start to retract. When the two pressure plates of the mechanical claw are out of contact with the sleeper, the piston rod of the hydraulic cylinder stops retracting. The high-pressure oil makes the second helical swing hydraulic motor reverse rotation. When the two first When the swing rod is in contact with the second limiting boss, the second helical oscillating hydraulic motor stops rotating, and the neutral position of the electromagnetic reversing valve keeps the pressure of the second helical oscillating hydraulic motor;
高压油使第一横梁伸缩驱动液压马达开始反向转动,使第四方筒形伸缩臂托带第一摆动装置和抓取 及转枕装置向内运动至图1所示位置,第一横梁伸缩驱动液压马达停止反向转动;The high-pressure oil makes the hydraulic motor driven by the telescopic movement of the first crossbeam start to rotate in the opposite direction, so that the first swinging device and the grasping and turning pillow device of the fourth square cylindrical telescopic arm move inward to the position shown in Figure 1, and the first crossbeam stretches and retracts. Drive the hydraulic motor to stop reverse rotation;
高压油使提轨油缸活塞杆开始缩回,钢轨下落至原位置,提轨油缸活塞杆缩回至止点,高压油使提轨组件双输出轴液压马达开始反向转动,当提轨油缸缸体加力板与钢轨脱开接触时,提轨组件双输出轴液压马达停止反向转动;The high-pressure oil makes the piston rod of the rail lifting cylinder start to retract, the rail falls to the original position, the piston rod of the rail lifting cylinder retracts to the dead point, and the high-pressure oil makes the double output shaft hydraulic motor of the rail lifting assembly start to reverse rotation, when the rail lifting cylinder cylinder When the body reinforcement plate is out of contact with the rail, the double output shaft hydraulic motor of the rail lift assembly stops reverse rotation;
高压油使第七升降驱动双输出轴液压马达开始反向转动,第七升降装置托带第一提轨装置上升至图1所示位置,第七升降驱动双输出轴液压马达停止反向转动,推进好轨枕工作结束;The high-pressure oil makes the seventh lifting drive double output shaft hydraulic motor start to reverse rotation, the seventh lifting device supports the first rail lifting device to rise to the position shown in Figure 1, the seventh lifting drive double output shaft hydraulic motor stops reverse rotation, Push the sleeper work to an end;
9.安装螺母工作:工程车牵引轨道车右移,CMOS图像传感器采集的图像信息,通过图形识别系统自动识别轨枕刚轨外螺栓图像的个数,使轨道车右移一个轨枕间距,四个留有螺母内广口磁性梅花套筒分别与轨枕上的四个螺栓同轴,高压油使第六升降双输出轴液压马达开始正向转动,第六升降装置托带二个螺母装拆装置下降,当下降至内广口磁性梅花套筒中的螺母与已换轨枕螺栓接触,图36所示位置,第六升降双输出轴液压马达停止正向转动,高压油使二个第一螺旋摆动液压马达开始正向同步转动,驱动二个圆形连接板分别托带二个内齿轮正向转动,每个内齿轮同时与二个齿轮啮合,驱动二个传动轴转动,使四个内广口磁性梅花套筒正向同步转动,四个内广口磁性梅花套筒内的螺母同步旋入轨枕四个螺栓并预紧,二个第一螺旋摆动液压马达停止正向转动,高压油使第六升降双输出轴液压马达开始反向转动,第六升降装置托带二个螺母装拆装置上升至图1所示位置,第六升降双输出轴液压马达停止反向转动,安装螺母工作完成;9. Nut installation work: the engineering vehicle pulls the rail car to the right, and the image information collected by the CMOS image sensor automatically recognizes the number of images of the outer bolt images of the sleeper rigid rail through the graphic recognition system, so that the rail car moves to the right by one sleeper spacing, leaving four The wide-mouth magnetic torx sleeves with nuts are respectively coaxial with the four bolts on the sleeper. The high-pressure oil makes the sixth lifting double output shaft hydraulic motor start to rotate forward, and the sixth lifting device is supported by two nut assembly and disassembly devices. When the nut in the inner wide-mouth magnetic torx sleeve contacts with the replaced sleeper bolt, the position shown in Figure 36, the sixth lifting double output shaft hydraulic motor stops forward rotation, and the high-pressure oil makes the two first helical swing hydraulic motors Start to rotate forward and synchronously, drive the two circular connecting plates to respectively support two internal gears to rotate forward, and each internal gear meshes with the two gears at the same time, driving the two transmission shafts to rotate, so that the four internal wide-mouth magnetic plums The sleeve rotates synchronously in the forward direction, the nuts in the four inner wide-mouth magnetic plum blossom sleeves are synchronously screwed into the four bolts of the sleeper and pre-tightened, the two first helical swing hydraulic motors stop forward rotation, and the high-pressure oil makes the sixth lifting double The output shaft hydraulic motor starts to rotate in reverse, the sixth lifting device supports two nut assembly and disassembly devices and rises to the position shown in Figure 1, the sixth lifting double output shaft hydraulic motor stops reverse rotation, and the installation of nuts is completed;
10.石碴回填工作:工程车牵引轨道车右移,CMOS图像传感器采集的图像信息,通过图形识别系统自动识别轨枕刚轨外螺栓图像的个数,使轨道车右移四个轨枕间距,石碴集排装置位于已换轨枕正上方,第二高频振动电机开始工作,二个排石门驱动液压油缸活塞杆开始伸出,分别推动二个第一推拉杆和二个第二推拉杆,使二个排石门同步摆动至图16所示位置,待集石仓内的石碴完全泻落到已换轨枕两侧轨枕间,第二高频振动电机停止工作,二个排石门驱动液压油缸活塞杆开始缩回,分别拉动二个第一推拉杆和二个第二推拉杆使二个排石门同步摆动至图1所示位置,石碴回填工作完成;10. Ballast backfilling work: the engineering vehicle pulls the rail car to the right, and the image information collected by the CMOS image sensor automatically recognizes the number of images of the outer bolts of the sleeper rigid rail through the graphic recognition system, so that the rail car moves to the right for four sleeper spacings, and the stone The ballast collection and row device is located directly above the replaced sleeper, the second high-frequency vibration motor starts to work, and the piston rods of the hydraulic cylinders driven by the two stone row gates start to stretch out, respectively pushing the two first push-pull rods and the two second push-pull rods, so that The two stone discharge doors swing synchronously to the position shown in Figure 16. After the stone ballast in the stone collection bin has completely fallen between the sleepers on both sides of the replaced sleeper, the second high-frequency vibration motor stops working, and the two stone discharge doors drive the piston of the hydraulic cylinder. The rod starts to retract, respectively pull the two first push-pull rods and the two second push-pull rods to make the two stone discharge gates swing synchronously to the position shown in Figure 1, and the ballast backfilling work is completed;
11.道肩及道床修形工作:工程车牵引轨道车右移,通过图形识别系统自动识别轨枕刚轨外螺栓图像的个数,使轨道车右移二个轨枕间距,挖斗装置位于已换轨枕的枕端上方,高压油使第一伸缩驱动液压马达开始正向转动,使第一方筒形伸缩臂伸出,第一方筒形伸缩臂托带挖斗装置向外运动,第二激光位移传感器测量其与第二测距参照板的位移信号,来控制第一伸缩驱动液压马达和挖斗液压油缸工作,同时高压油使第二升降驱动双输出轴液压马达开始正向转动,第二升降装置托带挖斗装置下降,通过第一激光位移传感器测量其与第二升降驱动双输出轴液压马达的位移信号,来控制第二升降驱动双输出轴液压马达和挖斗液压油缸工作,当挖斗的斗齿接近道肩石碴时,挖斗液压油缸活塞杆伸出,推动连杆运动,使挖斗正向摆动适当角度,便于道肩修形时将多余的石碴集于斗内,当挖斗运动至道肩底角时,第一伸缩驱动液压马达停止正向转动,第二升降驱动双输出轴液压马达停止正向转动,图9所示位置,高压油使第一伸缩驱动液压马达开始反向转动,使第一方筒形伸缩臂缩回,第一方筒形伸缩臂托带挖斗向内运动,同时第二升降驱动双输出轴液压马达开始反向转动,第二升降装置托带挖斗装置上升,第一伸缩驱动液压马达和第二升降驱动双输出轴液压马达开始反向协调转动,使挖斗斗齿的运动轨迹为等腰梯形道肩的腰线,进行道肩修形,当挖斗运动至斗齿到道床上表面时,第二升降驱动双输出轴液压马达停止反向转动,道肩修形结束,第一伸缩驱动液压马达继续反向转动,挖斗斗齿的运动轨迹为直线,同时挖斗液压油缸活塞杆缓慢缩回,拉动连杆运动,使挖斗缓慢反向摆动,使集于斗内的石碴泻出,以修整枕端道床,当挖斗斗齿接近枕端时,挖斗液压油缸停止工作,第二升降驱动双输出轴液压马达开始反向转动,第二升降装置托带挖斗装置上升至图1所示位置时,第一伸缩驱动液压马达停止反向转动,第二升降驱动双输出轴液压马达停止反向转动,已换轨枕枕端道肩及道床修形工作结束;11. Shoulder and ballast bed modification work: the engineering vehicle pulls the rail car to move to the right, and automatically recognizes the number of images of bolts on the outer rail of the sleeper rigid rail through the graphic recognition system, so that the rail car moves to the right by two sleeper distances, and the bucket device is located at the replaced Above the pillow end of the sleeper, the high-pressure oil makes the first telescopic drive hydraulic motor start to rotate forward, so that the first square cylindrical telescopic arm is stretched out, and the first square cylindrical telescopic arm supports the bucket device to move outward, and the second laser The displacement sensor measures the displacement signal between it and the second ranging reference plate to control the first telescopic drive hydraulic motor and bucket hydraulic cylinder, and at the same time, the high-pressure oil makes the second lifting drive double output shaft hydraulic motor start to rotate forward, and the second The lifting device lowers the bucket device with the support belt, and measures the displacement signal between it and the second lifting drive dual output shaft hydraulic motor through the first laser displacement sensor to control the second lifting drive dual output shaft hydraulic motor and the bucket hydraulic cylinder. When the bucket teeth of the bucket are close to the stone ballast on the road shoulder, the piston rod of the hydraulic cylinder of the bucket extends to push the connecting rod to move, so that the bucket swings forward at an appropriate angle, which is convenient for collecting excess stone ballast in the bucket when the road shoulder is modified. , when the bucket moves to the bottom angle of the road shoulder, the first telescopic drive hydraulic motor stops forward rotation, and the second lift drive double output shaft hydraulic motor stops forward rotation. At the position shown in Figure 9, the high-pressure oil makes the first telescopic drive The hydraulic motor starts to rotate in reverse, so that the first square cylindrical telescopic arm retracts, and the first square cylindrical telescopic arm supports the bucket to move inward. At the same time, the second lift drives the double output shaft hydraulic motor to start reverse rotation. The second The lifting device lifts the bucket device up, and the first telescopic drive hydraulic motor and the second lift drive double output shaft hydraulic motor start to rotate in reverse, so that the movement track of the bucket teeth is the waist line of the isosceles trapezoidal shoulder, Road shoulder modification, when the bucket moves until the bucket teeth reach the surface of the ballast bed, the second lifting drive dual output shaft hydraulic motor stops reverse rotation, the road shoulder modification is completed, the first telescopic drive hydraulic motor continues to reverse rotation, and the digging The movement trajectory of the bucket teeth is a straight line. At the same time, the piston rod of the hydraulic cylinder of the bucket is slowly retracted, and the connecting rod is pulled to move, so that the bucket slowly swings in the opposite direction, so that the stone ballast collected in the bucket is poured out to repair the bed at the pillow end. When the bucket teeth are close to the pillow end, the bucket hydraulic cylinder stops working, the second lift drives the double output shaft hydraulic motor to start reverse rotation, and when the second lift device lifts the bucket device up to the position shown in Figure 1, the first The first telescopic drive hydraulic motor stops the reverse rotation, the second lift drives the double output shaft hydraulic motor to stop the reverse rotation, and the track shoulder at the end of the replaced sleeper and the modification work of the track bed are completed;
12.捣实平碴工作:工程车牵引轨道车右移,通过图形识别系统自动识别轨枕钢轨外螺栓图像的个数,使轨道车右移一个轨枕间距,二排振捣棒位于已换轨枕两侧轨枕间,图3所示位置,高压油使第一升降驱动双输出轴液压马达开始正向转动,第一升降装置托带振捣组件下降,通过第一激光位移传感器测量其与第一升降驱动双输出轴液压马达的位移信号,来控制第一升降驱动双输出轴液压马达和第一高频振动电机工作,当振捣棒自由端接近已换轨枕两侧轨枕间石碴时,第一高频振动电机开始工作,振动 板带动二排振捣棒高频振动,第一升降驱动双输出轴液压马达继续正向转动,第一升降装置托带二排振捣棒插入道床石碴适当深度,第一升降驱动双输出轴液压马达停止正向转动,图4所示位置,第一高频振动电机继续工作至将已换轨枕两侧轨枕间石碴捣实振平时,第一高频振动电机停止工作,高压油使第一升降驱动双输出轴液压马达开始反向转动,第一升降装置托带振捣组件上升至图1所示位置,第一升降驱动双输出轴液压马达停止反向转动,油泵停止工作,已换轨枕两侧轨枕间捣实平碴工作结束。12. Tamping and ballasting work: the engineering vehicle pulls the rail car to move to the right, and automatically recognizes the number of bolt images on the outer rail of the sleeper rail through the graphic recognition system, so that the rail car moves to the right by one sleeper spacing, and the second row of vibrating rods is located at the two sides of the replaced sleeper. Between the side sleepers, at the position shown in Figure 3, the high-pressure oil causes the first lift to drive the double output shaft hydraulic motor to start to rotate forward, the first lift device supports the vibrator assembly to descend, and the first lift is measured by the first laser displacement sensor. Drive the displacement signal of the double output shaft hydraulic motor to control the work of the first lifting and driving double output shaft hydraulic motor and the first high frequency vibration motor. When the free end of the vibrating rod approaches the ballast between the sleepers on both sides of the replaced sleeper, the first The high-frequency vibration motor starts to work, the vibrating plate drives the second row of vibrating rods to vibrate at high frequency, the first lifting device drives the double output shaft hydraulic motor to continue to rotate forward, and the first lifting device supports the second row of vibrating rods to insert the ballast into the ballast at an appropriate depth , the first lift drives the double output shaft hydraulic motor to stop forward rotation, the position shown in Figure 4, the first high-frequency vibration motor continues to work until the ballast between the sleepers on both sides of the replaced sleeper is compacted and vibrated, the first high-frequency vibration The motor stops working, the high-pressure oil makes the first lifting drive dual output shaft hydraulic motor start to reverse rotation, the first lifting device supports the vibrating assembly to rise to the position shown in Figure 1, and the first lifting drive double output shaft hydraulic motor stops reverse rotation Rotate, the oil pump stops working, and the work of tamping and leveling the ballast between the sleepers on both sides of the changed sleeper ends.
升降装置中的第一串联平行四杆机构和第二串联平行四杆机构,使对应的上横梁与下横梁始终平行,以适应直线和曲线铁轨路段换枕的对应工作;第三串联平行四杆机构使板形上横梁始终与下横梁平行,使随动平衡支撑装置适应直线和曲线铁轨路段换枕的对应工作;往复运动装置中对称设置的的第一串联平行四杆机构和第二串联平行四杆机构,使移动横梁始终与固横梁平行,使贮存轨枕箱作平动;弹性联轴器和内广口螺母能有效适应轨枕螺栓位置偏差,使内广口螺母容易旋上轨枕螺栓;液压系统中的同步阀,确保二个第一多级伸缩套式油缸的套筒同步伸缩;刚性吊架使吊运中轨枕无摆动,提高吊运轨枕速度。The first series parallel four-bar mechanism and the second series parallel four-bar mechanism in the lifting device make the corresponding upper beam and lower beam always parallel to adapt to the corresponding work of changing pillows on straight and curved rail sections; the third series parallel four-bar mechanism The mechanism makes the plate-shaped upper beam always parallel to the lower beam, so that the dynamic balance support device can adapt to the corresponding work of changing pillows on straight and curved rail sections; the first series parallel four-bar mechanism and the second series parallel four-bar mechanism are symmetrically arranged The four-bar mechanism makes the moving beam always parallel to the fixed beam, so that the storage sleeper box can move in translation; the elastic coupling and the inner wide-mouth nut can effectively adapt to the position deviation of the sleeper bolt, so that the inner wide-mouth nut can be easily screwed on the sleeper bolt; hydraulic pressure The synchronous valve in the system ensures that the sleeves of the two first multi-stage telescopic sleeve oil cylinders expand and contract synchronously; the rigid hanger prevents the sleeper from swinging during hoisting and improves the speed of hoisting the sleeper.
在图3所示位置,随动平衡支撑装置中的二个刚度非线性弹簧压缩量最小,弹性力较小,此时对称设置的第六摆杆和第二撑杆与上横梁夹角最大,二个弹簧通过二个滑块分别作用于第六摆杆和第二撑杆上的力大于其较小弹性力,第六摆杆和第二撑杆作用于板形上横梁力的铅垂分力大,使随动平衡支撑装置承受板形上横梁自重、双输出轴液压马达自重、二个第一弹性联轴器自重、二个单耳环支座自重和左右旋二个螺杆的部分自重的总和而平衡,随动平衡支撑装置随升降装置升降而平衡,在图4所示位置,二个刚度非线性弹簧压缩量最大,弹性力最大,此时对称设置的第六摆杆和第二撑杆与上横梁夹角最小,二个弹簧通过二个滑块分别作用于第六摆杆和第二摆杆上的力小于最大弹性力,第六摆杆和第二撑杆作用于板形上横梁力的铅垂分力较小,使随动平衡支撑装置承受板形上横梁自重、双输出轴液压马达自重、二个弹性联轴器自重、二个单耳环支座自重和左右旋二个螺杆的部分自重的总和而平衡,避免左右旋二个螺杆承受弯矩。In the position shown in Figure 3, the compression of the two stiffness nonlinear springs in the dynamic balance support device is the smallest, and the elastic force is small. At this time, the angle between the sixth swing bar and the second strut that is symmetrically arranged and the upper beam is the largest. The force that the two springs act on the sixth swing bar and the second strut respectively through the two sliders is greater than its smaller elastic force, and the sixth swing bar and the second strut act on the vertical component of the force of the plate-shaped upper beam. The force is large, so that the follow-up balance support device bears the self-weight of the plate-shaped upper beam, the self-weight of the double output shaft hydraulic motor, the self-weight of the two first elastic couplings, the self-weight of the two single clevis supports and part of the self-weight of the two left and right screw rods The sum is balanced, and the dynamic balance support device is balanced with the lifting device. In the position shown in Figure 4, the compression of the two stiffness nonlinear springs is the largest, and the elastic force is the largest. The angle between the bar and the upper beam is the smallest, the force of the two springs acting on the sixth swing bar and the second swing bar respectively through the two sliders is less than the maximum elastic force, and the sixth swing bar and the second support bar act on the plate shape The vertical component force of the beam force is small, so that the dynamic balance support device bears the weight of the upper beam on the plate shape, the weight of the double output shaft hydraulic motor, the weight of two elastic couplings, the weight of two single clevis supports and two left and right rotations. The total weight of the parts of the screw is balanced to prevent the two screws from rotating left and right to bear the bending moment.
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Application publication date: 20170517 |