CN106676270B - A method of Whote-wet method extracts lead from lead plaster and concentrate of lead sulfide ore - Google Patents
A method of Whote-wet method extracts lead from lead plaster and concentrate of lead sulfide ore Download PDFInfo
- Publication number
- CN106676270B CN106676270B CN201710006450.5A CN201710006450A CN106676270B CN 106676270 B CN106676270 B CN 106676270B CN 201710006450 A CN201710006450 A CN 201710006450A CN 106676270 B CN106676270 B CN 106676270B
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- Prior art keywords
- lead
- solution
- leaching
- waste
- neutral
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 64
- 239000012141 concentrate Substances 0.000 title claims abstract description 38
- 229910052981 lead sulfide Inorganic materials 0.000 title claims abstract description 38
- 229940056932 lead sulfide Drugs 0.000 title claims abstract description 38
- 239000011505 plaster Substances 0.000 title claims description 12
- 239000000284 extract Substances 0.000 title description 2
- 238000002386 leaching Methods 0.000 claims abstract description 98
- 239000000243 solution Substances 0.000 claims abstract description 73
- 230000007935 neutral effect Effects 0.000 claims abstract description 43
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000002699 waste material Substances 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000006243 chemical reaction Methods 0.000 claims abstract description 22
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 22
- 230000023556 desulfurization Effects 0.000 claims abstract description 22
- 239000002893 slag Substances 0.000 claims abstract description 22
- 239000007787 solid Substances 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 229940098779 methanesulfonic acid Drugs 0.000 claims abstract description 19
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims abstract description 14
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims abstract description 13
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 13
- 238000005363 electrowinning Methods 0.000 claims abstract description 10
- 239000007800 oxidant agent Substances 0.000 claims abstract description 9
- 239000008151 electrolyte solution Substances 0.000 claims abstract description 8
- 238000000605 extraction Methods 0.000 claims abstract description 6
- YADSGOSSYOOKMP-UHFFFAOYSA-N dioxolead Chemical compound O=[Pb]=O YADSGOSSYOOKMP-UHFFFAOYSA-N 0.000 claims description 41
- 230000002378 acidificating effect Effects 0.000 claims description 20
- 238000003756 stirring Methods 0.000 claims description 16
- 238000004070 electrodeposition Methods 0.000 claims description 12
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 10
- 239000010936 titanium Substances 0.000 claims description 10
- 229910052719 titanium Inorganic materials 0.000 claims description 10
- MFEVGQHCNVXMER-UHFFFAOYSA-L 1,3,2$l^{2}-dioxaplumbetan-4-one Chemical compound [Pb+2].[O-]C([O-])=O MFEVGQHCNVXMER-UHFFFAOYSA-L 0.000 claims description 9
- 229910000003 Lead carbonate Inorganic materials 0.000 claims description 9
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 9
- -1 sulfur ions Chemical class 0.000 claims description 8
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 6
- 229910052717 sulfur Inorganic materials 0.000 claims description 5
- 239000011593 sulfur Substances 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 229910002804 graphite Inorganic materials 0.000 claims description 4
- 239000010439 graphite Substances 0.000 claims description 4
- 230000035484 reaction time Effects 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 238000002425 crystallisation Methods 0.000 claims description 3
- 230000008025 crystallization Effects 0.000 claims description 3
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims description 2
- 230000008021 deposition Effects 0.000 claims description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims 1
- 150000002500 ions Chemical class 0.000 claims 1
- VMGAPWLDMVPYIA-HIDZBRGKSA-N n'-amino-n-iminomethanimidamide Chemical compound N\N=C\N=N VMGAPWLDMVPYIA-HIDZBRGKSA-N 0.000 claims 1
- BOLDJAUMGUJJKM-LSDHHAIUSA-N renifolin D Natural products CC(=C)[C@@H]1Cc2c(O)c(O)ccc2[C@H]1CC(=O)c3ccc(O)cc3O BOLDJAUMGUJJKM-LSDHHAIUSA-N 0.000 claims 1
- 239000002253 acid Substances 0.000 abstract description 27
- 230000001590 oxidative effect Effects 0.000 abstract description 6
- 238000003860 storage Methods 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract description 2
- PIJPYDMVFNTHIP-UHFFFAOYSA-L lead sulfate Chemical compound [PbH4+2].[O-]S([O-])(=O)=O PIJPYDMVFNTHIP-UHFFFAOYSA-L 0.000 description 17
- 239000003795 chemical substances by application Substances 0.000 description 10
- 239000003792 electrolyte Substances 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 229910052949 galena Inorganic materials 0.000 description 8
- HTUMBQDCCIXGCV-UHFFFAOYSA-N lead oxide Chemical compound [O-2].[Pb+2] HTUMBQDCCIXGCV-UHFFFAOYSA-N 0.000 description 7
- 238000003723 Smelting Methods 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000011084 recovery Methods 0.000 description 6
- 238000005265 energy consumption Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 230000003472 neutralizing effect Effects 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 229910000464 lead oxide Inorganic materials 0.000 description 3
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 3
- LLABTCPIBSAMGS-UHFFFAOYSA-L lead(2+);methanesulfonate Chemical compound [Pb+2].CS([O-])(=O)=O.CS([O-])(=O)=O LLABTCPIBSAMGS-UHFFFAOYSA-L 0.000 description 3
- XCAUINMIESBTBL-UHFFFAOYSA-N lead(ii) sulfide Chemical compound [Pb]=S XCAUINMIESBTBL-UHFFFAOYSA-N 0.000 description 3
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 229910052938 sodium sulfate Inorganic materials 0.000 description 3
- 235000011152 sodium sulphate Nutrition 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- RVPVRDXYQKGNMQ-UHFFFAOYSA-N lead(2+) Chemical compound [Pb+2] RVPVRDXYQKGNMQ-UHFFFAOYSA-N 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000009853 pyrometallurgy Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- KEQXNNJHMWSZHK-UHFFFAOYSA-L 1,3,2,4$l^{2}-dioxathiaplumbetane 2,2-dioxide Chemical compound [Pb+2].[O-]S([O-])(=O)=O KEQXNNJHMWSZHK-UHFFFAOYSA-L 0.000 description 1
- RILZRCJGXSFXNE-UHFFFAOYSA-N 2-[4-(trifluoromethoxy)phenyl]ethanol Chemical compound OCCC1=CC=C(OC(F)(F)F)C=C1 RILZRCJGXSFXNE-UHFFFAOYSA-N 0.000 description 1
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 1
- 239000005695 Ammonium acetate Substances 0.000 description 1
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910000978 Pb alloy Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229910001514 alkali metal chloride Inorganic materials 0.000 description 1
- 229940043376 ammonium acetate Drugs 0.000 description 1
- 235000019257 ammonium acetate Nutrition 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910052924 anglesite Inorganic materials 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- HOQPTLCRWVZIQZ-UHFFFAOYSA-H bis[[2-(5-hydroxy-4,7-dioxo-1,3,2$l^{2}-dioxaplumbepan-5-yl)acetyl]oxy]lead Chemical compound [Pb+2].[Pb+2].[Pb+2].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O.[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HOQPTLCRWVZIQZ-UHFFFAOYSA-H 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- FOCAUTSVDIKZOP-UHFFFAOYSA-N chloroacetic acid Chemical group OC(=O)CCl FOCAUTSVDIKZOP-UHFFFAOYSA-N 0.000 description 1
- 229940106681 chloroacetic acid Drugs 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000012024 dehydrating agents Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002659 electrodeposit Substances 0.000 description 1
- 239000011790 ferrous sulphate Substances 0.000 description 1
- 235000003891 ferrous sulphate Nutrition 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 231100000086 high toxicity Toxicity 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 1
- 238000009854 hydrometallurgy Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- LQBJWKCYZGMFEV-UHFFFAOYSA-N lead tin Chemical compound [Sn].[Pb] LQBJWKCYZGMFEV-UHFFFAOYSA-N 0.000 description 1
- HWSZZLVAJGOAAY-UHFFFAOYSA-L lead(II) chloride Chemical compound Cl[Pb]Cl HWSZZLVAJGOAAY-UHFFFAOYSA-L 0.000 description 1
- 229910021514 lead(II) hydroxide Inorganic materials 0.000 description 1
- 239000006210 lotion Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000009856 non-ferrous metallurgy Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 238000006479 redox reaction Methods 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M sodium chloride Inorganic materials [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910001174 tin-lead alloy Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/006—Wet processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/04—Extraction of metal compounds from ores or concentrates by wet processes by leaching
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/04—Extraction of metal compounds from ores or concentrates by wet processes by leaching
- C22B3/16—Extraction of metal compounds from ores or concentrates by wet processes by leaching in organic solutions
- C22B3/1608—Leaching with acyclic or carbocyclic agents
- C22B3/1616—Leaching with acyclic or carbocyclic agents of a single type
- C22B3/165—Leaching with acyclic or carbocyclic agents of a single type with organic acids
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/18—Electrolytic production, recovery or refining of metals by electrolysis of solutions of lead
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Geochemistry & Mineralogy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
本发明公开了一种从铅膏与硫化铅精矿中全湿法提取铅的方法,该方法是将废铅酸蓄电池铅膏与碳酸盐溶液进行脱硫转化反应,固液分离,得到硫酸盐溶液和脱硫转化物料,脱硫转化物料采用含甲基磺酸溶液进行中性浸出,液固分离得到中性浸出液和中性浸出渣;中性浸出液与废电积液混合配制电积液进行电积铅,得到铅板和废铅电积液;以中性浸出渣作为氧化剂,将硫化铅精矿采用废电积液进行酸性浸出,液固分离,得到酸性浸出液和酸性浸出渣,酸性浸出液返回下一次的中性浸出使用。该方法不但实现了铅的高效提取,而且实现了浸出液及电积液的循环利用,无废液产生,符合绿色环保的要求。The invention discloses a method for extracting lead from lead paste and lead sulfide concentrate by a full-wet method. The method is to carry out desulfurization conversion reaction between waste lead-acid storage battery lead paste and carbonate solution, and separate solid and liquid to obtain sulfate solution and desulfurization conversion material, the desulfurization conversion material is neutrally leached with a solution containing methanesulfonic acid, and the liquid and solid are separated to obtain a neutral leaching solution and a neutral leaching residue; the neutral leaching solution is mixed with waste electrowinning solution to prepare electrowinning solution for electrowinning lead, to obtain lead plates and waste lead electrolysis; using neutral leaching slag as an oxidant, the lead sulfide concentrate is acid leached with waste electrolysis, liquid and solid are separated to obtain acid leaching solution and acid leaching slag, and the acid leaching solution is returned to the lower One time neutral leaching use. The method not only realizes the efficient extraction of lead, but also realizes the recycling of the leaching solution and the electrolytic solution, and no waste solution is generated, which meets the requirements of green environmental protection.
Description
技术领域technical field
本发明涉及一种从铅膏与硫化铅精矿中提取铅的方法,特别涉及一种绿色、清洁的通过全湿法从铅膏与硫化铅精矿中回收铅的方法,属于有色金属冶金及资源再生领域。The present invention relates to a method for extracting lead from lead paste and lead sulfide concentrate, in particular to a green and clean method for recovering lead from lead paste and lead sulfide concentrate through a full wet method, which belongs to non-ferrous metallurgy and The field of resource regeneration.
背景技术Background technique
甲基磺酸有多种用途,是医药和农药原料,可用作脱水剂、涂料固化促进剂、纤维处理剂,近年来作为电刷镀液溶剂已获得广泛应用。金属甲基磺酸盐大量应用在电化学沉积领域,其中与表面精饰行业相关的应用包括:在锡、铅及锡铅合金电镀中替代氟硼酸和氟硼酸盐;金属丝及钢条镀锡;银、铜、镍及钯的金属精饰;采用浸渍和喷涂法从铜及其合金、锌及其合金表面退除镍、锡、铅、锡铅及镉镀层。Methanesulfonic acid has many uses. It is a raw material for medicine and pesticides. It can be used as a dehydrating agent, a paint curing accelerator, and a fiber treatment agent. In recent years, it has been widely used as a solvent for electroplating solutions. Metal methanesulfonate is widely used in the field of electrochemical deposition, and the applications related to the surface finishing industry include: replacing fluoroboric acid and fluoroborate in tin, lead and tin-lead alloy electroplating; metal wire and steel bar plating Tin; metal finishing of silver, copper, nickel and palladium; removal of nickel, tin, lead, tin-lead and cadmium plating from copper and its alloys, zinc and its alloys by dipping and spraying.
随着交通工具等行业的发展,铅需求持续增加,而铅酸蓄电池的耗铅量占铅总消耗量的85%左右,每年废铅蓄电池达百万吨以上,积存量不断增加,所以再生铅技术变得尤为重要,同时,再生铅产业是循环经济产业的重要组成部分。With the development of transportation and other industries, the demand for lead continues to increase, and the lead consumption of lead-acid batteries accounts for about 85% of the total lead consumption, and the waste lead batteries amount to more than one million tons every year, and the stockpile continues to increase. Therefore, recycled lead Technology has become particularly important. At the same time, the secondary lead industry is an important part of the circular economy industry.
目前,从废铅酸蓄电池拆解后得到的铅膏中回收铅的方法分为火法处理和湿法处理,火法处理有着流程短、处理量大的优点,但火法冶炼工艺普遍存在着铅直收率低、污染重、能耗高等缺点,制约着其进一步发展。相比之下,湿法冶炼有着较多的优势,但已经成熟的体系依然存在着对设备腐蚀性大、操作环境差等缺点。目前采用的全湿法炼铅,大部分利用HBF4、H2SiF6浸出脱硫后的铅膏,再经电沉积得到铅,但工序较多,而且采用了毒性和腐蚀性较高的HBF4和H2SiF6,导致后续电解设备和控制技术要求高,电耗高、设备腐蚀大、试剂价格贵;PLACID工艺是采用HCl-NaCl体系浸出铅膏,该方法原料价格便宜,操作简单,但是能耗高、电解过程产生大量氯气,对环境和设备腐蚀很大;碱法浸出方面可采用NaOH作为脱硫剂使生成氧化铅或氢氧化铅,硫酸和硫酸亚铁复合还原二氧化铅,用NaOH-KNaC4H4O6溶液溶解氧化铅后电解,得到高纯度铅粉;也可采用Ca(OH)2处理脱硫铅膏,再电沉积得到纯铅。上述湿法冶炼再生铅工艺均采用脱硫-浸出-电沉积工序。近年来直接浸出法也实现了硫酸铅膏的再生。采用柠檬酸(加氨水)直接浸出得到柠檬酸铅前体再经低温焙烧可制备铅粉,加入乙二醇为分散剂,可得到精细微粒;此外,还有利用尿素、乙酸混合浸出硫酸铅膏的研究,浸出后添加铁做还原剂得到铅单质,不过整个过程需要氮气保护,且受pH值和铁的比表面积影响很大,无法实现工业化。目前普遍采用湿法-火法联合法,即“湿法预脱硫-还原熔炼”工艺,但依然存在火法炼铅的问题,直收率低、污染重、能耗高。At present, the methods of recovering lead from the lead paste obtained after the dismantling of waste lead-acid batteries are divided into pyroprocessing and wet processing. The disadvantages of low yield, heavy pollution, and high energy consumption restrict its further development. In contrast, hydrometallurgy has many advantages, but the mature system still has disadvantages such as high corrosion to equipment and poor operating environment. At present, the full wet lead smelting method mostly uses HBF 4 and H 2 SiF 6 to leach the desulfurized lead paste, and then obtains lead through electrodeposition, but there are many processes, and HBF 4 with high toxicity and corrosion is used. and H 2 SiF 6 , resulting in high requirements for subsequent electrolysis equipment and control technology, high power consumption, high equipment corrosion, and expensive reagents; the PLACID process uses HCl-NaCl system to leach lead paste, which is cheap in raw materials and simple in operation, but High energy consumption, a large amount of chlorine gas is produced in the electrolysis process, which is very corrosive to the environment and equipment; NaOH can be used as a desulfurization agent in alkaline leaching to generate lead oxide or lead hydroxide, and sulfuric acid and ferrous sulfate can be combined to reduce lead dioxide. - KNaC 4 H 4 O 6 solution dissolves lead oxide and then electrolyzes to obtain high-purity lead powder; Ca(OH) 2 can also be used to treat desulfurized lead paste, and then electrodeposit to obtain pure lead. The above hydrometallurgical secondary lead processes all adopt desulfurization-leaching-electrodeposition process. In recent years, the direct leaching method has also realized the regeneration of lead sulfate paste. Lead citrate precursor can be obtained by direct leaching with citric acid (adding ammonia water), and then lead powder can be prepared by low-temperature roasting, and fine particles can be obtained by adding ethylene glycol as a dispersant; in addition, lead sulfate paste can be leached by mixing urea and acetic acid In the research, iron is added as reducing agent after leaching to obtain lead element, but the whole process needs nitrogen protection, and is greatly affected by the pH value and the specific surface area of iron, so it cannot be industrialized. At present, the wet-fire combined method is commonly used, that is, the "wet pre-desulfurization-reduction smelting" process, but there are still problems in the pyro-method lead smelting, such as low direct recovery rate, heavy pollution, and high energy consumption.
中国专利(申请号CN 201410019612)将硫酸钠滤液、无水硫酸钠和氢氧化钠混合后低温冷却,得到硫酸钠晶体,解决了脱硫后液中硫酸钠的回收问题。中国专利(申请号CN201510733622)以铅膏为原料,经浸出、固液分离等过程分别得到PbSO4、PbO2和PbO,再经组分调配、电化学合成得到铅蓄电池的正极板和负极板,实现了铅的回收再利用。中国专利(申请号CN 201210071501.X)在含有催化剂的酸液反应釜中使铅膏中铅与二氧化铅发生氧化还原反应,酸采用了高氯酸或者甲基磺酸中的一种或两种,催化剂为氯乙酸或者乙酸铵,反应后得到可溶性铅盐以及硫酸铅滤渣,硫酸铅滤渣经重选得到硫酸铅,可溶性铅盐经电沉积得到铅板、氧气和废电解液,电解液返回浸出工序,实现了硫酸铅膏中铅的回收。Chinese patent (application number CN 201410019612) mixes sodium sulfate filtrate, anhydrous sodium sulfate and sodium hydroxide and then cools at low temperature to obtain sodium sulfate crystals, which solves the problem of recovering sodium sulfate in the liquid after desulfurization. The Chinese patent (Application No. CN201510733622) uses lead paste as raw material to obtain PbSO 4 , PbO 2 and PbO respectively through processes such as leaching and solid-liquid separation. Realized the recovery and reuse of lead. Chinese patent (application number CN 201210071501.X) redox reaction between lead in lead paste and lead dioxide in an acid liquid reaction kettle containing a catalyst, the acid adopts one or both of perchloric acid or methanesulfonic acid The catalyst is chloroacetic acid or ammonium acetate. After the reaction, soluble lead salt and lead sulfate filter residue are obtained. The lead sulfate filter residue is re-selected to obtain lead sulfate. The soluble lead salt is electro-deposited to obtain lead plate, oxygen and waste electrolyte. The electrolyte returns The leaching process realizes the recovery of lead in lead sulfate paste.
目前国内80%以上的铅是从硫化铅精矿中火法生产的。传统的火法冶炼铅采用烧结被烧—鼓风炉还原工艺,存在能耗大、低浓度SO2排放污染环境,已被国家禁止使用。目前我国采用较多的是底吹氧化熔炼—高铅渣鼓风炉还原熔炼,需要解决SO2制酸的问题,但高铅渣冷却后再加焦炭高温还原能耗大。以及目前比较先进的基夫赛特法、QSL法、奥斯麦特法以及国内开发的底吹氧化熔炼—液态渣还原法,这些火法冶炼方法均在1100℃以上,还原温度高,铅蒸气挥发,污染环境。At present, more than 80% of domestic lead is produced by pyrolysis from lead sulfide concentrate. The traditional pyrometallurgy of lead adopts the sintering and burning-blast furnace reduction process, which has high energy consumption and low-concentration SO 2 emission pollutes the environment, and has been banned by the state. At present, the bottom-blown oxidation smelting-high-lead slag blast furnace reduction smelting is mostly used in our country. The problem of SO 2 acid production needs to be solved, but the high-temperature reduction of high-lead slag and coke after cooling consumes a lot of energy. As well as the currently more advanced Kiefset method, QSL method, Osmelt method, and the domestically developed bottom-blown oxidation smelting-liquid slag reduction method, these pyrometallurgical smelting methods are all above 1100 ° C, the reduction temperature is high, and the lead vapor volatilizes ,polluted environment.
目前,国内外研究湿法从硫化铅精矿提取铅的方法有:①FeCl3氧化法:PbS+2FeCl3=PbCl2+2FeCl2+S°,较高温度下形成各种可溶性铅-氯配合物,通过加入碱金属氯化物增加Cl-的总浓度,可使溶液中的铅主要以PbCl4 2-的形态存在,然后冷却结晶出PbCl2,再干燥,最后在低温熔盐体系中电解金属铅与氯气,氯气返回浸出,但它存在问题是:盐酸易挥发、腐蚀设备,高温氯气不易收集,以及熔盐电解铅中氯化铅与空气接触产生氧化铅,阻碍电解的进行。也有臭氧-过氧化氢-三氯化铁联合氧化提取的研究,其反应方程式如下所示:At present, domestic and foreign research methods for extracting lead from lead sulfide concentrate by wet method include: ①FeCl 3 oxidation method: PbS+2FeCl 3 =PbCl 2 +2FeCl 2 +S°, various soluble lead-chlorine complexes are formed at higher temperatures , by adding alkali metal chlorides to increase the total concentration of Cl - , the lead in the solution can mainly exist in the form of PbCl 4 2- , then cool and crystallize PbCl 2 , then dry, and finally electrolyze metallic lead in a low-temperature molten salt system With chlorine, chlorine returns to leaching, but it has problems: hydrochloric acid is volatile, corrodes equipment, high-temperature chlorine is not easy to collect, and lead chloride in molten salt electrolytic lead contacts with air to produce lead oxide, which hinders the progress of electrolysis. There is also research on combined oxidation extraction of ozone-hydrogen peroxide-ferric chloride, and the reaction equation is as follows:
PbS+H2O2+O3+2NaCl=PbCl2+Na2SO4+H2OPbS+H 2 O 2 +O 3 +2NaCl=PbCl 2 +Na 2 SO 4 +H 2 O
PbS+2NaCl+8FeCl3+4H2O=PbCl2+Na2SO4+8FeCl2+8HClPbS+2NaCl+8FeCl 3 +4H 2 O=PbCl 2 +Na 2 SO 4 +8FeCl 2 +8HCl
8FeCl2+H2O2+3H2O+O3+8HCl=8FeCl3+8H2O8FeCl 2 +H 2 O 2 +3H 2 O+O 3 +8HCl=8FeCl 3 +8H 2 O
PbCl2+2Cl-=[PbCl4]2- PbCl 2 +2Cl - =[PbCl 4 ] 2-
②方铅矿-软锰矿两矿法浸出:利用软锰矿中二氧化锰的氧化性氧化方铅矿中负二价硫离子,从而同时浸出铅、锰元素。反应方程式如下:②Galena-pyrolulusite two-mine method leaching: Utilize the oxidation of manganese dioxide in pyrolusite to oxidize negative divalent sulfur ions in galena, thereby leaching lead and manganese at the same time. The reaction equation is as follows:
PbS+MnO2+4HCl=PbCl2+MnCl2+S+2H2OPbS+MnO 2 +4HCl=PbCl 2 +MnCl 2 +S+2H 2 O
PbCl2+2Cl-=[PbCl4]2- PbCl 2 +2Cl - =[PbCl 4 ] 2-
③硅氟酸介质中的氧化浸出:所用氧化剂有氧气、H2O2、Fe2(SiF6)3,他们的反应为:③ Oxidative leaching in fluorosilicic acid medium: the oxidants used include oxygen, H 2 O 2 , Fe 2 (SiF 6 ) 3 , and their reactions are:
2PbS+O2+2H2SiF6=2PbSiF6+2S°+2H2O2PbS+O 2 +2H 2 SiF 6 =2PbSiF 6 +2S°+2H 2 O
PbS+H2O2+H2SiF6=PbSiF6+S°+2H2OPbS+H 2 O 2 +H 2 SiF 6 =PbSiF 6 +S°+2H 2 O
PbS+Fe2(SiF6)3=PbSiF6+S°+2FeSiF6 PbS+Fe 2 (SiF 6 ) 3 =PbSiF 6 +S°+2FeSiF 6
采用氧气、H2O2浸出铅,经净化后可以电积铅;Fe2(SiF6)3为氧化剂,需要采用结膜电积,阴极得到铅,阳极再生Fe2(SiF6)3。但浸出剂氟化物不稳定、易分解产生氟化氢气体,对人体有害,导致操作环境差。Oxygen and H 2 O 2 are used to leach lead, and lead can be electro-deposited after purification; Fe 2 (SiF 6 ) 3 is an oxidant, which requires conjunctival electro-deposition to obtain lead at the cathode and regenerate Fe 2 (SiF 6 ) 3 at the anode. However, the fluoride leaching agent is unstable and easy to decompose to produce hydrogen fluoride gas, which is harmful to the human body and leads to poor operating environment.
发明内容Contents of the invention
针对现有的废铅酸蓄电池铅膏与硫化铅精矿冶炼铅工艺存在环境污染等问题,本发明的目的是在于提出一种绿色环保、高效的通过全湿法从废铅酸蓄电池铅膏与硫化铅精矿中提取铅的方法。Aiming at the problems such as environmental pollution in the existing waste lead-acid battery lead paste and lead sulphide concentrate smelting process, the purpose of the present invention is to propose a green and efficient method for using the waste lead-acid battery lead paste and lead sulphide concentrate A method for extracting lead from lead sulfide concentrate.
为了实现上述技术目的,本发明提供了一种从废铅酸蓄电池铅膏和硫化铅精矿中提取铅的方法,该方法包括以下步骤:In order to realize the above-mentioned technical purpose, the present invention provides a kind of method that extracts lead from waste lead-acid storage battery lead plaster and lead sulfide concentrate, and the method comprises the following steps:
1)将铅膏与碳酸盐溶液进行脱硫转化反应,固液分离,得到硫酸盐溶液和含碳酸铅和二氧化铅的脱硫转化物料;所述硫酸盐溶液通过蒸发结晶回收硫酸盐;1) Carrying out the desulfurization conversion reaction of the lead plaster and the carbonate solution, and separating the solid and liquid to obtain the sulfate solution and the desulfurization conversion material containing lead carbonate and lead dioxide; the sulfate solution reclaims sulfate through evaporative crystallization;
2)将所述脱硫转化物料采用含甲基磺酸的溶液进行中性浸出,液固分离,得到中性浸出液和中性浸出渣;所述中性浸出采用所述脱硫转化物料作为中和剂;2) Neutrally leaching the desulfurized converted material with a solution containing methanesulfonic acid, and separating the liquid and solid to obtain a neutral leaching solution and a neutral leaching residue; the neutral leaching uses the desulfurized converted material as a neutralizing agent ;
3)所述中性浸出液与废铅电积液混合配制铅电积液进行电积铅,得到铅板和废铅电积液;3) The neutral leaching solution is mixed with the waste lead electrolytic solution to prepare the lead electrolytic solution to carry out the electrolytic lead deposition to obtain a lead plate and the waste lead electrolytic solution;
4)所述中性浸出渣作为氧化剂与硫化铅精矿一起采用所述废电积液进行酸性浸出,液固分离,得到酸性浸出液和酸性浸出渣,所述酸性浸出液即含甲基磺酸的溶液,返回中性浸出使用。4) The neutral leaching slag is used as an oxidant together with the lead sulfide concentrate to carry out acidic leaching with the waste electrolytic solution, and the liquid and solid are separated to obtain an acidic leaching solution and an acidic leaching slag, and the acidic leaching solution contains methanesulfonic acid Solution, return to neutral leaching for use.
优选的方案,铅膏为废铅蓄电池回收的铅膏,废铅蓄电池经破碎、筛分等步骤得到铅膏。In a preferred solution, the lead paste is the lead paste recovered from waste lead storage batteries, and the lead paste is obtained from waste lead storage batteries through steps such as crushing and screening.
较优选的方案,所述脱硫转化反应的条件为:反应温度为25~85℃,搅拌速度为100~800转/分,反应时间为30~300分钟,反应终点pH值在10以上。More preferably, the conditions of the desulfurization conversion reaction are as follows: the reaction temperature is 25-85° C., the stirring speed is 100-800 rpm, the reaction time is 30-300 minutes, and the pH value at the end of the reaction is above 10.
较优选的方案,脱硫转化反应过程中碳酸盐溶液的用量以碳酸盐计量,为硫酸铅物料中硫酸铅摩尔量的1~1.7倍。In a more preferred solution, the amount of carbonate solution used in the desulfurization conversion reaction process is measured by carbonate, which is 1 to 1.7 times the molar amount of lead sulfate in the lead sulfate material.
优选的方案,所述中性浸出的条件为:含甲基磺酸的溶液中包含游离甲基磺酸的浓度为0.3~1.5mol/L,与脱硫转化物料的液固比为4mL/g~20mL/g,浸出温度为40~100℃,搅拌速度为200~1000转/分,浸出时间30~300分钟,浸出终点浸出液的pH为4.5以上。In a preferred scheme, the conditions for the neutral leaching are: the concentration of free methanesulfonic acid contained in the solution containing methanesulfonic acid is 0.3-1.5 mol/L, and the liquid-solid ratio to the desulfurization conversion material is 4mL/g- 20mL/g, the leaching temperature is 40-100°C, the stirring speed is 200-1000 rpm, the leaching time is 30-300 minutes, and the pH of the leaching solution at the leaching end point is above 4.5.
优选的方案,所述中性浸出液与废铅电积液混合配制的铅电积液中铅离子浓度为30~120g/L。In a preferred solution, the lead ion concentration in the lead electrolysis solution prepared by mixing the neutral leaching solution with the waste lead electrolysis solution is 30-120 g/L.
优选的方案,所述电积铅的条件为:电流密度为80~400A/m2,铅电积液温度30~65℃。In a preferred scheme, the conditions for the electrodeposition of lead are as follows: the current density is 80-400A/m 2 , and the temperature of the lead electrodeposition solution is 30-65°C.
优选的方案,电积铅过程中,以石墨板、钛基二氧化铅网或钛基铂网为阳极板,以铅始极片、钛板或不锈钢板为阴极板;所述阴极板周边比所述阳极板长1~3厘米。Preferably, in the process of electrowinning lead, graphite plate, titanium-based lead dioxide mesh or titanium-based platinum mesh are used as anode plate, and lead starter sheet, titanium plate or stainless steel plate are used as cathode plate; the peripheral ratio of the cathode plate is The anode plate is 1-3 cm long.
优选的方案,所述酸性浸出的条件为:废铅电积液与硫化铅精矿的液固比为5mL/g~20mL/g,浸出温度为40~100℃,搅拌速度为200~1000转/分,浸出时间为30~300分钟。In a preferred scheme, the conditions for acidic leaching are: the liquid-solid ratio of waste lead electrowinning solution to lead sulfide concentrate is 5mL/g-20mL/g, the leaching temperature is 40-100°C, and the stirring speed is 200-1000 rpm /min, the leaching time is 30-300 minutes.
优选的方案,酸性浸出过程中,中性浸出渣的用量以其包含的二氧化铅计量,为将硫化铅精矿中负二价硫离子氧化成单质硫所需理论摩尔量的1~1.5倍。In the preferred solution, during the acid leaching process, the amount of neutral leaching slag is measured by the lead dioxide it contains, which is 1 to 1.5 times the theoretical molar amount required to oxidize the negative divalent sulfur ions in the lead sulfide concentrate to elemental sulfur .
优选的方案,碳酸盐为碳酸钠、碳酸钾、碳酸铵中的至少一种。Preferably, the carbonate is at least one of sodium carbonate, potassium carbonate and ammonium carbonate.
以下结合图1对本发明的硫化铅精矿全湿法提取铅的方法进行具体说明:Below in conjunction with Fig. 1, the method for the full wet extraction of lead from lead sulfide concentrate of the present invention is described in detail:
1)废铅酸蓄电池铅膏与碳酸盐溶液进行脱硫转化反应,固液分离,得到硫酸盐溶液和含碳酸铅和二氧化铅的脱硫转化物料;所述硫酸盐溶液通过蒸发结晶回收硫酸盐。采用的废铅酸蓄电池铅膏主要为包含二氧化铅和硫酸铅的物料,通过碳酸盐(如碳酸钠)反应后,硫酸铅转化成碳酸铅;1) The waste lead-acid storage battery lead paste is subjected to desulfurization conversion reaction with carbonate solution, and solid-liquid separation is carried out to obtain sulfate solution and desulfurization conversion materials containing lead carbonate and lead dioxide; the sulfate solution recovers sulfate through evaporative crystallization . The used lead-acid battery lead paste used is mainly materials containing lead dioxide and lead sulfate. After reacting with carbonate (such as sodium carbonate), lead sulfate is converted into lead carbonate;
PbSO4+Na2CO3=PbCO3+Na2SO4 PbSO 4 +Na 2 CO 3 =PbCO 3 +Na 2 SO 4
过滤分离后,碳酸铅和二氧化铅都留在渣相中,即脱硫转化物料;After filtration and separation, both lead carbonate and lead dioxide remain in the slag phase, that is, the desulfurization conversion material;
2)中性浸出过程中,采用脱硫转化物料作为中和剂,主要利用脱硫转化物料中包含的碳酸铅与含甲基磺酸的溶液反应:2) In the neutral leaching process, the desulfurization conversion material is used as a neutralizing agent, and the lead carbonate contained in the desulfurization conversion material is mainly used to react with the solution containing methanesulfonic acid:
PbCO3+2CH3SO3H=Pb(CH3SO3)2+CO2+H2OPbCO 3 +2CH 3 SO 3 H=Pb(CH 3 SO 3 ) 2 +CO 2 +H 2 O
中性浸出条件为:液固比为4mL/g~20mL/g,温度为40~100℃,搅拌速度为200~1000转/分,浸出反应时间30~300分钟,浸出终点以浸出液的pH在4.5以上;中性浸出渣中碳酸铅被浸出,中性浸出渣主要包含二氧化铅;The neutral leaching conditions are as follows: liquid-solid ratio is 4mL/g-20mL/g, temperature is 40-100°C, stirring speed is 200-1000 rpm, leaching reaction time is 30-300 minutes, and the leaching end point is determined by the pH of the leachate at Above 4.5; lead carbonate is leached from the neutral leaching slag, which mainly contains lead dioxide;
3)在含二氧化铅的中性浸出渣作用下,硫化铅精矿与含甲基磺酸的溶液反应:3) Under the action of the neutral leaching slag containing lead dioxide, the lead sulfide concentrate reacts with the solution containing methanesulfonic acid:
4CH3SO3H+PbS+PbO2=2Pb(CH3SO3)2+S°+2H2O4CH 3 SO 3 H+PbS+PbO 2 =2Pb(CH 3 SO 3 ) 2 +S°+2H 2 O
中性浸出渣作为酸性浸出的氧化剂,中性浸出渣的用量以其包含的二氧化铅计量,为将硫化铅中的负二价硫氧化成单质硫理论摩尔量的1~1.5倍,酸性浸出液采用废铅电积液,酸性浸出条件为:液固比为5mL/g~20mL/g,温度40~100℃,搅拌速度为200~1000转/分,浸出反应时间30~300分钟;酸性浸出液还含有浓度为0.3~1.5mol/L的游离甲基磺酸,返回中性浸出使用,而从酸性浸出渣中可以回收单质硫,余下为废渣。Neutral leaching slag is used as an oxidant for acidic leaching. The amount of neutral leaching slag is measured by the lead dioxide contained in it, which is to oxidize the negative divalent sulfur in lead sulfide to 1 to 1.5 times the theoretical molar amount of elemental sulfur. The acidic leaching solution Using waste lead electrowinning solution, the acidic leaching conditions are: liquid-solid ratio of 5mL/g-20mL/g, temperature of 40-100°C, stirring speed of 200-1000 rpm, leaching reaction time of 30-300 minutes; acidic leaching solution It also contains free methanesulfonic acid with a concentration of 0.3-1.5mol/L, which is returned to neutral leaching for use, and elemental sulfur can be recovered from acidic leaching residue, and the rest is waste residue.
通过中性浸出和酸性浸出,使硫化铅、二氧化铅及碳酸铅中的铅均得到浸出。Through neutral leaching and acid leaching, the lead in lead sulfide, lead dioxide and lead carbonate is all leached.
4)中性浸出液与部分废电解液配置成一定浓度的铅电积液后进行电积铅,得到铅板与废电解液,配置的铅电积液中铅离子浓度为30~100g/L,电积阳极板采用石墨板、钛基二氧化铅网、钛基铂网中的一种,电积阴极板采用铅始极片、钛板、不锈钢板中的一种,其中阴极板周边比阳极板大1~3厘米;电流密度为80~400A/m2,温度35~65℃。4) The neutral leaching solution and part of the waste electrolyte are configured to form a certain concentration of lead electrolysis solution, and then the lead is electrolytically deposited to obtain a lead plate and waste electrolyte. The lead ion concentration in the prepared lead electrolysis solution is 30-100g/L. The electrodeposition anode plate adopts one of graphite plate, titanium-based lead dioxide mesh, and titanium-based platinum mesh, and the electrodeposition cathode plate adopts one of lead initial plate, titanium plate, and stainless steel plate, and the periphery of the cathode plate is larger than that of the anode The size of the plate is 1-3 cm; the current density is 80-400A/m 2 , and the temperature is 35-65°C.
相对现有技术,本发明的技术方案带来的有益技术效果:Compared with the prior art, the beneficial technical effect brought by the technical solution of the present invention:
1)本发明的技术方案将铅酸蓄电池中的铅膏脱硫后,巧妙地利用脱硫物料中的碳酸铅物料和二氧化铅分别作为中性浸出的中和剂和酸性浸出的氧化剂,得到浸出,且酸性浸出过程中硫化铅精矿中的铅得到浸出,结合两段逆流浸出及电积工艺,实现了全湿法对硫化铅精矿和废铅酸蓄电池铅膏中铅的高效综合回收,获得高纯度的铅板,该方法解决了现有的火法冶炼带来的能耗高、重金属污染大等问题。1) After the technical scheme of the present invention desulfurizes the lead paste in the lead-acid storage battery, skillfully utilize the lead carbonate material and the lead dioxide in the desulfurization material as the neutralizing agent of neutral leaching and the oxidant of acid leaching respectively, obtain leaching, In addition, the lead in the lead sulfide concentrate is leached during the acid leaching process. Combining the two-stage countercurrent leaching and electrowinning process, the full-wet method has realized the efficient and comprehensive recovery of lead in the lead sulfide concentrate and the lead paste of the waste lead-acid battery. High-purity lead plate, this method solves the problems of high energy consumption and heavy metal pollution caused by the existing pyrometallurgy.
2)本发明的技术方案整个浸出工艺和电积工艺中浸出液和电积液均实现了循环,无废液、废气产生,实现废液全循环,且脱硫转化过程中产生的硫酸盐液得到了回收,符合绿色工业生产要求。2) According to the technical solution of the present invention, the leaching solution and the electrowinning solution in the whole leaching process and the electrowinning process are circulated, no waste liquid and waste gas are generated, and the full circulation of the waste liquid is realized, and the sulfate solution produced in the desulfurization conversion process is obtained. Recycling meets the requirements of green industrial production.
3)本发明的技术方案采用甲基磺酸作为浸出剂,一方面,甲基磺酸作为有机强酸,为无毒液体,稳定性好,且在自然界可以通过细菌作用,分解为硫酸根与二氧化碳,不会造成环境污染;另一方面,甲基磺酸浸出铅转化成甲基磺酸铅,再通过电积铅过程还原再生,甲基磺酸实现循环使用,循环过程中无不利于环境的化合物释放,大大降低了浸出剂的使用成本,且有利于环境保护;同时本发明的甲基磺酸作为电解液的主要成分,替换了传统的含氟化物配方,而含氟化合物易分解释放有害气体,如氟硼酸和氟硅酸等,不利于环保。3) The technical scheme of the present invention adopts methanesulfonic acid as leaching agent, on the one hand, methanesulfonic acid is as organic strong acid, is nontoxic liquid, and stability is good, and can be decomposed into sulfate radical and carbon dioxide by bacterial action in nature , will not cause environmental pollution; on the other hand, lead methanesulfonic acid is leached and converted into lead methanesulfonate, and then regenerated through the electrolytic lead process, and methanesulfonic acid can be recycled, and there are no compounds that are not conducive to the environment during the cycle release, which greatly reduces the cost of leaching agents, and is beneficial to environmental protection; at the same time, the methanesulfonic acid of the present invention, as the main component of the electrolyte, replaces the traditional fluoride-containing formula, and the fluorine-containing compounds are easy to decompose and release harmful gases , such as fluoboric acid and fluosilicic acid, are not conducive to environmental protection.
4)本发明的技术方案采用废铅酸蓄电池铅膏作为中性浸出的中和剂和硫化铅精矿酸性浸出的氧化剂,避免了中和剂的消耗,同时避免了采用现有的常规O2、H2O2等氧化剂存在价格高、消耗量大等缺点,而且,解决了铅膏等硫酸铅物料中铅回收困难等问题,使铅膏等硫酸铅物料与硫化铅精矿搭配实现综合回收。4) The technical solution of the present invention uses waste lead-acid battery lead paste as the neutralizing agent for neutral leaching and the oxidizing agent for acidic leaching of lead sulfide concentrate, avoiding the consumption of neutralizing agent and simultaneously avoiding the use of existing conventional O2 , H 2 O 2 and other oxidizing agents have the disadvantages of high price and large consumption, and solve the problems of difficult lead recovery in lead sulfate materials such as lead plaster, so that lead sulfate materials such as lead plaster can be combined with lead sulfide concentrate to achieve comprehensive recovery .
附图说明Description of drawings
【图1】为本发明的工艺流程图;[Fig. 1] is a process flow diagram of the present invention;
【图2】为电沉积铅板的实物图;[Fig. 2] is the physical map of the electrodeposited lead plate;
【图3】电积铅板的XRD图谱。[Figure 3] The XRD spectrum of the electrodeposited lead plate.
具体实施方式Detailed ways
下面以实例进一步说明本发明的实质内容,但本发明的保护范围并不限于此。Further illustrate the substantive content of the present invention with example below, but protection scope of the present invention is not limited thereto.
实施例1Example 1
试验所用的硫酸铅物料铅物相如表1,硫化铅精矿化学成分如表2。The phases of the lead sulfate material used in the test are shown in Table 1, and the chemical composition of the lead sulfide concentrate is shown in Table 2.
表1硫酸铅物料铅物相分析/%Table 1 lead sulfate material lead phase analysis/%
表2硫化铅精矿的化学成分Table 2 Chemical composition of lead sulfide concentrate
取硫酸铅物料200g(其铅物相如表1),配制的碳酸盐溶液中碳酸盐用量为理论量1.3倍,按液固比4:1mL/g将物料与碳酸盐溶液在烧杯中混合并,搅拌速度200r/min,在温度85℃下转化1.0h;过滤并洗至洗液中无硫酸根存在。取脱硫转化后物料,按液固比4:1mL/g将物料加入到酸性浸出液(含游离甲基磺酸1mol/L与甲基磺酸铅50g/L)搅拌,在搅拌速度500r/min,温度65℃条件下浸出1h,分离后得到滤渣与中性浸出液。中性浸出渣与硫化铅精矿进行酸性浸出,按液固比5:1mL/g,加入到废电解液中,中性浸出渣的用量以其包含的二氧化铅计量,将硫化铅精矿中负二价硫离子氧化成单质硫所需理论摩尔量的1.1倍,在搅拌速度300r/min、温度90℃条件下,搅拌1h。过滤后的溶液返回下一次中性浸出;渣回收元素硫与有价金属。中性浸出液加废电解液稀释至铅浓度75g/L。钛基二氧化铅网为阳极,铅片为阴极,极距4cm,电积温度为40℃,电流密度为250A/m2条件下电积4h,电流效率达到99.8%。电积铅板如附图2所示、XRD图谱如附图3所示。Get lead sulfate material 200g (its lead material phase is as table 1), and the carbonate consumption in the carbonate solution of preparation is 1.3 times of theoretical amount, press material and carbonate solution in beaker by liquid-solid ratio 4:1mL/g Mix and mix in medium, stir at 200r/min, convert at a temperature of 85°C for 1.0h; filter and wash until no sulfate exists in the washing liquid. Take the material after desulfurization and conversion, add the material to the acidic leachate (containing 1mol/L of free methanesulfonic acid and 50g/L of lead methanesulfonate) according to the liquid-solid ratio of 4:1mL/g, and stir at a stirring speed of 500r/min. The temperature was leached at 65°C for 1 hour, and the filter residue and neutral leachate were obtained after separation. Neutral leaching slag and lead sulfide concentrate are carried out acidic leaching, according to liquid-solid ratio 5:1mL/g, join in the waste electrolyte, the consumption of neutral leaching slag is measured by the lead dioxide contained in it, and lead sulfide concentrate Negative divalent sulfide ions are oxidized to 1.1 times the theoretical molar amount required for elemental sulfur, and stirred for 1 hour at a stirring speed of 300 r/min and a temperature of 90°C. The filtered solution is returned to the next neutral leaching; the slag recovers elemental sulfur and valuable metals. The neutral leaching solution is diluted with waste electrolyte to a lead concentration of 75g/L. The titanium-based lead dioxide grid is used as the anode, the lead sheet is used as the cathode, the pole distance is 4cm, the electrodeposition temperature is 40°C, and the current density is 250A/m 2 for 4 hours, and the current efficiency reaches 99.8%. The electrodeposited lead plate is shown in Figure 2, and the XRD spectrum is shown in Figure 3.
实施例2Example 2
试验所用的硫酸铅物料铅物相如表1,硫化铅精矿化学成分如表2。The phases of the lead sulfate material used in the test are shown in Table 1, and the chemical composition of the lead sulfide concentrate is shown in Table 2.
取硫酸铅物料400g(其铅物相如表1),配制的碳酸盐溶液中碳酸盐用量为理论量1.5倍,按液固比6:1mL/g将物料与碳酸盐溶液在烧杯中混合并放入至水浴锅内,搅拌速度200r/min,在温度25℃下转化2.5h;过滤并洗至洗液中无硫酸根存在。取脱硫转化物料,按液固比5:1mL/g将物料加入到酸性浸出液(含游离甲基磺酸1.3mol/L与甲基磺酸铅30g/L)搅拌,在搅拌速度400r/min,温度75℃条件下浸出2.5h,分离后得到滤渣与中性浸出液;硫化铅精矿进行酸性浸出,取硫化铅精矿400g,按液固比6:1mL/g将物料加入到废电解液中,在搅拌速度350r/min,温度95℃下缓慢加入上述中性浸出渣,中性浸出渣的用量以其包含的二氧化铅计量,将硫化铅精矿中负二价硫离子氧化成单质硫所需理论摩尔量的1.2倍,再搅拌1.0h。过滤后的溶液返回下一次中性浸出;渣回收元素硫与有价金属。中性浸出液加废电解液稀释至铅浓度60g/L。石墨板为阳极,不锈钢为阴极,极距3.5cm,电积温度为50℃,电流密度为150A/m2条件下电积8h,电流效率达到99.6%。Get lead sulfate material 400g (its lead material phase is as table 1), and the carbonate consumption in the carbonate solution of preparation is 1.5 times of theoretical amount, press material and carbonate solution in beaker by liquid-solid ratio 6:1mL/g and put it into a water bath with a stirring speed of 200r/min, transform at a temperature of 25°C for 2.5h; filter and wash until no sulfate exists in the lotion. Take the desulfurized conversion material, add the material to the acidic leachate (containing 1.3mol/L of free methanesulfonic acid and 30g/L of lead methanesulfonate) according to the liquid-solid ratio of 5:1mL/g, and stir at a stirring speed of 400r/min. Leach at a temperature of 75°C for 2.5 hours, and obtain filter residue and neutral leachate after separation; lead sulfide concentrate is subjected to acid leaching, take 400g of lead sulfide concentrate, and add the material to the waste electrolyte at a liquid-solid ratio of 6:1mL/g , at a stirring speed of 350r/min and a temperature of 95°C, slowly add the above-mentioned neutral leaching slag, the amount of neutral leaching slag is measured by the lead dioxide contained in it, and the negative divalent sulfur ions in the lead sulfide concentrate are oxidized into elemental sulfur 1.2 times the required theoretical molar amount, and then stirred for 1.0h. The filtered solution is returned to the next neutral leaching; the slag recovers elemental sulfur and valuable metals. The neutral leaching solution is diluted with waste electrolyte to a lead concentration of 60g/L. The graphite plate is used as the anode, the stainless steel is used as the cathode, the pole distance is 3.5cm, the electrodeposition temperature is 50°C, and the current density is 150A/m 2 for 8 hours, and the current efficiency reaches 99.6%.
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