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CN106662380A - Branching means for a refrigerant flow of a refrigerant circuit - Google Patents

Branching means for a refrigerant flow of a refrigerant circuit Download PDF

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Publication number
CN106662380A
CN106662380A CN201580034621.4A CN201580034621A CN106662380A CN 106662380 A CN106662380 A CN 106662380A CN 201580034621 A CN201580034621 A CN 201580034621A CN 106662380 A CN106662380 A CN 106662380A
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refrigerant
point
branch
branch unit
throttling
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R.豪斯曼
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Valeo Klimasysteme GmbH
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Valeo Klimasysteme GmbH
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B5/00Compression machines, plants or systems, with several evaporator circuits, e.g. for varying refrigerating capacity
    • F25B5/02Compression machines, plants or systems, with several evaporator circuits, e.g. for varying refrigerating capacity arranged in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B39/00Evaporators; Condensers
    • F25B39/02Evaporators
    • F25B39/028Evaporators having distributing means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B40/00Subcoolers, desuperheaters or superheaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B40/00Subcoolers, desuperheaters or superheaters
    • F25B40/02Subcoolers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B40/00Subcoolers, desuperheaters or superheaters
    • F25B40/06Superheaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/40Fluid line arrangements
    • F25B41/42Arrangements for diverging or converging flows, e.g. branch lines or junctions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • F25B43/003Filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2309/00Gas cycle refrigeration machines
    • F25B2309/06Compression machines, plants or systems characterised by the refrigerant being carbon dioxide
    • F25B2309/061Compression machines, plants or systems characterised by the refrigerant being carbon dioxide with cycle highest pressure above the supercritical pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/18Optimization, e.g. high integration of refrigeration components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/31Low ambient temperatures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/25Control of valves
    • F25B2600/2519On-off valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2117Temperatures of an evaporator
    • F25B2700/21174Temperatures of an evaporator of the refrigerant at the inlet of the evaporator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2117Temperatures of an evaporator
    • F25B2700/21175Temperatures of an evaporator of the refrigerant at the outlet of the evaporator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B9/00Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
    • F25B9/002Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
    • F25B9/008Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant the refrigerant being carbon dioxide

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • Power Engineering (AREA)
  • Secondary Cells (AREA)

Abstract

A branching means for a refrigerant flow of a refrigerant circuit (10), in particular of a battery cooler circuit (30), has an inlet (52) and at least two outlet lines (58) which lead to two cooling branches (34, 36), wherein at least one throttle stage is integrated into the branching means (44).

Description

用于致冷剂回路中的致冷剂流的分支装置Branching device for refrigerant flow in a refrigerant circuit

技术领域technical field

本发明涉及用于致冷剂回路的致冷剂流的分支装置,所述致冷剂回路特别地是电池冷却器回路。The invention relates to a branching device for a refrigerant flow of a refrigerant circuit, in particular a battery cooler circuit.

背景技术Background technique

在电动车辆或混合动力车辆中,电池模块在运行期间产生热量,该热量通常通过冷却回路耗散。这里,为了冷却电池模块,有利的是使用已经设置在车辆中的车辆空调系统的冷却子回路。In electric or hybrid vehicles, the battery modules generate heat during operation, which is usually dissipated via a cooling circuit. Here, for cooling the battery module, it is advantageous to use the cooling subcircuit of the vehicle air-conditioning system already provided in the vehicle.

由于大多数电池单元被组合以形成彼此热脱离的单独的电池模块,从而在各个电池模块之间没有热交换,所以电池冷却器回路通常被分成多个冷却支路,所述多个冷却支路各自被分配给一个或更多的电池模块。在这种情况下,意图于使得冷却支路由致冷剂平行地流过。Since most battery cells are combined to form individual battery modules that are thermally decoupled from each other so that there is no heat exchange between the individual battery modules, the battery cooler circuit is typically divided into multiple cooling branches that Each is assigned to one or more battery modules. In this case, it is intended that the cooling branches flow through the refrigerant in parallel.

已知为电池冷却器回路分配专用的膨胀装置,该膨胀装置设置在气体冷却器的出口与进入分支装置的进口之间,该分支装置将致冷剂分流到各个冷却支路中。这里,作为膨胀装置,使用已知的恒温膨胀阀(TXV),该恒温膨胀阀(TXV)根据电池冷却器回路中的状态来控制致冷剂通流。在本示例中,恒温膨胀阀中的压降占总压差的近似60%至95%,而分支装置中的压降仅为3%至10%。其原因是,在存在高环境温度的情况下,车辆空调系统的高压支路和低压支路之间的压差与存在低温的情况相比明显更大。然而,恒温膨胀阀必须向蒸发器提供足够量的致冷剂,即足够的致冷剂流量,即使在存在最小工作温度并因此存在最小压差的情况下;而这只有在分支装置中的压降较小时才是可能的。因此,已知的分支装置被构造用于小的压降。It is known to assign a dedicated expansion device to the battery cooler circuit, which expansion device is arranged between the outlet of the gas cooler and the inlet into a branch device which divides the refrigerant into the individual cooling branches. Here, the known thermostatic expansion valve (TXV) is used as the expansion device, which controls the refrigerant flow depending on the conditions in the battery cooler circuit. In this example, the pressure drop in the thermostatic expansion valve accounts for approximately 60% to 95% of the total differential pressure, while the pressure drop in the branch device is only 3% to 10%. The reason for this is that in the presence of high ambient temperatures, the pressure difference between the high-pressure branch and the low-pressure branch of the vehicle air-conditioning system is significantly greater than in the case of low temperatures. However, the thermostatic expansion valve must supply a sufficient amount of refrigerant to the evaporator, i.e. a sufficient flow of refrigerant, even if there is a minimum operating temperature and therefore a minimum pressure difference; It is only possible when the reduction is small. Known branching devices are therefore designed for small pressure drops.

为了确保单个电池单元的最长可能的使用寿命,必须确保在单个电池单元之间仅存在不大于5K的非常小的温度差。然而,分支装置上的小的压降使得难以实现致冷剂到各种冷却支路的均匀分配,这在存在相对高的温度的情况下总是存在于分支点上游的液-气混合物中。由于分支装置中的相混合物,已知的分支装置还必须以精确地竖向的方向安装,以便即使在存在小通流的情况下,也能够实现两相混合物到各种出口管线的尽可能均匀分配。In order to ensure the longest possible service life of the individual cells, it must be ensured that only very small temperature differences of no more than 5K exist between the individual cells. However, the small pressure drop across the branching device makes it difficult to achieve a uniform distribution of the refrigerant to the various cooling branches, which is always present in the liquid-gas mixture upstream of the branching point in the presence of relatively high temperatures. Due to the phase mixture in the branching device, known branching devices must also be installed in a precise vertical orientation in order to achieve as uniform a two-phase mixture as possible to the various outlet lines even in the presence of small throughflows distribute.

此外,在对电池模块冷却的情况下,即使在存在例如低至-10℃或更低的低环境温度的情况下,冷却布置也必须起作用,这与客舱的冷却布置是相反的,客舱的冷却布置在这样的温度下通常是停用的。Furthermore, in the case of cooling the battery modules, the cooling arrangement has to function even in the presence of low ambient temperatures, for example down to -10°C or lower, as opposed to that of the passenger cabin, where Cooling arrangements are usually disabled at such temperatures.

然而,在存在这种低温的情况下,在分支装置上游的液体致冷剂的部分基本上为100%,已知的分支装置并未被构造用于该部分。However, in the presence of such low temperatures, the fraction of liquid refrigerant upstream of the branching device is essentially 100%, for which the known branching devices are not configured.

发明内容Contents of the invention

本发明的目的是在夏季和冬季两者的环境温度的整个范围上,确保电池冷却器回路中的均匀冷却性能,其中同时降低系统的成本和结构尺寸。The object of the invention is to ensure a uniform cooling performance in the battery cooler circuit over the entire range of ambient temperatures, both in summer and in winter, while simultaneously reducing the costs and the size of the system.

所述目的通过用于致冷剂回路的、特别是电池冷却器回路的致冷剂流的分支装置实现,所述分支装置具有进口并且具有通向两个冷却支路的至少两条出口管线,其中至少一个节流级被整合到所述分支装置中。由于致冷剂分配和减压的功能组合在一个部件中,因此减小了结构尺寸和制造成本。相对于已知的布置,可以明显减小膨胀装置(即减压器)与各个冷却支路中的分支装置之间的距离,这导致特别是致冷剂的液体部分到各个冷却支路的更均匀分配。因此,也确保了液体致冷剂到电池冷却器回路的各个冷却支路的均匀且足够的供应。The object is achieved by a branching device for a refrigerant flow of a refrigerant circuit, in particular of a battery cooler circuit, which branching device has an inlet and has at least two outlet lines leading to two cooling branches, At least one of these throttle stages is integrated into the branch arrangement. Since the functions of refrigerant distribution and pressure reduction are combined in one component, the structural size and manufacturing cost are reduced. With respect to known arrangements, the distance between the expansion device (i.e. the pressure reducer) and the branching device in the individual cooling branches can be significantly reduced, which results in a closer connection, in particular of the liquid part of the refrigerant, to the individual cooling branches. Evenly distributed. Thus, a uniform and sufficient supply of liquid refrigerant to the individual cooling branches of the battery cooler circuit is also ensured.

在优选实施例中,节流级布置在到各个出口管线的分支点的上游,其中,节流级特别地直接位于分支点的上游。由于节流点与致冷剂流到各个出口管线的分流处的空间接近,致冷剂流中的液相和气相在节流点的下游保持完全混合,因此确保致冷剂(包括致冷剂的液体部分)到各个出口管线的均匀分配。由于冷却性能主要与致冷剂的液相的蒸发有关,因此可以在两个冷却支路中获得高度均匀的冷却性能。In a preferred embodiment, the throttling stage is arranged upstream of the branching point to the respective outlet line, wherein the throttling stage is in particular directly upstream of the branching point. Since the throttling point is close to the space where the refrigerant flows to the branch of each outlet line, the liquid and gas phases in the refrigerant flow remain completely mixed downstream of the throttling point, thus ensuring that the refrigerant (including refrigerant liquid portion) to the individual outlet lines for even distribution. Since the cooling performance is mainly related to the evaporation of the liquid phase of the refrigerant, a highly uniform cooling performance can be obtained in the two cooling branches.

通过在分支点的上游使用节流级,已经证明有利的是,直接在节流级的下游使用过滤器,以便保持液相及气相和致冷剂良好混合,并在分流到各个出口管线期间实现两相的最佳可能的均匀化。在另一优选实施例中,节流级布置在到两个出口管线的分支点的下游。因此,分支装置的进口压强可继续近似对应于致冷剂回路中的高压侧的压强,并且致冷剂的热力学状态至少在存在高环境温度的情况下保持为超临界。在分支点本身处,致冷剂以单相状态存在,并且因此能够易于均匀分配到各个出口管线,而没有遇到关于两相混合物的分配的已知问题。By using a throttling stage upstream of the branching point, it has proven advantageous to use a filter directly downstream of the throttling stage in order to maintain good mixing of the liquid and gaseous phases with the refrigerant and to achieve Best possible homogenization of the two phases. In another preferred embodiment, the throttling stage is arranged downstream of the branching point to the two outlet lines. Thus, the inlet pressure of the branch device can continue to approximately correspond to the pressure of the high pressure side in the refrigerant circuit and the thermodynamic state of the refrigerant remains supercritical at least in the presence of high ambient temperatures. At the branch point itself, the refrigerant is present in a single-phase state and can thus be easily and evenly distributed to the various outlet lines without encountering the known problems with the distribution of two-phase mixtures.

节流级优选具有每个出口管线的节流点,即流动横截面的收缩部,所述节流点特别地具有相同的形式,使相同条件在所有出口管线中且在从所述出口管线供给的所有冷却支路中占优。The throttling stage preferably has a throttling point, i.e. a constriction of the flow cross-section, for each outlet line, said throttling points being in particular of the same form, so that the same conditions are present in all outlet lines and when supplied from said outlet lines Dominant in all cooling branches.

节流级的节流点可以由校准的孔道形成。校准的孔道优选直接形成在分支装置的主体中,并且形成在分支点上游的主管线的或在分支点下游的出口管线中的各个的整体组成部分。校准的孔道的长度和内径可以非常精确地限定并且可再现地制造,使得可以精确地设定节流点两侧的压降。此外,不需要使用额外的部件。The throttle point of the throttle stage can be formed by a calibrated orifice. The calibrated bore is preferably formed directly in the body of the branching device and forms an integral part of each of the main line upstream of the branch point or the outlet line downstream of the branch point. The length and inner diameter of the calibrated bore can be defined very precisely and manufactured reproducibly so that the pressure drop across the throttling point can be precisely set. Furthermore, no additional components need to be used.

如果节流级设置在出口管线中,则校准的孔道可以形成为直接接合主管线的分支点,以便保持分支装置的结构长度较小。If the throttling stage is provided in the outlet line, calibrated bores can be formed to directly join the branch point of the main line in order to keep the structural length of the branch arrangement small.

在另一优选实施例中,节流级具有由具有校准的内径的插入管形成的节流点。在本示例中,根据已知的减压原理,将单独的管插入到进口、主管线和/或出口管线中,以实现节流点处的流通截面积的准确减少。这种管能够以简单和廉价的方式并且以高精度预制,并且能够插入和紧固在分支装置中的适当位置。为了将管紧固在分支装置的主体中,管可以例如插入到被拧入分支装置的主体中的螺纹套筒中。这对于在分支装置的进口的区域中或主管线的区域中的节流点和在出口管线的区域中的节流点是可想到的。因此,也可以容易地更换和简单地维护节流点。In a further preferred embodiment, the throttle stage has a throttle point formed by an insertion tube with a calibrated inner diameter. In this example, separate tubes are inserted into the inlet, main and/or outlet lines to achieve a precise reduction of the flow cross-sectional area at the point of restriction, according to known principles of pressure reduction. Such a tube can be prefabricated in a simple and cheap manner and with high precision, and can be inserted and fastened in place in the branching device. To secure the tube in the body of the branch device, the tube may eg be inserted into a threaded sleeve screwed into the body of the branch device. This is conceivable for a throttling point in the region of the inlet of the branch device or in the region of the main line and a throttling point in the region of the outlet line. Thus, the throttle point can also be easily replaced and maintained in a simple manner.

有利的是在螺纹套筒上设置端头止挡件,该端头止挡件确保管在分支装置的主体内的精确定位。It is advantageous to provide an end stop on the threaded sleeve, which end stop ensures precise positioning of the tube within the body of the branch device.

对于校准的孔道和对于具有校准的内径的管,节流点的合适内径例如在0.2和1.0mm之间,并且合适长度在10mm和40mm之间。随着节流点的长度的增加,流动变得更稳定,并且减少了对流动中的振动产生的敏感性。For calibrated bores and for tubes with calibrated inner diameters, suitable inner diameters of the throttling point are for example between 0.2 and 1.0 mm, and suitable lengths are between 10 mm and 40 mm. As the length of the choke point increases, the flow becomes more stable and less susceptible to vibrations in the flow.

为了防止污染到节流点,优选在节流点的上游设置过滤器。In order to prevent contamination to the choke point, a filter is preferably provided upstream of the choke point.

在一个可能的实施例中,通过两个节流级提供两级减压,这两个节流级就流动而言是串联的,每个节流级具有节流点。在此,第一节流级可以在分支点的上游设置在主管线中或者设置在分支装置的进口的区域中,并且第二节流级可以在分支点的下游布置在出口管线中。In one possible embodiment, the two-stage pressure reduction is provided by two throttling stages connected in series with respect to flow, each throttling stage having a throttling point. In this case, the first throttle stage can be arranged upstream of the branch point in the main line or in the region of the inlet of the branch device, and the second throttle stage can be arranged in the outlet line downstream of the branch point.

节流点各自的内径是固定地预定的,并且在没有为插入管而在结构上更换分支装置的情况下不能改变。The respective inner diameter of the throttle points is fixedly predetermined and cannot be changed without a structural change of the branching device for insertion of the tube.

分支装置上的期望压降通过节流点的设计来设定,特别是通过节流点的布置、横截面和长度来设定。The desired pressure drop over the branch device is set by the design of the throttle point, in particular by its arrangement, cross-section and length.

分支装置可以例如影响总压降的10至50%。The branching device may for example contribute 10 to 50% of the total pressure drop.

在存在约20℃至40℃的环境温度下,即在夏季条件下,致冷剂优选在分支装置的进口处仍然仅以单相基本上处于超临界或液态。In the presence of ambient temperatures of about 20°C to 40°C, ie under summer conditions, the refrigerant is preferably still substantially supercritical or liquid in a single phase only at the inlet of the branching device.

在存在约-10℃至0℃的低环境温度下,即在冬季使用期间,致冷剂优选在分支装置的进口处完全处于其液相。在这种情况下,到两个出口管线的均匀分配也可以是没有问题的。In the presence of low ambient temperatures of about -10°C to 0°C, ie during winter use, the refrigerant is preferably completely in its liquid phase at the inlet to the branch device. In this case also an even distribution to the two outlet lines can be no problem.

优选地,致冷剂流在任何操作状态下在分支点下游都不具有明显分离的相,使得始终实现致冷剂流到两个出口管线的均匀分配。因此,总是确保电池模块在两个冷却支路中的均匀冷却。此外,关于与竖直安装位置的偏差的灵敏度大大降低。Preferably, the refrigerant flow has no distinctly separated phases downstream of the branching point in any operating state, so that an even distribution of the refrigerant flow to the two outlet lines is always achieved. Thus, uniform cooling of the battery modules in both cooling branches is always ensured. Furthermore, the sensitivity to deviations from the vertical mounting position is greatly reduced.

在优选实施例中,分支装置具有两个出口管线。不言而喻,可以在分支装置中提供三个或更多个出口管线,而不是两个出口管线。同样,具有相同或类似结构的另一电池冷却器回路可以关于具有所述分支装置的电池冷却器回路并联连接In a preferred embodiment, the branching device has two outlet lines. It goes without saying that instead of two outlet lines, three or more outlet lines may be provided in the branching device. Also, another battery cooler circuit with the same or similar structure can be connected in parallel with respect to the battery cooler circuit with said branching device

附图说明Description of drawings

下面将基于多个示例性实施例并参考附图更详细地描述本发明。在附图中:The present invention will be described in more detail below based on a number of exemplary embodiments and with reference to the accompanying drawings. In the attached picture:

图1是车辆空调系统的示意图,其电池冷却器系统具有根据本发明的分支装置;1 is a schematic diagram of a vehicle air conditioning system with a battery cooler system having a branching device according to the invention;

图2示出了第一实施例中的根据本发明的分支装置的示意性截面图;Figure 2 shows a schematic cross-sectional view of a branching device according to the invention in a first embodiment;

图3示出了第二实施例中的根据本发明的分支装置的示意性截面图;Figure 3 shows a schematic cross-sectional view of a branching device according to the invention in a second embodiment;

图4示出了第三实施例中的、具有根据本发明的分支装置的减压器的示意性截面图;Figure 4 shows a schematic cross-sectional view of a pressure reducer with a branching device according to the invention in a third embodiment;

图5是电池冷却器系统的减压器的截止阀的开关周期的示意图;5 is a schematic diagram of the switching cycle of the cut-off valve of the pressure reducer of the battery cooler system;

图6是电池冷却器系统的减压器处的最大压差作为环境温度的函数的示意图;6 is a schematic diagram of the maximum pressure differential at a pressure reducer of a battery cooler system as a function of ambient temperature;

图7是R744的蒸发的焓差作为环境温度的函数的示意图;和Figure 7 is a schematic diagram of the difference in enthalpy of vaporization of R744 as a function of ambient temperature; and

图8示出了致冷剂R744的莫利尔图(Mollier diagram),示出了在存在低和高环境温度时电池冷却器系统的工作范围Figure 8 shows the Mollier diagram of refrigerant R744 showing the operating range of the battery cooler system in the presence of low and high ambient temperatures

具体实施方式detailed description

图1示出了车辆空调系统(未更详细地示出)的致冷剂回路10。致冷剂(在这种情况下为R744)流过多个冷却子回路。所述致冷剂在压缩机12中被压缩,然后在气体冷却器14中冷却,例如通过环境空气冷却。气态的高压致冷剂随后通过内部热交换器16,在其中它将一些热能释放到在返回流路上的膨胀的致冷剂。Figure 1 shows a refrigerant circuit 10 of a vehicle air conditioning system (not shown in more detail). The refrigerant (R744 in this case) flows through multiple cooling sub-circuits. The refrigerant is compressed in compressor 12 and then cooled in gas cooler 14, for example by ambient air. The gaseous high pressure refrigerant then passes through internal heat exchanger 16 where it releases some of its thermal energy to the expanding refrigerant on the return flow path.

在第一冷却子回路18中,致冷剂流通过车辆空调系统的蒸发器20,例如,通过该蒸发器20冷却车辆内部舱。In the first cooling sub-circuit 18 , the refrigerant flows through an evaporator 20 of the vehicle's air conditioning system, for example by which the vehicle's interior cabin is cooled.

在蒸发器20的上游设置有截止阀22,当不需要冷却时,可以借助该截止阀22关闭冷却子回路18。在该示例中,截止阀22包括具有减小的横截面的开口形式的减压级,该减压级用作节流点并且通过减压实现致冷剂的部分膨胀。A shut-off valve 22 is arranged upstream of the evaporator 20 , by means of which the cooling subcircuit 18 can be closed off when cooling is not required. In this example, the shut-off valve 22 comprises a pressure reduction stage in the form of an opening with a reduced cross-section, which acts as a throttling point and achieves partial expansion of the refrigerant by pressure reduction.

从高压侧到低压侧的减压在此通过固定地预定的横截面收缩来实现,例如对于R744致冷剂回路已知的。所述节流点的直径尤其以取决于蒸发器的所需性能的方式来选择。截止阀22通过具有安全阀26的旁通管线24桥接。安全阀26构造成当在安全阀26处达到临界压强阈值时,允许致冷剂流通过冷却子回路18,该临界压强阈值可以例如是近似120-150巴(12-15MPa)。The pressure reduction from the high-pressure side to the low-pressure side takes place here by a fixedly predetermined constriction of the cross-section, as is known for example for R744 refrigerant circuits. The diameter of the throttling point is selected inter alia in a manner dependent on the desired performance of the evaporator. The shut-off valve 22 is bridged by a bypass line 24 with a safety valve 26 . Relief valve 26 is configured to allow refrigerant flow through cooling subcircuit 18 when a critical pressure threshold is reached at relief valve 26 , which may, for example, be approximately 120-150 bar (12-15 MPa).

一般来说,当使用R744作为致冷剂时,必须保护致冷剂回路免受过压影响。在这种情况下,这通过安全阀26实现,安全阀26在压强突然增大的情况下打开从致冷剂回路的高压侧到低压侧的流动连接。在这种情况下,所述旁路功能在所有操作条件下可用。这种压强升高可以例如在强烈的车辆加速度的情况下发生,在该情况下,压缩机吞吐量不能足够快地向下调节,使得大量的气体被引导到气体冷却器14中。In general, when using R744 as a refrigerant, the refrigerant circuit must be protected from overpressure. In this case, this is achieved by means of a safety valve 26 which opens the flow connection from the high-pressure side to the low-pressure side of the refrigerant circuit in the event of a sudden pressure increase. In this case, the bypass function is available under all operating conditions. Such a pressure increase can occur, for example, in the event of strong vehicle acceleration, in which case the compressor throughput cannot be adjusted down quickly enough so that a large amount of gas is conducted into the gas cooler 14 .

从蒸发器20回流的致冷剂再次通过内部热交换器16并且通过储存器28,存在于储存器28的任何液体致冷剂被分离,然后致冷剂流回到压缩机12。Refrigerant returning from the evaporator 20 passes again through the internal heat exchanger 16 and through the accumulator 28 , any liquid refrigerant present in the accumulator 28 is separated, and the refrigerant then flows back to the compressor 12 .

与第一冷却子回路18并行地,致冷剂流过电池冷却回路30,电池冷却回路30是电池冷却器系统32的一部分。电池冷却器回路可以具有大约0.5至2kW的冷却功率。混合动力或电动车辆(在此未详细示出)的电池单元在这种情况下布置在多个模块中,这些模块由并联连接的两个冷却支路34、36冷却。因此,在这种情况下,电池冷却器回路30被分成两个冷却支路34、36,该两个冷却支路在通过电池模块之后开放到共同的回流吸入管路38。冷却支路34、36用作蒸发器,位于该蒸发器中的液体致冷剂吸收来自电池单元的热,因此变为气态。Parallel to the first cooling sub-circuit 18 , the refrigerant flows through a battery cooling circuit 30 which is part of a battery cooler system 32 . The battery cooler circuit may have a cooling power of approximately 0.5 to 2 kW. The battery cells of a hybrid or electric vehicle (not shown in detail here) are arranged in a plurality of modules which are cooled by two cooling branches 34 , 36 connected in parallel. In this case, therefore, the battery cooler circuit 30 is divided into two cooling branches 34 , 36 which, after passing through the battery modules, open into a common return suction line 38 . The cooling branches 34, 36 act as evaporators in which the liquid refrigerant absorbs heat from the battery cells and thus becomes gaseous.

在蒸发器20的出口的下游,第一冷却子回路18通入回流吸入管线38中。Downstream of the outlet of the evaporator 20 , the first cooling subcircuit 18 opens into a return suction line 38 .

减压器40布置在两个冷却支路34、36的上游。在这里所示的变型中,减压器40具有布置在分支装置44上游的截止阀42。A pressure reducer 40 is arranged upstream of the two cooling branches 34 , 36 . In the variant shown here, the pressure reducer 40 has a shut-off valve 42 arranged upstream of the branching device 44 .

在下面将进一步描述的可能实施例中(见图4),截止阀42和分支装置44组合在单个部件中。然而,它们也可以形成为单独的部件。还可以省去截止阀42,而完全通过分支装置44实现减压。截止阀42连接到控制器46,控制器46可限定截止阀42的打开状态。在该示例中,截止阀42可以仅呈两个控制状态“打开”和“关闭”。在该示例中,在截止阀42的直接下游布置有温度传感器i,该温度传感器同样连接到控制器46。这里,同样连接到控制器46的第二温度传感器T2直接设置在两个冷却支路34、36的连接点48处。图2至图4示出了分支装置44的各种实施例。为了清楚,附图标记44已经用于所有三个实施例。图2中所示的分支装置44具有主体50,在主体50中凹入了进口52,进口52过渡到主管线54中。在主管线54的端部处布置有分支点56,主管线54从该分支点56继续分成两个出口管线58,在这些示例中,这两个出口管线各自具有相同的形式。每个出口管线58过渡到出口60中,相应的出口管线58通过该出口60连接到电池冷却器回路30的两个冷却支路34、36中的一个。In a possible embodiment described further below (see FIG. 4 ), the shut-off valve 42 and the branching device 44 are combined in a single component. However, they can also be formed as separate components. It is also possible to omit the shut-off valve 42 and realize the decompression entirely through the branch device 44 . The shutoff valve 42 is connected to a controller 46 which can define the opening state of the shutoff valve 42 . In this example, the shut-off valve 42 can assume only two control states "open" and "closed". In this example, a temperature sensor i is arranged directly downstream of the shut-off valve 42 , which is likewise connected to the controller 46 . Here, a second temperature sensor T2 , also connected to the controller 46 , is arranged directly at the connection point 48 of the two cooling branches 34 , 36 . 2-4 illustrate various embodiments of branching device 44 . For clarity, the reference numeral 44 has been used for all three embodiments. The branch device 44 shown in FIG. 2 has a main body 50 into which is recessed an inlet 52 which transitions into a main line 54 . At the end of the main line 54 there is arranged a branch point 56 from which the main line 54 continues into two outlet lines 58 , each of the same form in these examples. Each outlet line 58 transitions into an outlet 60 via which the respective outlet line 58 is connected to one of the two cooling branches 34 , 36 of the battery cooler circuit 30 .

节流级被整合到分支装置44中,该节流级具有作为节流点的收缩部,并且该收缩部因此实现节流部下游的减压。A throttle stage is integrated into the branching device 44 , which throttle stage has a constriction as a throttle point and which thus enables a pressure reduction downstream of the throttle.

在图2所示的示例中,通过各自具有固定地预定的直径和长度的一个校准的孔道62,在每个出口管线58中实现了节流级。在这种情况下,校准的孔道62直接接合分支点56,并且因此如前所述直接位于主管线54的下游。代替到两个出口管线58中的支路,也可以提供到多于两个的出口管线58中的分支。同样地,可以在相对于电池冷却器回路30并联连接的另外的电池冷却器回路(未示出)中提供多个分配器44。In the example shown in FIG. 2 , a throttling stage is achieved in each outlet line 58 by one calibrated bore 62 each having a fixedly predetermined diameter and length. In this case, the calibrated bore 62 directly joins the branch point 56 and is therefore directly downstream of the main line 54 as previously described. Instead of branching into two outlet lines 58 , branching into more than two outlet lines 58 can also be provided. Likewise, a plurality of distributors 44 may be provided in a further battery cooler circuit (not shown) connected in parallel with respect to battery cooler circuit 30 .

在该示例中,节流级设置在分支点56的下游。这具有的效果是,在主管线54中完全地或基本上完全地处于单相(取决于环境温度为超临界或液体,如下面将更详细描述的)的致冷剂被均匀地分流到两个出口管线58。由于均匀的聚集状态,分支装置44的非竖直安装位置也不会造成任何问题。这里,在进口52内设置过滤器64,以防止分支装置44的污染。In this example, the throttling stage is arranged downstream of the branch point 56 . This has the effect that refrigerant in main line 54 that is completely or substantially completely in a single phase (supercritical or liquid depending on the ambient temperature, as will be described in more detail below) is split evenly between the two phases. An outlet line 58. The non-vertical mounting position of the branching device 44 also does not cause any problems due to the homogeneous aggregated state. Here, a filter 64 is provided in the inlet 52 to prevent contamination of the branching device 44 .

在这些示例中,进口52形成在连接件66中,通过该连接件66,分支装置44可以连接到电池冷却器回路30的管道或连接到截止阀42(参见图4)。In these examples, the inlet 52 is formed in a connection 66 through which the branch device 44 can be connected to the piping of the battery cooler circuit 30 or to the shut-off valve 42 (see FIG. 4 ).

校准的孔道62具有例如0.2mm-1.0mm的直径和10mm-40mm的长度,其中随着节流点的长度增加,流动变得更稳定,并且流动中产生振动的趋势也降低。图3示出了分支装置44的一实施例,其中节流级设置在主管线54的区域中。在这种情况下,减压已经在分支点56的上游发生。在节流点的下游布置有过滤器68,该过滤器68通过液体部分和气体部分的完全混合而使致冷剂在节流点下游均匀化,从而实现到两个出口管线58的均匀分配。The calibrated bore 62 has, for example, a diameter of 0.2mm-1.0mm and a length of 10mm-40mm, wherein as the length of the throttling point increases, the flow becomes more stable and the tendency of the flow to generate vibrations is reduced. FIG. 3 shows an exemplary embodiment of the branching device 44 in which the throttle stage is arranged in the region of the main line 54 . In this case, the depressurization already takes place upstream of the branch point 56 . Downstream of the throttling point is arranged a filter 68 which homogenizes the refrigerant downstream of the throttling point by complete mixing of the liquid and gaseous fractions, thereby achieving an even distribution to the two outlet lines 58 .

在图3的示例中,节流点由具有校准的内径的单独的插入管70形成。内径和长度可以以与前述示例性实施例的校准的孔道62的情况相同的方式来选择。In the example of FIG. 3 , the throttling point is formed by a single insertion tube 70 with a calibrated inner diameter. The inner diameter and length may be selected in the same manner as in the case of the calibrated bore 62 of the previous exemplary embodiment.

为了将管70紧固在分支装置44的主体50中,设置有螺纹套筒72,该螺纹套筒72旋拧到进口52的连接件66中。代替螺纹套筒72,使用插入到连接件66中的插入式套筒也是可能的。In order to fasten the tube 70 in the body 50 of the branch device 44 , a threaded sleeve 72 is provided which is screwed into the connection piece 66 of the inlet 52 . Instead of the threaded sleeve 72 it is also possible to use a plug-in sleeve which is inserted into the connection piece 66 .

螺纹套筒72具有端部止挡件74,其用于管70在主管线54中的精确定位。The threaded sleeve 72 has an end stop 74 for precise positioning of the tube 70 in the main line 54 .

在进口侧,管70被过滤器64覆盖,过滤器64防止对分支装置44的污染。On the inlet side, the tube 70 is covered by a filter 64 which prevents contamination of the branching device 44 .

校准的内径的插入型70可以高精度地生产为孔道。Inserts 70 of calibrated inner diameter can be produced as channels with high precision.

代替插入管70,在主管线中在主体50中形成孔道也是可能的,如例如关于图2针对出口管线58所描述的。类似地,在图2所示的实施例中,代替于校准的孔道62,将各自具有校准的内径的一个管70插入到出口管线58中也是可能的。Instead of the insertion tube 70 , it is also possible to form a bore in the main body 50 in the main line, as described eg with respect to FIG. 2 for the outlet line 58 . Similarly, in the embodiment shown in FIG. 2 , instead of the calibrated bores 62 , it is also possible to insert one tube 70 each having a calibrated inner diameter into the outlet line 58 .

此外,可以在分支装置44中提供不仅一个节流点,而是就流动而言串联的两个节流点,其中第一节流点布置在主管线54中,并且第二节流点在每个出口管线58中由各一个收缩部形成。Furthermore, it is possible to provide not only one throttle point in the branch device 44, but two throttle points connected in series in terms of flow, wherein the first throttle point is arranged in the main line 54 and the second throttle point is arranged at each Each of the outlet lines 58 is formed by a constriction each.

图4示出了减压器40,其具有就流动而言串联的两个节流级。FIG. 4 shows a pressure reducer 40 with two throttling stages connected in series with respect to flow.

在这种情况下,减压器40由分支装置44和截止阀42组成,这些通过分支装置44的连接件66旋拧在一起。在该示例中,分支装置44对应于图2所示的分支装置44。然而,也可以使用根据图3所示的实施例的分支装置或一些其它合适的分支装置44。In this case, the pressure reducer 40 consists of a branch device 44 and a shut-off valve 42 , which are screwed together via a connection piece 66 of the branch device 44 . In this example, the branching device 44 corresponds to the branching device 44 shown in FIG. 2 . However, a branching device according to the embodiment shown in Fig. 3 or some other suitable branching device 44 could also be used.

在该示例中,截止阀42通过电磁体76切换,电磁体76连接到电池冷却器系统32的控制器46。借助于电磁体76,截止阀42在其两个切换状态“打开”和“关闭”之间切换,其中通过截止阀42的进口78的致冷剂流被完全允许或完全停止。In this example, shutoff valve 42 is switched by electromagnet 76 , which is connected to controller 46 of battery cooler system 32 . By means of an electromagnet 76, the shut-off valve 42 is switched between its two switching states "open" and "closed", wherein the flow of refrigerant through the inlet 78 of the shut-off valve 42 is either completely permitted or completely stopped.

在截止阀42的阀座80的直接下游,实现了第一节流级,在本示例中通过校准的孔道82实现,该第一节流级构成用于致冷剂的、具有通流横截面的收缩部。校准的孔道82的横截面相对于进口78的横截面变窄,并且还相对于分支装置44的相邻进口52的横截面变窄。以这种方式,在校准的孔道82中实现致冷剂的第一膨胀和第一减压。在分支装置44中,形成第二节流级,在本示例中,在出口管线58中通过校准的孔道62形成的收缩部形成,该第二节流级实现致冷剂的第二减压和进一步膨胀。Immediately downstream of the valve seat 80 of the shut-off valve 42 , a first throttle stage is implemented, in this example via a calibrated bore 82 , which forms a flow cross-section for the refrigerant. of the constriction. The cross-section of the calibrated bore 82 is narrowed relative to the cross-section of the inlet 78 and also narrowed relative to the cross-section of the adjacent inlet 52 of the branching device 44 . In this way, a first expansion and a first decompression of the refrigerant are achieved in the calibrated bore 82 . In the branch device 44 a second throttling stage is formed, in this example by a constriction formed by a calibrated bore 62 in the outlet line 58 , which achieves a second depressurization of the refrigerant and further expansion.

代替在截止阀42的主体中的校准的孔道82,还可以在分支装置44的进口52中设置具有校准的内径的校准的孔道或管70。以这种方式,可以进一步简化截止阀42的构造。Instead of a calibrated bore 82 in the body of the shut-off valve 42 it is also possible to provide a calibrated bore or tube 70 with a calibrated inner diameter in the inlet 52 of the branch device 44 . In this way, the construction of the shutoff valve 42 can be further simplified.

致冷剂从出口管线58流入电池冷却器回路30的两个冷却支路34、36中。The refrigerant flows from the outlet line 58 into the two cooling branches 34 , 36 of the battery cooler circuit 30 .

在图1所示的实施例中,电池冷却器系统32被构造为使得在“冬天条件”在存在低环境温度的情况下,即在存在约-10℃和0℃之间的温度的情况下,在减压器上获得大约10巴的压差和大约240kJ/kg的焓差。也可以关于整个致冷剂回路10的高压侧和低压侧之间的压差来构造压差。这些参数通过减压器40的节流级的特定设计来实现。In the embodiment shown in FIG. 1 , the battery cooler system 32 is configured such that in "winter conditions" in the presence of low ambient temperatures, ie temperatures between about -10°C and 0°C , a pressure difference of about 10 bar and an enthalpy difference of about 240 kJ/kg are obtained over the pressure reducer. The pressure difference can also be configured with respect to the pressure difference between the high-pressure side and the low-pressure side of the entire refrigerant circuit 10 . These parameters are achieved by a specific design of the throttle stage of the pressure reducer 40 .

重要的是,通过节流级中的横截面收缩部实现的致冷剂流量足够大,以便即使在低环境温度的情况下也在电池冷却器回路30中为电池模块提供足够的冷却性能。在这些环境条件下,到超临界状态的相边界仅超过大约1至5开尔文(也见图8)。It is important that the refrigerant flow achieved by the cross-sectional constriction in the throttle stage is large enough to provide sufficient cooling performance for the battery modules in the battery cooler circuit 30 even at low ambient temperatures. Under these ambient conditions, the phase boundary to the supercritical state exceeds only about 1 to 5 Kelvin (see also Figure 8).

在夏季中主要的环境温度下,即在高达约+40℃的温度的情况下,在致冷剂回路10的及电池冷却器电路30的高压侧和低压侧之间存在相当大的压差。为了防止在这种条件下通过分支装置44的液体冷却剂的过大流量,截止阀42以脉冲方式操作,其中过大流量的液体冷却剂将不能在冷却支路34、36中完全蒸发,且因此降低用于乘员舱的空调的蒸发器20的冷却性能。At prevailing ambient temperatures in summer, ie at temperatures up to approximately +40° C., considerable pressure differences exist between the high-pressure side and the low-pressure side of the refrigerant circuit 10 and of the battery cooler circuit 30 . In order to prevent an excessive flow of liquid coolant through the branch device 44 under such conditions, the shut-off valve 42 is operated in a pulsed manner, wherein the excessive flow of liquid coolant will not be able to evaporate completely in the cooling branches 34, 36, and The cooling performance of the evaporator 20 for air conditioning of the passenger compartment is thus reduced.

这在图5中示意性地示出。实线曲线表示,在高环境温度的情况下,截止阀42通过控制器46以脉宽调制操作,使得冷却性能被优化。截止阀42的打开持续时间由控制器46从由温度传感器T1和T2发出的信号的值、即从分支装置44的进口52处的致冷剂温度和在所述致冷剂已经通过电池冷却器回路30的冷却支路34、36之后的致冷剂温度来计算。This is shown schematically in FIG. 5 . The solid line curve shows that in the case of high ambient temperatures the shut-off valve 42 is operated with pulse width modulation by the controller 46 so that the cooling performance is optimized. The opening duration of the shut - off valve 42 is determined by the controller 46 from the value of the signals sent by the temperature sensors T1 and T2, namely from the temperature of the refrigerant at the inlet 52 of the branch device 44 and after the refrigerant has passed through the battery The temperature of the refrigerant after the cooling branches 34 , 36 of the cooler circuit 30 is calculated.

在截止阀42两个打开状态之间保持关闭的时间段可以为30秒或更多;这也适用于截止阀42在关闭阶段之间打开的时间段。这是可能的,因为具有电池模块的电池冷却器回路30具有比例如车辆空调系统的蒸发器20更高的热活性质量。The time period during which the shut-off valve 42 remains closed between two open states may be 30 seconds or more; this also applies to the time period during which the shut-off valve 42 is open between closing phases. This is possible because the battery cooler circuit 30 with the battery modules has a higher thermally active mass than, for example, the evaporator 20 of the vehicle air conditioning system.

在冬天,也就是说在存在低的环境温度和小的压差的情况下,相反地,情况是截止阀42持续地打开(参见图5中的虚线)。In winter, that is to say in the presence of low ambient temperatures and small differential pressures, the reverse is the case when the shut-off valve 42 is permanently open (see dashed line in FIG. 5 ).

图6和图7示出了作为环境温度的函数的、在致冷剂回路10的高压侧上和在其低压侧上存在的压强。高压侧的压强分布由菱形表示,而低压侧上的压强分布由正方形表示。从图6中可以看出,在存在-10℃至0℃之间的冬季条件下,预期7bar至9bar(0.7至0.9MPa)的压差,而在25至40℃的环境温度的夏季条件下,存在明显更高的压差,例如35bar至65bar(3.5至6.5MPa),其中甚至可以存在90bar的压差。根据这种测量,对于致冷剂回路10中的现有电池冷却器系统32,可以计算减压器40的最佳构造。为此,还必须考虑致冷剂(在本示例中,R744)蒸发期间的焓差,该焓差在图7中作为环境温度的函数绘制。6 and 7 show the pressures prevailing on the high-pressure side and on the low-pressure side of the refrigerant circuit 10 as a function of the ambient temperature. The pressure distribution on the high pressure side is represented by diamonds, while the pressure distribution on the low pressure side is represented by squares. From Figure 6, it can be seen that under winter conditions where there is an ambient temperature between , there are significantly higher differential pressures, for example 35 bar to 65 bar (3.5 to 6.5 MPa), wherein a differential pressure of 90 bar can even exist. From this measurement, the optimal configuration of the pressure reducer 40 can be calculated for the existing battery cooler system 32 in the refrigerant circuit 10 . To this end, the enthalpy difference during evaporation of the refrigerant (in this example, R744), which is plotted in Figure 7 as a function of the ambient temperature, must also be taken into account.

高压侧和低压侧之间的压差随着环境温度的升高而大大增加。由于所产生的质量流量近似随着压差的平方根而变化,因此例如对于环境温度为-10℃的情况,电池冷却器回路30的可能冷却性能相对于+40℃的环境温度降低大约40%。如果电池冷却器系统32并且特别是减压器40针对在低环境温度下的操作被优化,则这具有以下效果:在存在高环境温度的操作期间,截止阀42应该在大约30%-90%的时间上关闭。The pressure difference between the high-pressure side and the low-pressure side increases greatly as the ambient temperature increases. Since the resulting mass flow varies approximately with the square root of the differential pressure, for example for an ambient temperature of -10° C. the possible cooling performance of the battery cooler circuit 30 is reduced by approximately 40% relative to an ambient temperature of +40° C. If the battery cooler system 32 and particularly the pressure reducer 40 are optimized for operation at low ambient temperatures, this has the effect that during operation where high ambient temperatures are present, the shutoff valve 42 should be at about 30%-90% closed in time.

致冷剂回路10的其余部分,特别是用于车辆空调系统的蒸发器20的冷却子回路18的其余部分的构造不受这些考虑的影响,因为仅电池冷却器回路30中的减压器40必须被相应地构造。图8基于莫里尔图示出了在夏季条件(高环境温度)和冬季条件(低环境温度)下,致冷剂回路10的操作所经过的循环。The configuration of the rest of the refrigerant circuit 10, in particular the cooling sub-circuit 18 for the evaporator 20 of the vehicle air conditioning system, is not affected by these considerations since only the pressure reducer 40 in the battery cooler circuit 30 must be constructed accordingly. Fig. 8 shows the cycles through which the operation of the refrigerant circuit 10 is performed under summer conditions (high ambient temperature) and winter conditions (low ambient temperature) based on a Mollier diagram.

曲线图中的上部循环(点A至G)描述了在高环境温度存在下的操作。高压侧,在这种情况下优选在80和120巴之间,在超临界范围内操作。从点A到点B,在压缩机12中发生致冷剂的压缩。从点B到点C,超临界的致冷剂在气体冷却器14中被冷却。从点C到点D,通过内部热交换器16实现在致冷剂回路10的高压侧上的进一步冷却。从点D到点E,在减压器40的第一节流级中发生减压,其中减压最多发生直到液体边界,使得致冷剂在进入分支装置44时仅保持单相形式或处于超临界状态。从点E到点F,在减压器40的第二节流级中发生进一步减压,在本示例下,在分支装置44的出口管线58中发生。从点F到点G,发生在电池冷却器回路30的冷却支路34、36中的电池模块的冷却,其中致冷剂被蒸发,并吸收来自电池模块的热。最后,从点G到点A,致冷剂经由回流吸入管线38流过内部热交换器16,回到压缩机12,其中所述致冷剂吸收来自高压支路的热。在冬季操作(图8中的下部循环,点a-f)中,在临界点以下执行相同循环。从点a到点b,致冷剂被压缩,并且从点b到点d,所述致冷剂被冷却。在致冷剂在减压器40的第一节流级中的膨胀之后(点d至点e),致冷剂完全处于液相。只有当其通过第二节流级(点e至点f)时,致冷剂才具有气态部分。The upper cycle in the graph (points A to G) describes operation in the presence of high ambient temperatures. The high pressure side, in this case preferably between 80 and 120 bar, operates in the supercritical range. From point A to point B, compression of the refrigerant occurs in compressor 12 . From point B to point C, the supercritical refrigerant is cooled in gas cooler 14 . From point C to point D, further cooling on the high pressure side of the refrigerant circuit 10 is achieved by means of the internal heat exchanger 16 . From point D to point E, decompression occurs in the first throttling stage of pressure reducer 40, where decompression occurs at most up to the liquid boundary, so that the refrigerant remains only in single-phase form or in super Critical state. From point E to point F, a further depressurization takes place in a second throttling stage of the pressure reducer 40 , in this example in the outlet line 58 of the branching device 44 . From point F to point G, cooling of the battery modules in the cooling branches 34 , 36 of the battery cooler circuit 30 occurs where the refrigerant is evaporated and absorbs heat from the battery modules. Finally, from point G to point A, the refrigerant flows through internal heat exchanger 16 via return suction line 38 back to compressor 12, where it absorbs heat from the high pressure branch. In winter operation (lower cycle in Figure 8, points a-f), the same cycle is performed below the critical point. From point a to point b, the refrigerant is compressed, and from point b to point d, the refrigerant is cooled. After the expansion of the refrigerant in the first throttling stage of the pressure reducer 40 (point d to point e), the refrigerant is completely in the liquid phase. The refrigerant has a gaseous part only when it passes through the second throttling stage (point e to point f).

然而,在本文所述的示例中,致冷剂在分支装置44时仍然仅处于单相形式。以这种方式,与相混合物的存在相比,更容易实现到两个冷却支路34、36的均匀分配。However, in the examples described herein, the refrigerant is still only in a single-phase form when it branches off 44 . In this way, an even distribution to the two cooling branches 34 , 36 is easier to achieve than in the presence of a mixture of phases.

Claims (10)

1. one kind is used for the branch unit of the refrigerant stream of cryogen circuit (10), and the cryogen circuit is particularly battery cooler Loop, the branch unit has import (52) and with least two outlets for leading to two cooling branch roads (34,36) Line (58), wherein at least one throttling level is integrated in the branch unit (44).
2. branch unit according to claim 1, it is characterised in that the throttling level is arranged into two outlet lines (58) Branch point (56) upstream.
3. branch unit according to claim 2, it is characterised in that filter (68) is arranged under the throttling level Trip.
4. branch unit according to claim 1, it is characterised in that the throttling level is arranged in two outlet lines (58) Branch point (56) downstream.
5. branch unit according to claim 4, it is characterised in that throttling level tool in each outlet line (58) There is contraction flow region.
6. the branch unit described in aforementioned claim, it is characterised in that the throttling level has by calibrating Duct (62) formed throttle point.
7. branch unit according to claim 6, it is characterised in that the duct (62) of the calibration is formed as directly engagement The branch point (56) of Trunk Line (54).
8. the branch unit according in claim 1 to 6, it is characterised in that the throttling level has by with school The throttle point that the insertion tube (70) of accurate internal diameter is formed.
9. branch unit according to claim 8, it is characterised in that the pipe (70) be inserted into screw shell (72) or In plug-in type sleeve, the sleeve is screwed into or is inserted in the main body of the branch unit (44) (50).
10. the branch unit described in aforementioned claim, it is characterised in that first throttle level is arranged in described The upstream of branch point (56), and the second throttling level is arranged in the downstream of the branch point (56).
CN201580034621.4A 2014-06-26 2015-06-23 Branching means for a refrigerant flow of a refrigerant circuit Pending CN106662380A (en)

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