CN106642838B - Cooling device and control method thereof - Google Patents
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- CN106642838B CN106642838B CN201510727168.7A CN201510727168A CN106642838B CN 106642838 B CN106642838 B CN 106642838B CN 201510727168 A CN201510727168 A CN 201510727168A CN 106642838 B CN106642838 B CN 106642838B
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Abstract
本发明公开了一种冷却装置,包括压缩机、冷凝器、节流装置、蒸发器,压缩机的出口与冷凝器的进口连通,冷凝器的出口与节流装置的进口连通,节流装置的出口与蒸发器的进口连通,蒸发器的出口与压缩机的进口连通;冷却装置还包括液体管以及液体容器,液体管具有与蒸发器相对固定的换热段,换热段的出液口、进液口均与液体容器内空间相通,从而形成液体循环流路,液体容器还设置有冷液出口;冷却装置包括温度检测装置,该温度检测装置能够直接或间接检测液体容器或液体管处的液体温度参数。本发明通过设置液体容器和液体循环流路,该液体容器可储存经过蒸发器冷却的低温液体,当有使用需求时,可及时提供使用。
The invention discloses a cooling device, comprising a compressor, a condenser, a throttling device and an evaporator. The outlet of the compressor is communicated with the inlet of the condenser, and the outlet of the condenser is communicated with the inlet of the throttling device. The outlet is communicated with the inlet of the evaporator, and the outlet of the evaporator is communicated with the inlet of the compressor; the cooling device also includes a liquid pipe and a liquid container, the liquid pipe has a heat exchange section relatively fixed with the evaporator, and the liquid outlet of the heat exchange section, The liquid inlets are all communicated with the inner space of the liquid container to form a liquid circulation flow path, and the liquid container is also provided with a cold liquid outlet; the cooling device includes a temperature detection device, which can directly or indirectly detect the liquid container or liquid pipe. Liquid temperature parameters. In the present invention, by setting a liquid container and a liquid circulation flow path, the liquid container can store the low-temperature liquid cooled by the evaporator, and can be used in time when there is a need for use.
Description
技术领域technical field
本发明涉及制冷领域,具体涉及一种冷却装置及其控制方法。The invention relates to the field of refrigeration, in particular to a cooling device and a control method thereof.
背景技术Background technique
随着生活习惯改变,饮用较低温度饮品的消费群体逐渐增加,尤其欧美各地区国家有喝冰咖啡等习惯。目前制取咖啡过程中先采用温度较高的热水进行冲泡,需要时再加入冰块进行降温,现有技术采用较多的压缩机制冷装置,如压缩机制冰机来制取冰块,包括蒸发器、压缩机、冷凝器、节流元件等,通过制冷剂吸收热量使液体结冰成需要的形态,之后再从模腔内将冰块取出待用,使用过程中可能由于冰块不够多而不能达到理想的饮用温度,反之加入更多冰块,则随着冰块融化可能稀释了饮品,影响口感。With the change of living habits, the number of consumers who drink lower temperature beverages has gradually increased, especially countries in Europe and the United States have the habit of drinking iced coffee. At present, in the process of making coffee, hot water with a higher temperature is used for brewing, and ice cubes are added to cool down when necessary. The prior art uses more compressor refrigeration devices, such as compressor ice machines, to make ice cubes. Including evaporators, compressors, condensers, throttling elements, etc., the liquid is frozen into the required form by absorbing heat from the refrigerant, and then the ice cubes are taken out from the mold cavity for use. During use, there may be insufficient ice cubes. Too much ice cubes cannot reach the ideal drinking temperature. On the contrary, adding more ice cubes may dilute the drink as the ice cubes melt and affect the taste.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种可及时提供低温液体的冷却装置。The purpose of the present invention is to provide a cooling device that can provide cryogenic liquid in time.
为实现上述目的,本发明采用如下技术方案:一种冷却装置,包括压缩机、冷凝器、节流装置、蒸发器,所述压缩机的出口与所述冷凝器的进口连通,所述冷凝器的出口与所述节流装置的进口连通,所述节流装置的出口与所述蒸发器的进口连通,所述蒸发器的出口与所述压缩机的进口连通;In order to achieve the above object, the present invention adopts the following technical solutions: a cooling device, comprising a compressor, a condenser, a throttling device, and an evaporator, the outlet of the compressor is communicated with the inlet of the condenser, and the condenser The outlet of the throttling device is communicated with the inlet of the throttling device, the outlet of the throttling device is communicated with the inlet of the evaporator, and the outlet of the evaporator is communicated with the inlet of the compressor;
所述冷却装置还包括液体管以及液体容器,所述液体管具有与所述蒸发器相对固定的换热段,所述换热段的出液口、进液口均与所述液体容器内空间相通形成液体循环流路,所述蒸发器工作时,液体循环流路通过该蒸发器进行降温,所述液体容器还设置有冷液出口;The cooling device further includes a liquid pipe and a liquid container, the liquid pipe has a heat exchange section relatively fixed to the evaporator, and the liquid outlet and the liquid inlet of the heat exchange section are connected to the inner space of the liquid container. The liquid circulation flow path is connected to form a liquid circulation flow path. When the evaporator works, the liquid circulation flow path passes through the evaporator to cool down, and the liquid container is also provided with a cold liquid outlet;
所述冷却装置包括温度检测装置,该温度检测装置能够直接或间接检测所述液体容器处的液体温度参数,或该温度检测装置能够直接或间接检测液体管处的液体温度参数。The cooling device includes a temperature detection device, which can directly or indirectly detect the liquid temperature parameter at the liquid container, or the temperature detection device can directly or indirectly detect the liquid temperature parameter at the liquid pipe.
进一步的,所述液体容器外连接有液体进口管路,该液体进口管路设置有液体管路开关,能够控制该液体进口管路的液体流通;Further, the liquid container is connected with a liquid inlet pipeline, and the liquid inlet pipeline is provided with a liquid pipeline switch, which can control the liquid circulation of the liquid inlet pipeline;
所述液体循环流路设置有流体泵,该流体泵位于所述液体容器与所述液体管换热段之间的连接管路处。The liquid circulation flow path is provided with a fluid pump, and the fluid pump is located at the connecting pipeline between the liquid container and the heat exchange section of the liquid pipe.
进一步的,所述蒸发器包括导热基体,该导热基体包覆所述蒸发器的制冷剂管与所述液体管的换热段,所述蒸发器的制冷剂管相对固定于所述导热基体内,所述换热段相对固定于所述导热基体内,所述换热段与所述蒸发器的制冷剂管之间通过所述导热基体相接触,所述蒸发器的制冷剂进口及制冷剂出口向所述导热基体外延伸,所述换热段的进液口及出液口向所述导热基体外延伸。Further, the evaporator includes a heat-conducting base, the heat-conducting base covers the heat exchange section of the refrigerant pipe of the evaporator and the liquid pipe, and the refrigerant pipe of the evaporator is relatively fixed in the heat-conducting base. , the heat exchange section is relatively fixed in the heat conduction base, the heat exchange section and the refrigerant tube of the evaporator are in contact through the heat conduction base, the refrigerant inlet of the evaporator and the refrigerant The outlet extends out of the heat-conducting base, and the liquid inlet and the liquid outlet of the heat exchange section extend out of the heat-conducting base.
进一步的,所述蒸发器的制冷剂管与所述液体管的换热段分别以盘管形式盘绕形成多个盘绕面,所述制冷剂管的盘绕面与所述换热段的盘绕面所在平面相互大致平行或重合,所述蒸发器的制冷剂管内制冷剂的流动方向与所述换热段内液体的流动方向为相反设置;或者,所述蒸发器的制冷剂管的盘绕面与所述换热段的盘绕面所在平面相互交叉,所述蒸发器的制冷剂管内制冷剂的流动方向与所述换热段内液体的流动方向为交叉设置。Further, the refrigerant tube of the evaporator and the heat exchange section of the liquid tube are respectively coiled in the form of coils to form a plurality of coiled surfaces, where the coiled surface of the refrigerant tube and the coiled surface of the heat exchange section are located. The planes are substantially parallel or coincident with each other, and the flow direction of the refrigerant in the refrigerant tube of the evaporator is opposite to the flow direction of the liquid in the heat exchange section; The planes where the coiled surfaces of the heat exchange section are located intersect with each other, and the flow direction of the refrigerant in the refrigerant tube of the evaporator and the flow direction of the liquid in the heat exchange section are arranged to cross each other.
进一步的,所述蒸发器的制冷剂管的盘绕面与所述换热段的盘绕面所在平面相互大致平行或重合,所述制冷剂管的制冷剂进口、制冷剂出口以及所述换热段的进液口、出液口位于所述导热基体的同一侧面。Further, the planes where the coiled surface of the refrigerant tube of the evaporator and the coiled surface of the heat exchange section are located are substantially parallel or coincident with each other, and the refrigerant inlet, the refrigerant outlet of the refrigerant tube and the heat exchange section are The liquid inlet and outlet are located on the same side of the thermally conductive base.
进一步的,所述蒸发器的制冷剂管与所述换热段盘绕形成的每个盘绕面为近似圆形或椭圆形或回字形或梯形或螺旋形。Further, each coiled surface formed by coiling the refrigerant tube of the evaporator and the heat exchange section is approximately circular or elliptical or zigzag, trapezoidal or spiral.
进一步的,所述蒸发器的制冷剂管的盘绕面与所述换热段的盘绕面所在平面大致平行或重合,所述换热段盘绕面的当量直径大于或小于所述制冷剂管盘绕面的当量直径,所述换热段盘绕面的中心位置与所述制冷剂管盘绕面的中心位置基本重合或位于同一直线,所述制冷剂管相邻两个盘绕面之间距离与所述换热段相邻两个盘绕面之间距离大致相同;Further, the coiled surface of the refrigerant tube of the evaporator is roughly parallel to or coincident with the plane of the coiled surface of the heat exchange section, and the equivalent diameter of the coiled surface of the heat exchange section is larger or smaller than the coiled surface of the refrigerant tube. The center position of the coiled surface of the heat exchange section and the center position of the coiled surface of the refrigerant tube are substantially coincident or on the same line, and the distance between the two adjacent coiled surfaces of the refrigerant tube is the same as the center position of the coiled surface of the refrigerant tube. The distance between two adjacent coiled surfaces of the hot segment is approximately the same;
或者所述换热段盘绕面的当量直径大致等于所述制冷剂管盘绕面的当量直径,所述换热段盘绕面的中心位置与所述制冷剂管盘绕面的中心位置基本重合或位于同一直线,所述制冷剂管的多个盘绕面与所述换热段形成的多个盘绕面相互交错间隔排列。Or the equivalent diameter of the coiled surface of the heat exchange section is approximately equal to the equivalent diameter of the coiled surface of the refrigerant tube, and the center position of the coiled surface of the heat exchange section and the center position of the coiled surface of the refrigerant tube are substantially coincident or located at the same In a straight line, the plurality of coiled surfaces of the refrigerant tube and the plurality of coiled surfaces formed by the heat exchange section are arranged in a staggered interval.
本发明的目的还在于提供一种冷却装置的控制方法。Another object of the present invention is to provide a control method of a cooling device.
为实现上述目的,本发明还采用如下技术方案: 一种如上述技术方案中所述的冷却装置的控制方法,包括:In order to achieve the above object, the present invention also adopts the following technical solutions: A control method of a cooling device as described in the above technical solutions, comprising:
所述冷却装置通过设置液位检测装置,能够直接或间接检测液体容器内液体的液位参数,并判断检测得到的液位参数是否满足液位设定目标,如果是,不对液体容器进行进液;如果否,对液体容器进行进液;By setting the liquid level detection device, the cooling device can directly or indirectly detect the liquid level parameters of the liquid in the liquid container, and judge whether the detected liquid level parameters meet the liquid level setting target, and if so, the liquid container is not filled with liquid. ; if no, fill the liquid container;
所述冷却装置通过设置温度检测装置,能够直接或间接检测液体容器或液体管处液体的温度参数,并判断检测得到的温度参数是否满足温度设定目标,如果是,压缩机停机和液体循环流路停止循环;如果否,压缩机运行和液体循环流路运行。The cooling device can directly or indirectly detect the temperature parameters of the liquid at the liquid container or the liquid pipe by setting the temperature detection device, and judge whether the detected temperature parameters meet the temperature setting target, if so, the compressor stops and the liquid circulation flows. circuit stops circulating; if not, the compressor operates and the liquid circulation flow path operates.
进一步的,所述冷却装置通过在液体容器外的液体进口管路处设置液体管路开关,控制液体容器的进液或不进液;进一步所述冷却装置通过设置中央控制器与所述液体管路开关电性连接来控制所述液体管路开关的开或关;若液位参数满足液位设定目标,则中央控制器控制所述液体管路开关关闭,此时液体容器停止进液;若液位参数不满足液位设定目标,则中央控制器控制液位管路开关为开,对液位容器进行进液。Further, the cooling device controls the liquid inlet or the non-liquid inlet of the liquid container by setting a liquid pipeline switch at the liquid inlet pipeline outside the liquid container; further, the cooling device is provided with a central controller and the liquid pipe. The circuit switch is electrically connected to control the opening or closing of the liquid pipeline switch; if the liquid level parameter meets the liquid level set target, the central controller controls the liquid pipeline switch to close, and the liquid container stops liquid feeding at this time; If the liquid level parameter does not meet the liquid level setting target, the central controller controls the liquid level pipeline switch to open, and the liquid level container is filled with liquid.
进一步的,所述冷却装置通过在液体容器与所述液体管之间连接设置流体泵,提供液体循环流路运行的动力,所述冷却装置通过设置中央控制器与所述流体泵电性连接来控制流体泵的运行;若温度检测装置检测得到的温度参数不满足温度设定目标,则中央控制器提供流体泵启动的控制信号,使液体循环流路运行;若温度参数满足温度设定目标,则中央控制器发出流体泵停止的控制信号,使液体循环流路停止循环。Further, the cooling device is provided with a fluid pump connected between the liquid container and the liquid pipe to provide power for the operation of the liquid circulation flow path, and the cooling device is electrically connected to the fluid pump by setting a central controller. Control the operation of the fluid pump; if the temperature parameter detected by the temperature detection device does not meet the temperature set target, the central controller provides a control signal to start the fluid pump to make the liquid circulation flow path run; if the temperature parameter meets the temperature set target, Then the central controller sends out a control signal for stopping the fluid pump to stop the circulation of the liquid circulation flow path.
本发明的上述技术方案通过设置液体容器与液体管的换热段形成液体循环流路,且换热段与所述蒸发器相对固定进行换热,该液体容器可储存经过蒸发器冷却的低温液体,当有使用需求时,可及时提供使用。The above technical solution of the present invention forms a liquid circulation flow path by arranging a liquid container and a heat exchange section of a liquid pipe, and the heat exchange section and the evaporator are relatively fixed for heat exchange, and the liquid container can store the low-temperature liquid cooled by the evaporator. , when there is a need for use, it can be used in time.
附图说明Description of drawings
图1为冷却装置一种实施方式的立体结构示意图,其中省去外部箱体轮廓;FIG. 1 is a schematic three-dimensional structure diagram of an embodiment of a cooling device, wherein the outline of the outer box is omitted;
图2为图1所示冷却装置的侧视示意图,其中省去风机,箭头标示指向为制冷剂流动方向和液体的流动方向;FIG. 2 is a schematic side view of the cooling device shown in FIG. 1, wherein the fan is omitted, and the arrows indicate the flow direction of the refrigerant and the flow direction of the liquid;
图3为图1所示冷却装置的冷却组件的一种实施方式的示意图,其中箭头标示指向为制冷剂的流动方向和液体的流动方向;FIG. 3 is a schematic diagram of an embodiment of the cooling assembly of the cooling device shown in FIG. 1 , wherein the arrows indicate the flow direction of the refrigerant and the flow direction of the liquid;
图4为图3所示冷却组件的沿I-I面的剖视示意图;4 is a schematic cross-sectional view of the cooling assembly shown in FIG. 3 along the I-I plane;
图5为图1所示冷却装置的冷却组件的另一种实施方式的示意图,其中箭头标示指向为制冷剂的流动方向和液体的流动方向,且省去部分导热基体;5 is a schematic diagram of another embodiment of the cooling assembly of the cooling device shown in FIG. 1 , wherein the arrows indicate the flow direction of the refrigerant and the flow direction of the liquid, and part of the thermally conductive substrate is omitted;
图6为图1所示冷却装置的冷却组件的又一种实施方式的示意图,其中省去导热基体,箭头标示指向为制冷剂的流动方向和液体的流动方向;6 is a schematic diagram of yet another embodiment of the cooling assembly of the cooling device shown in FIG. 1 , wherein the thermally conductive substrate is omitted, and the arrows indicate the flow direction of the refrigerant and the flow direction of the liquid;
图7为图6所示冷却装置带有导热基体的冷却组件沿II-II面的剖视示意图;7 is a schematic cross-sectional view of the cooling assembly with a thermally conductive base of the cooling device shown in FIG. 6 along the II-II plane;
图8为图1所述冷却装置的部分控制流程示意图。FIG. 8 is a schematic diagram of part of the control flow of the cooling device shown in FIG. 1 .
具体实施方式Detailed ways
参照图1-2,本实施方式冷却装置100用于降低液体的温度到设定范围,以制取低温饮用液体或者固液混合物,比如制取0℃至5℃的低温饮用冰水或者冰水混合物或者其他工业用途的低温液体,所制取得到的冰水或者冰水混合物可以用来混合咖啡、果浆或其他原料制成冰饮,也可以用来冷却酒水、果汁或其他液体至接近冰点温度的液体或者固液混合物,作为饮用时口感较好。1-2, the
本实施方式的冷却装置100包括箱体,箱体具有安装腔,该安装腔放置有蒸发器11、压缩机12、冷凝器13、节流装置14、风机15、液体容器16。压缩机12的出口与冷凝器13的进口连通,冷凝器13的出口与节流装置14的进口连通,节流装置14的出口连通蒸发器的进口,蒸发器11的出口连通压缩机12的进口,此处所列出的出口与进口的连通并不限于两者的直接连通,还包括两者之间通过设置某些元器件,例如干燥器、气液分离器、储液器、控制元件、阀等布置在连接管路上从而实现间接连通。其中所述节流装置可以是毛细管、机械式节流器、电子膨胀阀、热力膨胀阀或节流电磁阀等各种类型。所述液体容器16连接有液体管,液体管具有与蒸发器11相对固定的换热段112,换热段112的出液口、进液口通过与液体容器16内空间相通,从而形成液体循环流路,蒸发器工作时,液体循环流路通过该蒸发器进行降温,以使液体管内流动的液体冷却,并使液体容器内的液体为冷液。The
所述蒸发器11包括导热基体113和制冷剂管111,该导热基体113基本包覆蒸发器的制冷剂管111与液体管的换热段112,所述制冷剂管111相对固定于导热基体113内,所述液体管的换热段112相对固定于导热基体113内,从而所述蒸发器的制冷剂管111与液体管的换热段113之间通过导热基体113相接触,以进行热传递。所述蒸发器的制冷剂管111的制冷剂进口及制冷剂出口向导热基体113外延伸,液体管换热段112的进液口及出液口向导热基体113外延伸。以下将蒸发器的制冷剂管111、换热段112及导热基体113作为冷却组件110,冷却组件110与液体容器16水平设置或者大致水平设置,此种布置方式有利于冷却组件110与液体容器16之间管路布置,管路布局简洁又整齐,有利于整体产品的结构紧凑小型化。The
参照图3,所述蒸发器11的制冷剂管111与液体管的换热段112分别以盘管形式盘绕形成多个盘绕面,其中,制冷剂管111盘绕形成的多个盘绕面不在同一平面,换热段112盘绕形成的多个盘绕面不在同一平面。所述蒸发器11包括制冷剂进口1112、制冷剂出口1113,制冷剂进口1112、制冷剂出口1113伸出制冷剂管111的盘绕面外且位于导热基体113外,所述液体管的换热段112具有进液口1122、出液口1123,该进液口与出液口延伸换热段112的盘绕面外且位于导热基体113外,所述制冷剂进口1112、制冷剂出口1113与压缩机12、冷凝器13、节流装置14通过管路连接形成制冷剂循环系统。所述蒸发器内制冷剂与液体管的换热段112内液体通过导热基体113接触并进行热传递,在冷却装置的运行过程中,流经蒸发器的制冷剂利用导热基体作为导热介质,从换热段内液体中吸收热量,导热基体113基本包覆制冷剂管111和换热段112外表面,导热基体113吸取制冷剂管111中制冷剂的冷量以充当换热段112的冷源,导热基体113具有蓄冷的作用,通过设置所述导热基体可实现良好的冷却效果,满足用户对冷却液体的要求。所述蒸发器的制冷剂管111和换热段112通过导热基体113间接接触,两者不直接接触,,避免制冷剂泄漏时污染换热段112内的液体,提升冷却装置的饮用安全性能。本实施方式中,制冷剂管111与换热段112各自形成的多个盘绕面分布在冷却组件110内,可增加制冷剂管、液体管与导热基体113之间的换热面积,从而使得制冷剂管111内制冷剂快速与换热段内液体进行热量交换。参照图3-4,所述制冷剂管111与换热段112盘绕形成的盘绕面所在平面相互大致重合,制冷剂管111内制冷剂的流动方向与换热段112内液体的流动方向为逆流设置,可提高换热效率。具体地,制冷剂流向与液体流向大致相反,即所述制冷剂管进口处制冷剂和换热段进液口处液体与导热基体113不同区域接触,可提高制冷剂管111内制冷剂与换热段112内液体的传热性能,且能更好地利用导热基体113的蓄冷作用。所述制冷剂管111的制冷剂进口1112、制冷剂出口1113以及换热段的进液口1122、出液口1123位于导热基体113的同一侧面,结构相对简单、有利于简化冷却组件110组装,具体地制冷剂管111的制冷剂进口可与换热段112的出液口相邻设置,制冷剂管111的制冷剂出口可与换热段112的进液口相邻设置,以使管路设置更加紧凑,管路连接简洁。具体的,当冷却组件110如图3所示为四方体形状的块体时,制冷剂管111的制冷剂进口1112、制冷剂出口1113以及换热段的进液口1122、出液口1123设置于冷却组件的同一侧面,当然,制冷剂管的制冷剂进口1112和换热段的出液口1123也可布置在导热基体一侧,制冷剂出口1113和换热段的进液口1122布置在导热基体另一侧,使制冷剂管内制冷剂流向1111与换热段内液体流向1121相反,以增强换热效率。应当知道,冷却组件110的外形并不局限于图上所示的四方体形状,柱体、棱形体或其他不规则形状块体皆可;所述制冷剂管111与换热段112盘绕形成的每个盘绕面包括(但不限于)近似圆形、椭圆形、回字形、梯形、螺旋形或不规则形状的图形。Referring to FIG. 3 , the
所述制冷剂管111的盘绕面与换热段112的盘绕面所在平面大致平行或重合,制冷剂管111与换热段112以同心式盘绕,其中换热段112盘绕面的当量直径大于或小于制冷剂管111的盘绕面的当量直径,换热段112的盘绕面的中心位置与制冷剂管111的盘绕面中心位置相重合或大致重合或位于同一直线,制冷剂管111相邻两个盘绕面之间距离与换热段相邻两个盘绕面之间距离大致相同。为便于表达,此处可定义当量直径相对大的管路盘绕体为第一盘绕体1110,当量直径相对小的管路盘绕体为第二盘绕体1120,比如,第一盘绕体1110为制冷剂管盘绕体,第二盘绕体1120为换热段盘绕体,该第一盘绕体1110包覆第二盘绕体1120,且第一盘绕体与第二盘绕体以大致相同间隔盘绕布置,当然,制冷剂管也可盘绕形成第二盘绕体,换热段盘绕形成第一盘绕体。所述制冷剂管111与换热段112以上述方式盘绕布置于导热基体内,可减小冷却组件体积同时相对增加换热面积。The coiled surface of the
如图5所示,所述制冷剂管111’的盘绕面还可与换热段112’的盘绕面所在平面近似平行,制冷剂管111’与换热段112’以交迭式盘绕,可相对增加换热面积,其中换热段112’的盘绕面的当量直径大致等于制冷剂管111’的盘绕面的当量直径,换热段112盘绕面的中心位置与蒸发器的制冷剂管盘绕面的中心位置重合或者大致重合,且换热段112’的多个盘绕面与制冷剂管111’的多个盘绕面交错间隔排列,制冷剂管的多个盘绕面与换热段112’的多个盘绕面可等距间隔排列或不等距间隔排列。例如,图5中制冷剂管形成第一盘绕体A,换热段形成第二盘绕体B,A以实线表示,B以虚线表示,第一、第二盘绕体的各个盘绕面的当量直径大体相同,第一、第二盘绕体相互交错排列于导热基体内,导热基体能充分地充当第二盘绕体内液体与第一盘绕体内制冷剂的热传递媒介,冷却降温效果好。所述蒸发器的制冷剂管内制冷剂的流动方向1111’与液体管内液体的流动方向1121’不相同,比如制冷剂流向与液体流向为逆流设置,可提升换热效率。具体地,所述制冷剂管的制冷剂进口1112’可位于冷却组件110’的左侧,换热段的进液口1122’可位于冷却组件110’的与左侧相对的其他不同侧,比如右侧或前、后、上、下侧面,所述制冷剂管内制冷剂流向1111’与换热段内液体流向1121’相反。As shown in FIG. 5 , the coiled surface of the
如图6、7所示,换热段112’’的盘绕面与制冷剂管111’’的盘绕面所在平面近似相交设置,例如大致垂直设置。制冷剂管111’’的盘绕面可全部包覆或部分包覆换热段112’’的盘绕面,或者制冷剂管111’’的盘绕面可被换热段112’’的盘绕面完全包覆或部分包覆,制冷剂管111’’的每个盘绕面与换热段112’’的每个盘绕面相交叉,使得制冷剂管与换热段相互部分包覆,不仅利于增强传热性能,而且有利于相同长度的制冷剂管与换热段占用较小的空间。蒸发器的制冷剂管内制冷剂的流动方向1111’’与换热段内液体的流动方向1121’’不相同,例如交叉,以进一步提高制冷剂管111’’内制冷剂与换热段内液体的传热性能且能更好地利用导热基体113’’的蓄冷作用。举个例子,如图6所示,制冷剂管的制冷剂进口1112’’与换热段的进液口1122’’布置于导热基体的不同侧面,且制冷剂管的制冷剂进口1112’’与换热段的进液口1122’’不邻近设置;制冷剂管的出口1113’’与换热段的出液口1123’’布置于导热基体的不同侧面,且制冷剂管的出口1113’’与换热段的出液口1123’’不邻近设置,避免刚进入冷却组件的制冷剂与液体接触导热基体的同一区域,影响换热性能。As shown in Figures 6 and 7 , the coiled surface of the heat exchange section 112'' and the plane of the coiled surface of the refrigerant tube 111'' are arranged approximately intersecting, for example, substantially vertical. The coiled surface of the
所述液体管,尤其为换热段112与制冷剂管111的熔点均大于导热基体113,比如导热基体具体可为铝铸体,其为熔融状态的铝浇铸于制冷剂管111和换热段112周围后冷却形成的块体。制冷剂管和换热段所用材料的熔点大于铝,例如制冷剂管所用材料为铜,一方面,铜的熔点大于铝,在铝浇铸过程中不会造成制冷剂管的破坏;另一方面,铜的导热性较好,有利于制冷剂管内制冷剂与导热基体之间的热传递。进一步所述制冷剂管外进行防腐处理,避免管路老化,提升安全性能。在冷却装置应用于食品领域时,液体管和液体容器均采用食品级不锈钢,例如为304不锈钢,一方面,食品级不锈钢的熔点大于铝,在铝浇铸过程中不会造成液体管的破坏;另一方面,采用食品级不锈钢可保证液体管及液体容器内液体的饮用安全。另外,冷却组件在导热基体外还包覆有保温材料,使得冷却组件与外界隔热,保温效果较好。此处保温材料一般是指导热系数小于或等于0.2的材料,例如聚氨酯泡沫塑料、聚苯乙烯泡沫塑料、改性菱镁泡沫制品、微孔硅酸钙、玻璃棉、岩棉、硅酸铝纤维棉、金属镀膜、绝热塑料反射膜、绝热纸、金属箔或其类似物。The melting points of the liquid tubes, especially the
所述换热段112的进液口、出液口与液体容器16内空间相通,从而形成液体容器16与液体管之间的液体循环流路,液体循环流路设置有流体泵17,流体泵17位于液体容器16与液体管换热段之间的连接管路处,流体泵17用于供给液体循环的动力来源。其中液体容器16具有伸出箱体外部的液体进口管路161和冷液出口162,液体进口管路161设置有液体管路开关1610,能够控制该液体进口管路的液体流通。液体进口管路161与外界水源连通以提供冷却装置的进液,在用户有冷液需求时,液体容器内冷液可通过冷液出口162供给冷却液体;液体进口管路161与冷液出口162的具体位置不受限,可依用户方便设置于箱体的上部、下部和侧部;液体进口管路161处设置有液体管路开关1610,用于打开和关闭进液;冷液出口162处设置有出液阀1620,用于依据用户指令打开和关闭冷却液体的供给。本文中液体容器16例如为水箱,液体管内流动液体例如为水,如此,本实施方式冷却装置可用于制取低温水。The liquid inlet and outlet of the
本实施方式的液体循环为:流体泵17启动,液体容器16内的液体通过流体泵17泵送至液体管,由于制冷剂管111和液体管的换热段112外周充满导热基体113,且制冷剂管111内制冷剂从导热基体113吸取热量进行蒸发,如此导热基体113被降温,当换热段112内液体流过时,导热基体113吸取换热段112内液体的热量并使其自身变成冷却液体,接着冷却液体经出液口进入液体容器16中。当用户需要冷却液体时,打开冷却装置的冷液出口162处设置的出液阀1620,从而获取所需的冷却液体,若液体容器16内液体量变少,冷却装置的液体进口管路161处设置的液体管路开关1610便会自动打开,补给液体,以使液体容器16内始终保有一定量液体。由于导热基体13完全包围制冷剂管,当制冷剂循环系统启动一定时间,如5分钟,此时认为导热基体113已被完全冷却,在这样的情况下,即使制冷剂循环系统未启动,换热段112内流动的液体也能通过导热基体13的蓄冷来实现换热段112内液体的制冷。本实施方式的冷却装置还包括温度检测装置(未图示),该温度检测装置能够直接或间接检测液体容器16或液体管处的液体温度参数T。温度检测装置例如可为温度传感器,冷却装置通过设置中央控制器来接收温度检测装置输出的信号,并根据该温度检测结果,为相应元件(如液体管路开关)提供具体的控制信号。所述温度检测装置可设置于液体容器16内部,以检测液体容器16内液温。当然,温度检测装置还可设置于液体容器冷液出口或液体管与液体容器连接部分或液体管与流体泵连接部分,用于直接或间接检测液体容器或液体管处的液体温度参数T。所述中央控制器还与流体泵17电性连接,以根据温度检测装置得到的信号对流体泵17进行操作。其中,温度设定目标Tset可以为具体值或者区域范围值或者温度的变化趋势,或者其他温度特性参数。所述中央控制器根据温度检测装置检测得到的温度参数T判断是否满足温度设定目标Tset,如果是,压缩机停机和液体循环流路停止运行,中央控制器给出流体泵停转的信号;如果否,压缩机运行和液体循环流路进行循环,中央控制器给出流体泵启动运行的信号。The liquid cycle in this embodiment is as follows: the
本实施方式的冷却装置还包括液位检测装置(未图示),该液位检测装置能够直接或间接检测液体容器内液体的液位参数L,并判断检测得到的液位参数L是否满足液位设定目标Lset,如果是,不对液体容器进行进液;如果否,对液体容器进行进液。液位检测装置例如可为液位传感器或液位开关或浮动式液位感应器,液位检测装置可为一个或多个。冷却装置通过设置中央控制器来接收液位检测装置输出的信号,以实现自动控制。液位检测装置可设置于液体容器内部,以检测液体容器内液位。中央控制器还与液体容器的液体进口管路处设置的液体管路开关电性连接,以根据液位检测装置得到的信号对液体管路开关进行操作。液体管路开关具体可为进水阀。其中,液位设定目标Lset可以为具体值或者上、下设定液位阈值或者液位的变化趋势,或者其他液位特性参数。所述液位检测装置为液位传感器时,该液位传感器与液体管路开关均与中央控制器电性连接,液位设定目标Lset预先设置在该中央控制器,所述液位传感器至少为两个,可分别设置在所述上、下设定液位阀值对应的液体容器内侧两个位置,根据该至少两个液位传感器检测得到的液位参数L与液位设定目标Lset(上、下设定液位阀值)的比较结果,冷却装置通过液体管路开关来控制所述进液管路的流通,其中一个液位传感器检测得到液体容器内液位参数L高于所述上设定液位阀值,通过关闭液体管路开关可控制液体容器停止进液,另一个液位传感器检测得到液体容器内液位参数L低于所述下设定液位阀值,通过打开管路开关可控制液体容器进行进液,直到液位参数L到达液位设定目标Lset。The cooling device in this embodiment further includes a liquid level detection device (not shown), which can directly or indirectly detect the liquid level parameter L of the liquid in the liquid container, and determine whether the detected liquid level parameter L satisfies the liquid level. The bit sets the target Lset, if yes, do not fill the liquid container; if not, fill the liquid container with liquid. For example, the liquid level detection device can be a liquid level sensor or a liquid level switch or a floating liquid level sensor, and the liquid level detection device can be one or more. The cooling device receives the signal output by the liquid level detection device by setting the central controller to realize automatic control. The liquid level detection device can be arranged inside the liquid container to detect the liquid level in the liquid container. The central controller is also electrically connected with the liquid pipeline switch arranged at the liquid inlet pipeline of the liquid container, so as to operate the liquid pipeline switch according to the signal obtained by the liquid level detection device. Specifically, the liquid pipeline switch may be a water inlet valve. Wherein, the liquid level setting target Lset may be a specific value or an upper or lower set liquid level threshold value or a change trend of the liquid level, or other liquid level characteristic parameters. When the liquid level detection device is a liquid level sensor, the liquid level sensor and the liquid pipeline switch are both electrically connected to the central controller, the liquid level setting target Lset is preset in the central controller, and the liquid level sensor is at least There are two, which can be respectively set at two positions inside the liquid container corresponding to the upper and lower set liquid level thresholds, according to the liquid level parameter L detected by the at least two liquid level sensors and the liquid level setting target Lset (The upper and lower set liquid level thresholds) of the comparison results, the cooling device controls the circulation of the liquid inlet pipeline through the liquid pipeline switch, and one of the liquid level sensors detects that the liquid level parameter L in the liquid container is higher than the set value. The above set liquid level threshold, by closing the liquid pipeline switch, the liquid container can be controlled to stop feeding liquid, and another liquid level sensor detects that the liquid level parameter L in the liquid container is lower than the lower set liquid level threshold, and the liquid level parameter L is lower than the lower set liquid level threshold. Turning on the pipeline switch can control the liquid container to enter the liquid until the liquid level parameter L reaches the liquid level setting target Lset.
其他实施方式中,所述液位检测装置为浮动式液位感测器时,液位设定目标Lset预先对应配置于浮动式液位感测器,浮动式液位感测器具有探测部,该探测部能够随着液体容器内液体的液位升高而上升、或者随着液体容器内液体的液位降低而下降,此时可不设置进水阀控制液体进口管路,冷却装置可通过设置触发开关结构以配合所述浮动式液位感测器来实现进液管路的流通或截断,此时液位设定目标Lset可为具体液位目标或者具体液位目标+/-Δ,如果液体容器内液面位置位于所述液位设定目标Lset以上时,浮动式液位感测器的探测部被抬起,可触发开关结构、使得进液管路的液体流通被截断,以控制液体容器停止进液,当液体容器内液面位置达到设定液位目标Lset以下时,浮动式液位感测器的探测部下降,再次触发开关、使得进液管路的液体流通,如此可控制液体容器进行进液,直到液面位置回升到液位设定目标L。In other embodiments, when the liquid level detection device is a floating liquid level sensor, the liquid level setting target Lset is correspondingly configured in the floating liquid level sensor in advance, and the floating liquid level sensor has a detection part, The detection part can rise as the liquid level of the liquid in the liquid container rises, or fall as the liquid level of the liquid in the liquid container decreases. At this time, the water inlet valve may not be provided to control the liquid inlet pipeline. The trigger switch structure is used to cooperate with the floating liquid level sensor to realize the circulation or cutoff of the liquid inlet pipeline. At this time, the liquid level setting target Lset can be a specific liquid level target or a specific liquid level target +/-Δ, if When the liquid level in the liquid container is above the liquid level set target Lset, the detection part of the floating liquid level sensor is lifted, which can trigger the switch structure, so that the liquid flow of the liquid inlet pipeline is cut off to control the The liquid container stops feeding liquid. When the liquid level in the liquid container reaches below the set liquid level target Lset, the detection part of the floating liquid level sensor descends, and the switch is triggered again to make the liquid flow in the liquid inlet pipeline. Control the liquid container to enter the liquid until the liquid level rises back to the liquid level set target L.
参照图7,所述冷却装置关于液温和液位的控制方法的具体步骤包括:Referring to FIG. 7 , the specific steps of the cooling device with respect to the control method of liquid temperature and liquid level include:
S1:开机,冷却装置供电,执行步骤S2;S1: turn on the power and supply power to the cooling device, and execute step S2;
S2:液位检测装置检测液体容器内液体的液位参数L,执行步骤S3;S2: The liquid level detection device detects the liquid level parameter L of the liquid in the liquid container, and executes step S3;
S3:判断液位检测装置检测到的液位参数L是否满足液位设定目标Lset,若否,执行步骤S4;若是,执行步骤S5;S3: determine whether the liquid level parameter L detected by the liquid level detection device meets the liquid level setting target Lset, if not, go to step S4; if so, go to step S5;
S4:中央控制器控制液体管路开关打开,对液体容器进行进液,间隔设定时间后,执行步骤S2;S4: The central controller controls the switch of the liquid pipeline to open, and the liquid container is filled with liquid. After the interval is set, step S2 is performed;
S5:中央控制器控制液体管路开关关闭,液体容器停止进液,执行步骤S6;S5: the central controller controls the switch of the liquid pipeline to close, and the liquid container stops feeding liquid, and executes step S6;
S6:温度检测装置检测液体容器或液体管中液体的温度参数T,执行步骤S7;S6: the temperature detection device detects the temperature parameter T of the liquid in the liquid container or the liquid pipe, and executes step S7;
S7:判断温度检测装置检测的温度参数T是否满足中央控制器内的温度设定目标Tset,若是,执行步骤S8,若否,执行步骤S9;S7: determine whether the temperature parameter T detected by the temperature detection device satisfies the temperature setting target Tset in the central controller, if yes, go to step S8, if not, go to step S9;
S8:中央控制器给出压缩机和液体循环流路中的液体循环处于停止状态的信号,液体容器不对液体管供液,具体的,中央控制器控制流体泵处于关闭状态,以使液体循环流路停止循环,间隔设定时间后,执行步骤S2;S8: The central controller gives a signal that the liquid circulation in the compressor and the liquid circulation flow path is in a stopped state, and the liquid container does not supply liquid to the liquid pipe. Specifically, the central controller controls the fluid pump to be in a closed state, so that the liquid circulation flows The circuit stops circulating, and after the interval set time, step S2 is performed;
S9:通过中央控制器控制,压缩机运行和液体循环流路进行循环运行,具体的,中央控制器通过控制流体泵开机运行,使得液体循环流路循环,循环过程中执行步骤S6。S9: The compressor operates and the liquid circulation flow path is controlled by the central controller to perform cyclic operation. Specifically, the central controller controls the fluid pump to start and operate, so that the liquid circulation flow path circulates, and step S6 is performed during the circulation process.
上述步骤S8中,间隔设定时间t可以为10-20s,例如为15s;步骤S9中,压缩机运行、流体泵运行,此时冷却装置处于制冷状态,用户一般不会取液体,此时温度会慢慢降低,而不会升高;然后根据步骤S6检测的温度参数T多次判断,直至温度满足温度设定目标Tset后,才停止压缩机和流体泵。通过上述控制方法,液体容器内可一直保有一定储量的液体且液体容器的冷液出口提供的液体温度可为0-5℃,可及时满足用户对冷液温度及用量的要求,该冷液可为0℃至5℃的低温饮用冰水或者冰水混合物或者其他工业用途的低温液体,所制取得到的冰水或者冰水混合物可以用来混合咖啡、果浆或其他原料制成冰饮,也可以用来冷却酒水、果汁或其他液体至接近冰点温度的液体或者固液混合物,作为饮用时口感较好。In the above step S8, the interval setting time t can be 10-20s, for example, 15s; in step S9, the compressor is running and the fluid pump is running, and the cooling device is in a cooling state at this time, and the user generally does not take liquid. At this time, the temperature will gradually decrease, but will not increase; and then judge for many times according to the temperature parameter T detected in step S6, and stop the compressor and the fluid pump until the temperature meets the temperature set target Tset. Through the above control method, a certain amount of liquid can always be kept in the liquid container, and the temperature of the liquid provided by the cold liquid outlet of the liquid container can be 0-5°C, which can meet the user's requirements for the temperature and dosage of the cold liquid in time. It is a low temperature drinking ice water or ice water mixture or other low temperature liquid for industrial purposes at a temperature of 0 ° C to 5 ° C. The obtained ice water or ice water mixture can be used to mix coffee, fruit pulp or other raw materials to make ice drinks. It can also be used to cool wine, fruit juice or other liquids to liquids or solid-liquid mixtures that are close to freezing temperature, and taste better when drinking.
需要说明的是:以上实施方式仅用于说明本发明而并非限制本发明所描述的技术方案,例如对“前”、“后”、“左”、“右”、“上”、“下”等方向性的界定,尽管本说明书参照上述的实施方式对本发明已进行了详细的说明,但是,本领域的普通技术人员应当理解,所属技术领域的技术人员仍然可以对本发明进行相互组合、修改或者等同替换,而一切不脱离本发明的精神和范围的技术方案及其改进,均应涵盖在本发明的权利要求范围内。It should be noted that the above embodiments are only used to illustrate the present invention and not to limit the technical solutions described in the present invention. Although the present specification has been described in detail with reference to the above-mentioned embodiments, it should be understood by those of ordinary skill in the art that those skilled in the art can still combine, modify or modify the present invention. Equivalent replacement, and all technical solutions and improvements that do not depart from the spirit and scope of the present invention should be covered within the scope of the claims of the present invention.
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