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CN106633742A - Strengthened toughened polymer-base flaky composite material and preparation method thereof - Google Patents

Strengthened toughened polymer-base flaky composite material and preparation method thereof Download PDF

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Publication number
CN106633742A
CN106633742A CN201611252521.1A CN201611252521A CN106633742A CN 106633742 A CN106633742 A CN 106633742A CN 201611252521 A CN201611252521 A CN 201611252521A CN 106633742 A CN106633742 A CN 106633742A
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preparation
composite
glass fiber
quietness
polymer matrix
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CN201611252521.1A
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陈平
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/06Unsaturated polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/06Reinforcing macromolecular compounds with loose or coherent fibrous material using pretreated fibrous materials
    • C08J5/08Reinforcing macromolecular compounds with loose or coherent fibrous material using pretreated fibrous materials glass fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/06Unsaturated polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2425/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
    • C08J2425/02Homopolymers or copolymers of hydrocarbons
    • C08J2425/04Homopolymers or copolymers of styrene
    • C08J2425/06Polystyrene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/004Additives being defined by their length
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Reinforced Plastic Materials (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to a strengthened toughened polymer-base flaky composite material and a preparation method thereof. The preparation method comprises the following steps: mixing an unsaturated polyester resin, styrene, zinc stearate, tert-butyl peroxybenzoate, PS (polystyrene) paste, calcium carbonate, PE (polyethylene) micropowder, color paste and hydroquinone to prepare resin paste, thickening the resin paste with magnesium oxide to obtain a pretreatment substance, and uniformly dispersing the pretreatment substance on the long glass fiber surface; and after the pretreated long glass fibers and short glass fibers are uniformly mixed, carrying out extrusion forming to obtain the flaky composite material. The mixture is uniformly dispersed on the long glass fiber surface by rolling and scraping, thereby solving the technical problem of difficulty in wetting long glass fibers, and further avoiding generating crack damage and other significant defects in the composite material extrusion forming process. Besides, the PE micropowder improves the flexibility of the composite material. In addition, the calcium carbonate powder with different particle sizes is added into the composite material, thereby reducing the microvoids among the filler and further enhancing the toughness and strength of the material.

Description

Activeness and quietness polymer matrix sheet composite and preparation method thereof
Technical field
The present invention relates to a kind of glass fiber reinforced polymer based composites, more particularly to activeness and quietness polymer matrix film Shape composite and preparation method thereof.
Background technology
Polymer matrix composite is based on polymer, using appropriate process, another above thing Change the different material of performance to be combined therewith, so as to obtain a kind of multiphase solid material.Polymer matrix composite due to lightweight, It has been pressed into various products, such as container, electrical equipment, automobile, train head and the tail door and window bumper all have in all trades and professions Extensive purposes, but there are some fatal defects in this polymer matrix composite, be mainly manifested in insufficient strength height, material The big poor toughness of fragility.
It is understood that roving glass fiber can strengthen the mechanical strength of polymer matrix composite, but polymer matrix composite Roving glass fiber is added, roving glass fiber is difficult to be infiltrated with polymer, although so there is roving glass fiber to add, polymer is not wetted by The significant deficiencies such as breakage can be usually cracked when roving glass fiber surface causes sheet material to be pressed into product.
The content of the invention
It is high for existing polymer matrix composite insufficient strength in above-mentioned background, the problems such as material fragility is big, the present invention A kind of activeness and quietness polymer matrix sheet composite and preparation method thereof is provided.
The purpose of the present invention will be achieved through the following technical solutions:Activeness and quietness polymer matrix sheet composite and its system Preparation Method composite, including unsaturated polyester resin, styrene, magnesia, zinc stearate, peroxidized t-butyl perbenzoate, PS pastes, short glass fiber, roving glass fiber, calcium carbonate, PE micro mists, color oar, hydroquinones.
Preferably, described activeness and quietness polymer matrix sheet composite and preparation method thereof composite, by quality Percentage is calculated, including 19-23% unsaturated polyester resins, 2-5% styrene, 0.2-0.4% magnesia, 1-2% zinc stearates, 1- 2% peroxidized t-butyl perbenzoate, 4.5-6% PS pastes, 12-16% short glass fibers, 8-12% roving glass fibers, 42-48% calcium carbonate, 1-8% PE micro mists, 1-3% color oars, 0.01-0.05% hydroquinones.
Preferably, described activeness and quietness polymer matrix sheet composite and preparation method thereof composite, the PE The mass fraction of micro mist is 2.5-5%.
Preferably, described activeness and quietness polymer matrix sheet composite and preparation method thereof composite, the PE The average grain diameter of micro mist is 20-30 um.
Preferably, described activeness and quietness polymer matrix sheet composite and preparation method thereof composite, the carbon Sour calcium includes 400 mesh calcium carbonate and 800 mesh calcium carbonate, and the mass percent of 400 mesh calcium carbonate is 20-25%, 800 mesh calcium carbonate Mass fraction be 22-23%.
Preferably, described activeness and quietness polymer matrix sheet composite and preparation method thereof composite, it is described short The length of glass is 25mm.
The preparation method of described activeness and quietness polymer matrix sheet composite and preparation method thereof composite, it is special Levy and be, comprise the following steps:
(1)The preparation of resin paste:Unsaturated polyester resin, styrene, zinc stearate, peroxidized t-butyl perbenzoate, PS are pasted, PE micro mists, color oar, hydroquinones are added in agitator, strong agitation, until after being well mixed, sequentially adding 800 mesh carbon Sour calcium and 400 mesh calcium carbonate simultaneously stir, and gained resin paste is standby;
(2)The preparation of pretreatment thing:By step(1)The resin paste of middle preparation is added in high speed dispersor, after disperseing 2 minutes, Accurately weigh the magnesia of certain mass and be added rapidly in resin paste, continue to disperse 2 minutes, gained mixture is pre- place Reason thing, is rapidly added to pretreatment thing in the triangular groove of sheet stock machine;
(3)The pretreatment of roving glass fiber:Roving glass fiber is incorporated into step by conduit(2)In triangular groove in, roving glass fiber through pressure Roller is immersed in the pretreatment thing of triangle trench bottom, then removes the pretreatment thing of roving glass fiber excess surface by scraper so that pre- Processed material is dispersed in roving glass fiber surface, the roving glass fiber for as pre-processing;
(4)The preparation of composite:After the roving glass fiber of pretreatment is uniformly mixed with short glass fiber, extrusion molding obtains sheet and answers Condensation material.
Preferably, the preparation side of described activeness and quietness polymer matrix sheet composite and preparation method thereof composite Method, it is characterised in that:PS paste is made up of 2 parts of quality styrene with 1 part of quality polystyrene, styrene and polystyrene Mixture makes melt and dissolved colloidal preparation, as PS pastes by high speed beater.
Preferably, the preparation side of described activeness and quietness polymer matrix sheet composite and preparation method thereof composite Method, the preparation whole process of the pretreatment thing is completed within 7min.
Preferably, the preparation side of described activeness and quietness polymer matrix sheet composite and preparation method thereof composite Method, the composite toasts 12 hours after extrusion molding, in the baking oven of 40-45oC, obtains flaky composite material.
The invention has the beneficial effects as follows:The present invention is effectively improved the mechanicalness of composite by adding roving glass fiber Can, PE micro mists improve the pliability of composite, the tensile strength of reinforcing material, elongation at break so that composite exists All there is good toughness in all directions.In addition, varigrained Paris white is added in this composite, due to difference The filler of granularity is added, and reduces the microvoid between filler, further enhancing the toughness and intensity of material.Also, this It is bright to cause mixture to be dispersed in roving glass fiber surface by pressure roller and scraper, overcome the technology hardly possible that roving glass fiber is difficult to moisten Topic, so as to avoid composite the significant deficiencies such as breakage are cracked during extrusion molding.
Specific embodiment
To more fully understand the present invention, the present invention is made below by following examples further specifically illustrate, but not Limitation of the invention is can be regarded as, it is nonessential according to some that foregoing invention content is made for those skilled in the art Improve and adjustment, be also considered as being within the scope of the present invention.
Embodiment 1
Activeness and quietness polymer matrix sheet composite and preparation method thereof composite, including following raw material, raw material and its hundred Divide content as follows, wherein, the average grain diameter of PE micro mists is 20-30 um:
Sequence number Formula Raw material Weight kilogram Percentage %
1 Matrix Unsaturated polyester resin 440 19-23
2 Catalyst Styrene 50 2-5
3 Thickener Magnesia 5 0.2-0.4
4 Releasing agent Zinc stearate 20 1-2
5 Curing agent Peroxidized t-butyl perbenzoate 25 1-2
6 Shrinking agent PS is pasted 100 4.5-6
7 Reinforcing material 25mm short glass fibers 250 12-16
8 Reinforcing material Roving glass fiber 150 8-12
9 Filler 400 mesh calcium carbonate 500 20-25
10 Filler 800 mesh calcium carbonate 450 22-23
11 Toughener PE micro mists 20 2.5-5
12 Pigment Color oar 25 1-3
13 Polymerization inhibitor Hydroquinones 0.25 0.01-0.05
Embodiment 2
On the basis of embodiment 1, described activeness and quietness polymer matrix sheet composite and preparation method thereof composite Preparation method, comprise the following steps:
(1)The preparation of resin paste:Unsaturated polyester resin, styrene, zinc stearate, peroxidized t-butyl perbenzoate, PS are pasted, PE micro mists, color oar, hydroquinones are added in agitator, strong agitation, until after being well mixed, sequentially adding 800 mesh carbon Sour calcium and 400 mesh calcium carbonate simultaneously stir, and gained resin paste is standby, and PS is pasted by 2 parts of quality styrene and 1 part of quality polyphenyl second Alkene is constituted, and styrene makes melt and dissolved colloidal preparation, as PS pastes with the mixture of polystyrene by high speed beater;
(2)The preparation of pretreatment thing:By step(1)The resin paste of middle preparation is added in high speed dispersor, after disperseing 2 minutes, Accurately weigh the magnesia of certain mass and be added rapidly in resin paste, continue to disperse 2 minutes, gained mixture is pre- place Reason thing, is rapidly added to pretreatment thing in the triangular groove of sheet stock machine, and whole process is completed within 7min;
(3)The pretreatment of roving glass fiber:Roving glass fiber is incorporated into step by conduit(2)In triangular groove in, roving glass fiber through pressure Roller is immersed in the pretreatment thing of triangle trench bottom, then removes the pretreatment thing of roving glass fiber excess surface by scraper so that pre- Processed material is dispersed in roving glass fiber surface, the roving glass fiber for as pre-processing;
(4)The preparation of composite:After the roving glass fiber of pretreatment is uniformly mixed with short glass fiber, after extrusion molding, in 40-45oC Baking oven in toast 12 hours, obtain flaky composite material.
The sheet stock machine of the present invention increased triangular groove, and pretreatment thing and roving glass fiber mix in triangular groove, pre- through pressure roller Processed material is dispersed in a large number roving glass fiber surface, then removes the pretreatment thing of roving glass fiber excess surface by scraper, obtained from Roving glass fiber surface is dispersed pretreatment thing.
Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, all essences in the present invention Within god and principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.

Claims (10)

1. activeness and quietness polymer matrix sheet composite and preparation method thereof composite, it is characterised in that:Including unsaturation Polyester resin, styrene, magnesia, zinc stearate, peroxidized t-butyl perbenzoate, PS pastes, short glass fiber, roving glass fiber, calcium carbonate, PE micro mists, color oar, hydroquinones.
2. activeness and quietness polymer matrix sheet composite according to claim 1 and preparation method thereof composite, its It is characterised by:Calculate by mass percentage, including 19-23% unsaturated polyester resins, 2-5% styrene, 0.2-0.4% magnesia, 1-2% zinc stearates, 1-2% peroxidized t-butyl perbenzoates, 4.5-6% PS pastes, 12-16% short glass fibers, 8-12% roving glass fibers, 42- 48% calcium carbonate, 1-8% PE micro mists, 1-3% color oars, 0.01-0.05% hydroquinones.
3. activeness and quietness polymer matrix sheet composite according to claim 2 and preparation method thereof composite, its It is characterised by:The mass fraction of the PE micro mists is 2.5-5%.
4. activeness and quietness polymer matrix sheet composite according to claim 2 and preparation method thereof composite, its It is characterised by:The average grain diameter of the PE micro mists is 20-30 um.
5. activeness and quietness polymer matrix sheet composite according to claim 2 and preparation method thereof composite, its It is characterised by:The calcium carbonate includes 400 mesh calcium carbonate and 800 mesh calcium carbonate, and the mass percent of 400 mesh calcium carbonate is 20- 25%, the mass fraction of 800 mesh calcium carbonate is 22-23%.
6. activeness and quietness polymer matrix sheet composite according to claim 1 and preparation method thereof composite, its It is characterised by:The length of the short glass fiber is 25mm.
7. the system of activeness and quietness polymer matrix sheet composite according to claim 1 and preparation method thereof composite Preparation Method, it is characterised in that comprise the following steps:
(1)The preparation of resin paste:Unsaturated polyester resin, styrene, zinc stearate, peroxidized t-butyl perbenzoate, PS are pasted, PE micro mists, color oar, hydroquinones are added in agitator, strong agitation, until after being well mixed, sequentially adding 800 mesh carbon Sour calcium and 400 mesh calcium carbonate simultaneously stir, and gained resin paste is standby;
(2)The preparation of pretreatment thing:By step(1)The resin paste of middle preparation is added in high speed dispersor, after disperseing 2 minutes, Accurately weigh the magnesia of certain mass and be added rapidly in resin paste, continue to disperse 2 minutes, gained mixture is pre- place Reason thing, is rapidly added to pretreatment thing in the triangular groove of sheet stock machine;
(3)The pretreatment of roving glass fiber:Roving glass fiber is incorporated into step by conduit(2)In triangular groove in, roving glass fiber through pressure Roller is immersed in the pretreatment thing of triangle trench bottom, then removes the pretreatment thing of roving glass fiber excess surface by scraper so that pre- Processed material is dispersed in roving glass fiber surface, the roving glass fiber for as pre-processing;
(4)The preparation of composite:After the roving glass fiber of pretreatment is uniformly mixed with short glass fiber, extrusion molding obtains sheet and answers Condensation material.
8. the system of activeness and quietness polymer matrix sheet composite according to claim 1 and preparation method thereof composite Preparation Method, it is characterised in that:PS paste is made up of 2 parts of quality styrene with 1 part of quality polystyrene, styrene and polyphenyl second The mixture of alkene makes melt and dissolved colloidal preparation, as PS pastes by high speed beater.
9. the system of activeness and quietness polymer matrix sheet composite according to claim 1 and preparation method thereof composite Preparation Method, it is characterised in that:The preparation whole process of the pretreatment thing is completed within 7min.
10. activeness and quietness polymer matrix sheet composite according to claim 1 and preparation method thereof composite Preparation method, it is characterised in that:The composite toasts 12 hours after extrusion molding, in the baking oven of 40-45oC, Obtain flaky composite material.
CN201611252521.1A 2016-12-30 2016-12-30 Strengthened toughened polymer-base flaky composite material and preparation method thereof Pending CN106633742A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108727796A (en) * 2018-06-21 2018-11-02 安徽佳龙车业有限公司 A kind of automobile-used unsaturated polyester glass glass steel of four-wheel electric
CN109306166A (en) * 2018-09-27 2019-02-05 北京全路通信信号研究设计院集团有限公司 Composite material for protecting box body, protecting box body and preparation method
US20230183433A1 (en) * 2020-04-28 2023-06-15 Japan Composite Co., Ltd. Thin plate molding material and molded article

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CN105017739A (en) * 2014-04-26 2015-11-04 陈天云 Lightweight high-strength BMC molding material and preparation method
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JP2005154457A (en) * 2003-11-20 2005-06-16 Hitachi Housetec Co Ltd Sheet molding compound
CN103570883A (en) * 2012-07-19 2014-02-12 上海早杰复合材料科技有限公司 Unsaturated polyester molding compound
CN102942762A (en) * 2012-10-24 2013-02-27 常州大学 Low shrinkage sheet or bulk molding compound and preparation method thereof
CN105017739A (en) * 2014-04-26 2015-11-04 陈天云 Lightweight high-strength BMC molding material and preparation method
CN105175789A (en) * 2015-09-18 2015-12-23 安徽创业机电设备有限公司 High-softness bristles

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108727796A (en) * 2018-06-21 2018-11-02 安徽佳龙车业有限公司 A kind of automobile-used unsaturated polyester glass glass steel of four-wheel electric
CN109306166A (en) * 2018-09-27 2019-02-05 北京全路通信信号研究设计院集团有限公司 Composite material for protecting box body, protecting box body and preparation method
US20230183433A1 (en) * 2020-04-28 2023-06-15 Japan Composite Co., Ltd. Thin plate molding material and molded article

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