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CN106636839A - High-strength composite metal ceramic and preparation method thereof - Google Patents

High-strength composite metal ceramic and preparation method thereof Download PDF

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Publication number
CN106636839A
CN106636839A CN201610914819.8A CN201610914819A CN106636839A CN 106636839 A CN106636839 A CN 106636839A CN 201610914819 A CN201610914819 A CN 201610914819A CN 106636839 A CN106636839 A CN 106636839A
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Prior art keywords
parts
composite metal
particulate matter
crushed
ablation
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CN201610914819.8A
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Chinese (zh)
Inventor
王乐
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Zhengzhou Lifuai Biology Technology Co ltd
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Zhengzhou Lifuai Biology Technology Co ltd
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Priority to CN201610914819.8A priority Critical patent/CN106636839A/en
Publication of CN106636839A publication Critical patent/CN106636839A/en
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/12Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on oxides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • C22C1/051Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/005Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides comprising a particular metallic binder

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention discloses a high-strength composite metal ceramic and a preparation method thereof. The high-strength composite metal ceramic consists of the following components in parts by weight: 20-25 parts of iron oxide, 15-20 parts of silicon dioxide, 5-10 parts of titanium dioxide, 10-15 parts of aluminium oxide, 5-8 parts of tungsten silicide, 2-5 parts of titanium, 2-5 parts of thallium trioxide and 2-5 parts of technetium heptoxide. The high-strength composite metal ceramic has easily accessible raw materials, is simple in production process and lowered in production cost, has the advantages of high temperature resistance, high bending strength and high hardness, is excellent in product property, and therefore can be well applied to such fields as engines.

Description

A kind of high-intensity composite metal ceramics and preparation method thereof
Technical field
The present invention relates to a kind of composite cermet, specifically a kind of high-intensity composite metal ceramics and preparation method thereof.
Background technology
Ceramics can be divided into, according to use, domestic ceramics, the art pottery, industrial ceramics etc..Wherein, industrial ceramics is divided into and building again Build sanitary ceramics, chemical stoneware, electroceramics, special cermacis etc..Wherein, special cermacis product is mainly used in various modern industries and point End science and technology, such as field such as space flight and aviation, nuclear industry, new forms of energy, defence and military, and be all badly in need of in each field substantial amounts of New material, special cermacis due to excellent heat resistance, dielectric properties, anti-wear performance, heat-proof quality, piezoelectric property, thoroughly Optical property is subject to the extensive attention of various countries.Special ceramic material has high alumina matter porcelain, magnesite matter porcelain, titanium magnesite matter porcelain, zircon The polytype such as matter porcelain, lithium ceramic and ferrite, cermet.Cermet is a kind of composite, by metal and ceramics Raw material is made, and has some advantages of metal and ceramics concurrently, and such as the former has preferable toughness and flexing resistance, and the latter has preferable High temperature resistant, high intensity and antioxygenic property etc..Existing cermet still has complex manufacturing, production cost height, produces The shortcoming of product low intensity.
The content of the invention
It is an object of the invention to provide a kind of high-intensity composite metal ceramics and preparation method thereof, to solve above-mentioned background The problem proposed in technology.
For achieving the above object, the present invention provides following technical scheme:
A kind of high-intensity composite metal ceramics, are made up of the component of following parts by weight:Iron oxide 20-25 parts, silica 1 5- 20 parts, titanium dioxide 5-10 parts, aluminum oxide 10-15 parts, tungsten silicide 5-8 parts, titanium 2-5 parts, thallic oxide 2-5 parts, technetium oxide 2-5 parts.
As further scheme of the invention:It is made up of the component of following parts by weight:22 parts of iron oxide, 18 parts of titanium dioxides Silicon, 7 parts of titanium dioxide, 13 parts of aluminum oxide, 7 parts of tungsten silicides, 6 parts of titaniums, 3 parts of thallic oxides, 3 parts of technetium oxides.
A kind of preparation method of high-intensity composite metal ceramics, concretely comprises the following steps:(1)Each material is carried out respectively ball milling; (2)Iron oxide, silica, titanium dioxide, aluminum oxide are put into calcining furnace, ablation 1-2h, 600-700 DEG C of ablation temperature; (3)Upper step gains are put into pulverizer and are crushed, cross 80-100 mesh sieves, in being then placed in ball mill, 1200- 1500rpm high speed ball milling 1-1.5h, drying is crushed, and obtains particulate matter I;(4)Tungsten silicide, titanium, thallic oxide are put into calcining furnace In, ablation 0.5-1h, 600-800 DEG C of ablation temperature;(5)Upper step gains are put into pulverizer and are crushed, cross 90-120 Mesh sieve, in being then placed in ball mill, adds technetium oxide, 2000-2500rpm high speed ball milling 1-2h, drying to crush, and obtains particulate matter Ⅱ;(6)Particulate matter I and particulate matter II are put into ball mill, 4500-6000rpm high speed ball milling 0.5-1h obtain composite superfine Powder;(7)Composite ultrafine powder is put into high temperature sintering furnace, first in 2500-3000 DEG C of pre-burning 1-2h of high temperature, then in 3200- 3-4h is sintered at 3500 DEG C, 2-3h is sintered at 3600-4200 DEG C afterwards, is got product.
As further scheme of the invention:The step(2)By iron oxide, silica, titanium dioxide, aluminum oxide In being put into calcining furnace, ablation 1.2h, 650 DEG C of ablation temperature.
As further scheme of the invention:The step(3)Upper step gains are put into pulverizer and are crushed, 90 mesh sieves are crossed, in being then placed in ball mill, 1400rpm high speed ball milling 1.3h, drying is crushed, and obtains particulate matter I.
As further scheme of the invention:The step(4)Tungsten silicide, titanium, thallic oxide are put into calcining furnace In, ablation 0.8h, 700 DEG C of ablation temperature.
As further scheme of the invention:The step(5)Upper step gains are put into pulverizer and are crushed, 100 mesh sieves are crossed, in being then placed in ball mill, adds technetium oxide, 2200rpm high speed ball milling 1.2h, drying to crush, obtain particulate matter Ⅱ。
As further scheme of the invention:The step(6)Particulate matter I and particulate matter II are put into ball mill, 5000rpm high speed ball milling 0.6h, obtain composite ultrafine powder.
As further scheme of the invention:The step(7)Composite ultrafine powder is put into high temperature sintering furnace, is first existed 2800 DEG C of pre-burning 1.5h of high temperature, then sinter 3.5h at 3200 DEG C, sinter 2.5h at 3800 DEG C afterwards, get product
Compared with prior art, the invention has the beneficial effects as follows:
The high-intensity composite metal ceramic raw material of the present invention is easy to get, simple production process, reduces into product cost;And with height The advantage that warm heat resisting temperature is high, bending strength is high, hardness is higher, good product performance can preferably be applied to the neck such as engine Domain.
Specific embodiment
The technical scheme of this patent is described in more detail with reference to specific embodiment.
Embodiment 1
Weigh 20 parts of iron oxide, 5 parts of silica 1,5 parts of titanium dioxide, 10 parts of aluminum oxide, 5 parts of tungsten silicide, 2 parts of titanium, three oxidations Two 2 parts of thalliums, 2 parts of technetium oxide, it is standby;Each material is carried out respectively ball milling;By iron oxide, silica, titanium dioxide, aluminum oxide In being put into calcining furnace, ablation 1h, 600 DEG C of ablation temperature;Upper step gains are put into pulverizer and are crushed, cross 80 mesh sieves, In being then placed in ball mill, 1200rpm high speed ball milling 1h, drying is crushed, and obtains particulate matter I;By tungsten silicide, titanium, thallic oxide In being put into calcining furnace, ablation 0.5h, 600 DEG C of ablation temperature;Upper step gains are put into pulverizer and are crushed, cross 90 mesh Sieve, in being then placed in ball mill, adds technetium oxide, 2000rpm high speed ball milling 1h, drying to crush, and obtains particulate matter II;By particle Thing I and particulate matter II are put into ball mill, 4500rpm high speed ball milling 0.5h, obtain composite ultrafine powder;Composite ultrafine powder is put into height In warm sintering furnace, first in 2500 DEG C of pre-burning 1h of high temperature, 3h is then sintered at 3200 DEG C, sinter 2h at 3600 DEG C afterwards, i.e., Obtain finished product.
Embodiment 2
Weigh 25 parts of iron oxide, 20 parts of silica, 10 parts of titanium dioxide, 15 parts of aluminum oxide, 8 parts of tungsten silicide, 5 parts of titanium, three oxygen Change 5 parts of two thallium, 5 parts of technetium oxide, it is standby;Each material is carried out respectively ball milling;By iron oxide, silica, titanium dioxide, oxidation Aluminium is put into calcining furnace, ablation 2h, 700 DEG C of ablation temperature;Upper step gains are put into pulverizer and are crushed, cross 100 mesh Sieve, in being then placed in ball mill, 1500rpm high speed ball milling 1.5h, drying is crushed, and obtains particulate matter I;By tungsten silicide, titanium, three oxygen Change two thalliums to be put into calcining furnace, ablation 1h, 800 DEG C of ablation temperature;Upper step gains are put into pulverizer and are crushed, mistake 120 mesh sieves, in being then placed in ball mill, add technetium oxide, 2500rpm high speed ball milling 2h, drying to crush, and obtain particulate matter II;Will Particulate matter I and particulate matter II are put into ball mill, 6000rpm high speed ball milling 1h, obtain composite ultrafine powder;Composite ultrafine powder is put into In high temperature sintering furnace, first in 3000 DEG C of pre-burning 2h of high temperature, 4h is then sintered at 3500 DEG C, sinters 3h at 4200 DEG C afterwards, Get product.
Embodiment 3
Weigh 22 parts of iron oxide, 18 parts of silica, 7 parts of titanium dioxide, 13 parts of aluminum oxide, 7 parts of tungsten silicides, 6 parts of titaniums, 3 part three Two thalliums, 3 parts of technetium oxides are aoxidized, it is standby;Each material is carried out respectively ball milling;By iron oxide, silica, titanium dioxide, oxidation Aluminium is put into calcining furnace, ablation 1.2h, 650 DEG C of ablation temperature;Upper step gains are put into pulverizer and are crushed, cross 90 mesh Sieve, in being then placed in ball mill, 1400rpm high speed ball milling 1.3h, drying is crushed, and obtains particulate matter I;By tungsten silicide, titanium, three oxygen Change two thalliums to be put into calcining furnace, ablation 0.8h, 700 DEG C of ablation temperature;Upper step gains are put into pulverizer and are crushed, mistake 100 mesh sieves, in being then placed in ball mill, add technetium oxide, 2200rpm high speed ball milling 1.2h, drying to crush, and obtain particulate matter II; Particulate matter I and particulate matter II are put into ball mill, 5000rpm high speed ball milling 0.6h obtain composite ultrafine powder;By composite ultrafine powder It is put into high temperature sintering furnace, first in 2800 DEG C of pre-burning 1.5h of high temperature, 3.5h is then sintered at 3200 DEG C, afterwards at 3800 DEG C Sintering 2.5h, gets product.
Comparative example
Weigh 22 parts of iron oxide, 18 parts of silica, 7 parts of titanium dioxide, 13 parts of aluminum oxide, 7 parts of tungsten silicides, 6 parts of titaniums, 3 part three Two thalliums are aoxidized, it is standby;Each material is carried out respectively ball milling;Iron oxide, silica, titanium dioxide, aluminum oxide are put into calcining In stove, ablation 1.2h, 650 DEG C of ablation temperature;Upper step gains are put into pulverizer and are crushed, cross 90 mesh sieves, Ran Houfang In entering ball mill, 1400rpm high speed ball milling 1.3h, drying is crushed, and obtains particulate matter I;Tungsten silicide, titanium, thallic oxide are put into In calcining furnace, ablation 0.8h, 700 DEG C of ablation temperature;Upper step gains are put into pulverizer and are crushed, cross 100 mesh sieves, so After be put into ball mill, 2200rpm high speed ball milling 1.2h, drying, crush, obtain particulate matter II;Particulate matter I and particulate matter II are put In entering ball mill, 5000rpm high speed ball milling 0.6h obtain composite ultrafine powder;Composite ultrafine powder is put into high temperature sintering furnace, is first existed 2800 DEG C of pre-burning 1.5h of high temperature, then sinter 3.5h at 3200 DEG C, sinter 2.5h at 3800 DEG C afterwards, get product.
Performance test, the performance test results such as following table are carried out to embodiment 1-3 and comparative example:
Project High-temperature heat-resistance temperature/DEG C Hardness Bending strength/MPa
Embodiment 1 2880 102 503
Embodiment 2 2450 93 512
Embodiment 3 3020 105 523
Comparative example 1020 90 201
Wherein, technetium oxide is with the addition of in embodiment 1-3, technetium oxide is not added with comparative example.As can be seen from the above table, addition oxidation After technetium, the high-temperature heat-resistance temperature of the composite cermet and bending strength all significantly increase.
The high-intensity composite metal ceramic raw material of the present invention is easy to get, simple production process, reduces into product cost;And have Have the advantages that high-temperature heat-resistance temperature is high, bending strength is high, hardness is higher, good product performance can preferably be applied to engine Deng field.
The better embodiment of this patent is explained in detail above, but this patent is not limited to above-mentioned embodiment party Formula, in the ken that one skilled in the relevant art possesses, can be with the premise of without departing from this patent objective Make a variety of changes.

Claims (9)

1. a kind of high-intensity composite metal is ceramic, it is characterised in that be made up of the component of following parts by weight:Iron oxide 20-25 Part, silica 1 5-20 parts, titanium dioxide 5-10 parts, aluminum oxide 10-15 parts, tungsten silicide 5-8 parts, titanium 2-5 parts, three oxidations two Thallium 2-5 parts, technetium oxide 2-5 parts.
2. high-intensity composite metal according to claim 1 is ceramic, it is characterised in that by the component group of following parts by weight Into:22 parts of iron oxide, 18 parts of silica, 7 parts of titanium dioxide, 13 parts of aluminum oxide, 7 parts of tungsten silicides, 6 parts of titaniums, 3 part of three oxidation two Thallium, 3 parts of technetium oxides.
3. a kind of preparation method of the high-intensity composite metal ceramics as described in claim 1-2 is arbitrary, it is characterised in that concrete Step is:(1) each material is carried out respectively ball milling;(2) iron oxide, silica, titanium dioxide, aluminum oxide are put into calcining furnace In, ablation 1-2h, 600-700 DEG C of ablation temperature;(3) upper step gains are put into pulverizer and are crushed, cross 80-100 mesh Sieve, in being then placed in ball mill, 1200-1500rpm high speed ball milling 1-1.5h, drying is crushed, and obtains particulate matter I;(4) by silication Tungsten, titanium, thallic oxide are put into calcining furnace, ablation 0.5-1h, 600-800 DEG C of ablation temperature;(5) upper step gains are put into Crushed in pulverizer, crossed 90-120 mesh sieves, in being then placed in ball mill, added technetium oxide, 2000-2500rpm clipping the balls Mill 1-2h, drying is crushed, and obtains particulate matter II;(6) particulate matter I and particulate matter II are put into ball mill, 4500-6000rpm is high Fast ball milling 0.5-1h, obtains composite ultrafine powder;(7) composite ultrafine powder is put into high temperature sintering furnace, first in 2500-3000 DEG C of high temperature Pre-burning 1-2h, then sinters 3-4h at 3200-3500 DEG C, sinters 2-3h at 3600-4200 DEG C afterwards, gets product.
4. the preparation method of high-intensity composite metal according to claim 1 ceramics, it is characterised in that the step (2) Iron oxide, silica, titanium dioxide, aluminum oxide are put into calcining furnace, ablation 1.2h, 650 DEG C of ablation temperature.
5. the preparation method of high-intensity composite metal according to claim 1 ceramics, it is characterised in that the step (3) Upper step gains are put into pulverizer and are crushed, cross 90 mesh sieves, in being then placed in ball mill, 1400rpm high speed ball millings 1.3h, drying is crushed, and obtains particulate matter I.
6. the preparation method of high-intensity composite metal according to claim 1 ceramics, it is characterised in that the step (4) Tungsten silicide, titanium, thallic oxide are put into calcining furnace, ablation 0.8h, 700 DEG C of ablation temperature.
7. the preparation method of high-intensity composite metal according to claim 1 ceramics, it is characterised in that the step (5) Upper step gains are put into pulverizer and are crushed, cross 100 mesh sieves, in being then placed in ball mill, add technetium oxide, 2200rpm high speed ball milling 1.2h, drying is crushed, and obtains particulate matter II.
8. the preparation method of high-intensity composite metal according to claim 1 ceramics, it is characterised in that the step (6) Particulate matter I and particulate matter II are put into ball mill, 5000rpm high speed ball milling 0.6h obtain composite ultrafine powder.
9. the preparation method of high-intensity composite metal according to claim 1 ceramics, it is characterised in that the step (7) Composite ultrafine powder is put into high temperature sintering furnace, first in 2800 DEG C of pre-burning 1.5h of high temperature, then 3.5h is sintered at 3200 DEG C, it Afterwards 2.5h is sintered at 3800 DEG C, got product.
CN201610914819.8A 2016-10-20 2016-10-20 High-strength composite metal ceramic and preparation method thereof Pending CN106636839A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109957673A (en) * 2019-03-05 2019-07-02 内蒙古科技大学 A kind of iron concentrate cermet and preparation method thereof
CN115557776A (en) * 2022-09-26 2023-01-03 安徽铁创新材料科技有限公司 Preparation method, device and application of high-strength composite wheel-rail tackifying ceramic particles

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Publication number Priority date Publication date Assignee Title
EP0244940A2 (en) * 1986-03-31 1987-11-11 The Dow Chemical Company Ceramic, cermet, or metal powder materials with a polymeric binder, and process for producing formed shapes of ceramic, cermets, or metal powders
CN1791691A (en) * 2003-05-20 2006-06-21 埃克森美孚研究工程公司 High temperature erosion-corrosion resistant multi-stage cermets
US20070128066A1 (en) * 2005-12-02 2007-06-07 Chun Changmin Bimodal and multimodal dense boride cermets with superior erosion performance
CN101705410A (en) * 2009-10-16 2010-05-12 孙晓冰 Wear-resistant and thermal corrosion resistant multi-element aluminum-silicon-carbon nitride metal ceramic for laser cladding
CN105220053A (en) * 2015-11-14 2016-01-06 华文蔚 A kind of heat resistant and wear resistant cermet material and preparation method thereof
CN105819836A (en) * 2016-03-22 2016-08-03 苏州莱特复合材料有限公司 Alumina-based nano ceramic material and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0244940A2 (en) * 1986-03-31 1987-11-11 The Dow Chemical Company Ceramic, cermet, or metal powder materials with a polymeric binder, and process for producing formed shapes of ceramic, cermets, or metal powders
CN1791691A (en) * 2003-05-20 2006-06-21 埃克森美孚研究工程公司 High temperature erosion-corrosion resistant multi-stage cermets
US20070128066A1 (en) * 2005-12-02 2007-06-07 Chun Changmin Bimodal and multimodal dense boride cermets with superior erosion performance
CN101705410A (en) * 2009-10-16 2010-05-12 孙晓冰 Wear-resistant and thermal corrosion resistant multi-element aluminum-silicon-carbon nitride metal ceramic for laser cladding
CN105220053A (en) * 2015-11-14 2016-01-06 华文蔚 A kind of heat resistant and wear resistant cermet material and preparation method thereof
CN105819836A (en) * 2016-03-22 2016-08-03 苏州莱特复合材料有限公司 Alumina-based nano ceramic material and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109957673A (en) * 2019-03-05 2019-07-02 内蒙古科技大学 A kind of iron concentrate cermet and preparation method thereof
CN115557776A (en) * 2022-09-26 2023-01-03 安徽铁创新材料科技有限公司 Preparation method, device and application of high-strength composite wheel-rail tackifying ceramic particles
CN115557776B (en) * 2022-09-26 2023-05-09 安徽铁创新材料科技有限公司 Preparation method, device and application of high-strength composite wheel-rail tackifying ceramic particles

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