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CN106563335A - Multifunctional membrane absorption tower - Google Patents

Multifunctional membrane absorption tower Download PDF

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Publication number
CN106563335A
CN106563335A CN201610169662.0A CN201610169662A CN106563335A CN 106563335 A CN106563335 A CN 106563335A CN 201610169662 A CN201610169662 A CN 201610169662A CN 106563335 A CN106563335 A CN 106563335A
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membrane
section
absorption
box
hollow fiber
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CN106563335B (en
Inventor
关毅鹏
刘铮
陈颖
郭春刚
李雪梅
曹震
吕经烈
刘国昌
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Tianjin Institute of Seawater Desalination and Multipurpose Utilization SOA
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Tianjin Institute of Seawater Desalination and Multipurpose Utilization SOA
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/18Absorbing units; Liquid distributors therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/04Solvent extraction of solutions which are liquid
    • B01D11/0415Solvent extraction of solutions which are liquid in combination with membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/0031Degasification of liquids by filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1406Multiple stage absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/22Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion
    • B01D53/225Multiple stage diffusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/22Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by diffusion
    • B01D53/229Integrated processes (Diffusion and at least one other process, e.g. adsorption, absorption)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D61/00Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
    • B01D61/36Pervaporation; Membrane distillation; Liquid permeation
    • B01D61/364Membrane distillation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D63/00Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/02Hollow fibre modules
    • B01D63/04Hollow fibre modules comprising multiple hollow fibre assemblies
    • B01D63/046Hollow fibre modules comprising multiple hollow fibre assemblies in separate housings

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Water Supply & Treatment (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)
  • Treating Waste Gases (AREA)
  • Gas Separation By Absorption (AREA)

Abstract

本发明公开了一种多功能膜吸收塔,包括塔体,塔体一端设有进气口,另一端设有出气口,主体工艺结构包括调温段、调质段、吸收段和喷淋清洗段。调温段、调质段、吸收段所依托的新型箱式膜接触单元实现气液两相的传热、传质和吸收,喷淋清洗段可以对膜丝进行清洗;吸收段各膜接触单元可通入同种类或不同种类的吸收液同步或选择性地吸收气体中的不同组分。该塔具有气体处理量大,集成性能好,操作弹性高,气液相分布均匀,传质、传热效果优异,装卸方便,可同步或单独吸收脱除进气中的不同组分等特点,可应用于燃煤烟气和工业废气等净化处理领域,以及液体脱气/充气、气体吸收与解析过程、膜蒸馏、膜结晶、膜萃取等膜接触工艺过程。

The invention discloses a multifunctional membrane absorption tower, which comprises a tower body, an air inlet is provided at one end of the tower body, and an air outlet is provided at the other end, and the main process structure includes a temperature adjustment section, a conditioning section, an absorption section and spray cleaning part. The new box-type membrane contact unit relied on by the temperature adjustment section, the conditioning section and the absorption section realizes the heat transfer, mass transfer and absorption of the gas-liquid two-phase, and the spray cleaning section can clean the membrane filaments; the membrane contact units of the absorption section Different components in the gas can be absorbed synchronously or selectively by feeding the same type or different types of absorption liquids. The tower has the characteristics of large gas processing capacity, good integration performance, high operating flexibility, uniform gas-liquid phase distribution, excellent mass transfer and heat transfer effects, convenient loading and unloading, and can absorb and remove different components in the incoming gas simultaneously or separately. It can be applied to the purification treatment fields of coal-fired flue gas and industrial waste gas, as well as membrane contact processes such as liquid degassing/inflating, gas absorption and analysis process, membrane distillation, membrane crystallization, and membrane extraction.

Description

多功能膜吸收塔Multifunctional membrane absorption tower

技术领域 technical field

本发明涉及一种气液两相膜接触传质、传热、调质、吸收设备,特别涉及一种多功能膜吸收塔。 The invention relates to a gas-liquid two-phase membrane contact mass transfer, heat transfer, tempering and absorption equipment, in particular to a multifunctional membrane absorption tower.

背景技术 Background technique

膜吸收技术应用领域广泛,作为膜吸收技术工业化的重要载体——膜吸收塔,尚未得到重视和开发。目前商品化应用的膜吸收载体为中空纤维膜吸收器,多为管式或柱式设计,即将中空纤维膜封装在膜壳中,中空纤维膜内腔称为管程,膜外表面与膜壳之间的空间为壳程,两种流体分别流经所述膜吸收器的管程和壳程,两相不直接接触,通过中空纤维膜隔开,并利用中空纤维膜表面的微孔进行传质和传热。该类管式膜吸收器气液处理能力小、进气压力高、能耗大,且存在气液相分布不均匀的现象,功能单一,无法应用于规模化工业过程气液处理量大、压力损失小、工况条件复杂等需求。 Membrane absorption technology has a wide range of applications, and as an important carrier for the industrialization of membrane absorption technology—membrane absorption tower, it has not been paid attention to and developed yet. At present, the membrane absorption carrier for commercial application is a hollow fiber membrane absorber, mostly of tubular or column design, that is, the hollow fiber membrane is packaged in the membrane shell, and the inner cavity of the hollow fiber membrane is called the tube side, and the outer surface of the membrane and the membrane shell The space between them is the shell side, and the two fluids flow through the tube side and the shell side of the membrane absorber respectively. The two phases are not in direct contact, and are separated by the hollow fiber membrane, and are transmitted by the micropores on the surface of the hollow fiber membrane. mass and heat transfer. This type of tubular membrane absorber has small gas-liquid processing capacity, high inlet pressure, high energy consumption, and uneven distribution of gas-liquid phase. Low loss, complex working conditions and other requirements.

公开号为CN 202020991U,其公开日为2011年11月2日的中国专利申请提供了一种新型低气阻箱式气液接触膜吸收单元,包括多片片状帘式疏水性中空纤维膜元件、膜清洗部件和箱体。然而,一方面,其多片片状帘式疏水性中空纤维膜元件的集水管占用单元内部体积,导致膜填充密度低,处理效率及能力低;另一方面,其多片片状帘式疏水性中空纤维膜元件独立平行排布于单元内部,对流体导流均布的效果有待提高。 The publication number is CN 202020991U, and its publication date is November 2, 2011. The Chinese patent application provides a new type of low air resistance box-type gas-liquid contact membrane absorption unit, including a plurality of sheet-like curtain-type hydrophobic hollow fiber membrane elements , Membrane cleaning parts and boxes. However, on the one hand, the water collection pipes of its multi-sheet curtain hydrophobic hollow fiber membrane elements occupy the internal volume of the unit, resulting in low membrane packing density, low treatment efficiency and capacity; on the other hand, its multi-sheet curtain hydrophobic The hollow fiber membrane elements are independently arranged in parallel inside the unit, and the effect of uniform distribution of fluid diversion needs to be improved.

发明专利内容 Invention patent content

本发明的目的在于提供一种多功能膜吸收塔。该塔具有气/液处理量大,集成性能好,操作弹性高,气液相分布均匀,可同步或单独吸收脱除进气中的不同组分,传质、传热效果优异,装卸方便、工业适用性广泛等特点,可应用于液体脱气/充气、气体吸收与解析过程、膜蒸馏、膜结晶、膜萃取、膜汽提等膜接触过程。 The purpose of the present invention is to provide a multifunctional membrane absorption tower. The tower has large gas/liquid processing capacity, good integration performance, high operating flexibility, uniform distribution of gas and liquid phases, can absorb and remove different components in the intake air simultaneously or separately, has excellent mass transfer and heat transfer effects, and is convenient for loading and unloading. Wide industrial applicability, etc., can be applied to liquid degassing/gassing, gas absorption and analysis process, membrane distillation, membrane crystallization, membrane extraction, membrane stripping and other membrane contact processes.

为了解决上述技术问题,本发明提出的一种多功能膜吸收塔,包括塔体,所述塔体的一端设有进气口,所述塔体的另一端设有出气口;所述塔体内沿竖直方向布置有调温段、调质段、吸收段和喷淋清洗段;所述调温段、调制段和吸收段均分别多级箱式膜接触单元模块化集成,所述多级箱式膜接触单元为串联或并联;所述箱式膜接触单元,包括箱体,所述箱体内设有多片片状帘式疏水性中空纤维膜元件;多片片状帘式疏水性中空纤维膜元件是沿着壳程流体流经方向的垂直面布置在所述箱体内;所述片状帘式疏水性中空纤维膜元件包括多片由中空纤维多孔膜丝编织的疏水性中空纤维膜片和密封在多片疏水性中空纤维膜片两端的膜元件封头;所述膜元件封头设有集水流道,所述集水流道的两端设有管道端口;所述片状帘式疏水性中空纤维膜元件按照垂直于壳程流体流经方向、等间距平行排 布于所述箱体内,且相邻的两片片状帘式疏水性中空纤维膜元件中膜丝的排布方向相互垂直;所述箱体的壁上设有与所有管道端口位置一一对应的通孔,每个管道端口均穿过位置对应的通孔、且与通孔之间为过盈配合;所述调温段的调温液由调温液泵注入调温段中的多级箱式膜接触单元的中空纤维多孔膜丝中,然后,由调温液出口排放;所述调质段的调质液由调质液泵注入调质段中的多级箱式膜接触单元的中空纤维多孔膜丝中,然后,由调质液出口排放;所述吸收段的吸收液由吸收液泵注入吸收段中的多级箱式膜接触单元的中空纤维多孔膜丝中,然后,由吸收液出口排放;所述喷淋清洗段由喷淋装置组成,所述喷淋装置有下述两种形式之一,一种是在吸收段中的每级箱式膜接触单元上方设置喷嘴,另外一种是在吸收段的顶部或者顶端设置喷嘴,从而对吸收段中每级箱式膜接触单元中的膜丝进行清洗;所述喷淋清洗段的喷淋清洗液由喷淋清洗泵注入喷淋清洗段,并由所述喷嘴喷出,然后,喷淋清洗液由设置在塔底的喷淋清洗液出口排放。 In order to solve the above technical problems, a multifunctional membrane absorption tower proposed by the present invention includes a tower body, one end of the tower body is provided with an air inlet, and the other end of the tower body is provided with an air outlet; Arranged along the vertical direction are a temperature regulation section, a conditioning section, an absorption section and a spray cleaning section; the temperature regulation section, modulation section and absorption section are all modularly integrated with multi-stage box-type membrane contact units, and the multi-stage The box-type membrane contact unit is connected in series or in parallel; the box-type membrane contact unit includes a box body, and the box is provided with a plurality of sheet-like curtain-type hydrophobic hollow fiber membrane elements; The hollow fiber membrane elements are arranged in the box along the vertical surface of the shell-side fluid flow direction; the sheet-like curtain hydrophobic hollow fiber membrane elements include a plurality of hydrophobic hollow fibers woven by hollow fiber porous membrane filaments The diaphragm and the membrane element head sealed at both ends of the multi-piece hydrophobic hollow fiber membrane; the membrane element head is provided with a water collection flow channel, and the two ends of the water collection flow channel are provided with pipe ports; the sheet curtain Type hydrophobic hollow fiber membrane elements are arranged in parallel in the box at equal intervals perpendicular to the flow direction of the shell-side fluid, and the arrangement of the membrane filaments in the adjacent two sheets of curtain type hydrophobic hollow fiber membrane elements The directions are perpendicular to each other; the wall of the box body is provided with through holes corresponding to the positions of all the pipe ports, and each pipe port passes through the corresponding through holes, and is an interference fit with the through holes; The tempering fluid in the tempering section is injected into the hollow fiber porous membrane of the multi-stage box-type membrane contact unit in the tempering section by the tempering fluid pump, and then discharged from the outlet of the tempering fluid; The tempering liquid is injected into the hollow fiber porous membrane filament of the multi-stage box-type membrane contact unit in the conditioning section by the conditioning liquid pump, and then discharged from the outlet of the conditioning liquid; the absorption liquid in the absorption section is injected into the absorption liquid by the absorption liquid pump The hollow fiber porous membrane of the multi-stage box-type membrane contact unit in the section, and then discharged from the outlet of the absorption liquid; the spray cleaning section is composed of a spray device, and the spray device has the following two types One, one is to install nozzles above each box-type membrane contact unit in the absorption section, and the other is to install nozzles on the top or top of the absorption section, so that the membranes in each box-type membrane contact unit in the absorption section The spray cleaning liquid in the spray cleaning section is injected into the spray cleaning section by the spray cleaning pump and sprayed out by the nozzle. export emissions.

进一步讲,所述多级箱式膜接触单元有1~n级,各级箱式膜接触单元采用竖直叠加串联方式连接。 Further speaking, the multi-stage box-type membrane contact units have 1 to n stages, and the box-type membrane contact units at all levels are connected in series by vertical stacking.

所述吸收段中各级箱式膜接触单元通入同种类或不同种类的吸收液。 The box-type membrane contact units at all levels in the absorption section are fed with the same type or different types of absorption liquid.

所述中空纤维多孔膜丝的孔径范围为0.01μm~3.0μm,壁厚范围为10μm~500μm,外径范围为100μm~5000μm;孔隙率范围为30%~95%。 The hollow fiber porous membrane has a pore diameter ranging from 0.01 μm to 3.0 μm, a wall thickness ranging from 10 μm to 500 μm, an outer diameter ranging from 100 μm to 5000 μm, and a porosity ranging from 30% to 95%.

本发明通过所述调温段、调质段、吸收段和喷淋清洗段四个功能段有机组合可以实现包括但不限于燃煤烟气和工业废气等净化处理、液体脱气/充气、气体吸收与解析过程、膜蒸馏、膜结晶和膜萃取的膜接触工艺过程。 Through the organic combination of the four functional sections of the temperature adjustment section, conditioning section, absorption section and spray cleaning section, the present invention can realize purification treatment including but not limited to coal-fired flue gas and industrial waste gas, liquid degassing/inflating, gas Membrane contact process of absorption and desorption process, membrane distillation, membrane crystallization and membrane extraction.

附图说明 Description of drawings

图1是本发明多功能膜吸收塔结构示意图; Fig. 1 is the structural representation of multifunctional membrane absorption tower of the present invention;

图2是图1中所示各功能段所采用的箱式膜接触单元中空纤维膜元件的结构示意图; Fig. 2 is a schematic structural view of the box-type membrane contact unit hollow fiber membrane element used in each functional section shown in Fig. 1;

图3是图2中A-A所示剖切位置的剖面图; Fig. 3 is a sectional view of the cut position shown in A-A in Fig. 2;

图4是图1中所示各功能段所采用的箱式膜接触单元局部剖视图; Fig. 4 is a partial cross-sectional view of the box-type membrane contact unit used in each functional section shown in Fig. 1;

图5是图4所示箱式膜接触单元外观示意图; Fig. 5 is a schematic diagram of the appearance of the box-type membrane contact unit shown in Fig. 4;

图6是图5所示反方向视角的箱式膜接触单元外观示意图。 Fig. 6 is a schematic diagram of the appearance of the box-type membrane contact unit viewed from the opposite direction shown in Fig. 5 .

图中: In the picture:

1-塔体,2-进气口,3-调温段,4-调质段,5-吸收段,6-喷淋清洗段,7-出气口,8-喷嘴,11、12、13、14、21、22、23、24、31、32、33、34、41、42、43、44、51、52、53、54、61、62、63、64、71、72、73、74、81、82、83、84-管程流体流经帘式膜元件集水流道的进/出口,20-片状帘式疏水性中空纤维膜元件,30-膜丝,40-疏水性中空纤维膜片,50-膜元件封头,60-集水流道,100-箱体,301-调温液泵,302-调质液出口,401-调质液泵,402-调温液出口,501-吸收液泵,502-吸收液出口,601-喷淋液泵,602-喷淋清洗液出,B-壳程流 体,C1、C2、C3、C4、C5、C6、C7、C8-管程流体。 1- tower body, 2- air inlet, 3- temperature adjustment section, 4- quenching and tempering section, 5- absorption section, 6- spray cleaning section, 7- air outlet, 8- nozzle, 11, 12, 13, 14, 21, 22, 23, 24, 31, 32, 33, 34, 41, 42, 43, 44, 51, 52, 53, 54, 61, 62, 63, 64, 71, 72, 73, 74, 81, 82, 83, 84-the inlet/outlet of the pipe-side fluid flowing through the water collection channel of the curtain membrane element, 20-sheet-shaped curtain-type hydrophobic hollow fiber membrane element, 30-membrane filament, 40-hydrophobic hollow fiber membrane Sheet, 50-membrane element head, 60-water collection channel, 100-tank, 301-tempering liquid pump, 302-conditioning liquid outlet, 401-conditioning liquid pump, 402-tempering liquid outlet, 501- Absorbing liquid pump, 502-absorbing liquid outlet, 601-spray liquid pump, 602-spray cleaning liquid out, B-shell-side fluid, C1, C2, C3, C4, C5, C6, C7, C8-tube-side fluid .

具体实施方式 detailed description

下面结合附图和具体实施例对本发明技术方案作进一步详细描述,所描述的具体实施例仅对本发明进行解释说明,并不用以限制本发明。 The technical solution of the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments, and the described specific embodiments are only for explaining the present invention, and are not intended to limit the present invention.

如图1所示,本发明提出的一种多功能膜吸收塔,包括塔体1,所述塔体1的一端设有进气口2,所述塔体1的另一端设有出气口7;主体工艺结构包括调温段、调质段、吸收段和喷淋清洗段四个功能段。所述塔体1内沿竖直方向布置有调温段3、调质段4、吸收段5和喷淋清洗段6。主体工艺各功能段的设置情况、大小和数量根据气体处理量、温度、浓度、组成等的需要而定,各段可根据气体处理工艺的需求排列组合,不限顺序。 As shown in Figure 1, a kind of multifunctional film absorption tower that the present invention proposes comprises tower body 1, and one end of described tower body 1 is provided with air inlet 2, and the other end of described tower body 1 is provided with air outlet 7 ; The main process structure includes four functional sections: temperature adjustment section, quenching and tempering section, absorption section and spray cleaning section. Inside the tower body 1 are vertically arranged a temperature regulation section 3 , a conditioning section 4 , an absorption section 5 and a spray cleaning section 6 . The setting, size and quantity of each functional section of the main process are determined according to the needs of gas processing capacity, temperature, concentration, composition, etc., and each section can be arranged and combined according to the requirements of the gas treatment process, and the order is not limited.

所述箱式膜接触单元,如图2所示,包括箱体100,所述箱体100内设有多片片状帘式疏水性中空纤维膜元件20;所述片状帘式疏水性中空纤维膜元件20包括多片由中空纤维多孔膜丝30编织的疏水性中空纤维膜片40和密封在多片疏水性中空纤维膜片40两端的膜元件封头50;所述片状帘式疏水性中空纤维膜元件20按照垂直于壳程流体流经方向、等间距平行排布于所述箱体100内,且相邻的两片片状帘式疏水性中空纤维膜元件20中膜丝30的排布方向相互垂直;所述箱体100的壁上设有与所有管道端口位置一一对应的通孔,每个管道端口均穿过位置对应的通孔、且与通孔之间为过盈配合。如图3所示,所述膜元件封头50设有集水流道60,所述集水流道60的两端设有管道端口,由于多片片状帘式疏水性中空纤维膜元件20是按照相邻两面片状帘式疏水性中空纤维膜元件20两端的膜元件封头50交错90度来布置的,从而在多片片状帘式疏水性中空纤维膜元件20的外围形成八列管道端口。 The box-type membrane contact unit, as shown in Figure 2, includes a box body 100, and the box body 100 is provided with a plurality of sheet-like curtain-type hydrophobic hollow fiber membrane elements 20; The fiber membrane element 20 comprises a plurality of hydrophobic hollow fiber membranes 40 woven by hollow fiber porous membrane filaments 30 and membrane element heads 50 sealed at both ends of the plurality of hydrophobic hollow fiber membranes 40; The hollow fiber membrane elements 20 are arranged in parallel in the box 100 at equal intervals perpendicular to the flow direction of the shell-side fluid, and the membrane filaments 30 in the adjacent two sheet-like curtain-type hydrophobic hollow fiber membrane elements 20 The arrangement directions are perpendicular to each other; the wall of the box body 100 is provided with through holes corresponding to the positions of all pipeline ports one by one, and each pipeline port passes through the corresponding through hole, and there is a passage between the through hole and the through hole. surplus cooperation. As shown in Figure 3, the membrane element head 50 is provided with a water collection flow channel 60, and the two ends of the water collection flow channel 60 are provided with pipeline ports. The membrane element heads 50 at both ends of the adjacent two sheet-like curtain-type hydrophobic hollow fiber membrane elements 20 are arranged staggered by 90 degrees, so that eight rows of pipeline ports are formed on the periphery of the multi-sheet-like curtain-type hydrophobic hollow fiber membrane elements 20 .

将每片片状帘式疏水性中空纤维膜元件20的同一端的膜元件封头50上、且位于箱体100外同一列的一个管道端口用封堵封闭,将每片片状帘式疏水性中空纤维膜元件20的同一端的膜元件封头50、且位于箱体100外同一列的另一个管道端口伸出箱体100作为管程流体流经帘式膜元件集水流道的进/出口。如图4、图5和图6示出了箱体100内容纳有8片片状帘式疏水性中空纤维膜元件20的端口连接形式,如图5所示,自上向下叠放的片状帘式疏水性中空纤维膜元件依次为第1、2、3、4、5、6、7、8片,每片片状帘式疏水性中空纤维膜元件20的膜元件封头50的管道端口,即第1片的四个管路端口为11、12、13、14,第2片的四个管路端口为21、22、23、24,以此类推,第8片的四个管路端口为81、82、83和84。其中的第2、4、6、8片的同一端膜元件封头50上同一侧的一个管道端口22、42、62、82及第1、3、5、7片的同一端膜元件封头5上同一侧的一个管道端口11、31、51、71均从与之位置对正的箱体100壁上的通孔伸出作为管程流体流经帘式膜元件集水流道的进/出口;如图6所示,其中的第2、4、6、8片的另一端膜元件封头50上同一侧的一个管道端口24、44、64、84及第1、3、5、7片的另一端膜元件封头50上同一侧的一个管 道端口13、33、53、73均从与之位置对正的箱体100壁上的通孔伸出作为管程流体流经帘式膜元件集水流道的进/出口;8片片状帘式疏水性中空纤维膜元件20的其余管路端口21、41、61、81、12、32、52、72、23、43、63、83、14、34、54和74封闭,如图5和图6所示。 On the membrane element head 50 at the same end of each sheet-like curtain-type hydrophobic hollow fiber membrane element 20, and a pipe port located in the same column outside the box body 100 is closed with a plug, and each sheet-like curtain-type hydrophobicity is sealed. The membrane element head 50 at the same end of the hollow fiber membrane element 20 and the other pipe port located in the same row outside the box body 100 protrude out of the box body 100 as the inlet/outlet of the tube-side fluid flowing through the water collection channel of the curtain type membrane element. Fig. 4, Fig. 5 and Fig. 6 show the port connection form that 8 sheet-like curtain type hydrophobic hollow fiber membrane elements 20 are accommodated in the box body 100, as shown in Fig. 5, the sheets stacked from top to bottom The curtain-type hydrophobic hollow fiber membrane elements are the 1st, 2nd, 3, 4, 5, 6, 7, and 8 pieces in sequence, and the membrane element head 50 of each piece of curtain-type hydrophobic hollow fiber membrane element 20 is Ports, that is, the four pipeline ports of the first piece are 11, 12, 13, 14, the four pipeline ports of the second piece are 21, 22, 23, 24, and so on, the four pipeline ports of the eighth piece The road ports are 81, 82, 83 and 84. One of the pipe ports 22, 42, 62, 82 on the same side of the same end membrane element head 50 of the 2nd, 4th, 6th, and 8th pieces and the same end membrane element head of the 1st, 3rd, 5th, and 7th pieces A pipeline port 11, 31, 51, 71 on the same side of 5 protrudes from the through hole on the wall of the box body 100 aligned with it as the inlet/outlet of the tube-side fluid flowing through the water collection channel of the curtain membrane element ; As shown in Figure 6, a pipeline port 24, 44, 64, 84 and the 1st, 3, 5, 7th sheets on the same side on the other end membrane element head 50 of the 2nd, 4th, 6th, 8th sheets wherein A pipe port 13, 33, 53, 73 on the same side on the other end of the membrane element head 50 all protrudes from the through hole on the wall of the box body 100 aligned with it as the tube-side fluid flows through the curtain membrane element The inlet/outlet of the water collection channel; the remaining pipeline ports 21, 41, 61, 81, 12, 32, 52, 72, 23, 43, 63, 83, 14, 34, 54 and 74 are closed, as shown in Fig. 5 and Fig. 6 .

如图5和图6所示,所述箱体100的外形可以是正方体或长方体的壳体,由于箱体是正方体或长方体的六面体,因此,所述箱体100的六面壁是两两一组为正对面设置的,其中一组平行于所述片状帘式疏水性中空纤维膜元件布置方向的对面壁为可打开的箱体壁,其余的四面箱体壁为连续封闭设置的。 As shown in Figures 5 and 6, the outer shape of the box body 100 can be a cube or a cuboid shell. Since the box body is a cube or a cuboid hexahedron, the six walls of the box body 100 are in groups of two. It is arranged directly opposite, wherein a group of opposite walls parallel to the arrangement direction of the sheet-like curtain-type hydrophobic hollow fiber membrane elements are openable box walls, and the remaining four sides of the box walls are continuously closed.

如图5和图6所示,所述箱式膜接触单元运行模式为,管程流体C1、C2、C3、C4、C5、C6、C7、C8分别由端口24、44、64、84、13、33、53、73进入多片片状帘式疏水性中空纤维膜元件疏水性中空纤维膜片中孔(即管程),然后分别由端口22、42、62、82、11、31、51、71流出,所述流体C1、C2、C3、C4、C5、C6、C7、C8可以是同种流体,也可以分别是不同种类的流体;壳程流体B由箱体100的一侧流入箱体100内形成的壳程,沿着相互平行布置的片状帘式疏水性中空纤维膜元件20的垂直方向,流经疏水性中空纤维膜片轴方向流过疏水性中空纤维膜30外表面。两相流体不直接接触,是以疏水性中空纤维膜30为介质进行传质/传热过程。 As shown in Figures 5 and 6, the operating mode of the box-type membrane contact unit is that the tube-side fluids C1, C2, C3, C4, C5, C6, C7, and C8 are supplied by ports 24, 44, 64, 84, and 13 respectively. , 33, 53, and 73 enter the middle hole (i.e., the tube side) of the hydrophobic hollow fiber membrane of the multi-sheet curtain-type hydrophobic hollow fiber membrane element, and then respectively pass through the ports 22, 42, 62, 82, 11, 31, and 51 , 71 flow out, and the fluids C1, C2, C3, C4, C5, C6, C7, and C8 can be the same fluid, or different fluids respectively; the shell-side fluid B flows into the box from one side of the box body 100 The shell side formed in the body 100 flows along the vertical direction of the sheet-like curtain-type hydrophobic hollow fiber membrane elements 20 arranged in parallel, and flows through the outer surface of the hydrophobic hollow fiber membrane 30 along the axial direction of the hydrophobic hollow fiber membrane. The two-phase fluids are not in direct contact, and the mass transfer/heat transfer process is carried out with the hydrophobic hollow fiber membrane 30 as the medium.

本发明中壳程待处理气体与管程液相之间通过膜接触单元内的疏水性多孔膜材料接触传热、传质和吸收;各层膜接触单元可选用同种或不同材料的疏水性多孔膜。所提及的疏水性多孔膜材料,选自聚四氟乙烯、聚偏氟乙烯、聚氯乙烯、聚砜、聚醚砜、聚芳醚砜、聚乙烯、聚丙烯、聚酯、硅橡胶、陶瓷、玻璃、金属,一种或两种以上高分子聚合物、无机非金属、金属共混或覆合的中空纤维膜材料;其最大孔径范围为0.01μm~3.0μm,壁厚范围为10μm~500μm,外径范围为100μm~5000μm;孔隙率范围为30%~90%,经编织或不经编织,均布在新型箱式膜接触单元内,其填充密度是膜接触单元内所填充的中空纤维膜总体积占膜接触单元内部空间体积的百分比,其范围为1%~70%。 In the present invention, the gas to be treated in the shell side and the liquid phase in the tube side pass through the contact heat transfer, mass transfer and absorption of the hydrophobic porous membrane material in the membrane contact unit; the hydrophobicity of the same or different materials can be selected for the membrane contact units of each layer. porous membrane. The mentioned hydrophobic porous membrane material is selected from polytetrafluoroethylene, polyvinylidene fluoride, polyvinyl chloride, polysulfone, polyethersulfone, polyarylethersulfone, polyethylene, polypropylene, polyester, silicone rubber, Hollow fiber membrane materials blended or laminated with ceramics, glass, metal, one or more polymers, inorganic non-metals, and metals; the maximum pore size ranges from 0.01 μm to 3.0 μm, and the wall thickness ranges from 10 μm to 500μm, the outer diameter ranges from 100μm to 5000μm; the porosity ranges from 30% to 90%, woven or not, evenly distributed in the new box-type membrane contact unit, and its filling density is the hollow space filled in the membrane contact unit. The percentage of the total volume of the fiber membrane to the volume of the inner space of the membrane contact unit ranges from 1% to 70%.

所述调温段3依托箱式膜接触单元模块化集成,可以由多级箱式膜接触单元串联或并联构成,其多孔中空纤维膜具有巨大的接触面积和孔隙率,可实现待处理气体的温度调节,升温/降温以满足后续工艺的要求;所述调温段3的调温液由调温液泵301注入调温段中的多级箱式膜接触单元的中空纤维多孔膜丝30中,然后,由调温液出口402排放,如图1所示。 The temperature regulation section 3 relies on the modular integration of box-type membrane contact units, and can be composed of multi-stage box-type membrane contact units connected in series or in parallel. Its porous hollow fiber membrane has a huge contact area and porosity, which can realize the gas to be treated. Temperature adjustment, heating/cooling to meet the requirements of subsequent processes; the temperature-regulating liquid in the temperature-regulating section 3 is injected into the hollow fiber porous membrane filament 30 of the multi-stage box-type membrane contact unit in the temperature-regulating section by the temperature-regulating liquid pump 301 , and then discharged from the tempering liquid outlet 402, as shown in FIG. 1 .

所述调质段4依托箱式膜接触单元模块化集成,可以由多级箱式膜接触单元串联或并联构成,其多孔中空纤维膜具有巨大的接触面积,向待处理气体均匀释放或喷入调节剂(包括不限于氧化剂、还原剂、酸液和碱液),实现进入所述多功能膜吸收塔壳程待处理气体的化学物质组成的调节,以满足后续工艺的要求。所述调质段4的调质液由调质液泵401注入调质段中的多极箱式膜接触单元的中空纤维多孔膜丝30中,然后,由调质液出口302排放, 如图1所示。 The conditioning section 4 relies on the modular integration of box-type membrane contact units, and can be composed of multi-stage box-type membrane contact units connected in series or parallel. Regulators (including but not limited to oxidizing agents, reducing agents, acid solutions and alkali solutions) are used to adjust the composition of chemical substances entering the shell side of the multifunctional membrane absorption tower to be treated, so as to meet the requirements of subsequent processes. The conditioning solution of the conditioning section 4 is injected into the hollow fiber porous membrane filament 30 of the multi-pole box-type membrane contact unit in the conditioning section by the conditioning solution pump 401, and then discharged from the conditioning solution outlet 302, as shown in the figure 1.

所述吸收段5依托箱式膜接触单元模块化集成,可以由多级箱式膜接触单元串联或并联构成,其多孔中空纤维膜具有巨大的接触面积与待处理气体充分均匀错流接触,管程流入特定性质的吸收液,实现壳程中待处理气体中特定化学组分的脱除/回收,所述吸收段5的吸收液由吸收液泵501注入吸收段中的多级箱式膜接触单元的中空纤维多孔膜丝30中,然后,由吸收液出口502排放,如图1所示。 The absorption section 5 relies on box-type membrane contact units to be modularly integrated, and can be composed of multi-stage box-type membrane contact units connected in series or in parallel. Absorption liquid with specific properties flows into the shell side to realize the removal/recovery of specific chemical components in the gas to be treated in the shell side. The absorption liquid in the absorption section 5 is injected into the multi-stage box-type membrane contact in the absorption section by the absorption liquid pump 501 The hollow fiber porous membrane filament 30 of the unit is then discharged from the absorbent outlet 502 as shown in FIG. 1 .

所述调温段3、调制段4和吸收段5均分别多级箱式膜接触单元模块化集成,所述调温段3、调质段4、吸收段5所依托的箱式膜接触单元有1~n层,各箱式膜接触单元可采用竖直叠加串联的方式连接方式;温度调节剂和吸收液可以采用串联或并联的形式流经各层膜接触单元,吸收段各膜接触单元可通入同种类或不同种类的吸收液同步或选择性地吸收气体中的不同组分。 The temperature adjustment section 3, the modulation section 4 and the absorption section 5 are all modularly integrated with multi-stage box-type membrane contact units, and the box-type membrane contact units on which the temperature adjustment section 3, the conditioning section 4, and the absorption section 5 are based There are 1 to n layers, and each box-type membrane contact unit can be connected in a vertical stacking and series connection; the temperature regulator and the absorption liquid can flow through each layer of membrane contact units in series or in parallel, and each membrane contact unit in the absorption section Different components in the gas can be absorbed synchronously or selectively by feeding the same type or different types of absorption liquids.

所述喷淋清洗段是独立设置的;由喷淋装置组成,工艺设计可根据实际工艺需要,与所述多功能膜吸收塔各功能段膜接触单元可任意组合集成,主要功能为实现箱式膜接触单元内部对膜丝外表面的清洗;可实现停车或在线清洗。如图1所示,所述喷淋装置有下述两种形式之一,一种是在吸收段中的每级箱式膜接触单元上方设置喷嘴8,另外一种是在吸收段的顶部或者顶端设置喷嘴8,从而对吸收段中每级箱式膜接触单元中的膜丝30进行清洗;所述喷淋清洗段6的喷淋清洗液由喷淋清洗泵601注入喷淋清洗段,并由所述喷嘴6喷出,然后,喷淋清洗液由设置在塔底的喷淋清洗液出口602排放。 The spray cleaning section is set independently; it is composed of spray devices, and the process design can be based on the actual process needs, and can be combined and integrated with the membrane contact units of each functional section of the multifunctional membrane absorption tower. Cleaning of the outer surface of the membrane filament inside the membrane contact unit; parking or online cleaning can be realized. As shown in Figure 1, the spray device has one of the following two forms, one is to arrange nozzles 8 above each stage of box-type membrane contact unit in the absorption section, and the other is to set the nozzle 8 on the top of the absorption section or Nozzles 8 are arranged at the top to clean the membrane filaments 30 in each stage of the box-type membrane contact unit in the absorption section; the spray cleaning liquid in the spray cleaning section 6 is injected into the spray cleaning section by the spray cleaning pump 601, and It is sprayed out from the nozzle 6, and then the spray cleaning liquid is discharged from the spray cleaning liquid outlet 602 arranged at the bottom of the tower.

本发明根据燃煤烟气或化工废气等进气温度、组成及浓度不同,膜吸收塔各部件可选用耐温、耐腐蚀、耐酸碱、耐磨损等不同的材料予以应对;根据实际工况,本发明主体工艺的调温段、调质段、吸收段和喷淋清洗段等各段的有无、大小和数量根据气体处理量、温度、浓度、组成等的需要而定,各段可根据气体处理工艺的需求排列组合,不限顺序;所述调温段、调质段、吸收段所依托的新型箱式膜接触单元有1~n层,各箱式膜接触单元可采用竖直叠加串联的方式连接;温度调节剂和吸收液可以采用串联或并联的形式流经各层膜接触单元,吸收段各膜接触单元可通入同种类或不同种类的吸收液同步或选择性地吸收气体中的不同组分。 According to the different intake temperature, composition and concentration of coal-fired flue gas or chemical waste gas, the various components of the membrane absorption tower can be dealt with by using different materials such as temperature resistance, corrosion resistance, acid and alkali resistance, and wear resistance; Moreover, the existence, size and quantity of each section such as the temperature adjustment section, the tempering section, the absorption section and the spray cleaning section of the main process of the present invention are determined according to the needs of gas treatment capacity, temperature, concentration, composition, etc., each section It can be arranged and combined according to the requirements of the gas treatment process, and the order is not limited; the new box-type membrane contact units on which the temperature adjustment section, the quenching and tempering section, and the absorption section are based have 1 to n layers, and each box-type membrane contact unit can adopt a vertical Direct stacking and series connection; the temperature regulator and the absorption liquid can flow through each layer of membrane contact units in series or in parallel, and each membrane contact unit in the absorption section can be fed with the same type or different types of absorption liquid synchronously or selectively Absorb different components in the gas.

本发明多功能吸收塔通过所述调温段3、调质段4、吸收段5和喷淋清洗段6四个功能段有机组合除可应用于燃煤烟气和工业废气的单独或同步脱硫、脱硝、脱碳、脱汞等气体处理领域外,还可应用于液体脱气/充气、气体吸收与解析过程、膜蒸馏、膜结晶、膜萃取等膜接触工艺过程。 The multifunctional absorption tower of the present invention can be applied to separate or synchronous desulfurization of coal-burning flue gas and industrial waste gas through the organic combination of the four functional sections of the temperature adjustment section 3, the conditioning section 4, the absorption section 5 and the spray cleaning section 6. In addition to gas treatment fields such as denitrification, decarburization, and mercury removal, it can also be applied to membrane contact processes such as liquid degassing/inflating, gas absorption and analysis, membrane distillation, membrane crystallization, and membrane extraction.

尽管上面结合图对本发明进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨的情况下,还可以做出很多变形,这些均属于本发明的保护范围之内。 Although the present invention has been described above in conjunction with the drawings, the present invention is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only illustrative, rather than restrictive. Under the inspiration, many modifications can be made without departing from the gist of the present invention, and these all belong to the protection scope of the present invention.

Claims (4)

1.一种多功能膜吸收塔,包括塔体(1),所述塔体(1)的一端设有进气口(2),所述塔体(1)的另一端设有出气口(7);其特征在于:1. a kind of multifunctional film absorption tower, comprises tower body (1), and one end of described tower body (1) is provided with air inlet (2), and the other end of described tower body (1) is provided with air outlet ( 7); characterized in that: 所述塔体(1)内沿竖直方向布置有调温段(3)、调质段(4)、吸收段(5)和喷淋清洗段(6);所述调温段(3)、调制段(4)和吸收段(5)均分别多级箱式膜接触单元模块化集成,所述多级箱式膜接触单元为串联或并联;In the tower body (1), there are arranged a temperature regulation section (3), a conditioning section (4), an absorption section (5) and a spray cleaning section (6) along the vertical direction; the temperature regulation section (3) , the modulating section (4) and the absorbing section (5) are respectively modularized and integrated with multi-stage box-type membrane contact units, and the multi-stage box-type membrane contact units are connected in series or in parallel; 所述箱式膜接触单元,包括箱体(100),所述箱体(100)内设有多片片状帘式疏水性中空纤维膜元件(20);多片片状帘式疏水性中空纤维膜元件(20)是沿着壳程流体流经方向的垂直面布置在所述箱体(100)内;所述片状帘式疏水性中空纤维膜元件(20)包括多片由中空纤维多孔膜丝(30)编织的疏水性中空纤维膜片(40)和密封在多片疏水性中空纤维膜片(40)两端的膜元件封头(50);所述膜元件封头(50)设有集水流道(60),所述集水流道(60)的两端设有管道端口;所述片状帘式疏水性中空纤维膜元件(20)按照垂直于壳程流体流经方向、等间距平行排布于所述箱体(100)内,且相邻的两片片状帘式疏水性中空纤维膜元件(20)中膜丝(30)的排布方向相互垂直;所述箱体(100)的壁上设有与所有管道端口位置一一对应的通孔,每个管道端口均穿过位置对应的通孔、且与通孔之间为过盈配合;The box-type membrane contact unit includes a box body (100), and the box body (100) is provided with a plurality of sheet-like curtain-type hydrophobic hollow fiber membrane elements (20); a plurality of sheet-like curtain-type hydrophobic hollow fiber membrane elements (20); The fiber membrane element (20) is arranged in the box (100) along the vertical surface of the shell-side fluid flow direction; the sheet-like curtain hydrophobic hollow fiber membrane element (20) includes a plurality of hollow fiber A hydrophobic hollow fiber membrane (40) woven by porous membrane filaments (30) and a membrane element head (50) sealed at both ends of a plurality of hydrophobic hollow fiber membranes (40); the membrane element head (50) A water collection flow channel (60) is provided, and pipe ports are provided at both ends of the water collection flow channel (60); Arranged in parallel at equal intervals in the box (100), and the arrangement directions of the membrane filaments (30) in two adjacent sheet-like curtain-type hydrophobic hollow fiber membrane elements (20) are perpendicular to each other; the box The wall of the body (100) is provided with through holes corresponding to the positions of all the pipe ports one by one, and each pipe port passes through the through hole corresponding to the position, and is an interference fit with the through hole; 所述调温段(3)的调温液由调温液泵(301)注入调温段中的多级箱式膜接触单元的中空纤维多孔膜丝(30)中,然后,由调温液出口(402)排放;The temperature-regulating liquid in the temperature-regulating section (3) is injected into the hollow fiber porous membrane silk (30) of the multi-stage box-type membrane contact unit in the temperature-regulating section by a temperature-regulating liquid pump (301), and then, the temperature-regulating liquid is export (402) emissions; 所述调质段(4)的调质液由调质液泵(401)注入调质段中的多级箱式膜接触单元的中空纤维多孔膜丝(30)中,然后,由调质液出口(302)排放;The conditioning solution of the conditioning section (4) is injected into the hollow fiber porous membrane silk (30) of the multi-stage box-type membrane contact unit in the conditioning section by the conditioning solution pump (401), and then, the conditioning solution is export (302) emissions; 所述吸收段(5)的吸收液由吸收液泵(501)注入吸收段中的多级箱式膜接触单元的中空纤维多孔膜丝(30)中,然后,由吸收液出口(502)排放;The absorption liquid in the absorption section (5) is injected into the hollow fiber porous membrane filament (30) of the multi-stage box-type membrane contact unit in the absorption section by the absorption liquid pump (501), and then discharged from the absorption liquid outlet (502) ; 所述喷淋清洗段(6)由喷淋装置组成,所述喷淋装置有下述两种形式之一,一种是在吸收段中的每级箱式膜接触单元上方设置喷嘴(8),另外一种是在吸收段的顶部或者顶端设置喷嘴(8),从而对吸收段中每级箱式膜接触单元中的膜丝(30)进行清洗;所述喷淋清洗段(6)的喷淋清洗液由喷淋清洗泵(601)注入喷淋清洗段,并由所述喷嘴(6)喷出,然后,喷淋清洗液由设置在塔底的喷淋清洗液出口(602)排放。The spray cleaning section (6) is composed of a spray device, and the spray device has one of the following two forms, one is to set a nozzle (8) above each stage of the box-type membrane contact unit in the absorption section , the other is to set nozzles (8) at the top or top of the absorption section, so as to clean the membrane filaments (30) in each stage of the box-type membrane contact unit in the absorption section; the spray cleaning section (6) The spray cleaning liquid is injected into the spray cleaning section by the spray cleaning pump (601), and sprayed out by the nozzle (6), and then the spray cleaning liquid is discharged from the spray cleaning liquid outlet (602) arranged at the bottom of the tower . 2.根据权利要求1所述多功能膜吸收塔,其特征在于:所述多级箱式膜接触单元有1~n级,各级箱式膜接触单元采用竖直叠加串联方式连接。2. The multifunctional membrane absorption tower according to claim 1, characterized in that: the multi-stage box-type membrane contact units have 1 to n stages, and the box-type membrane contact units at all levels are connected in series by vertical stacking. 3.根据权利要求1所述多功能膜吸收塔,其特征在于:所述吸收段中各级箱式膜接触单元通入同种类或不同种类的吸收液。3. The multifunctional membrane absorption tower according to claim 1, characterized in that: the box-type membrane contact units at all levels in the absorption section are fed with the same type or different types of absorption liquids. 4.根据权利要求1所述多功能膜吸收塔,其特征在于:所述中空纤维多孔膜丝(30)的孔径范围为0.01μm~3.0μm,壁厚范围为10μm~500μm,外径范围为100μm~5000μm;孔隙率范围为30%~95%。4. The multifunctional membrane absorption tower according to claim 1, characterized in that: the hollow fiber porous membrane (30) has a pore diameter ranging from 0.01 μm to 3.0 μm, a wall thickness ranging from 10 μm to 500 μm, and an outer diameter ranging from 100μm~5000μm; the porosity range is 30%~95%.
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