CN106565862A - Natural latex ammonia-free preservative and preservation method thereof - Google Patents
Natural latex ammonia-free preservative and preservation method thereof Download PDFInfo
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- 239000003755 preservative agent Substances 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000002335 preservative effect Effects 0.000 title abstract description 26
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 title abstract description 19
- 238000004321 preservation Methods 0.000 title abstract description 11
- 229920001971 elastomer Polymers 0.000 claims abstract description 10
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 12
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 6
- 229910021529 ammonia Inorganic materials 0.000 claims description 6
- 150000002780 morpholines Chemical class 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 230000001954 sterilising effect Effects 0.000 claims description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 2
- 238000004659 sterilization and disinfection Methods 0.000 claims 1
- 229920000126 latex Polymers 0.000 abstract description 12
- 239000004816 latex Substances 0.000 abstract description 12
- 229920006173 natural rubber latex Polymers 0.000 abstract description 12
- 235000011114 ammonium hydroxide Nutrition 0.000 abstract description 10
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 abstract description 9
- 235000014113 dietary fatty acids Nutrition 0.000 abstract description 8
- 229930195729 fatty acid Natural products 0.000 abstract description 8
- 239000000194 fatty acid Substances 0.000 abstract description 8
- 150000004665 fatty acids Chemical class 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 4
- 239000004636 vulcanized rubber Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical group C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 abstract 1
- 230000000844 anti-bacterial effect Effects 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 6
- 230000032683 aging Effects 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920003052 natural elastomer Polymers 0.000 description 2
- 229920001194 natural rubber Polymers 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229920001661 Chitosan Polymers 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000001632 homeopathic effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010057 rubber processing Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- HCJLVWUMMKIQIM-UHFFFAOYSA-M sodium;2,3,4,5,6-pentachlorophenolate Chemical compound [Na+].[O-]C1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl HCJLVWUMMKIQIM-UHFFFAOYSA-M 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
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- Compositions Of Macromolecular Compounds (AREA)
Abstract
本发明公开了一种天然胶乳无氨保存剂及保存方法,改善了常用氨水使用过程中污染环境、腐蚀建筑物、危害工人健康等弊端。该保存剂特征在于pH值为8.0-9.5、密度为1.02-1.08g/Ml、与油和水均易混溶、难挥发,其主要成分为吗啉类衍生物,可常温储存和运输,使用时无需特殊处理,直接使用即可。含量为0.3%该种保存剂可有效保存天然胶乳不小于60h,与使用同含量氨水保存的胶乳相比较,具有挥发性脂肪酸值低,pH值下降速率小,抑菌效果强等特点。本发明该种保存剂保存天然胶乳60h内保存效果优于氨水,生胶达到5号标胶要求,结构没有受到影响,硫化胶综合性能优异。The invention discloses a natural rubber latex ammonia-free preservative and a preservation method, which improves the disadvantages of polluting the environment, corroding buildings, and endangering the health of workers during the use of commonly used ammonia water. The preservative is characterized in that the pH value is 8.0-9.5, the density is 1.02-1.08g/Ml, it is easily miscible with oil and water, and it is difficult to volatilize. Its main component is morpholine derivatives, which can be stored and transported at room temperature. It can be used directly without special treatment. With a content of 0.3%, this kind of preservative can effectively preserve natural latex for not less than 60 hours. Compared with latex preserved with the same content of ammonia water, it has the characteristics of low volatile fatty acid value, low pH value drop rate, and strong antibacterial effect. The preservation effect of the preservative of the invention is better than that of ammonia water in preserving natural rubber latex within 60 hours, the raw rubber meets the requirements of No. 5 standard rubber, the structure is not affected, and the vulcanized rubber has excellent comprehensive performance.
Description
技术领域 technical field
本发明涉及天然橡胶加工领域,特别是一种天然胶乳无氨保存剂及保存方法。 The invention relates to the field of natural rubber processing, in particular to a natural latex ammonia-free preservative and a preservation method.
背景技术 Background technique
天然胶乳是一种可再生资源,也是全球重要的工业原料,优异的综合性能使其在橡胶工业中大量应用。天然橡胶的主要成分为顺势聚异戊二烯,并含有5%-7%的非胶物质,如蔗糖、蛋白质、无机盐等。 Natural rubber latex is a renewable resource and an important industrial raw material in the world. Its excellent comprehensive properties make it widely used in the rubber industry. The main component of natural rubber is homeopathic polyisoprene, and contains 5%-7% non-gum substances, such as sucrose, protein, inorganic salts, etc.
天然胶乳受到细菌、酶及金属离子的作用易腐败变质,出现发粘、变色、变味等现象,严重影响产品的质量。为了保证产品的性能,天然胶乳在采集、运输和保存过程中要加入一定量的保存剂,以保证胶乳稳定。 Natural rubber latex is easily corrupted and deteriorated by the action of bacteria, enzymes and metal ions, and phenomena such as stickiness, discoloration and odor change appear, which seriously affect the quality of the product. In order to ensure the performance of the product, a certain amount of preservative should be added to the natural latex during the collection, transportation and storage to ensure the stability of the latex.
国内外科研工作者经过多年来的努力,五氯酚钠、甲胺、羟胺、碳酸钠、甲醛、壳聚糖、三嗪衍生物等作为天然胶乳保存剂的报道层出不穷,但是从加工性能、保存效果、毒性、成本等方面综合考虑,工厂仍然采用常用氨水作为天然胶乳保存剂。 After years of hard work by domestic and foreign scientific researchers, sodium pentachlorophenate, methylamine, hydroxylamine, sodium carbonate, formaldehyde, chitosan, triazine derivatives, etc. have emerged as natural rubber latex preservatives. Considering the effect, toxicity, cost and other aspects, the factory still uses commonly used ammonia water as the natural latex preservative.
氨水作为胶乳保存剂,能够抑制细菌的分裂繁殖,又可以增加橡胶粒子表面的阴电荷,增强胶乳的稳定性,但氨水的杀菌能力不强,胶乳不能长期有效得到保存,又因其具有挥发性,使用过程中挥发浪费,同时其碱性也会对建筑和环境造成腐蚀和破坏,更严重的是危害加工工人的身体健康。 As a latex preservative, ammonia water can inhibit the division and reproduction of bacteria, increase the negative charge on the surface of rubber particles, and enhance the stability of latex. , It is volatilized and wasted during use, and its alkalinity will also cause corrosion and damage to buildings and the environment, and more seriously, it will endanger the health of processing workers.
为了改善工人的工作环境,避免建筑物腐蚀,降低生产成本,乳胶界寻找一种新型天然胶乳保存剂和保存方法势在必行。 In order to improve the working environment of workers, avoid building corrosion, and reduce production costs, it is imperative for the latex industry to find a novel natural latex preservative and preservation method.
发明内容 Contents of the invention
本发明的目的是提供一种天然胶乳无氨保存剂及其保存方法,克服常用氨水保存剂的缺点,提高天然胶乳的保存时间,改善工人的工作环境。 The purpose of this invention is to provide a kind of natural latex ammonia-free preservative and preservation method thereof, overcome the shortcoming of commonly used ammonia water preservative, improve the preservation time of natural latex, improve the workman's working environment.
本发明所述的天然胶乳无氨保存剂为一种吗啉类衍生物。 The natural latex ammonia-free preservative of the present invention is a kind of morpholine derivative.
本发明取预先准备好的保存剂1g-5g加入到1000mL新采集的天然胶乳中,缓慢搅拌1分钟至混合均匀,检测常温下储存间隔时间相同胶乳的性能指标。 In the present invention, 1g-5g of the preservative prepared in advance is added to 1000mL of freshly collected natural rubber latex, stirred slowly for 1 minute until uniformly mixed, and the performance index of the latex with the same storage interval at normal temperature is detected.
本发明取预先准备好的保存剂3g加入到1000mL新采集的天然胶乳中,缓慢搅拌1分钟至混合均匀,在常温下储存60小时,进而将经过保存剂保存的天然胶乳加工成生胶。 In the present invention, 3 g of the preservative is added to 1000 mL of freshly collected natural latex, stirred slowly for 1 minute until uniformly mixed, stored at room temperature for 60 hours, and then the natural latex preserved by the preservative is processed into raw rubber.
本发明测试生胶的六项指标和经过保存剂保存天然胶乳的结构变化,同时测试硫化胶的力学性能。结果表明生胶六项指标达到五号标准胶的要求,结构没有发生变化,硫化胶性能优异。 The invention tests the six indexes of the raw rubber and the structural change of the natural latex preserved by the preservative, and simultaneously tests the mechanical properties of the vulcanized rubber. The results show that the six indexes of raw rubber meet the requirements of No. 5 standard rubber, the structure does not change, and the vulcanized rubber has excellent performance.
本发明所述天然胶乳本发明所述的天然胶乳无氨保存剂含量为0.3%时,可有效保存天然胶乳60小时。 When the natural rubber latex of the present invention has an ammonia-free preservative content of 0.3%, the natural rubber latex can be effectively preserved for 60 hours.
本发明所述的天然胶乳无氨保存剂具有与水混溶、难挥发、无刺激性气味等特点。 The natural rubber latex ammonia-free preservative of the invention has the characteristics of miscibility with water, low volatility, no irritating smell and the like.
本发明有效解决了氨水杀菌能力不强、污染环境、腐蚀建筑物等问题。 The invention effectively solves the problems of weak sterilizing ability of ammonia water, polluting the environment, corroding buildings and the like.
具体实施方式 detailed description
实施例1 Example 1
取预先准备好的保存剂1-5g加入到1000mL新采集的天然胶乳中,缓慢搅拌1分钟至混合均匀,每间隔12h检测一次胶乳的挥发性脂肪酸值,检测至保存时间为60h为止。挥发性脂肪酸测试依照GB/T8292-2008标准。 Take 1-5g of the pre-prepared preservative and add it to 1000mL of freshly collected natural latex, stir slowly for 1 minute until the mixture is uniform, and check the volatile fatty acid value of the latex every 12 hours until the storage time is 60 hours. The test of volatile fatty acids is in accordance with GB/T8292-2008 standard.
实施例2 Example 2
取预先准备好的保存剂2.4g加入到800mL新采集的天然胶乳中,缓慢搅拌1分钟至混合均匀,常温保存60h后,加入0.2%y乙酸凝固,熟化12h后脱水、干燥等工序加工成生胶,测试其六项指标。 Take 2.4g of the preservative prepared in advance and add it to 800mL of freshly collected natural rubber latex, stir slowly for 1 minute until the mixture is uniform, store it at room temperature for 60 hours, add 0.2% y acetic acid to solidify it, mature it for 12 hours, and then process it into natural latex by dehydration and drying. Glue, test its six indicators.
实施例3 Example 3
取按实施例2加工加工的生胶200g硫化、裁片,制成力学测试的标准试样。取部分标准试样100℃下老化24h。使用拉伸试验机测试老化前和老化后试样的力学性能。力学测试依照GB/T528-2009标准。 Get 200g of raw rubber processed by Example 2 to be vulcanized and cut into pieces to make a standard sample for mechanical testing. Take some standard samples and age them at 100°C for 24 hours. The mechanical properties of the samples before and after aging were tested using a tensile testing machine. The mechanical test is in accordance with GB/T528-2009 standard.
表1 不同时间含量不同保存剂保存天然胶乳的挥发脂肪酸值 Table 1 The volatile fatty acid values of natural rubber latex preserved in different time content and different preservatives
表2 硫化胶老化前后物理机械性能的变化 Table 2 Changes of physical and mechanical properties of vulcanizate before and after aging
从表1中的挥发脂肪酸值可知,本发明的天然胶乳无氨保存剂的含量越多,胶乳的挥发脂肪酸值越低,保存效果越好。保存剂含量为0.3%时,可有效保存天然胶乳60h不变质,此时胶乳挥发脂肪酸值为0.066,,而含量氨水保存的胶乳挥发脂肪酸值为1.179。实验表明,在天然胶乳保存60h范围内,含量为0.3%天然胶乳无氨保存剂对胶乳的保存效果优于同含量的氨水。 As can be seen from the volatile fatty acid value in Table 1, the more the content of the natural latex ammonia-free preservative of the present invention, the lower the volatile fatty acid value of the latex, and the better the preservation effect. When the preservative content is 0.3%, the natural latex can be effectively preserved without deterioration for 60 hours. At this time, the volatile fatty acid value of the latex is 0.066, while the volatile fatty acid value of the latex preserved with ammonia water is 1.179. Experiments have shown that within 60 hours of natural latex preservation, the preservation effect of 0.3% natural latex ammonia-free preservative on latex is better than that of ammonia water with the same content.
从表2中的硫化胶老化前后物理机械性能可知,天然胶乳无氨保存剂保存过胶乳生产生胶的撕裂强度、拉伸强度、断裂伸长率均高于氨水对照组,说明本发明此种天然胶乳无氨保存剂及保存方法具有发展空间。 From the physical and mechanical properties of the vulcanized rubber in table 2 before and after aging, it can be seen that the tear strength, tensile strength, and elongation at break of natural rubber latex produced by latex without ammonia preservative are all higher than the ammoniacal liquor control group, illustrating that this method of the present invention A kind of natural latex ammonia-free preservative and preservation method has room for development.
Claims (5)
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108383929A (en) * | 2018-02-08 | 2018-08-10 | 中国热带农业科学院橡胶研究所 | A kind of no ammonia preserves composition and its product |
| CN108623714A (en) * | 2018-05-16 | 2018-10-09 | 北京天瑞博生物科技有限公司 | A kind of environmental type natural rubber and preparation method thereof |
| CN108659146A (en) * | 2018-05-29 | 2018-10-16 | 泰国素万寝具用品(中国)有限公司 | Natural latex preservative and preparation method and application thereof |
| CN113429498A (en) * | 2021-06-22 | 2021-09-24 | 海南天然橡胶产业集团金橡有限公司 | Preparation method of low-ammonia natural concentrated latex |
| CN113773415A (en) * | 2021-09-16 | 2021-12-10 | 中国热带农业科学院橡胶研究所 | A method to improve the quality consistency of whole latex |
| WO2025191473A1 (en) * | 2024-03-11 | 2025-09-18 | Aflatex Technologies, Lda | Ammonia-free latex compositions |
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| GB661637A (en) * | 1948-09-11 | 1951-11-21 | Us Rubber Co | Improvements in the preservation of latex |
| CN102443202A (en) * | 2011-09-09 | 2012-05-09 | 中国热带农业科学院农产品加工研究所 | Novel natural latex low-ammonia preservative |
| CN103113631A (en) * | 2012-12-27 | 2013-05-22 | 中国热带农业科学院农产品加工研究所 | Ammonia-free preservation system for natural latex |
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| GB661637A (en) * | 1948-09-11 | 1951-11-21 | Us Rubber Co | Improvements in the preservation of latex |
| CN102443202A (en) * | 2011-09-09 | 2012-05-09 | 中国热带农业科学院农产品加工研究所 | Novel natural latex low-ammonia preservative |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108383929A (en) * | 2018-02-08 | 2018-08-10 | 中国热带农业科学院橡胶研究所 | A kind of no ammonia preserves composition and its product |
| CN108623714A (en) * | 2018-05-16 | 2018-10-09 | 北京天瑞博生物科技有限公司 | A kind of environmental type natural rubber and preparation method thereof |
| CN108623714B (en) * | 2018-05-16 | 2019-07-05 | 北京天一瑞博科技发展有限公司 | A kind of environmental type natural rubber and preparation method thereof |
| CN108659146A (en) * | 2018-05-29 | 2018-10-16 | 泰国素万寝具用品(中国)有限公司 | Natural latex preservative and preparation method and application thereof |
| CN113429498A (en) * | 2021-06-22 | 2021-09-24 | 海南天然橡胶产业集团金橡有限公司 | Preparation method of low-ammonia natural concentrated latex |
| CN113429498B (en) * | 2021-06-22 | 2022-05-24 | 海南天然橡胶产业集团金橡有限公司 | Preparation method of low-ammonia natural concentrated latex |
| CN113773415A (en) * | 2021-09-16 | 2021-12-10 | 中国热带农业科学院橡胶研究所 | A method to improve the quality consistency of whole latex |
| WO2025191473A1 (en) * | 2024-03-11 | 2025-09-18 | Aflatex Technologies, Lda | Ammonia-free latex compositions |
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