CN106540859A - Marble gluing spreads bead production system - Google Patents
Marble gluing spreads bead production system Download PDFInfo
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- CN106540859A CN106540859A CN201610980088.7A CN201610980088A CN106540859A CN 106540859 A CN106540859 A CN 106540859A CN 201610980088 A CN201610980088 A CN 201610980088A CN 106540859 A CN106540859 A CN 106540859A
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- storage tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1044—Apparatus or installations for supplying liquid or other fluent material to several applying apparatus or several dispensing outlets, e.g. to several extrusion nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
Landscapes
- Joining Of Glass To Other Materials (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
技术领域technical field
本发明属于大理石表面处理领域，尤其是一种大理石涂胶铺玻璃珠生产系统。The invention belongs to the field of marble surface treatment, in particular to a marble glue-coated glass bead production system.
背景技术Background technique
稀土长效夜光粉可以在日光或灯光照射下吸光5－20分钟后,将吸收的光能转化后储存在晶格之中,在暗处又可将能量转化为光能而发光,可有效持续发光(发光亮度大于10mcd/m2)达到8－10小时，发光亮度衰减到人的肉眼观察下限(0.32mcd/m2)的时间更可达70小时以上，化学性质稳定，吸光、蓄光、发光过程可重复进行，使用寿命可达20年以上。该类材料无毒害，不含放射性，生产过程也无有害物质产生。Rare earth long-lasting luminous powder can absorb light for 5-20 minutes under sunlight or light, and then convert the absorbed light energy and store it in the crystal lattice. Luminescence (luminous brightness greater than 10mcd/m2) reaches 8-10 hours, and the time for luminous brightness to decay to the lower limit of human naked eye observation (0.32mcd/m2) can reach more than 70 hours. The chemical properties are stable, and the process of light absorption, light storage and light emission can be achieved Repeatedly, the service life can reach more than 20 years. This kind of material is non-toxic, non-radioactive, and no harmful substances are produced during the production process.
夜光材料长效长余辉高亮夜光空的发明应用改写了传统照明市场，目前，长效长余辉夜光粉以及有其加工而成的发光标志牌、发光马赛克、发光陶瓷、等夜光材料，被用于生活工作中的各个领域，目前夜光材料主要有装饰、工艺玩具、指示标志三大用途。The invention and application of long-acting, long-lasting and high-brightness luminous materials for luminous materials has rewritten the traditional lighting market. In various fields of life and work, the current luminous materials are mainly used for decoration, craft toys, and indicator signs.
夜光材料具有独特的装饰、警示功能、工厂厂区的暗处通道、高压、危险、坑洞的警示，建筑工地施工现场的安全警示、军事设施的夜间无能源低度照明、公共场所的美饰、警示系统、地铁、车站、机场、港口、高速公路、城市街道、商场、办公大楼、公寓、娱乐场所、电影院、游戏场、风景区、体育馆、展览中心、学校、医院等警示标志系统、紧急疏散系统、具体表现在楼梯、走廊、墙面、地板、甲板指示等。Luminescent materials have unique decoration and warning functions, warnings for dark passages in factories, high pressure, danger, and potholes, safety warnings for construction sites, low-level lighting for military facilities at night without energy, and beautiful decorations in public places. Warning systems, subways, stations, airports, ports, highways, city streets, shopping malls, office buildings, apartments, entertainment venues, cinemas, playgrounds, scenic spots, gymnasiums, exhibition centers, schools, hospitals, etc. Warning sign systems, emergency evacuation System, embodied in stairs, corridors, walls, floors, deck indications, etc.
但是夜光材料表面非常容易被污染，并且很难清理，是否能通过某种方式将在夜光材料表面铺设一层可以清洗的材料，就可以解决夜光材料重复发光的优势。将夜光材料与胶混合然后在其表面铺满玻璃珠是一种非常好的方式，从而解决了以上难题。However, the surface of luminous materials is very easy to be polluted and difficult to clean. Whether a layer of washable material can be laid on the surface of luminous materials in some way can solve the advantages of luminous materials that emit light repeatedly. Mixing the luminous material with glue and then covering its surface with glass beads is a very good way to solve the above problems.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足之处，提供一种全自动在大理石表面涂胶铺玻璃珠生产系统。The purpose of the present invention is to overcome the deficiencies in the prior art and provide a fully automatic production system for coating glass beads on the surface of marble.
本发明解决技术问题所采用的技术方案是：The technical scheme that the present invention solves technical problem adopts is:
一种大理石涂胶铺玻璃珠生产系统，包括液体胶储存罐、液体胶高压输送单元、大理石胎膜输送带以及从输送带的上料段到下料段依次安装的涂胶装置、胶面整理器、玻璃珠布料装置、玻璃珠压平装置及烘干装置，使其达到胶体固化，玻璃珠完全粘牢。A marble glue-coated glass bead production system, including a liquid glue storage tank, a liquid glue high-pressure conveying unit, a marble carcass conveyor belt, a glue coating device installed in sequence from the feeding section to the unloading section of the conveyor belt, and glue surface finishing Device, glass bead distributing device, glass bead flattening device and drying device, so that the colloid can be solidified and the glass beads can be completely adhered.
而且，在液体胶储存罐上安装有搅拌器及液位计。Moreover, a stirrer and a liquid level gauge are installed on the liquid glue storage tank.
而且，液体胶高压输送单元由两个高压泵组成，在高压泵上安装有恒压器，在高压泵的出口安装压力继电器。而且，所述的涂胶装置包括布胶器、A胶储罐、B胶储罐、多个辅料储罐，多个辅料储罐与A胶储罐顶部通过辅料计量泵连接，在A胶储罐顶部安装有搅拌器，使包括夜光材料在内的辅助材料定量加到A罐中与其A胶进行充分的混匀，并且保持A胶的流动性，A胶储罐与B胶储罐通过管路与布胶器连接，在布胶器内A胶与B胶进行充分混合并通过布胶器的多个喷嘴流出，所述多个喷嘴均匀间隔设置且位于大理石胎膜的上方、正对胎膜，布胶器的底面与一纵向直线导轨的滑块固装，所述纵向直线导轨横跨在输送带上，纵向直线导轨的底面两端分别与两横向直线导轨的滑块连接，两横向直线导轨安装在输送带的两侧，实现混合后的胶体基本均匀分布。Moreover, the liquid glue high-pressure delivery unit is composed of two high-pressure pumps, a constant pressure device is installed on the high-pressure pumps, and a pressure switch is installed at the outlet of the high-pressure pumps. Moreover, the gluing device includes a glue dispenser, A glue storage tank, B glue storage tank, and a plurality of auxiliary material storage tanks, and the plurality of auxiliary material storage tanks are connected with the top of the A glue storage tank through an auxiliary material metering pump. A stirrer is installed on the top of the tank, so that the auxiliary materials including the luminous material are quantitatively added to the A tank and fully mixed with the A glue, and the fluidity of the A glue is maintained. The A glue storage tank and the B glue storage tank pass through the tube The road is connected to the glue dispenser. In the glue dispenser, glue A and glue B are fully mixed and flow out through multiple nozzles of the glue dispenser. The multiple nozzles are evenly spaced and located above the marble membrane, facing the tire. film, the bottom surface of the rubber dispenser is fixed to the slider of a longitudinal linear guide rail, the longitudinal linear guide rail spans the conveyor belt, and the two ends of the bottom surface of the longitudinal linear guide rail are respectively connected to the sliders of two horizontal linear guide rails The linear guide rails are installed on both sides of the conveyor belt to realize the basic uniform distribution of the mixed colloid.
而且，所述的胶面整理器为高频振荡器，达到胶面非常均匀化。Moreover, the glue surface finisher is a high-frequency oscillator, which achieves very uniform glue surface.
而且，所述的玻璃珠布料装置包括玻璃珠储罐及玻璃珠布料器，在玻璃珠布料器的上方安装玻璃珠储罐，所述的玻璃珠布料器包括料斗、料盒、转轴及旋转辊，在料盒上制有一长条孔，料斗的出口为长条形，位于长条孔的上方，在料盒的下方安装旋转辊，旋转辊套装在转轴上，转轴的两端通过轴座安装在输送带的两侧，玻璃珠从料盒的长条孔落在旋转辊上，通过旋转辊的旋转分布到大理石胎膜上的胶膜。Moreover, the glass bead distributing device includes a glass bead storage tank and a glass bead distributor, the glass bead storage tank is installed above the glass bead distributor, and the glass bead distributor includes a hopper, a material box, a rotating shaft and a rotating roller , a long hole is made on the material box, the outlet of the hopper is long and located above the long hole, the rotating roller is installed under the material box, the rotating roller is set on the rotating shaft, and the two ends of the rotating shaft are installed through the shaft seat On both sides of the conveyor belt, the glass beads fall from the long holes of the material box on the rotating roller, and are distributed to the glue film on the marble tire through the rotation of the rotating roller.
而且，所述的玻璃珠压平装置通过压力机滑动块带动压平模具，将玻璃珠压平至胎膜表面，并且不能溢出玻璃珠表面，使后玻璃珠上表面不被胶污染，满足易于清洗目的，表面还平整。Moreover, the glass bead flattening device drives the flattening mold through the sliding block of the press to flatten the glass beads to the surface of the tire membrane, and cannot overflow the surface of the glass beads, so that the upper surface of the rear glass beads is not polluted by glue, meeting the requirements of easy For cleaning purposes, the surface is also flat.
而且，所述的烘干装置为隧道式烘干炉。Moreover, the drying device is a tunnel drying furnace.
本发明的优点和积极效果是：Advantage and positive effect of the present invention are:
1、本生产系统将混胶、控制涂胶厚度、胶整平、铺玻璃珠、玻璃珠压平及烘干依次进行的多个工序整合成一条流水线，实现大理石铺玻璃珠的全自动化生产，提高了生产效率。1. This production system integrates multiple processes of glue mixing, glue thickness control, glue leveling, glass bead laying, glass bead flattening and drying into one assembly line to realize the fully automated production of marble paving glass beads. Increased production efficiency.
2、布胶器通过传感器控制停止、启动。涂胶量可以通过输送胎膜移动速度及布胶器喷嘴移动速度控制涂膜量(厚度)。通过布胶器(喷嘴)移动，完成涂胶动作。2. The rubber dispenser is controlled by the sensor to stop and start. The amount of glue applied can be controlled by the moving speed of the conveying film and the moving speed of the glue dispenser nozzle. The gluing action is completed by moving the gluing device (nozzle).
3、胶面整理器采用高频振荡器，将胶分散到边角等漏涂部位，使整个胎膜表胶均匀平整。3. The rubber surface finishing device adopts a high-frequency oscillator to disperse the glue to the corners and other missing coating parts, so that the entire membrane surface glue is even and smooth.
4、玻璃珠压平装置通过压力机滑动块带动压平模具，将玻璃珠压平至接近胎膜表面，保证玻璃珠表面平整，玻璃珠上表面不被胶污染。4. The glass bead flattening device drives the flattening mold through the sliding block of the press, and flattens the glass bead close to the surface of the membrane to ensure that the surface of the glass bead is flat and the upper surface of the glass bead is not polluted by glue.
附图说明Description of drawings
图1为本系统的结构示意图；Fig. 1 is the structural representation of this system;
图2为布胶器的结构放大图；Figure 2 is an enlarged view of the structure of the glue dispenser;
图3为玻璃珠布料装置的结构放大图。Fig. 3 is an enlarged view of the structure of the glass bead distributing device.
具体实施方式detailed description
下面结合附图并通过具体实施例对本发明作进一步详述，以下实施例只是描述性的，不是限定性的，不能以此限定本发明的保护范围。The present invention will be further described in detail below in conjunction with the accompanying drawings and through specific embodiments. The following embodiments are only descriptive, not restrictive, and cannot limit the protection scope of the present invention.
一种大理石涂胶铺玻璃珠生产系统，包括液体胶储存罐、液体胶高压输送单元、大理石胎膜输送带7以及从输送带的上料段到下料段依次安装的涂胶装置、胶面整理器、玻璃珠布料装置、玻璃珠压平装置及烘干装置。A marble glue-coated glass bead production system, including a liquid glue storage tank, a liquid glue high-pressure conveying unit, a marble carcass conveyor belt 7, and a glue coating device installed sequentially from the feeding section to the unloading section of the conveyor belt, and the glue surface Finisher, glass bead distributing device, glass bead flattening device and drying device.
在液体胶储存罐上安装有搅拌器及液位计。A stirrer and a liquid level gauge are installed on the liquid glue storage tank.
液体胶高压输送单元由2个高压泵组成，1用1备(也可以同时动作)，轮流投入工作,可自动切换。该单元具有以下特点：The liquid glue high-pressure delivery unit is composed of two high-pressure pumps, one for use and one for standby (also can operate at the same time), which can be put into work in turn and can be switched automatically. This unit has the following features:
(a)系统高压泵的流量为2.5～5L/min，工作压力下可输出所需要的液体胶。(a) The flow rate of the high-pressure pump of the system is 2.5-5L/min, and the required liquid glue can be output under the working pressure.
(b)装有恒压器，在涂胶过程中，使喷嘴压力波动范围控制在很小的范围，同时减低了高压泵组的启动频率，延长了高压泵组的使用寿命。(b) Equipped with a constant pressure device, during the glue coating process, the pressure fluctuation range of the nozzle is controlled in a small range, and at the same time, the starting frequency of the high-pressure pump set is reduced, and the service life of the high-pressure pump set is prolonged.
(c)在高压泵出口安装压力继电器，一旦某台高压泵出口的压力低于继电器设定的压力值，即可给出信号，通过电气控制系统，将该高压泵停止，并在主操作室台给出信号。(c) A pressure relay is installed at the outlet of the high-pressure pump. Once the pressure at the outlet of a certain high-pressure pump is lower than the pressure value set by the relay, a signal can be given to stop the high-pressure pump through the electrical control system, and a station gives a signal.
所述的涂胶装置包括布胶器8、A胶储罐4、B胶储罐5、多个辅料储罐1，多个辅料储罐与A胶储罐顶部通过辅料计量泵3连接，在A胶储罐顶部安装有搅拌器2，A胶储罐与B胶储罐通过管路与布胶器连接，在布胶器内A胶与B胶混合并通过布胶器的多个喷嘴9流出，所述多个喷嘴均匀间隔设置且位于大理石胎膜6的上方、正对胎膜。布胶器的底面与一纵向直线导轨10的滑块固装，所述纵向直线导轨横跨在输送带上，纵向直线导轨的底面两端分别与两横向直线导轨11的滑块连接，两横向直线导轨安装在输送带的两侧，通过横向直线导轨使喷嘴沿着输送带的方向前后移动，通过纵向直线导轨轴承使喷嘴沿着垂直于输送带的方向移动。Described gluing device comprises glue spreader 8, A glue storage tank 4, B glue storage tank 5, a plurality of auxiliary material storage tanks 1, and a plurality of auxiliary material storage tanks are connected with A glue storage tank top by auxiliary material metering pump 3, in A mixer 2 is installed on the top of the A glue storage tank, the A glue storage tank and the B glue storage tank are connected to the glue distributor through pipelines, and the A glue and the B glue are mixed in the glue distributor and passed through multiple nozzles of the glue distributor 9 Outflow, the plurality of nozzles are evenly spaced and positioned above the marble membrane 6, facing the membrane. The bottom surface of the glue distributor is fixedly mounted on the slider of a longitudinal linear guide rail 10, and the longitudinal linear guide rail straddles the conveyor belt. The linear guide rails are installed on both sides of the conveyor belt. The nozzles move forward and backward along the direction of the conveyor belt through the horizontal linear guide rails, and the nozzles move along the direction perpendicular to the conveyor belt through the vertical linear guide rail bearings.
布胶器通过传感器控制停止、启动。涂胶量可以通过输送胎膜移动速度及布胶器喷嘴移动速度控制涂膜量(厚度)。通过布胶器(喷嘴)移动，完成涂胶动作。The glue dispenser is controlled by sensors to stop and start. The amount of glue applied can be controlled by the moving speed of the conveying film and the moving speed of the glue dispenser nozzle. The gluing action is completed by moving the gluing device (nozzle).
所述的胶面整理器12为高频振荡器，安装在上输送带的下方，通过控制高频震动方式，解决胶膜平整，保持膜面均匀。The rubber surface finisher 12 is a high-frequency oscillator, which is installed under the upper conveyor belt. By controlling the high-frequency vibration mode, the glue film is smoothed and the film surface is kept uniform.
所述的玻璃珠布料装置包括玻璃珠储罐13及玻璃珠布料器，在玻璃珠布料器的上方安装玻璃珠储罐，所述的玻璃珠布料器包括料斗14及料盒16及旋转辊15，在料盒上制有一长条孔，料斗的出口为长条形，位于长条孔的上方，在料盒的下方安装旋转辊，旋转辊套装在转轴上，转轴的两端通过轴座安装在输送带的两侧，玻璃珠从料盒的长条孔落在旋转辊上，通过旋转辊的旋转成排分布到胎膜上的胶膜表面。The glass bead distributing device includes a glass bead storage tank 13 and a glass bead distributor, and the glass bead distributor is installed above the glass bead distributor, and the glass bead distributor includes a hopper 14, a material box 16 and a rotating roller 15 , a long hole is made on the material box, the outlet of the hopper is long and located above the long hole, the rotating roller is installed under the material box, the rotating roller is set on the rotating shaft, and the two ends of the rotating shaft are installed through the shaft seat On both sides of the conveyor belt, glass beads fall from the long holes of the material box on the rotating roller, and are distributed in rows on the surface of the film on the tire film through the rotation of the rotating roller.
所述的玻璃珠压平装置通过压力机滑动块带动压平模具17，将玻璃珠压平至接近胎膜底表面，保证玻璃珠表面平整。The glass bead flattening device drives the flattening mold 17 through the sliding block of the press, and flattens the glass bead to the bottom surface of the membrane to ensure that the surface of the glass bead is smooth.
所述的烘干装置为隧道式烘干炉，在80℃恒温下进行烘干，缩短固化时间。The drying device is a tunnel-type drying oven, which is dried at a constant temperature of 80°C to shorten the curing time.
由于胎膜出隧道式烘干炉18比较热，通过冷却段进行自然冷却至40℃左右，然后进行码垛。Since the carcass is relatively hot when it exits the tunnel-type drying furnace 18, it is naturally cooled to about 40°C through the cooling section, and then stacked.
涂胶系统采用PLC控制，经过传感器通过PLC实施控制。涂胶系统实行集中监控、报警和连锁控制，以确保涂胶系统的正常运转。The gluing system is controlled by PLC, which is controlled by PLC through sensors. The gluing system implements centralized monitoring, alarm and chain control to ensure the normal operation of the gluing system.
以上所述的仅是本发明的优选实施方式，应当指出，对于本领域的普通技术人员来说，在不脱离发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。What has been described above is only a preferred embodiment of the present invention. It should be pointed out that for those of ordinary skill in the art, some modifications and improvements can be made without departing from the inventive concept, and these all belong to the scope of the present invention. protected range.
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