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CN106498186B - A kind of method that bismuth sulfide material reduction sulphur fixing roast directly produces bismuth metal - Google Patents

A kind of method that bismuth sulfide material reduction sulphur fixing roast directly produces bismuth metal Download PDF

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CN106498186B
CN106498186B CN201611107804.7A CN201611107804A CN106498186B CN 106498186 B CN106498186 B CN 106498186B CN 201611107804 A CN201611107804 A CN 201611107804A CN 106498186 B CN106498186 B CN 106498186B
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bismuth
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叶龙刚
胡宇杰
夏志美
陈艺锋
文平
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Luoyang Yongning Nonferrous Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B30/00Obtaining antimony, arsenic or bismuth
    • C22B30/06Obtaining bismuth
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/02Roasting processes
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • C22B5/10Dry methods smelting of sulfides or formation of mattes by solid carbonaceous reducing agents
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

本发明公开了一种硫化铋物料还原固硫焙烧直接生产金属铋的方法。本发明将硫化铋物料经科学还原固硫焙烧一步产出金属铋;再经简单易行地熔析分离得到金属铋;接着采取熔融分离硫化亚铁,完成铋从硫化铋到金属铋、氧化铁固硫、有价金属富集等过程。本发明方法可大规模连续处理硫化铋精矿,分离出金属铋和硫化亚铁,金属铋的直收率高达98.66%,硫化亚铁分离率可达95%以上,本发明方法具有操作简单、清洁、综合利用的特点,实现高效利用烧渣中的铁资源并回收有价金属,易于开展工业化生产。

The invention discloses a method for directly producing metal bismuth by reducing and roasting bismuth sulfide materials for sulfur fixation. In the present invention, the bismuth sulfide material is scientifically reduced, sulfur-fixed and roasted to produce metal bismuth in one step; then the metal bismuth is obtained through simple and easy segregation and separation; and then the ferrous sulfide is melted and separated to complete bismuth from bismuth sulfide to metal bismuth and iron oxide. Sulfur fixation, valuable metal enrichment and other processes. The method of the invention can continuously process the bismuth sulfide concentrate on a large scale, and separate metal bismuth and ferrous sulfide. The direct recovery rate of metal bismuth is as high as 98.66%, and the separation rate of ferrous sulfide can reach more than 95%. The method of the invention has the advantages of simple operation, The characteristics of clean and comprehensive utilization can realize efficient utilization of iron resources in cinder and recovery of valuable metals, and it is easy to carry out industrial production.

Description

一种硫化铋物料还原固硫焙烧直接生产金属铋的方法A method for direct production of metal bismuth by reducing sulfur-fixing roasting of bismuth sulfide materials

技术领域technical field

本发明涉及有色金属冶金技术领域,更具体地,涉及一种硫化铋物料还原固硫焙烧提取金属铋的方法。The invention relates to the technical field of metallurgy of non-ferrous metals, and more specifically relates to a method for extracting bismuth metal by reducing sulfur-fixing roasting of bismuth sulfide materials.

背景技术Background technique

铋是一种小金属,但广泛应用于生物制药、涂料、电子和玻璃等工业领域。我国是铋资源大量,其中湖南柿竹园是世界的铋都,但由于生产规模较铅锌铜等小的多,使其冶炼提取方法也较大宗金属落后较多,主要工艺仍为反射炉沉淀熔炼,主要问题是产生低浓度SO2烟气,铁粉和碱耗大。Bismuth is a small metal but widely used in industrial fields such as biopharmaceuticals, coatings, electronics and glass. China has a lot of bismuth resources, among which Shizhuyuan in Hunan is the world's bismuth capital, but because the production scale is much smaller than that of lead, zinc and copper, its smelting and extraction methods are also more backward than those of bulk metals, and the main process is still reverberatory furnace precipitation For smelting, the main problem is the generation of low-concentration SO 2 flue gas, and the consumption of iron powder and alkali is large.

为改变这种状况,从上世纪60年代起,人们一直开展清洁炼铋新工艺和基础理论研究,主要工艺有火法和湿法两条路线,其中火法工艺主要有还原熔炼、沉淀熔炼、铅铋混合熔炼,装备主要在反射炉中完成,近些年来发展了侧吹强化熔炼技术。但是火法工艺的共同问题是熔炼温度高、铁粉和碱消耗大、易产生低浓度二氧化硫烟气。In order to change this situation, since the 1960s, people have been carrying out new technology and basic theoretical research on clean bismuth smelting. The main processes include two routes: fire method and wet method. Among them, the fire method mainly includes reduction smelting, precipitation smelting, The lead-bismuth mixed smelting equipment is mainly completed in the reverberatory furnace. In recent years, the side blowing intensified smelting technology has been developed. However, the common problems of pyrotechnics are high smelting temperature, large consumption of iron powder and alkali, and easy generation of low-concentration sulfur dioxide flue gas.

湿法工艺有三氯化铁浸出、氯气浸出、碱性浸出、氯化水解、矿浆电解和加压浸出工艺。碱性湿法工艺的优点是浸出率高,但存在电流效率低,电耗高,碱耗高等缺点,生产成本和运营费用高昂。“新氯化-水解法”以硫磺渣的形式回收硫,消除火法“硫烟”的危害,金属回收率高,综合利用好,但存在废水排放量大、氯气危害大等问题。矿浆电解缩短了流程,但电流效率低、产品质量不高。加压浸出因设备控制和成本等问题较少应用。The wet process includes ferric chloride leaching, chlorine gas leaching, alkaline leaching, chlorination hydrolysis, pulp electrolysis and pressure leaching. The advantage of the alkaline wet process is that the leaching rate is high, but there are disadvantages such as low current efficiency, high power consumption, high alkali consumption, etc., and the production cost and operating cost are high. The "new chlorination-hydrolysis method" recovers sulfur in the form of sulfur slag, eliminating the hazards of "sulfur smoke" in the fire method. The metal recovery rate is high and the comprehensive utilization is good, but there are problems such as large wastewater discharge and chlorine gas hazards. Slurry electrolysis shortens the process, but the current efficiency is low and the product quality is not high. Pressure leaching is rarely used due to problems such as equipment control and cost.

专利CN103397182A公开了一种从单体铋矿中高效回收铋的方法,利用盐酸浸出铋矿后用旋流电积技术回收金属铋,虽可从低浓度铋浸出液中完成铋的提取,但浸出过程试剂消耗大、净化渣开路难。专利CN104726723A公开了一种炼铋冶金炉料的生产工艺,其原理是基于混合熔炼和还原熔炼,可处理硫化铋和氧化铋精矿,其主要问题是铋产出率低、条件难于控制、炉料制备复杂。Patent CN103397182A discloses a method for efficiently recovering bismuth from monomeric bismuth ore. Bismuth metal is recovered by cyclone electrowinning after leaching bismuth ore with hydrochloric acid. Although the extraction of bismuth can be completed from low-concentration bismuth leachate, the leaching process Reagent consumption is large, and purification residue is difficult to open. Patent CN104726723A discloses a production process of bismuth smelting metallurgical charge. Its principle is based on mixed smelting and reduction smelting, which can process bismuth sulfide and bismuth oxide concentrate. The main problems are low bismuth output rate, difficult control conditions, and charge preparation. complex.

另外,我国硫酸工业的主要制酸原料为黄铁矿,焙烧完成后产出大量黄铁矿烧渣,其主要成分为氧化铁,同时蕴藏有大量的Ag、Au等有价金属。因此,在生产金属铋的过程中,如何减少产生低浓度SO2烟气、降低铁粉消耗和碱耗,并能实现清洁高效地利用烧渣中的铁资源同时回收有价金属,一直是本领域的技术难题。In addition, the main raw material for acid production in my country's sulfuric acid industry is pyrite. After the roasting is completed, a large amount of pyrite slag is produced. Its main component is iron oxide, and it also contains a large amount of valuable metals such as Ag and Au. Therefore, in the process of producing bismuth metal, how to reduce the generation of low - concentration SO2 flue gas, reduce the consumption of iron powder and alkali consumption, and realize the clean and efficient utilization of iron resources in the slag while recovering valuable metals has always been an important issue. technical problems in the field.

发明内容Contents of the invention

本发明要解决的技术问题是针对现行炼铋工艺中存在产生大量低浓度SO2烟气污染环境、能耗高、试剂消耗大、不能同时利用烧渣中的铁资源并回收有价金属等问题,提供一种硫化铋物料还原固硫焙烧直接生产金属铋的方法。The technical problem to be solved by the present invention is aimed at the existing problems in the current bismuth smelting process that a large amount of low - concentration SO2 flue gas pollutes the environment, energy consumption is high, reagent consumption is large, and iron resources in the cinder cannot be simultaneously utilized and valuable metals can be recovered. The invention provides a method for directly producing metallic bismuth by reducing and roasting bismuth sulfide materials for sulfur fixation.

本发明的目的通过以下技术方案予以实现:The purpose of the present invention is achieved through the following technical solutions:

提供一种硫化铋物料还原固硫焙烧直接生产金属铋的方法,包括以下步骤:Provided is a method for directly producing metal bismuth by reducing sulfur-fixing roasting of bismuth sulfide materials, comprising the following steps:

S1.将硫化铋物料、固硫剂、还原剂均匀混合,在≤800℃的条件下进行还原固硫焙烧,一步产出金属铋和固态渣混合的固硫焙烧产物;S1. Uniformly mix the bismuth sulfide material, sulfur-fixing agent, and reducing agent, and perform reduction-sulfur-fixing roasting under the condition of ≤800°C, and produce a sulfur-fixing roasted product mixed with metal bismuth and solid slag in one step;

S2.往步骤S1所得固硫焙烧产物中加入盐析剂,升温至800~1000℃,使固硫焙烧产物发生熔析分离作用,金属铋与熔析渣分离;S2. Add a salting-out agent to the sulfur-fixed roasted product obtained in step S1, and raise the temperature to 800-1000° C., so that the sulfur-fixed roasted product undergoes a melting and separation effect, and metal bismuth is separated from the molten slag;

S3.往步骤S2所得熔析渣中加入还原剂和熔剂,升温至1100~1200℃,造渣反应,熔融分离,冷却后得到硫铁矿和弃渣;S3. Add reducing agent and flux to the molten slag obtained in step S2, heat up to 1100-1200° C., slagging reaction, melting and separation, and obtain pyrite and waste slag after cooling;

其中,步骤S2所述的盐析剂为氯化物。Wherein, the salting-out agent described in step S2 is chloride.

本发明科学设计生产步骤,第一步固硫焙烧,固硫焙烧步骤添加固硫剂和还原剂,不添加其他添加剂,在较低的焙烧温度下直接产出金属铋和固态渣混合的焙烧产物;第二步通过加入合理的盐析剂,进行熔析分离处理,分离出金属铋;合理地加入盐析剂,使还原焙烧产出的金属铋颗粒盐析长大,并熔析汇聚与固态渣分离。第三步通过加入还原剂和熔剂,进行熔融分离处理,分离出硫化亚铁,分离率高达95%以上,可大规模连续处理硫化铋物料,分离出金属铋和硫化亚铁,且生产过程具有清洁、低能耗、综合利用的特点,易于开展工业化生产。The invention scientifically designs the production steps, the first step is sulfur-fixing roasting, the sulfur-fixing roasting step adds a sulfur-fixing agent and a reducing agent, does not add other additives, and directly produces a roasted product mixed with metal bismuth and solid slag at a lower roasting temperature ; The second step is to carry out melting and separation treatment by adding a reasonable salting-out agent to separate metal bismuth; reasonably adding a salting-out agent to make the metal bismuth particles produced by reduction roasting salt-out grow up, and melt and gather and solidify Slag separation. In the third step, by adding reducing agent and flux, melt separation treatment is carried out to separate ferrous sulfide. The separation rate is as high as 95%. Bismuth sulfide materials can be processed continuously on a large scale, and metal bismuth and ferrous sulfide can be separated, and the production process has the advantages of The characteristics of cleanness, low energy consumption and comprehensive utilization make it easy to carry out industrial production.

优选地,步骤S1所述还原固硫焙烧温度为400~800℃,焙烧的时间为0.5~5h。在优选的温度条件下更有利于硫化铋和氧化铁及炭质还原剂发生还原固硫多相反应,产物主要是金属铋、硫化亚铁、未反应脉石成分和烟气。Preferably, the reduction and sulfur fixation calcination temperature in step S1 is 400-800° C., and the calcination time is 0.5-5 hours. Under the optimal temperature conditions, it is more favorable for the heterogeneous reaction of bismuth sulfide, iron oxide and carbonaceous reducing agent to reduce and fix sulfur, and the products are mainly metal bismuth, ferrous sulfide, unreacted gangue components and flue gas.

进一步优选地,所述还原固硫焙烧温度为500~800℃。进一步优选所述还原固硫焙烧时间为0.5~3h。Further preferably, the reduction sulfur fixation calcination temperature is 500-800°C. It is further preferred that the roasting time for reducing sulfur fixation is 0.5-3 hours.

优选地,所述固硫剂为黄铁矿烧渣或氧化铁精矿。Preferably, the sulfur-fixing agent is pyrite slag or iron oxide concentrate.

优选地,所述固硫剂的加入量为固硫理论量的100%~150%,即按式(1)~式(4)固硫计算量的100~150%,固硫理论量按硫化亚铁化学计量系数计算。Preferably, the added amount of the sulfur fixing agent is 100% to 150% of the theoretical amount of sulfur fixing, that is, 100 to 150% of the calculated amount of sulfur fixing according to formula (1) to formula (4), and the theoretical amount of sulfur fixing is calculated as Calculation of ferrous stoichiometric coefficients.

进一步优选地,所述氧化铁的加入量为固硫所需理论量的100~120%,即按式(1)~式(4)固硫计算量的100~120%,黄铁矿烧渣含Fe≥70%、Au≥30g/t、Ag≥80g/t,主要产生于硫酸工业中,在还原固硫焙烧过程中,合理的铁用于固硫,贵金属被富集于粗铋中,再通过熔析分离,得到金属铋和硫化铁精矿。硫化亚铁精矿可外售钢厂、铸造厂、船厂等,产生良好的经济效益。Further preferably, the amount of iron oxide added is 100-120% of the theoretical amount required for sulfur fixation, that is, 100-120% of the amount calculated for sulfur fixation according to formula (1) to formula (4). Containing Fe≥70%, Au≥30g/t, Ag≥80g/t, mainly produced in the sulfuric acid industry, in the process of reduction sulfur fixation roasting, reasonable iron is used for sulfur fixation, precious metals are enriched in coarse bismuth, Then through segregation and separation, metal bismuth and iron sulfide concentrates are obtained. Ferrous sulfide concentrate can be sold to steel mills, foundries, shipyards, etc., resulting in good economic benefits.

优选地,步骤S1或步骤S3所述还原剂为煤粉、碎煤或焦粉。Preferably, the reducing agent in step S1 or step S3 is coal powder, pulverized coal or coke powder.

进一步优选,步骤S1所述还原剂的用量为硫化铋物料质量的3%~20%,步骤S3优选所述还原剂的用量为硫化铋物料质量的1%~5%,更进一步优选地,步骤S1还原剂的用量为硫化铋精矿质量的5~15%。Further preferably, the amount of the reducing agent in step S1 is 3% to 20% of the mass of the bismuth sulfide material, and the amount of the reducing agent in step S3 is preferably 1% to 5% of the mass of the bismuth sulfide material. More preferably, the step The dosage of S1 reducing agent is 5-15% of the mass of bismuth sulfide concentrate.

优选地,步骤S2所述升温至800~1000℃后保温0.5~3h。Preferably, in step S2, the temperature is raised to 800-1000° C. and then kept for 0.5-3 hours.

优选地,所述氯化物为氯化钠、氯化钾或氯化钙。Preferably, the chloride is sodium chloride, potassium chloride or calcium chloride.

优选地,所述盐析剂的加入量为硫化铋物料质量的1%~5%。Preferably, the salting-out agent is added in an amount of 1% to 5% of the mass of the bismuth sulfide material.

优选地,所述熔剂为氧化铁和/或氟化钙;优选所述溶剂的加入量为熔析渣质量的1%~10%。Preferably, the flux is iron oxide and/or calcium fluoride; preferably, the solvent is added in an amount of 1% to 10% of the mass of the molten slag.

优选地,步骤S3所述升温至 1100~1200℃后保温0.5~3h。Preferably, in step S3, the temperature is raised to 1100-1200°C and then kept for 0.5-3 hours.

本发明技术方案中得到的金属铋和硫化亚铁焙烧产物通过熔析提取金属铋,盐析渣熔融分析硫化亚铁,操作和控制简单,熔融分离尾渣为未反应的脉石成分,性质稳定且无毒性,可直接废弃。The metal bismuth and ferrous sulfide roasted products obtained in the technical solution of the present invention are extracted by smelting metal bismuth, and the salting-out slag is melted to analyze the ferrous sulfide, the operation and control are simple, and the melting and separation tailings are unreacted gangue components, with stable properties And non-toxic, can be discarded directly.

在本发明设定的反应温度下,特别是当温度在400ºC~800℃范围内,原料中的Bi2S3及辅料中的Fe2O3 (Fe3O4)和炭质还原剂主要发生以下还原焙烧反应:At the reaction temperature set in the present invention, especially when the temperature is in the range of 400°C to 800°C, Bi 2 S 3 in the raw material and Fe 2 O 3 (Fe 3 O 4 ) in the auxiliary material and carbonaceous reducing agent mainly produce The following reduction roasting reaction:

Fe2O3(s)+C=2FeO(s)+CO(g) (1)Fe 2 O 3 (s)+C=2FeO(s)+CO(g) (1)

Fe3O4(s)+C=3FeO(s)+CO(g) (2)Fe 3 O 4 (s)+C=3FeO(s)+CO(g) (2)

Bi2S3(l)+3FeO(s)+3C(s)=2Bi(l)+3FeS(s)+3CO(g) (3)Bi 2 S 3 (l)+3FeO(s)+3C(s)=2Bi(l)+3FeS(s)+3CO(g) (3)

Bi2S3(l) +3FeO(s)+3/2C(s)=2Bi(l)+3FeS(s)+3/2CO2(g) (4)Bi 2 S 3 (l) +3FeO(s)+3/2C(s)=2Bi(l)+3FeS(s)+3/2CO 2 (g) (4)

上述反应过程中硫化铋物相被固态氧化物和炭转化为液态金属铋和固态硫化物,同时放出碳氧化物气体。During the above reaction process, the bismuth sulfide phase is converted into liquid metal bismuth and solid sulfide by solid oxide and carbon, and carbon oxide gas is released at the same time.

步骤S2中,在800~1000℃的温度范围内,主要发生金属铋的熔析反应,汇聚在一起而与固态渣良好分离。In step S2, in the temperature range of 800-1000° C., the segregation reaction of metal bismuth mainly occurs, and the metal bismuth is gathered together to be well separated from the solid slag.

当步骤S3中,温度升高至1100~1200℃时,渣中脉石成分发生式(5)~式(7)所述反应,而硫化亚铁在还原性气氛下稳定存在,最终因密度大而与熔渣分离,主要发生如下反应:When the temperature rises to 1100-1200°C in step S3, the gangue components in the slag undergo the reactions described in formula (5) to formula (7), and ferrous sulfide exists stably in the reducing atmosphere, and eventually becomes Separated from the slag, the following reactions mainly occur:

xFeO+ySiO2+zCaO=xFeO•ySiO2•zCaO (5)xFeO+ySiO 2 +zCaO=xFeO·ySiO 2 •zCaO (5)

xCaO+SiO2=xCaO•SiO2 (6)xCaO+SiO 2 =xCaO·SiO 2 (6)

2FeO+SiO2=2FeO•SiO2 (7)2FeO+SiO 2 =2FeO·SiO 2 (7)

本发明技术方案尤其适用于硫化铋精矿。The technical solution of the invention is especially suitable for bismuth sulfide concentrate.

相对现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

本发明将硫化铋物料经科学还原固硫焙烧一步产出金属铋;再经简单易行地熔析分离得到金属铋;接着采取熔融分离硫化亚铁,完成铋从硫化铋到金属铋、氧化铁固硫、有价金属富集等过程,金属铋的直收率达95%~98.66%,硫化亚铁的分离率高达95%以上,可大规模连续处理硫化铋物料,分离出金属铋和硫化亚铁,且过程具有清洁、低能耗、综合利用的特点,本发明的工艺属于清洁环保、低碳、短流程的炼铋工艺,其特点是固硫焙烧温度低、铋转化率高、过程操作简单、试剂消耗少,不产生大量的低浓度SO2烟气,减少污染发生,焙烧设备可以采用现有冶炼工艺中常用的可连续运行的大型设备,易于开展大规模工业生产。In the present invention, the bismuth sulfide material is scientifically reduced, sulfur-fixed and roasted to produce metal bismuth in one step; then the metal bismuth is obtained through simple and easy segregation and separation; and then the ferrous sulfide is melted and separated to complete bismuth from bismuth sulfide to metal bismuth and iron oxide. In the process of sulfur fixation and valuable metal enrichment, the direct recovery rate of bismuth metal is 95% to 98.66%, and the separation rate of ferrous sulfide is as high as 95%. It can continuously process bismuth sulfide materials on a large scale, and separate bismuth metal and sulfide Ferrous, and the process has the characteristics of cleanness, low energy consumption, and comprehensive utilization. The process of the present invention belongs to a clean, environmentally friendly, low-carbon, and short-flow bismuth smelting process. It is characterized by low sulfur-fixing roasting temperature, high bismuth conversion rate, and process operation It is simple, consumes less reagents, does not produce a large amount of low-concentration SO 2 flue gas, and reduces pollution. The roasting equipment can adopt the large-scale equipment commonly used in the existing smelting process that can be continuously operated, and it is easy to carry out large-scale industrial production.

进一步地,在本发明基本设计思想基础上,所述固硫剂优选采用硫酸工业副产的难处理利用的黄铁矿烧渣,进行硫化铋精矿的还原固硫焙烧,实现高效利用烧渣中的铁资源并回收有价金属。Further, on the basis of the basic design idea of the present invention, the sulfur-fixing agent preferably adopts pyrite slag, which is a by-product of the sulfuric acid industry, which is refractory to treatment and utilization, and performs reduction and sulfur-fixing roasting of bismuth sulfide concentrate to realize high-efficiency utilization of slag. iron resources and recover valuable metals.

附图说明Description of drawings

附图1位本发明的工艺流程图。Accompanying drawing 1 bit process flow chart of the present invention.

具体实施方式Detailed ways

下面结合具体实施例进一步说明本发明。下述实施例仅用于示例性说明,不能理解为对本发明的限制。除非特别说明,下述实施例中使用的原材料和设备为本领域常规使用的原材料和设备。The present invention will be further described below in conjunction with specific examples. The following examples are for illustrative purposes only, and should not be construed as limiting the present invention. Unless otherwise specified, the raw materials and equipment used in the following examples are those conventionally used in the art.

实施例1Example 1

本发明工艺流程图如附图1所示。Process flow chart of the present invention is as shown in accompanying drawing 1.

作为本实施例试验原料的硫化铋物料的主要化学组分(wt.%)为:Bi 25.18、Fe19.33、S 21.25、Al 1.46、Ca 3.30、Cu 1.99、Mo 2.23、Pb 2.78、SiO2 12.67;黄铁矿烧渣化学组分为(wt.%): Fe 71.30、S 1.72、Zn 1.28,SiO2 10.57、CaO 2.14、Ag 850g/t ;氧化铁精矿化学组分(wt. %)为:Fe2O3 89.30、SiO2 4.42、CaO 1.14、Al2O3 1.81、MgO 0.29;还原煤粉的化学组分(wt. %)为:C 82.33、S 2.01、SiO2 6.66、CaO 0.83、Al2O3 4.81、MgO 0.23;还原焦粉的化学组分(wt. %)为C 85.73、S 2.23、灰分11.03。The main chemical components (wt.%) of the bismuth sulfide material used as the test raw material in this example are: Bi 25.18, Fe19.33, S 21.25, Al 1.46, Ca 3.30, Cu 1.99, Mo 2.23, Pb 2.78, SiO 2 12.67 The chemical composition of pyrite slag is (wt.%): Fe 71.30, S 1.72, Zn 1.28, SiO 2 10.57, CaO 2.14, Ag 850g/t; the chemical composition of iron oxide concentrate (wt.%) is : Fe 2 O 3 89.30, SiO 2 4.42, CaO 1.14, Al 2 O 3 1.81, MgO 0.29; the chemical composition (wt. %) of reduced coal powder is: C 82.33, S 2.01, SiO 2 6.66, CaO 0.83, Al 2 O 3 4.81, MgO 0.23; chemical composition (wt. %) of reduced coke powder is C 85.73, S 2.23, ash 11.03.

S1. 分别称取上述成分的硫化铋物料100g、黄铁矿烧渣32g、煤粉10g,混合均匀后装入石墨坩埚中,放入电炉中于700℃下焙烧2.0h。冷却后得焙烧产物129.13g,主要成分Bi18.75%、Fe 30.27%、S 14.92%,XRD及物相分析表明,铋物相主要为金属铋,占总铋的95.35%,铁的物相主要为FeS,计算固硫率为90.34%。S1. Weigh 100g of bismuth sulfide material, 32g of pyrite slag, and 10g of coal powder with the above ingredients, mix them evenly, put them into a graphite crucible, put them into an electric furnace and roast at 700°C for 2.0h. After cooling, 129.13g of roasted product was obtained, the main components were Bi18.75%, Fe 30.27%, S 14.92%. XRD and phase analysis showed that the bismuth phase was mainly metal bismuth, accounting for 95.35% of the total bismuth, and the iron phase was mainly It is FeS, and the calculated sulfur fixation rate is 90.34%.

S2. 向焙烧产物中加入2gNaCl后快速升温至950℃并保温0.5h,冷却后分离金属和熔析渣,得到粗金属铋24.70g,经分析其中含铋96.04%,计算得铋的直收率94.20%。S2. Add 2gNaCl to the roasted product, then rapidly raise the temperature to 950°C and keep it warm for 0.5h, separate the metal and slag after cooling, and obtain 24.70g of crude metal bismuth, which contains 96.04% of bismuth after analysis, and the direct yield of bismuth is calculated 94.20%.

S3. 向熔析渣中加入3g煤粉和6.5g氧化铁渣后升温至1200℃并保温1.0h后冷却样品,分离下层硫化物和上层炉渣,质量分别为56.54g和52.17g。分别分析其中硫和铁含量,计算得硫化亚铁和渣计总固硫率为97.31%、硫化亚铁分离率96.33%。S3. Add 3g of coal powder and 6.5g of iron oxide slag to the molten slag, raise the temperature to 1200°C and hold it for 1.0h, then cool the sample, separate the lower layer of sulfide and upper layer of slag, the masses are 56.54g and 52.17g respectively. The sulfur and iron contents were analyzed separately, and the total sulfur fixation rate of ferrous sulfide and slag was calculated to be 97.31%, and the separation rate of ferrous sulfide was 96.33%.

试验过程中,没有刺鼻的气体(SO2)产生。在步骤S1的焙烧过程中,产生的少量的烟气本发明采用布袋收尘的方式进行收集烟尘和极少量的废气,废气可直接排空,没有刺鼻气体产生。烟尘可以返回S1步骤进行还原固硫焙烧再利用。During the test, no pungent gas (SO 2 ) was produced. During the roasting process of step S1, a small amount of flue gas is produced. The present invention adopts the method of bag dust collection to collect the flue dust and a very small amount of waste gas. The waste gas can be directly emptied without generating pungent gas. The soot can be returned to step S1 for reduction, sulfur fixation and roasting for reuse.

实施例2Example 2

试验原料、试剂和步骤同实施例1。Test raw materials, reagents and steps are the same as in Example 1.

分别称取上述成分的硫化铋物料(精矿)100g、黄铁矿烧渣32g、煤粉10g,混合均匀后装入石墨坩埚中,放入电炉中于750℃下焙烧2.0h。冷却后得焙烧产物127.42g,主要成分Bi 18.29%、Fe 31.02%、S 13.97%。XRD及物相分析表明,铋物相中金属铋占总铋的93.11%,铁的物相主要为FeS,计算固硫率为85.74%。向焙烧产物中加入3gKCl后快速升温至1000℃并保温0.5h,冷却后分离金属和固态渣,得到粗金属铋25.26g,经分析其中含铋96.22%,计算得铋的直收率96.51%。Weigh 100g of bismuth sulfide material (concentrate), 32g of pyrite slag, and 10g of coal powder with the above ingredients, mix them uniformly, put them into a graphite crucible, put them into an electric furnace and roast at 750°C for 2.0h. After cooling, 127.42 g of roasted products were obtained, the main components being Bi 18.29%, Fe 31.02%, and S 13.97%. XRD and phase analysis show that metal bismuth accounts for 93.11% of the total bismuth in the bismuth phase, the iron phase is mainly FeS, and the calculated sulfur fixation rate is 85.74%. After adding 3g of KCl to the roasted product, the temperature was raised rapidly to 1000°C and held for 0.5h. After cooling, the metal and solid slag were separated to obtain 25.26g of crude metal bismuth, which contained 96.22% of bismuth after analysis, and the direct yield of bismuth was calculated to be 96.51%.

向熔析渣中加入3g煤粉和8.0g氧化铁渣后升温至1150℃并保温1.0h后冷却样品,分离下层硫化物和上层炉渣,质量分别为49.17g和52.33g。分别分析其中硫和铁含量,计算得硫化亚铁和渣计总固硫率为92.76%、硫化亚铁分离率95.02%。After adding 3g of coal powder and 8.0g of iron oxide slag to the molten slag, the temperature was raised to 1150°C and kept for 1.0h, then the sample was cooled, and the lower layer of sulfide and upper layer of slag were separated, with masses of 49.17g and 52.33g, respectively. The sulfur and iron contents were analyzed separately, and the total sulfur fixation rate of ferrous sulfide and slag was calculated to be 92.76%, and the separation rate of ferrous sulfide was 95.02%.

试验过程中,没有刺鼻的气体(SO2)产生。在步骤S1的焙烧过程中,产生的少量的烟气本发明采用布袋收尘的方式进行收集烟尘和极少量的废气,废气可直接排空,没有刺鼻气体产生。烟尘可以返回S1步骤进行还原固硫焙烧再利用。During the test, no pungent gas (SO 2 ) was produced. During the roasting process of step S1, a small amount of flue gas is produced. The present invention adopts the bag dust collection method to collect the flue dust and a very small amount of waste gas. The waste gas can be directly emptied without generating pungent gas. The soot can be returned to step S1 for reduction, sulfur fixation and roasting for reuse.

实施例3Example 3

试验原料、试剂和步骤同实施例1。Test raw materials, reagents and steps are the same as in Example 1.

分别称取上述成分的硫化铋物料(精矿)100g、氧化铁精矿32g、焦粉10g,混合均匀后装入石墨坩埚中,放入电炉中于400℃下焙烧2.0h。冷却后得焙烧产物127.42g,主要成分Bi 18.75%、Fe 30.66%、S 14.39%。物相分析表明,铋物相中金属铋占总铋的55.82%,硫的物相主要为FeS,计算固硫率为82.43%。向焙烧产物中加入3gNaCl后快速升温至800℃并保温2h,冷却后分离金属和固态渣,得到粗金属铋22.35g,经分析其中含铋93.37%,计算得铋的直收率82.86%。Weigh 100g of bismuth sulfide material (concentrate), 32g of iron oxide concentrate, and 10g of coke powder with the above ingredients, mix them uniformly, put them into a graphite crucible, and put them into an electric furnace for 2.0 hours at 400°C. After cooling, 127.42 g of roasted products were obtained, the main components of which were Bi 18.75%, Fe 30.66%, and S 14.39%. The phase analysis shows that metal bismuth accounts for 55.82% of the total bismuth in the bismuth phase, and the sulfur phase is mainly FeS, and the calculated sulfur fixation rate is 82.43%. After adding 3g NaCl to the roasted product, the temperature was raised rapidly to 800°C and held for 2 hours. After cooling, the metal and solid slag were separated to obtain 22.35g of crude metal bismuth, which contained 93.37% of bismuth after analysis, and the direct yield of bismuth was calculated to be 82.86%.

向熔析渣中加入3g煤粉和8.0g氧化铁渣后升温至1100℃并保温1.0h后冷却样品,分离下层硫化物和上层炉渣,质量分别为35.72g和62.45g。分别分析其中硫和铁含量,计算得硫化亚铁和渣计总固硫率为97.66%、硫化亚铁分离率95.34%。After adding 3g of coal powder and 8.0g of iron oxide slag to the slag, the temperature was raised to 1100°C and kept for 1.0h, then the sample was cooled, and the lower layer of sulfide and upper layer of slag were separated, with masses of 35.72g and 62.45g, respectively. The sulfur and iron contents were analyzed separately, and the total sulfur fixation rate of ferrous sulfide and slag was calculated to be 97.66%, and the separation rate of ferrous sulfide was 95.34%.

试验过程中,没有刺鼻的气体(SO2)产生。在步骤S1的焙烧过程中,产生的少量的烟气本发明采用布袋收尘的方式进行收集烟尘和极少量的废气,废气可直接排空,没有刺鼻气体产生。烟尘可以返回S1步骤进行还原固硫焙烧再利用。During the test, no pungent gas (SO 2 ) was produced. During the roasting process of step S1, a small amount of flue gas is produced. The present invention adopts the bag dust collection method to collect the flue dust and a very small amount of waste gas. The waste gas can be directly emptied without generating pungent gas. The soot can be returned to step S1 for reduction, sulfur fixation and roasting for reuse.

实施例4Example 4

试验原料、试剂和步骤同实施例1。Test raw materials, reagents and steps are the same as in Example 1.

分别称取上述成分的硫化铋物料(精矿)500g、黄铁矿烧渣190g、焦粉60g,混合均匀后装入石墨坩埚中,放入电炉中于800℃下焙烧0.5h。冷却后得焙烧产物648.13g,主要成分Bi 19.07%、Fe 32.46%、S 16.03%。物相分析表明,铋物相中金属铋占总铋的98.78%,铁的物相主要为FeS,计算固硫率为93.56%。向焙烧产物中加入5g KCl后快速升温至1000℃并保温0.5h,冷却后分离金属和固态渣,得到粗金属铋130.53g,经分析其中含铋91.27%,计算得铋的直收率95.30%。Weigh 500g of bismuth sulfide material (concentrate), 190g of pyrite slag, and 60g of coke powder with the above ingredients, mix them evenly, put them into a graphite crucible, put them into an electric furnace and roast at 800°C for 0.5h. After cooling, 648.13g of roasted product was obtained, and the main components were Bi 19.07%, Fe 32.46%, and S 16.03%. The phase analysis shows that metal bismuth accounts for 98.78% of the total bismuth in the bismuth phase, the iron phase is mainly FeS, and the calculated sulfur fixation rate is 93.56%. After adding 5g of KCl to the roasted product, the temperature was raised rapidly to 1000°C and held for 0.5h. After cooling, the metal and solid slag were separated to obtain 130.53g of crude metal bismuth, which contained 91.27% of bismuth after analysis, and the direct yield of bismuth was calculated to be 95.30%. .

向熔析渣中加入5g煤粉、5g氧化铁渣和10g氟化钙后升温至1100℃并保温3.0h后冷却样品,分离下层硫化物和上层炉渣,质量分别为272.18g和268.17g。分别分析其中硫和铁含量,计算得硫化亚铁和渣计总固硫率为95.11%、硫化亚铁分离率96.30%。After adding 5g of coal powder, 5g of iron oxide slag and 10g of calcium fluoride to the slag, the temperature was raised to 1100°C and kept for 3.0h, then the sample was cooled, and the lower layer of sulfide and upper layer of slag were separated, with masses of 272.18g and 268.17g, respectively. The sulfur and iron contents were analyzed separately, and the total sulfur fixation rate of ferrous sulfide and slag was calculated to be 95.11%, and the separation rate of ferrous sulfide was 96.30%.

试验过程中,没有刺鼻的气体(SO2)产生。在步骤S1的焙烧过程中,产生的少量的烟气本发明采用布袋收尘的方式进行收集烟尘和极少量的废气,废气可直接排空,没有刺鼻气体产生。烟尘可以返回S1步骤进行还原固硫焙烧再利用。During the test, no pungent gas (SO 2 ) was produced. During the roasting process of step S1, a small amount of flue gas is produced. The present invention adopts the method of bag dust collection to collect the flue dust and a very small amount of waste gas. The waste gas can be directly emptied without generating pungent gas. The soot can be returned to step S1 for reduction, sulfur fixation and roasting for reuse.

实施例5Example 5

试验原料、试剂和步骤同实施例1。Test raw materials, reagents and steps are the same as in Example 1.

分别称取上述成分的硫化铋精矿500g、氧化铁精矿160g、焦粉60g,混合均匀后装入石墨坩埚中,放入电炉中于600℃下焙烧5.0h。冷却后得焙烧产物591.27g,主要成分Bi19.83%、Fe 30.44%、S 15.75%。物相分析表明,铋物相中金属铋占总铋的97.33%,铁的物相主要为FeS,计算固硫率为89.72%。向焙烧产物中加入15g NaCl后快速升温至850℃并保温3.0h,冷却后分离金属和固态渣,得到粗金属铋128.64g,经分析其中含铋96.56%,计算得铋的直收率98.66%。Weigh 500g of bismuth sulfide concentrate, 160g of iron oxide concentrate, and 60g of coke powder with the above components, mix them uniformly, put them into a graphite crucible, put them into an electric furnace and roast at 600°C for 5.0h. After cooling, 591.27g of roasted product was obtained, the main components were Bi19.83%, Fe30.44%, S15.75%. The phase analysis shows that metal bismuth accounts for 97.33% of the total bismuth in the bismuth phase, and the iron phase is mainly FeS, and the calculated sulfur fixation rate is 89.72%. After adding 15g NaCl to the roasted product, the temperature was rapidly raised to 850°C and kept for 3.0 hours. After cooling, the metal and solid slag were separated to obtain 128.64g of crude metal bismuth, which contained 96.56% of bismuth after analysis, and the direct yield of bismuth was calculated to be 98.66% .

向熔析渣中加入15g煤粉、20g氧化铁渣和10g氟化钙后升温至1200℃并保温0.5h后冷却样品,分离下层硫化物和上层炉渣,质量分别为241.74g和266.22g。分别分析其中硫和铁含量,计算得硫化亚铁和渣计总固硫率为96.02%、硫化亚铁分离率98.04%。Add 15g of coal powder, 20g of iron oxide slag and 10g of calcium fluoride to the molten slag, raise the temperature to 1200°C and hold it for 0.5h, then cool the sample, separate the lower layer of sulfide and upper layer of slag, the masses are 241.74g and 266.22g, respectively. The sulfur and iron contents were analyzed respectively, and the total sulfur fixation rate of ferrous sulfide and slag was calculated to be 96.02%, and the separation rate of ferrous sulfide was 98.04%.

试验过程中,没有刺鼻的气体(SO2)产生。在步骤S1的焙烧过程中,产生的少量的烟气本发明采用布袋收尘的方式进行收集烟尘和极少量的废气,废气可直接排空,没有刺鼻气体产生。烟尘可以返回S1步骤进行还原固硫焙烧再利用。During the test, no pungent gas (SO 2 ) was produced. During the roasting process of step S1, a small amount of flue gas is produced. The present invention adopts the bag dust collection method to collect the flue dust and a very small amount of waste gas. The waste gas can be directly emptied without generating pungent gas. The soot can be returned to step S1 for reduction, sulfur fixation and roasting for reuse.

实施例6Example 6

试验原料、试剂和步骤同实施例1。Test raw materials, reagents and steps are the same as in Example 1.

分别称取上述成分的硫化铋精矿500g、氧化铁精矿130g、焦粉40g,混合均匀后装入石墨坩埚中,放入电炉中于800℃下焙烧2.0h。冷却后得焙烧产物565.39g,主要成分Bi19.22%、Fe 29.71%、S 15.23%。物相分析表明,铋物相中金属铋占总铋的98.59%,铁的物相主要为FeS,计算固硫率为94.34%。向焙烧产物中加入25g NaCl后快速升温至800℃并保温1.0h,冷却后分离金属和固态渣,得到粗金属铋128.64g,经分析其中含铋95.27%,计算得铋的直收率97.54%。Weigh 500g of bismuth sulfide concentrate, 130g of iron oxide concentrate, and 40g of coke powder with the above components, mix them uniformly, put them into a graphite crucible, put them into an electric furnace and roast at 800°C for 2.0h. After cooling, 565.39 g of roasted products were obtained, the main components of which were Bi19.22%, Fe 29.71%, and S 15.23%. The phase analysis shows that metal bismuth accounts for 98.59% of the total bismuth in the bismuth phase, the iron phase is mainly FeS, and the calculated sulfur fixation rate is 94.34%. Add 25g NaCl to the roasted product, then rapidly raise the temperature to 800°C and keep it warm for 1.0h, separate the metal and solid slag after cooling, and obtain 128.64g of crude metal bismuth, which contains 95.27% of bismuth after analysis, and the direct yield of bismuth is calculated to be 97.54% .

向熔析渣中加入25g煤粉、45g氧化铁渣和5g氟化钙后升温至1150℃并保温1.0h后冷却样品,分离下层硫化物和上层炉渣,质量分别为240.72g和270.11g。分别分析其中硫和铁含量,计算得硫化亚铁和渣计总固硫率为97.73%、硫化亚铁分离率98.25%。Add 25g of coal powder, 45g of iron oxide slag and 5g of calcium fluoride to the molten slag, raise the temperature to 1150°C and hold it for 1.0h, then cool the sample, separate the lower layer of sulfide and upper layer of slag, the masses are 240.72g and 270.11g, respectively. The sulfur and iron contents were analyzed respectively, and the total sulfur fixation rate of ferrous sulfide and slag was calculated to be 97.73%, and the separation rate of ferrous sulfide was 98.25%.

试验过程中,没有刺鼻的气体(SO2)产生。在步骤S1的焙烧过程中,产生的少量的烟气本发明采用布袋收尘的方式进行收集烟尘和极少量的废气,废气可直接排空,没有刺鼻气体产生。烟尘可以返回S1步骤进行还原固硫焙烧再利用。During the test, no pungent gas (SO 2 ) was produced. During the roasting process of step S1, a small amount of flue gas is produced. The present invention adopts the method of bag dust collection to collect the flue dust and a very small amount of waste gas. The waste gas can be directly emptied without generating pungent gas. The soot can be returned to step S1 for reduction, sulfur fixation and roasting for reuse.

Claims (8)

1. a kind of method that bismuth sulfide material reduction sulphur fixing roast directly produces bismuth metal, which is characterized in that include the following steps:
S1. bismuth sulfide material, sulphur-fixing agent, reducing agent are uniformly mixed, carries out reduction sulphur fixing roast, a step output bismuth metal and solid The sulphur fixing roast product of state slag mixing;
S2. salting-out agents are added into sulphur fixing roast product obtained by step S1, are warming up to 800~1000 DEG C, make sulphur fixing roast product Liquate centrifugation occurs, bismuth metal is detached with scoria;
S3. reducing agent and flux are added into scoria obtained by step S2, is warming up to 1100~1200 DEG C, slag making reaction melts Separation obtains troilite and waste after cooling;
Wherein, it is 400~800 DEG C that sulphur fixing roast temperature is restored described in step S1, and the time of roasting is 0.5~5h;Step S2 institutes The salting-out agents stated are chloride, and the chloride is sodium chloride, potassium chloride or calcium chloride;Flux described in step S3 is iron oxide And/or calcirm-fluoride.
2. the method that bismuth sulfide material reduction sulphur fixing roast according to claim 1 directly produces bismuth metal, feature exist In sulphur-fixing agent described in step S1 is pyrite cinder or iron oxide concentrate.
3. the method that bismuth sulfide material reduction sulphur fixing roast according to claim 2 directly produces bismuth metal, feature exist In, the addition of the sulphur-fixing agent is the 100%~150% of solid sulphur theoretical amount, Gu sulphur theoretical amount presses ferrous sulfide stoichiometry Coefficient calculates.
4. the method that bismuth sulfide material reduction sulphur fixing roast according to claim 1 directly produces bismuth metal, feature exist The reducing agent described in, step S1 or step S3 is coal dust, broken coal or coke powder;The dosage of reducing agent described in step S1 is bismuth sulfide object Expect the 3%~20% of quality, the dosage of reducing agent described in step S3 is the 1%~5% of bismuth sulfide quality of material.
5. the method that bismuth sulfide concentrate reduction sulphur fixing roast according to claim 1 directly produces bismuth metal, feature exist In 0.5~3h of heat preservation after being warming up to 800~1000 DEG C described in step S2.
6. the method that bismuth sulfide material reduction sulphur fixing roast according to claim 1 directly produces bismuth metal, feature exist In the addition of the salting-out agents is the 1%~5% of bismuth sulfide quality of material.
7. the method that bismuth sulfide material reduction sulphur fixing roast according to claim 1 directly produces bismuth metal, feature exist In the addition of flux described in step S3 is the 1%~10% of scoria quality.
8. the method that bismuth sulfide concentrate reduction sulphur fixing roast according to claim 1 directly produces bismuth metal, feature exist In 0.5~3h of heat preservation after being warming up to 1100~1200 DEG C described in step S3.
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CN103343242A (en) * 2013-07-01 2013-10-09 中南大学 Method for interactively roasting bismuth sulfide ore and pyrolusite to extract bismuth and co-produce manganese sulfate
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CN1955325A (en) * 2006-09-26 2007-05-02 郴州市三和有色金属有限公司 Impurity removing refining process of high pure bismuth
CN101289710A (en) * 2008-06-16 2008-10-22 中南大学 A kind of method for extracting bismuth by low-temperature alkaline smelting bismuth concentrate
CN102321814A (en) * 2011-09-05 2012-01-18 中南大学 Molten pool melting method of bismuth sulphide concentrate
CN103343242A (en) * 2013-07-01 2013-10-09 中南大学 Method for interactively roasting bismuth sulfide ore and pyrolusite to extract bismuth and co-produce manganese sulfate
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