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CN106466766A - Nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process - Google Patents

Nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process Download PDF

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Publication number
CN106466766A
CN106466766A CN201610777742.4A CN201610777742A CN106466766A CN 106466766 A CN106466766 A CN 106466766A CN 201610777742 A CN201610777742 A CN 201610777742A CN 106466766 A CN106466766 A CN 106466766A
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China
Prior art keywords
electric smelting
base material
manufacturing process
nuclear power
power plant
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CN201610777742.4A
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Chinese (zh)
Inventor
张国春
余征
汤海波
刘栋
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South Zeng Cai Science And Technology Ltd
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South Zeng Cai Science And Technology Ltd
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Priority to CN201610777742.4A priority Critical patent/CN106466766A/en
Publication of CN106466766A publication Critical patent/CN106466766A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K28/00Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
    • B23K28/02Combined welding or cutting procedures or apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

The present invention provides a kind of nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process, and the method is the high energy thermal source being composited using arc heat, resistance heat, electroslag heat, the raw metal silk material of fusing continuous conveying, and on base material, Layer by layer solidification stack shaping manufactures hardware;Using the relative movement of computer controls electric smelting head and base material, realize molten bath quick cooling Layer by layer solidification on base material and pile up, finally successively stack shaping manostat cylinder.Using the present invention have efficient, inexpensive, there are excellent mechanical performances.

Description

Nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process
Technical field
The present invention relates to a kind of nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process.
Background technology
Manostat is one of nucleus equipment in one loop of nuclear power station system, is the crucial structure stablizing primary Ioops pressure and temperature Part.With nuclear power working environment and ultimate attainment safety requirements, manostat equipment and materials preparation technology is required more and more high.
If lay-by material takes ASME standard SA508Gr3Cl2 or RCC-M standard 18MnD5 Hi-Stren steel (China Corresponding standard 20MnMoNi), for ensureing material quality requirement, current manostat barrel components are welded all by original steel plate It is changed to forging, and subsequent heat treatment and the final shaping of machining., whole manostat main part is divided into 5 taking AP1000 as a example Material members, wherein cylinder part divide 3 partly additional upper low heads, the separately fabricated rear integral assembly welding of each several part.
Typical material stands Q-tempering heat treatment on the basis of forging(Also suffer once even above in the middle of typically Normalizing and tempering heat treatment, in order to spread residual hydrogen, crystal grain thinning, is that finished heat treatment is prepared), intensity can be obtained and toughness is comprehensive Close the tempered martensite material structure of superior performance.The method is widely used aborning it is also possible to meet prescription, but For the demand of the material components monomer being gradually increased, forging especially heat treatment when macroscopic material phase constitution easily occurs very not Uniformly the problems such as.Complex process, chemistry and mechanical property control difficulty big, and it is poor to also result in quality stability, percent defective height.Simultaneously Estimate in terms of result from the final crystal grain of this technique, general only about 5-7 level, in current development & production desired pass through into Step refining crystal grain has very big bottleneck improving the purpose of mechanical property especially intensity and toughness combination property, this technique.
In addition, manostat equipment using segmentation material forging and welding composition by the way of, isolated mechanical fiber Continuous trend, the mechanical property of strong influence material and the safety of tankage.And also easily cause manufacturing schedule to drag Prolong, increased cost.
Therefore, how to develop the fine grain needed for manostat, all organize, and the good material of comprehensive mechanical property It is the difficult point and important development direction that the research and development of such new material need to be captured with integral forming method.
Content of the invention
In view of this, present invention is primarily targeted at, provide a kind of efficiently, low cost, there are excellent mechanical performances Nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process.
For reaching above-mentioned purpose, the nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process of the present invention is using arc heat, resistance The high energy thermal source that heat, electroslag heat are composited, the raw metal silk material of fusing continuous conveying, on base material, Layer by layer solidification is piled into Shape manufactures hardware;
Electric smelting head and base material are connected to two poles, during shaping, raw metal silk material delivers to base material via conveying mechanism and electric smelting head Surface, under the accumulation of graininess adjuvant is protected, produces electric arc between raw material silk material and base material, the deposited adjuvant of melt portions heap forms molten Melt slag bath, electric current flows through raw material silk material and melting adjuvant slag bath forms resistance heat and electroslag heat, in arc heat, resistance heat, electroslag So that raw material silk material is melted under hot three kinds of hot composite high-energy Sources, form local molten bath in substrate surface, continue transferring raw material Silk material and adjuvant, according to the hierarchy slicing data of formed parts, using the relative movement of computer controls electric smelting head and base material, real Existing molten bath quick cooling Layer by layer solidification on base material is piled up, finally successively stack shaping manostat cylinder.
In the present invention, required according to different nuclear power generating sets, the manostat barrel diameter 2-3 rice of shaping, length 3-12 rice.
In the present invention, shaping raw materials used silk material is for manostat component and the low-alloy steel material of special preparation, former Material silk material diameter 2-8mm, C content 0.11-0.15%, workpiece C content 0.05-0.10% after shaping, workpiece grain size 9-10 level.
In the present invention, the electric current in power parameter is 200A~2000A, and voltage is 20V~50V, and power supply can be straight Stream or alternating current power supply, when using DC source, electric smelting head can connect negative or positive electrode.
In the present invention, base material or deposit preheating is controlled to be 120 ~ 450 DEG C with interlayer temperature, electric smelting head and base material Relative moving speed be 300~800mm/min, realize the rapid solidification in molten bath, thus obtain crystal grain fine and closely woven, no gross segregation, The material of even tissue, greatly improves the mechanical properties such as plasticity, toughness and the high-temerature creep of Forming Workpiece.
In the present invention, during successively shaping, in lower metal surface formation molten bath, molten drop is with jet for raw material thread Solidification after form enters molten bath makes double layer of metal form one, realizes layering and shapes, overall fusion is it is ensured that form metal component Overall performance.
In the present invention, single electric smelting head is 20~50Kg/h to raw material silk material melting efficiency, in addition piles up effect for improving Rate realizes quick shaping, and the quantity of electric smelting head can be adjusted to 1~100 on demand, when many electric smelting head is arranged, adjacent electric smelting Head spacing is 50~500mm.
In the present invention, described base material can be cylindric or cylindric, and wall thickness is not less than 5mm.(Its axis)Level is joined Put, realize successively piling up by the relative movement that the rotation and electric smelting head controlling base material is axially and radially gone up in base material.Base material Can be 308 stainless steel materials or carbon steel or alloy steel material, when for 308 stainless steel material, can be used as foreign material Connect synthesis workpiece, be can to remove in follow-up machining when carbon steel or alloy steel material.
The present invention has broken away from the constraint of the frock, mould and specific purpose tool of complexity;Shape and be near net-shaped blank, after production Only need a small amount of polish, greatly simplify manufacturing procedure, shorten production life cycle;Workpiece formed thereby has the conventional forging process that matches in excellence or beauty Mechanics and chemical property, intensity, toughness, the performance such as anti-corrosion are all very prominent;It is simultaneously achieved the monolithic molding of manostat cylinder, Breach the limitation of conventional forging process technology, substantially increase efficiency, save cost.
Brief description
Fig. 1 is the schematic diagram for the electric smelting manufacturing process in specific embodiment is described;
Fig. 2 is the partial enlarged drawing near position shown in A in Fig. 1;
Fig. 3 is the schematic diagram for the manostat cylinder manufacturing process in embodiment is described.
Specific embodiment
With reference to the accompanying drawings the specific embodiment of the present invention is illustrated.Fig. 1 is for specific embodiment is described In electric smelting manufacturing process schematic diagram;Fig. 2 is the partial enlarged drawing near position shown in A in Fig. 1.Due to being schematic diagram, because And, in figure part is schematic, and its true form and size relationship are not limited by the illustration.
This manufacturing process be that raw material silk material 1 is melted and successively(It is the state being accumulated to during n-th layer shown in Fig. 2)Pile up On basic material 2, thus ultimately forming required hardware.
Being embodied as operation is:
A. raw material silk material 1 is delivered to the surface of the base material 2 being positioned on workbench 21 by wire feeder 5, covers thereon by powder feeding machine The graininess adjuvant of structure 4 conveying.
B. startup power supply 12, supply voltage makes to form electric arc 9 generation arc heat between raw material silk material 1 and base material 2, and arc heat makes Partial supplementary material 3 melts, and forms adjuvant slag bath 8, and electric current flows through raw material silk material 1 via electric smelting 6 and forms resistance heat, and by melting Slag bath 8 forms electroslag heat, and three kinds of thermals source are composited high energy thermal source, and melt raw material silk material, in base material 2 surface formation molten bath 11.
C. control electric smelting 6 and the relative movement of base material 2 and the temperature of base material 2, realize molten bath 11 and base material heat exchange solidification Deposition.
D. wire feeder 5 and powder feeding mechanism 4 continue transferring raw material silk material 1 and adjuvant 3, cover molten bath 11 and base in adjuvant 3 In the state of material 2, raw material silk material 1 is successively deposited on base material 2, final Forming Workpiece.
Wherein, control device(Computer)According to Forming Workpiece(Numerical simulation, mathematical model)Hierarchy slicing data control Electric smelting 6 processed and the relative movement mode of base material 2.
In present invention diagram, electric smelting tip electrode just connects, and workpiece connects to bear only makees signal effect it is also possible to electric smelting head connects negative, work Part just connects, or takes alternating current power supply.
In the present invention, in order to ensure to form good high energy thermal source, especially for producing sufficient electroslag heat, permissible The suitably parameter such as the composition of regulation adjuvant, the diameter of raw material silk material, relative moving speed of electric current, base material and raw material silk material.
In the present invention, the form of raw material thread 1 can be pole shape, banding, real core or medicated core;Raw material thread 1 straight Footpath can be dimensioned so as to 2 ~ 8mm according to Forming Workpiece;Different according to silk material 1 diameter, stretch out the length of electric smelting head(Energising length Degree)For 20mm~150mm.
In the present invention, adjuvant 3 cladding thickness is 15mm~120mm, and the effect using adjuvant 3 includes:Cover electric arc 9, Prevent electric arc from splashing;Cover molten bath 11, completely cut off air, make molten pool metal from the infringement of in the air oxygen, nitrogen, hydrogen etc.;To molten bath Metal forms insulation;Go the removal of impurity during metallurgical reaction, mix alloy;The slag bath 8 being formed(Skull 7)Mechanically protect Deposited metal 10 well shapes etc..
The composition of adjuvant 3 comprises oxide or oxide and halogenide, because adjuvant 3 participates in melt tank reaction, adjusts work Part(Hardware, product)Composition, thus the composition according to hardware to be formed and efficiency requirements, can be in adjuvant Add alloy powder and/or elemental metals powder, reduce production cost.
In addition, in C operation, the behaviour that can incidentally reclaim remaining adjuvant and remove the skull 7 that slag bath 8 solidifies and formed Make.During removal, machine can be started at the relative movement rear 400mm ~ 500mm of raw material thread 1 and remove or artificial removal's operation.
Using the electric smelting manufacturing process of present embodiment, raw material thread utilization rate is close to 100%;Compare existing process technology (Forging, casting etc.), manufacturing process is few(Do not need the heat treatment of complexity), cycle is short, efficiency high, the machining of hardware Surplus is very little, decreases the polish time simultaneously and has saved substantial amounts of material.
【Embodiment】
The description of this example melts, by Horizontal electric, the monolithic molding process that manufacturing process makes CAP1400 nuclear power manostat cylinder, passes 308 stainless steel layers of this cylinder inboard wall built-up welding thickness about 8mm, manostat cylinder wall thickness about 125mm in system technique, used sets Standby inclusion:
(1)Revolving support platform;
(2)Electric smelting power supply;
(3)Electric smelting head;
(4)Automatic wire feeding device;
(5)Adjuvant automatic transport and adjuvant automatic recycling device;
(6)Heater;
(7)Chiller;
(8)Base material;
(9)Central control unit.
Fig. 3 be the electric smelting manufacturing process for representing the present embodiment schematically illustrate figure, in figure eliminates power supply, automatically The devices such as wire feeder.Material power parameter is as follows:
1)Raw material silk material 101(C:0.12-0.14%, other elements are consistent with SA508-3), diameter 4mm;
2)The adjuvant 301 of special development, composition is 29.5%CaO+MgO;30%AL2O3+MnO; 20.5%SiO2+TiO;20% CaF2;
3)Electric smelting head quantity:39 electric smelting 601, electric smelting power supply is DC source, connects power cathode, base using electric smelting 601 Material 201 connects positive source;
4)Electric smelting technological parameter is:Electric smelting electric current 800A, electric smelting voltage 38V, electric smelting 601 and base material 201 relative moving speed 500~600mm/min(Molten bath translational speed).
Annular metal member is made using hardware electric smelting manufacturing process, implementation step is as follows:
(1)By the axis horizontal configuration of columnar base material 201, and it is supported on revolving support platform, by 39 electric smelting heads with about The spacing of 300mm(Central control unit determines exact position and movement)Average transverse is arranged in the top of base material 201, and adjusts Each electric smelting head good and base material 201 surface(Outer peripheral face)Distance, and choose the starting point of electric smelting;
(2)Raw material silk material 101 and adjuvant are delivered to base material 201 surface, startup power supply, imports high energy thermal source, melt raw material silk material And adjuvant, rotate base material 201 simultaneously, start first of each electric smelting head ground floor(Each layer is made up of the multiple tracks axially arranging) Electric smelting deposition;
(3)After forming a segment distance between electric smelting 601 and electric smelting starting point, start startup adjuvant retracting device it is unfused Adjuvant withdraw, expose skull and removed, in order to lower electric smelting deposition together(Pile up);Subsequent start-up chiller or Heater is cooled down to electric smelting deposited metal or is heated, by its matrix(Refer to base material 201 during ground floor, when other layer be Refer to preceding layer deposit)Temperature control at 200~300 DEG C;
(4)When base material 201 rotation one circle completes first electric smelting deposition, under control of the control means, all electric smelting 201 Road width distance is melted in rectilinear movement 3/4 of simultaneously turning left, and adjusts the distance between surface of each electric smelting 601 and base material 201 simultaneously, To ensure the stability of electric smelting, start the electric smelting deposition formation of ground floor second afterwards, will ensure during this to enclose around Overlap good between road;
(5)After the completion of second, repeat step(4)Complete the shaping that other electric smelting deposit roads again, when reach last together When, last one end point of its adjacent electric smelting head and first starting point will overlap well, so that the electric smelting completing ground floor is sunk Long-pending;
(6)After the electric smelting completing ground floor deposits, all one layer of deposit thickness of electric smelting head automatic lifting(I.e. after layer)Height, Start first electric smelting deposition of the second layer, the end point of ground floor electric smelting head is the starting point of first of the second layer, continuously Deposition;
(7)After the completion of first electric smelting of second layer deposition, all electric smelting heads turn right the molten track pitch of rectilinear movement 3/4 from same simultaneously When each electric smelting head adjust automatically its distance between with base material, to ensure the stability of electric smelting, start the electricity of second layer second Molten deposition is so as to overlap good between the circle road of left and right;
(8)When complete the second layer second electric smelting deposition complete when, repeat step(7), then complete other electric smelting deposition roads, when When reaching last one, last one end point of its adjacent electric smelting head and first starting point will overlap well, down to completing the Two layers of electric smelting deposition;
(9)Repeat step(6)To step(8), then complete other electric smelting sedimentary, and during this, adjacent electric smelting sedimentary electric smelting The moving direction of head can be contrary, final continuous electrofusion formation of deposits manostat cylinder.
After electric smelting shapes, stainless steel substrate 201 becomes a part for manostat cylinder it is achieved that foreign material directly connects It is connected into shape, thus changing traditional handicraft after forging SA508-3 cylinder again in the stainless manufacturer of its inner wall overlaying 308 Formula, decreases technique process, improves work efficiency and quality it is also possible to ordinary carbon steel removes in follow-up machining.
According to conventional forging process, manostat cylinder is divided into 3 sections(Three sections of upper, middle and lower), respectively forging again integral assembly welding and Become, and the present embodiment is due to being multiple(39)Electric smelting monolithic molding arranged side by side, greatly improves forming efficiency;Natural Electric smelting head quantity and arrangement, sectional forming can also be adjusted according to customer requirement.

Claims (8)

1. a kind of nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process it is characterised in that:
The method is the high energy thermal source being composited using arc heat, resistance heat, electroslag heat, the raw metal of fusing continuous conveying Silk material, on base material, Layer by layer solidification stack shaping manufactures hardware;
Electric smelting head and base material are connected to two poles, during shaping, raw metal silk material delivers to base material via conveying mechanism and electric smelting head Surface, under the accumulation of graininess adjuvant is protected, produces electric arc between raw material silk material and base material, the deposited adjuvant of melt portions heap forms molten Melt slag bath, electric current flows through raw material silk material and melting adjuvant slag bath forms resistance heat and electroslag heat, in arc heat, resistance heat, electroslag So that raw material silk material is melted under hot three kinds of hot composite high-energy Sources, form local molten bath in substrate surface, continue transferring raw material Silk material and adjuvant, according to the hierarchy slicing data of formed parts, using the relative movement of computer controls electric smelting head and base material, real Existing molten bath quick cooling Layer by layer solidification on base material is piled up, finally successively stack shaping manostat cylinder.
2. nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process according to claim 1 it is characterised in that:
Different, a diameter of 2-3m of evaporator tube of shaping, length 3-12m according to nuclear power generating sets type.
3. nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process according to claim 1 it is characterised in that:
Raw material silk material is according to 18MnD5 material standard in SA508Gr3Cl2 material standard in ASME or RCC-M or other corresponding marks Quasi- preparation, silk material diameter 2-8mm, C content 0.11-0.15%, workpiece C content 0.05-0.10% after shaping, workpiece grain size 9-10 Level.
4. nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process according to claim 1 it is characterised in that:
Different according to silk material diameter, the electric current in power parameter is 200A~2000A, and voltage is 20V~50V, and power supply is direct current Or alternating current power supply, when using DC source, electric smelting head connects negative or positive electrode.
5. nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process according to claim 1 it is characterised in that:
Required according to Forming Workpiece, base material or deposit are heated or cooled, control the table of base material or deposit layer Face temperature is 120 ~ 450 DEG C.
6. nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process according to claim 1 it is characterised in that:
According to vaporizer formed parts size and efficiency requirements, the quantity set of electric smelting head is 1~100, and many electric smelting head is arranged When, adjacent electric smelting head spacing is 50~500mm.
7. nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process according to claim 1 it is characterised in that:
Described base material provides frock to support for Forming Workpiece, is shaped as cylindric or cylindric, and wall thickness is not less than 5mm.
8. substrate material can be 308 rustless steels or other ordinary carbon steel or steel alloy, when for 308 rustless steel, component shaping Rear substrate is retained as a Forming Workpiece part, when for other ordinary carbon steels or steel alloy, can be in follow-up machining Remove.
CN201610777742.4A 2016-08-31 2016-08-31 Nuclear power plant voltage stabilizer cylinder electric smelting manufacturing process Withdrawn CN106466766A (en)

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CN108188542A (en) * 2017-12-28 2018-06-22 南方增材科技有限公司 Metal component filament electric smelting increasing material manufacturing method and metal component
CN111093875A (en) * 2017-09-15 2020-05-01 株式会社神户制钢所 Layered structure and method for manufacturing layered structure
CN112792433A (en) * 2021-01-15 2021-05-14 南方增材科技有限公司 Preparation method of high-toughness low-alloy steel member and high-toughness low-alloy steel member
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CN104526115A (en) * 2014-11-04 2015-04-22 南方增材科技有限公司 Electric smelting forming method for nuclear power station pressure vessel shell
CN104526167A (en) * 2014-11-04 2015-04-22 南方增材科技有限公司 Electric smelting forming method of hydrogenation reactor barrel
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Publication number Priority date Publication date Assignee Title
CN111093875A (en) * 2017-09-15 2020-05-01 株式会社神户制钢所 Layered structure and method for manufacturing layered structure
EP3682996A4 (en) * 2017-09-15 2021-06-16 Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.) LAMINATE MOLDING AND PROCESS FOR MANUFACTURING A LAMINATE MOLDING
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CN107584199A (en) * 2017-09-27 2018-01-16 洛阳骄新材料科技有限公司 One kind silk filling injection is integrally formed three-layer composite board material and preparation method thereof
CN108188542A (en) * 2017-12-28 2018-06-22 南方增材科技有限公司 Metal component filament electric smelting increasing material manufacturing method and metal component
CN112792433A (en) * 2021-01-15 2021-05-14 南方增材科技有限公司 Preparation method of high-toughness low-alloy steel member and high-toughness low-alloy steel member
CN112792433B (en) * 2021-01-15 2022-04-12 南方增材科技有限公司 Preparation method of high-toughness low-alloy steel member and high-toughness low-alloy steel member

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Application publication date: 20170301