CN106402562A - Air pressure type sleeve compensator - Google Patents
Air pressure type sleeve compensator Download PDFInfo
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- CN106402562A CN106402562A CN201611110754.8A CN201611110754A CN106402562A CN 106402562 A CN106402562 A CN 106402562A CN 201611110754 A CN201611110754 A CN 201611110754A CN 106402562 A CN106402562 A CN 106402562A
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- 238000007789 sealing Methods 0.000 claims abstract description 51
- 239000008393 encapsulating agent Substances 0.000 claims 2
- 241000826860 Trapezium Species 0.000 claims 1
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 229950000845 politef Drugs 0.000 claims 1
- 239000003566 sealing material Substances 0.000 abstract description 18
- 238000009434 installation Methods 0.000 description 13
- 238000006073 displacement reaction Methods 0.000 description 11
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 7
- 239000004810 polytetrafluoroethylene Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- -1 polytetrafluoroethylene Polymers 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L51/00—Expansion-compensation arrangements for pipe-lines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L27/00—Adjustable joints; Joints allowing movement
- F16L27/12—Adjustable joints; Joints allowing movement allowing substantial longitudinal adjustment or movement
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Joints Allowing Movement (AREA)
Abstract
本发明提供一种气压式套筒补偿器,包括:管道内套、管道外套,所述管道内套安装在管道外套内,两端通过法兰将两者与外部固定连接;在所述管道外套上设置有2个凹槽作为密封座,分别为主密封座和辅密封座,在每个密封座里放置有密封材料;所述主密封座通过第一管道与外接气源连接;所述辅密封座通过第二管道与备用气源连接;在第一管道内设置有弹簧,弹簧的一端连接触发开关,所述触发开关通过电磁阀控制线与在第二管道上设置的电磁阀连接;本发明利用气体压力来实现密封材料与管道内外套之间的密封,密封压力可调节,扩大了本装置的适用压力范围。此外,本装置采用内凹式结构放置密封材料,使其不产生位移、不脱落。
The invention provides a pneumatic sleeve compensator, comprising: a pipe inner sleeve and a pipe outer sleeve. There are two grooves as sealing seats on the top, which are respectively the main sealing seat and the auxiliary sealing seat, and a sealing material is placed in each sealing seat; the main sealing seat is connected to the external air source through the first pipeline; the auxiliary sealing seat The sealing seat is connected to the backup air source through the second pipeline; a spring is arranged in the first pipeline, and one end of the spring is connected to a trigger switch, and the trigger switch is connected to the solenoid valve set on the second pipeline through the solenoid valve control line; The invention utilizes gas pressure to realize the sealing between the sealing material and the inner and outer casing of the pipeline, and the sealing pressure can be adjusted, which expands the applicable pressure range of the device. In addition, the device adopts an inner concave structure to place the sealing material so that it will not be displaced or fall off.
Description
技术领域technical field
本发明涉及机械技术领域,尤其涉及一种气压式套筒补偿器。The invention relates to the technical field of machinery, in particular to a pneumatic sleeve compensator.
背景技术Background technique
传统的伸缩器有套筒伸缩器、波纹伸缩节、方形自然补偿伸缩节等,其主要功能为:1.补偿吸收管道轴向、横向、角向受热引起的伸缩变形。2.吸收设备振动,减少设备振动对管道的影响。3.吸收地震、地陷对管道的变形量,4、闭式管路系统安装等。现有管道受热膨胀等因素影响,在轴向及径向均产生一定的位移量,传统伸缩器能补偿这些位移量,但结构复杂、适用压力等级不可调、径向位移量小、易老化。Traditional expansion joints include sleeve expansion joints, corrugated expansion joints, square natural compensation expansion joints, etc. Their main functions are: 1. Compensate and absorb the expansion and contraction deformation caused by axial, lateral and angular heating of the pipeline. 2. Absorb equipment vibration and reduce the impact of equipment vibration on pipelines. 3. Absorb the deformation of pipelines caused by earthquakes and ground subsidence, 4. Installation of closed pipeline systems, etc. Affected by thermal expansion and other factors, existing pipelines have a certain amount of displacement in both the axial and radial directions. Traditional expanders can compensate for these displacements, but the structure is complex, the applicable pressure level cannot be adjusted, the radial displacement is small, and it is easy to age.
发明内容Contents of the invention
本发明的目的在于解决上述现有技术存在的缺陷,提供一种结构简单、安装时在径向位移量大的情况下也能保证密封性优良的气压式套筒补偿器。The purpose of the present invention is to solve the above-mentioned defects in the prior art, and provide a pneumatic sleeve compensator with simple structure and excellent sealing performance even when the radial displacement is large during installation.
一种气压式套筒补偿器,包括:管道内套、管道外套,所述管道内套安装在管道外套内,两端通过法兰将两者与外部固定连接;在所述管道外套上设置有2个凹槽作为密封座,分别为主密封座和辅密封座,在每个密封座里放置有密封材料;所述主密封座通过第一管道与外接气源连接;所述辅密封座通过第二管道与备用气源连接;在第一管道内设置有弹簧,弹簧的一端连接有触发开关,所述触发开关通过电磁阀控制线与在第二管道上设置的电磁阀连接;当主密封座密封有泄漏导致弹簧伸长,使触发开关触发电磁阀打开,从而通过备用气源给辅密封座注气进行密封。A pneumatic sleeve compensator, comprising: a pipe inner sleeve and a pipe jacket, the pipe inner sleeve is installed in the pipe jacket, and both ends are fixedly connected to the outside through flanges; the pipe jacket is provided with The two grooves are used as sealing seats, respectively the main sealing seat and the auxiliary sealing seat, and a sealing material is placed in each sealing seat; the main sealing seat is connected to the external air source through the first pipeline; the auxiliary sealing seat is passed through The second pipeline is connected with the backup air source; a spring is arranged in the first pipeline, and one end of the spring is connected with a trigger switch, and the trigger switch is connected with the solenoid valve provided on the second pipeline through the solenoid valve control line; when the main sealing seat Leakage in the seal causes the spring to elongate, so that the trigger switch triggers the solenoid valve to open, so that the secondary seal seat is injected with air through the backup air source for sealing.
进一步地,如上所述的补偿器,所述密封材料为聚四氟乙烯。Further, in the above-mentioned compensator, the sealing material is polytetrafluoroethylene.
进一步地,如上所述的补偿器,在管道内套、管道外套的端部分别设置有防内外管道套管分离的脱落结构。Further, in the above-mentioned compensator, the ends of the inner pipe sleeve and the outer pipe sleeve are respectively provided with falling-off structures to prevent separation of inner and outer pipe sleeves.
进一步地,如上所述的补偿器,在第一管道上设置有截止阀,所述截止阀通过快速气压连接头与外接气源连接。Further, the above-mentioned compensator is provided with a shut-off valve on the first pipeline, and the shut-off valve is connected to an external air source through a quick pneumatic connector.
进一步地,如上所述的补偿器,所述主密封座和辅密封座的截面为梯形结构。Further, in the above-mentioned compensator, the cross section of the main sealing seat and the auxiliary sealing seat is a trapezoidal structure.
有益效果:Beneficial effect:
本发明提供的气压式套筒补偿器,采用气压式结构进行径向、轴向位移补偿,径向安装位移量较大,安装方便、维护量小,同时还能保证管道的密封性;另外,其结构简单,易于操作,利用气体压力来实现密封材料与管道内外套之间的密封,密封压力可调节,扩大了本装置的适用压力范围。此外,本装置采用内凹式结构放置密封材料,使其不产生位移、不脱落。The pneumatic sleeve compensator provided by the present invention adopts a pneumatic structure for radial and axial displacement compensation. The radial installation displacement is relatively large, the installation is convenient, the maintenance is small, and the sealing of the pipeline can be guaranteed at the same time; in addition, The utility model has the advantages of simple structure and easy operation. The gas pressure is used to realize the sealing between the sealing material and the inner and outer casing of the pipeline. The sealing pressure can be adjusted, which expands the applicable pressure range of the device. In addition, the device adopts an inner concave structure to place the sealing material so that it does not shift or fall off.
附图说明Description of drawings
图1为本发明气压式套筒补偿器剖面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of the pneumatic sleeve compensator of the present invention.
具体实施方式detailed description
为使本发明的目的、技术方案和优点更加清楚,下面本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the following technical solutions in the present invention are clearly and completely described. Obviously, the described embodiments are some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
图1为本发明气压式套筒补偿器剖面结构示意图,如图1所示,本发明提供的一种气压式套筒补偿器,包括:管道内套13、管道外套2,所述管道内套13安装在管道外套2内,两端通过法兰1将两者与外部固定连接;在所述管道外套2上设置有2个凹槽作为密封座,分别为主密封座12和辅密封座14,在每个密封座里放置有密封材料10;所述主密封座12通过第一管道与外接气源8连接;所述辅密封座14通过第二管道与备用气源3连接;在第一管道内设置有弹簧7,弹簧7的一端连接有触发开关6,所述触发开关6通过电磁阀控制线5与在第二管道上设置的电磁阀4连接;当主密封座12密封有泄漏导致弹簧7伸长,使触发开关6触发电磁阀4打开,从而通过备用气源3给辅密封座14注气进行密封。Figure 1 is a schematic cross-sectional structure diagram of the pneumatic sleeve compensator of the present invention. As shown in Figure 1, a pneumatic sleeve compensator provided by the present invention includes: a pipeline inner sleeve 13, a pipeline outer sleeve 2, and the pipeline inner sleeve 13 is installed in the pipe casing 2, and the two ends are fixedly connected to the outside through the flange 1; two grooves are arranged on the pipe casing 2 as sealing seats, respectively the main sealing seat 12 and the auxiliary sealing seat 14 , sealing material 10 is placed in each sealing seat; the main sealing seat 12 is connected with the external gas source 8 through the first pipeline; the auxiliary sealing seat 14 is connected with the backup gas source 3 through the second pipeline; in the first A spring 7 is arranged in the pipeline, and one end of the spring 7 is connected with a trigger switch 6, and the trigger switch 6 is connected with the solenoid valve 4 provided on the second pipeline through the solenoid valve control line 5; when the main seal seat 12 is sealed with leakage, the spring 7 is extended, so that the trigger switch 6 triggers the electromagnetic valve 4 to open, so that the auxiliary sealing seat 14 is injected with gas through the backup air source 3 for sealing.
本发明采用两级气压式密封结构,一级密封为主密封装置,二级密封为辅助密封装置,当一级密封装置因使用时间长等原因引起的密封有泄漏等,当泄漏到气压低于使用要求时,由于主密封压力减小,引起第一管道内的弹簧伸长,弹簧伸长导致触发开关6与电磁阀控制线触发电磁阀,从而让使电磁阀打开,将备用气源注入二级密封装置,起到密封的作用。本发明采用两级密封装置结构提高了装置安全性。本发明采用了气压式套筒式结构,安装操作简单,特别是提高了闭式管道系统的安装效率。本发明利用气体压力在封闭系统内各点气压相同的原理,使得整个密封环上密封材料受力均匀,密封压力相同,来达到密封效果。The present invention adopts a two-stage pneumatic sealing structure, the first-stage seal is the main sealing device, and the second-stage seal is the auxiliary sealing device. When the application is required, the spring in the first pipeline is elongated due to the reduction of the main sealing pressure, and the elongation of the spring causes the trigger switch 6 and the solenoid valve control line to trigger the solenoid valve, so that the solenoid valve is opened and the backup air source is injected into the second pipe. The level sealing device plays the role of sealing. The invention adopts a two-stage sealing device structure to improve the safety of the device. The invention adopts a pneumatic sleeve structure, which is easy to install and operate, and especially improves the installation efficiency of the closed pipeline system. The invention utilizes the principle that the gas pressure is the same at each point in the closed system, so that the sealing material on the entire sealing ring is evenly stressed and the sealing pressure is the same, so as to achieve the sealing effect.
本装置采用气压式结构进行径向、轴向位移补偿,径向安装位移量较大,安装方便、维护量小,作为一种新型的管道位移补偿装置,可有效解决传统伸缩器安装要求径向位移量小、适用压力等级不可调的缺陷。本发明管道内外套之间可以自由伸缩,可变尺寸大。所述主密封座和辅密封座均为一环形双内凹式结构座,密封座在管道外套上,用于放置密封材料聚四氟乙烯,由于为内凹式,可以保持密封材料不产生位移、不脱落。传统的闭式管道系统在维修时,由于系统属闭式系统,维修时,所有连接均为刚性硬连接,没有有效的安装空间,密封垫等不能有效安装,安装难度大、且法兰间密封效果差。采用本装置,由于可以通过管道内外套之间的变化,先将装置轴向尺寸减小,把设备安装上后,在再进行本装置与管道法兰连接,与开式系统安装相同,安装难度小,法兰间密封效果好。管道系统在正常的运行中,由于热膨胀等因素引起管道热胀冷缩,使得管路长短发生变化,本装置可以通过管道内外套的相互运动,作出适当的位移变化,来抵消由于热膨胀等因素引起的管道位移变化。The device adopts a pneumatic structure for radial and axial displacement compensation. The radial installation displacement is relatively large, the installation is convenient, and the maintenance is small. As a new type of pipeline displacement compensation device, it can effectively solve the radial installation requirements of traditional expanders. The defect of small displacement and non-adjustable applicable pressure level. The inner and outer parts of the pipeline in the present invention can be freely expanded and contracted, and the variable size is large. The main seal seat and the auxiliary seal seat are both ring-shaped double-recessed structural seats. The seal seat is placed on the outer casing of the pipe for placing the sealing material polytetrafluoroethylene. Because it is concave, it can keep the sealing material from shifting , Do not fall off. During the maintenance of the traditional closed pipeline system, since the system is a closed system, all connections are rigid hard connections during maintenance, there is no effective installation space, gaskets, etc. cannot be installed effectively, the installation is difficult, and the flanges are sealed poor effect. With this device, the axial dimension of the device can be reduced through the change between the inner and outer jackets of the pipeline. After the equipment is installed, the device is connected to the flange of the pipeline. It is the same as the installation of an open system, and the installation is difficult. Small, good sealing effect between flanges. During the normal operation of the pipeline system, due to thermal expansion and other factors, the pipeline will expand with heat and contract with cold, which will cause changes in the length of the pipeline. change in pipe displacement.
优选地,所述密封材料10为聚四氟乙烯。Preferably, the sealing material 10 is polytetrafluoroethylene.
具体地,本发明采用聚四氟乙烯作为密封材料,其有良好的塑形变形性能,以气压的方式挤压使其塑形变形以达到密封的效果,极大提高装置使用寿命、密封效果及伸缩灵活性。聚四氟乙烯与金属套筒间通过气压接触,聚四氟乙烯具有良好的自由伸缩性能滑动性能及耐磨性能等。Specifically, the present invention uses polytetrafluoroethylene as the sealing material, which has good plastic deformation performance, and is squeezed by air pressure to make it plastic and deform to achieve the sealing effect, which greatly improves the service life of the device, the sealing effect and the sealing effect. Telescopic flexibility. The PTFE and the metal sleeve are in air pressure contact, and the PTFE has good free expansion and contraction performance, sliding performance and wear resistance.
优选地,为了提高本发明气压式套筒补偿器的安全性,在管道内套13、管道外套2的端部分别设置有防内外管道套管分离的脱落结构11。Preferably, in order to improve the safety of the pneumatic sleeve compensator of the present invention, the ends of the inner pipe sleeve 13 and the outer pipe 2 are provided with shedding structures 11 to prevent separation of inner and outer pipe sleeves.
优选地,为了便于安装使用,本发明在第一管道上设置有截止阀9,所述截止阀9通过快速气压连接头与外接气源8连接。Preferably, for the convenience of installation and use, the present invention is provided with a shut-off valve 9 on the first pipeline, and the shut-off valve 9 is connected to the external air source 8 through a quick pneumatic connector.
优选地,为了提高本发明的密封性,所述主密封座12和辅密封座14的截面为梯形结构。Preferably, in order to improve the sealing performance of the present invention, the cross-sections of the main sealing seat 12 and the auxiliary sealing seat 14 are trapezoidal structures.
本发明采用内凹式结构放置密封材料,使其不产生位移、不脱落。The present invention adopts an inner concave structure to place the sealing material so that it does not shift or fall off.
本发明采用聚四氟乙烯作为密封材料,提高密封材料的使用寿命,管道外套(密封材料)与管道内套之间的滑动更容易。The invention adopts polytetrafluoroethylene as the sealing material, which improves the service life of the sealing material and makes the sliding between the outer casing of the pipeline (sealing material) and the inner casing of the pipeline easier.
本发明利用气体压力来实现密封材料与管道内套之间的密封,密封压力可调节,扩大了本装置的适用压力范围。The invention utilizes the gas pressure to realize the sealing between the sealing material and the inner sleeve of the pipe, and the sealing pressure can be adjusted, which expands the applicable pressure range of the device.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611110754.8A CN106402562B (en) | 2016-12-06 | 2016-12-06 | Vapour-pressure type sleeve expansion joint |
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| CN201611110754.8A CN106402562B (en) | 2016-12-06 | 2016-12-06 | Vapour-pressure type sleeve expansion joint |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113898790A (en) * | 2020-06-22 | 2022-01-07 | 中国航发商用航空发动机有限责任公司 | Pipe support and thermal deformation compensation device for same |
| CN114962826A (en) * | 2022-06-16 | 2022-08-30 | 中海石油(中国)有限公司 | Underwater hydraulic loading telescopic connector |
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| DE2437138A1 (en) * | 1974-08-01 | 1976-02-12 | Linde Ag | Expansion closure ring for pipes - has pressure ring with seal made from braided hose filled with pulverised material |
| CN2530126Y (en) * | 2001-02-20 | 2003-01-08 | 文长朴 | Two-way extension filling pipeline compensator |
| CN101900235A (en) * | 2010-07-29 | 2010-12-01 | 江苏贝特管件有限公司 | Thrustless sleeve compensator |
| KR20120098009A (en) * | 2011-02-28 | 2012-09-05 | 주식회사 진흥기공 | Bellows type joint using function safety and alarm |
| CN103148311A (en) * | 2013-03-22 | 2013-06-12 | 航天晨光股份有限公司 | Spherical-shell-type universal angle expansion joint |
| CN204213520U (en) * | 2014-09-30 | 2015-03-18 | 上海梅山钢铁股份有限公司 | A kind of shatter-proof wear-resisting compensation leakage monitoring tube equipment |
| CN105697790A (en) * | 2015-12-09 | 2016-06-22 | 中国空气动力研究与发展中心超高速空气动力研究所 | Air inflation axial sealing device used in vacuum environment |
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| GB904266A (en) * | 1960-06-15 | 1962-08-29 | Zallea Brothers | Improvements in expansion joints |
| DE2437138A1 (en) * | 1974-08-01 | 1976-02-12 | Linde Ag | Expansion closure ring for pipes - has pressure ring with seal made from braided hose filled with pulverised material |
| CN2530126Y (en) * | 2001-02-20 | 2003-01-08 | 文长朴 | Two-way extension filling pipeline compensator |
| CN101900235A (en) * | 2010-07-29 | 2010-12-01 | 江苏贝特管件有限公司 | Thrustless sleeve compensator |
| KR20120098009A (en) * | 2011-02-28 | 2012-09-05 | 주식회사 진흥기공 | Bellows type joint using function safety and alarm |
| CN103148311A (en) * | 2013-03-22 | 2013-06-12 | 航天晨光股份有限公司 | Spherical-shell-type universal angle expansion joint |
| CN204213520U (en) * | 2014-09-30 | 2015-03-18 | 上海梅山钢铁股份有限公司 | A kind of shatter-proof wear-resisting compensation leakage monitoring tube equipment |
| CN105697790A (en) * | 2015-12-09 | 2016-06-22 | 中国空气动力研究与发展中心超高速空气动力研究所 | Air inflation axial sealing device used in vacuum environment |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113898790A (en) * | 2020-06-22 | 2022-01-07 | 中国航发商用航空发动机有限责任公司 | Pipe support and thermal deformation compensation device for same |
| CN113898790B (en) * | 2020-06-22 | 2023-03-14 | 中国航发商用航空发动机有限责任公司 | Pipe support and thermal deformation compensation device for same |
| CN114962826A (en) * | 2022-06-16 | 2022-08-30 | 中海石油(中国)有限公司 | Underwater hydraulic loading telescopic connector |
| CN114962826B (en) * | 2022-06-16 | 2024-03-08 | 中海石油(中国)有限公司 | Underwater hydraulic loading telescopic connector |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106402562B (en) | 2018-11-02 |
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