CN106409703A - Special transfer nozzle for electronic component packaging and application thereof - Google Patents
Special transfer nozzle for electronic component packaging and application thereof Download PDFInfo
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- CN106409703A CN106409703A CN201611076174.1A CN201611076174A CN106409703A CN 106409703 A CN106409703 A CN 106409703A CN 201611076174 A CN201611076174 A CN 201611076174A CN 106409703 A CN106409703 A CN 106409703A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/74—Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
- H01L2224/75—Apparatus for connecting with bump connectors or layer connectors
- H01L2224/7515—Means for applying permanent coating, e.g. in-situ coating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/83009—Pre-treatment of the layer connector or the bonding area
- H01L2224/83024—Applying flux to the bonding area
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/832—Applying energy for connecting
- H01L2224/8321—Applying energy for connecting using a reflow oven
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Abstract
Description
技术领域technical field
本发明涉及电子元件封装技术,尤其涉及电子元件封装专用工具及应用该工具封装电子元件的方法。The invention relates to electronic component packaging technology, in particular to a special tool for packaging electronic components and a method for using the tool to package electronic components.
背景技术Background technique
随着民用及军用电子产品对于小型化、功能集成以及大存储空间的要求的进一步提升,元器件的小型化、高密度封装形式也越来越多,如多模块封装(MCM:将多个裸芯片和其它元器件组装在同一块多层互连基板上,然后进行封装,从而形成高密度和高可靠性的微电子组件)、系统封装(SIP:将多种功能芯片,包括处理器、存储器等功能芯片集成在一个封装内,从而实现一个基本完整的功能)、倒装芯片等,这几种封装方式应用得越来越多,主被动器件封闭尺寸也越来越小。而组件堆叠装配技术的出现在大大提高逻辑运算功能和存储空间的同时,也为终端用户提供了自由选择器件组合的可能。组件堆叠装配就是在底部元器件上面再放置元器件,堆栈器件通常为CSP、BGA及COC封装。CSP封装适用于脚数少的IC,如内存条和便携电子产品,它减小了芯片封闭外形的尺寸,做到裸芯片尺寸有多大,封闭尺寸就有多大。BGA封装技术多用于CPU、主板等高密度、高性能、多引脚的封闭。COC封装是针对片式组件,用来减小通信信号传输中码间干扰的有源RC均衡器,它有个很重要的参数叫做平衡电阻,堆栈可以减小平衡电阻。现有的COC封装一般步骤如下:1、PCB印刷,设备正常贴装BC(电阻器件)后过回焊炉完成第一步焊接;2、TC(电容器件)底部蘸取助焊剂放置于BC组件顶部;3、使用热风枪加热熔锡,在助焊剂的“迁引”作用下,熔融状态中的锡与TC组件焊端润湿后形成合金,完成TC与BC的焊接。现有的工艺方法,存在以下缺点:效率低,PCB板面容易脏污,也无法保证焊接质量及其可靠性。With the further improvement of civilian and military electronic products' requirements for miniaturization, functional integration and large storage space, there are more and more miniaturized and high-density packaging forms of components, such as multi-module package (MCM: combining multiple bare Chips and other components are assembled on the same multilayer interconnect substrate, and then packaged to form high-density and high-reliability microelectronic components), system packaging (SIP: multiple functional chips, including processors, memory and other functional chips are integrated in one package to achieve a basically complete function), flip chip, etc. These packaging methods are used more and more, and the closed size of active and passive devices is getting smaller and smaller. The emergence of component stacking assembly technology not only greatly improves the logic operation function and storage space, but also provides end users with the possibility to freely choose the combination of devices. Component stacking assembly is to place components on top of the bottom components. Stacked components are usually CSP, BGA and COC packages. CSP packaging is suitable for ICs with a small number of pins, such as memory sticks and portable electronic products. It reduces the size of the chip's closed shape, so that the size of the bare chip can be as large as the size of the package. BGA packaging technology is mostly used for high-density, high-performance, multi-pin closures such as CPUs and motherboards. The COC package is an active RC equalizer for chip components that is used to reduce intersymbol interference in communication signal transmission. It has a very important parameter called balance resistance, and stacking can reduce balance resistance. The general steps of the existing COC packaging are as follows: 1. PCB printing, after the equipment normally mounts the BC (resistor device), the first step of welding is completed in the reflow oven; 2. The bottom of the TC (capacitor device) is dipped in flux and placed on the BC component Top; 3. Use a hot air gun to heat the molten tin. Under the action of "migration" of the flux, the tin in the molten state wets the solder end of the TC component and forms an alloy to complete the welding of TC and BC. The existing process method has the following disadvantages: low efficiency, easy contamination of the PCB board surface, and inability to guarantee soldering quality and reliability.
发明内容Contents of the invention
本发明的目的在于克服上述现有COC封装技术的缺陷,提供一种专用于COC封装工艺的转印嘴,采用该转印嘴将助焊剂转移至电阻器件上,完成焊料的转移,而不再需要利用电容器件浸渍助焊剂,既提高了封装效率,又能够保障PCB板面干净、提高焊接质量及可靠性。The purpose of the present invention is to overcome the defects of the above-mentioned existing COC packaging technology, and provide a transfer nozzle dedicated to the COC packaging process. The transfer nozzle is used to transfer the flux to the resistance device to complete the transfer of the solder without Capacitors need to be impregnated with flux, which not only improves the packaging efficiency, but also ensures the cleanliness of the PCB board and improves the soldering quality and reliability.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种电子元件封装专用转印嘴,其特征在于:包括基板、设置在基板上的支撑柱,所述支撑柱的末端设有一对凸起。A special transfer nozzle for electronic component packaging, which is characterized in that it includes a base plate, a support column arranged on the base plate, and a pair of protrusions are provided at the end of the support column.
优选地,所述凸起的顶端表面为平面。Preferably, the top surface of the protrusion is a plane.
优选地,所述凸起的顶端表面呈矩形。Preferably, the top surface of the protrusion is rectangular.
优选地,所述基板上开设有一对通孔,该对通孔分别位于支撑柱的两侧,用于将转印嘴固定在贴片机的工作头上,实现自动化封装。Preferably, a pair of through holes are opened on the substrate, and the pair of through holes are respectively located on both sides of the support column, and are used to fix the transfer nozzle on the working head of the placement machine to realize automatic packaging.
所述基板的边缘开设一缺口,缺口与通孔形成的角度可以作为角度标示。A notch is opened on the edge of the substrate, and the angle formed by the notch and the through hole can be used as an angle mark.
所述支撑柱垂直固定在基板上,支撑柱包括顺次连接的第一圆柱段、圆台段、第二圆柱段及凸起固定段,所述第一圆柱段固定在基板表面上,且由第一圆柱段至凸起固定段外径依次减小。The support column is vertically fixed on the base plate, and the support column includes a first cylindrical section, a circular platform section, a second cylindrical section and a raised fixing section connected in sequence, the first cylindrical section is fixed on the surface of the substrate, and is formed by the second cylindrical section. The outer diameters from the cylindrical section to the convex fixed section decrease successively.
优选地,所述凸起固定段的截面呈跑道形状。Preferably, the section of the raised fixing section is in the shape of a racetrack.
上述的电子元件封装专用转印嘴应用于电子元件COC封装工艺中,其包括以下步骤:The above-mentioned special transfer nozzle for electronic component packaging is applied in the electronic component COC packaging process, which includes the following steps:
S1:在PCB板上印刷锡膏,然后贴装上电阻器件,再过回焊炉完成第一步焊接;S1: Print solder paste on the PCB, then mount the resistor device, and then complete the first step of welding in the reflow oven;
S2:将转印嘴的凸起浸渍于助焊料中,取出转印嘴后,将凸起表面的助焊料印覆在电阻器件的表面上,完成助焊料转移;S2: Dip the projection of the transfer nozzle into the solder flux, take out the transfer nozzle, and print the solder flux on the surface of the projection onto the surface of the resistance device to complete the transfer of the solder flux;
S3:将电容器件贴装在印覆有助焊料的电阻器件上。S3: mounting the capacitor device on the resistive device printed with solder flux.
优选地,凸起将助焊料印覆在电阻器件表面的一对边缘区域。Preferably, the protrusions imprint solder flux on a pair of edge regions on the surface of the resistive device.
优选地,该对凸起之间的间距等于电阻器件表面上不涂助焊料的区域的长度,所述凸起顶端表面的宽度等于电阻器件表面上印覆助焊料区域的宽度。Preferably, the distance between the pair of protrusions is equal to the length of the area on the surface of the resistance device not coated with solder flux, and the width of the top surface of the protrusion is equal to the width of the area printed with solder flux on the surface of the resistance device.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明开创性的设计了转印嘴,用于将助焊料转印在电阻器件上,电容器件不需要再浸渍助焊料就可以贴装在电阻器件上,相比现有的工艺方法有三点好处:The invention pioneered the design of the transfer nozzle, which is used to transfer the solder flux on the resistance device, and the capacitor device can be mounted on the resistance device without impregnating the solder flux. Compared with the existing process method, there are three advantages :
1、节省助焊料:现有将电容器件的表面浸渍于助焊料液中,相当于电容器件的整个底部表面都浸渍了助焊料,也即助焊助印覆了整个电阻器件的顶部表面,而本发明使用转印嘴的凸起的转印助焊料,助焊料只印覆在电阻器件的一对边缘,大大节省了助焊料的用量,节省成本。1. Saving solder flux: the surface of the capacitive device is currently immersed in the flux solution, which is equivalent to the entire bottom surface of the capacitor device being impregnated with solder flux, that is, the soldering flux covers the entire top surface of the resistive device, while The present invention uses the raised transfer soldering flux of the transfer nozzle, and the soldering flux is only printed on a pair of edges of the resistance device, which greatly saves the amount of soldering flux and saves the cost.
2、保持PCB板面整洁:现有将整个电容器件的底部表面都浸渍了助焊料,加热熔锡时,由于助焊料较多,容易从电容器件与电阻器件之间的间隙流出弄脏PCB板面,而本发明使用转印嘴转印,只是在电阻器件的一对边缘印覆助焊料,助焊料较少,不会产生多余助焊料滴在PCB板表面上的情况,保持了板面的整洁美观。2. Keep the surface of the PCB clean and tidy: the bottom surface of the entire capacitor device is impregnated with solder flux. When heating and melting tin, due to the large amount of solder flux, it is easy to flow out from the gap between the capacitor device and the resistor device and dirty the PCB board. However, the present invention uses a transfer nozzle to transfer printing, and only prints solder flux on a pair of edges of the resistance device. The solder flux is less, and there will be no excess solder flux dripping on the surface of the PCB board, and the surface of the board is maintained. Neat and beautiful.
3、提高了焊接质量及可靠性:使用本发明的转印嘴可以实现COC封装自动化作业,无人为因素影响,大大降低品质风险,提高焊接质量。3. Improved welding quality and reliability: Using the transfer nozzle of the present invention can realize COC packaging automation without the influence of human factors, greatly reducing quality risks and improving welding quality.
附图说明Description of drawings
图1为本发明的转印嘴的结构示意图;Fig. 1 is the structural representation of the transfer nozzle of the present invention;
图2为本发明的转印嘴的另一角度的结构示意图;Fig. 2 is a structural schematic diagram of another angle of the transfer nozzle of the present invention;
图3为图2的A部放大图;Fig. 3 is an enlarged view of part A of Fig. 2;
图4为本发明的电阻器件贴装在PCB板上的结构示意图。FIG. 4 is a structural schematic view of the resistance device of the present invention mounted on a PCB.
具体实施方式detailed description
下面,结合附图以及具体实施方式,对本发明做进一步描述。In the following, the present invention will be further described in conjunction with the drawings and specific embodiments.
实施例1Example 1
请参照附图1、2,本发明的电子元件封装专用转印嘴,其包括基板1,所述基板1呈圆柱状。在基板1的表面上固定有一支撑柱2,所述支撑柱2的末端设有一对凸起3。所述凸起3的顶端表面为平面。所述凸起3的顶端表面优选设计为矩形。Please refer to accompanying drawings 1 and 2, the special transfer nozzle for electronic component packaging of the present invention includes a substrate 1, and the substrate 1 is cylindrical. A support column 2 is fixed on the surface of the base plate 1 , and a pair of protrusions 3 are provided at the ends of the support column 2 . The top surface of the protrusion 3 is plane. The top surface of the protrusion 3 is preferably designed as a rectangle.
实施例2Example 2
请参照附图1、2,本发明的电子元件封装专用转印嘴,其包括基板1,所述基板1呈圆柱状。在基板1的表面上固定有一支撑柱2,所述支撑柱2的末端设有一对凸起3。所述凸起3的顶端表面为平面。所述凸起3的顶端表面优选设计为矩形。具体地,所述凸起3可以为长方体、正方体、梯形体。Please refer to accompanying drawings 1 and 2, the special transfer nozzle for electronic component packaging of the present invention includes a substrate 1, and the substrate 1 is cylindrical. A support column 2 is fixed on the surface of the base plate 1 , and a pair of protrusions 3 are provided at the ends of the support column 2 . The top surface of the protrusion 3 is plane. The top surface of the protrusion 3 is preferably designed as a rectangle. Specifically, the protrusion 3 may be a cuboid, a cube, or a trapezoid.
所述支撑柱2垂直固定在基板1表面上,包括顺次连接的第一圆柱段21、圆台段22、第二圆柱段23及凸起固定段24,所述第一圆柱段21垂直固定在基板1表面上,且由第一圆柱段21至凸起固定段24外径依次减小。所述凸起固定段24的截面呈跑道形状,该对凸起3固定在凸起固定段24的跑道形表面上。The support column 2 is vertically fixed on the surface of the base plate 1, and includes a first cylindrical section 21, a circular platform section 22, a second cylindrical section 23 and a raised fixing section 24 connected in sequence, and the first cylindrical section 21 is vertically fixed on the On the surface of the base plate 1 , the outer diameter decreases sequentially from the first cylindrical section 21 to the raised fixing section 24 . The cross-section of the protrusion fixing section 24 is racetrack-shaped, and the pair of protrusions 3 are fixed on the racetrack-shaped surface of the protrusion fixing section 24 .
实施例3Example 3
请参照附图1、2,本发明的电子元件封装专用转印嘴,其包括基板1。在基板1的表面上固定有一支撑柱2,所述支撑柱2的末端设有一对凸起3。所述凸起3的顶端表面为平面。所述凸起3的顶端表面优选设计为矩形。具体地,所述凸起3可以为长方体、正方体、梯形体。Please refer to accompanying drawings 1 and 2 , the special transfer nozzle for electronic component packaging of the present invention includes a substrate 1 . A support column 2 is fixed on the surface of the base plate 1 , and a pair of protrusions 3 are provided at the ends of the support column 2 . The top surface of the protrusion 3 is plane. The top surface of the protrusion 3 is preferably designed as a rectangle. Specifically, the protrusion 3 may be a cuboid, a cube, or a trapezoid.
所述支撑柱2包括顺次连接的第一圆柱段21、圆台段22、第二圆柱段23及凸起固定段24,所述第一圆柱段21垂直固定在基板1表面上,且由第一圆柱段21至凸起固定段24外径依次减小。所述第一圆柱段21的柱身开设一环形槽21a。(外觀,無其他功能)The support column 2 includes a first cylindrical section 21, a circular truncated section 22, a second cylindrical section 23 and a raised fixing section 24 connected in sequence. The first cylindrical section 21 is vertically fixed on the surface of the substrate 1, and is formed by the first cylindrical section 21. The outer diameters from the cylindrical section 21 to the raised fixing section 24 decrease successively. The shaft of the first cylindrical section 21 defines an annular groove 21a. (appearance, no other functions)
所述凸起固定段24的截面呈跑道形状,该对凸起3固定在凸起固定段24的跑道形表面上。The cross-section of the protrusion fixing section 24 is racetrack-shaped, and the pair of protrusions 3 are fixed on the racetrack-shaped surface of the protrusion fixing section 24 .
所述基板1呈圆柱状,基板上开设有一对通孔12,该对通孔12分别位于支撑柱2的两侧。在基板的边缘开设一缺口11,可以作为角度标示,提高封装工艺的准确度。The substrate 1 is cylindrical, and a pair of through holes 12 are opened on the substrate, and the through holes 12 are respectively located on both sides of the support column 2 . A notch 11 is provided on the edge of the substrate, which can be used as an angle mark to improve the accuracy of the packaging process.
实施例4Example 4
请参照附图1、2,本发明的电子元件封装专用转印嘴,其包括基板1。在基板1的表面上固定有一支撑柱2,所述支撑柱2的末端设有一对凸起3。所述凸起3的顶端表面为平面。所述凸起3的顶端表面优选设计为矩形。具体地,所述凸起3可以为长方体、正方体、梯形体。所述凸起3顶端表面的宽度f设为与电阻器件表面待印涂助焊料区域6a的宽度F相等。该对凸起3彼此间的间距d设为与电阻器件表面上不印涂助焊料区域6b的长度D相等。Please refer to accompanying drawings 1 and 2 , the special transfer nozzle for electronic component packaging of the present invention includes a substrate 1 . A support column 2 is fixed on the surface of the base plate 1 , and a pair of protrusions 3 are provided at the ends of the support column 2 . The top surface of the protrusion 3 is plane. The top surface of the protrusion 3 is preferably designed as a rectangle. Specifically, the protrusion 3 may be a cuboid, a cube, or a trapezoid. The width f of the top surface of the protrusion 3 is set to be equal to the width F of the area 6a to be printed with solder flux on the surface of the resistor device. The distance d between the pair of protrusions 3 is set to be equal to the length D of the region 6b on the surface of the resistance device where no solder flux is printed.
实施例5Example 5
将本发明的电子元件封装专用转印嘴应用于电子元件COC封装工艺中,其包括以下步骤:Applying the special transfer nozzle for electronic component packaging of the present invention to the electronic component COC packaging process includes the following steps:
S1:在PCB板4上印刷锡膏5,然后贴装上电阻器件6,再过回焊炉完成第一步焊接;S1: Print solder paste 5 on the PCB board 4, then mount the resistor device 6, and then complete the first step of welding in a reflow furnace;
S2:将转印嘴的凸起3浸渍于助焊料中,取出转印嘴后,将凸起3表面的助焊料印覆在电阻器件6的表面上,完成助焊料转移;S2: Dip the protrusion 3 of the transfer nozzle into the solder flux, take out the transfer nozzle, and print the solder flux on the surface of the protrusion 3 on the surface of the resistance device 6 to complete the transfer of the solder flux;
S3:将电容器件贴装在印覆有助焊料的电阻器件6上。S3: mounting the capacitor device on the resistance device 6 coated with solder flux.
实施例6Example 6
将本发明的电子元件封装专用转印嘴应用于电子元件COC封装工艺中,其包括以下步骤:Applying the special transfer nozzle for electronic component packaging of the present invention to the electronic component COC packaging process includes the following steps:
S1:在PCB板4上印刷锡膏5,然后贴装上电阻器件6,再过回焊炉完成第一步焊接;S1: Print solder paste 5 on the PCB board 4, then mount the resistor device 6, and then complete the first step of welding in a reflow furnace;
S2:将转印嘴的凸起3浸渍于助焊料中,取出转印嘴后,使该对凸起3的边缘与电阻器件6顶部表面的边缘对齐,这时,凸起3的顶端表面的宽边f正好与电阻器件6表面的待印涂助焊料区域6a的宽边F重叠,两个凸起3之间的间隔d正好与电阻器件6表面的不印涂助焊料区域6b的长度D相对应,从而将凸起3表面的助焊料印覆在电阻器件6表面的一对边缘待印涂助焊料区域6a,完成助焊料转移;S2: Dip the protrusion 3 of the transfer nozzle into the flux, and after taking out the transfer nozzle, align the edges of the pair of protrusions 3 with the edge of the top surface of the resistor device 6. At this time, the top surface of the protrusion 3 The wide side f just overlaps with the wide side F of the area 6a to be printed with solder flux on the surface of the resistance device 6, and the distance d between the two protrusions 3 is just in time with the length D of the non-printed solder flux area 6b on the surface of the resistance device 6. Correspondingly, the solder flux on the surface of the protrusion 3 is printed on a pair of edge solder flux regions 6a to be printed on the surface of the resistance device 6, and the solder flux transfer is completed;
S3:将电容器件贴装在印覆有助焊料的电阻器件6上。S3: mounting the capacitor device on the resistance device 6 coated with solder flux.
对于本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及变形,而所有的这些改变以及变形都应该属于本发明权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and modifications can be made according to the technical solutions and ideas described above, and all these changes and modifications should fall within the protection scope of the claims of the present invention.
Claims (10)
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| CN201611076174.1A CN106409703A (en) | 2016-11-30 | 2016-11-30 | Special transfer nozzle for electronic component packaging and application thereof |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06177204A (en) * | 1992-12-03 | 1994-06-24 | Fujitsu Ltd | Transfer pin |
| TWM285034U (en) * | 2005-09-27 | 2006-01-01 | All Ring Tech Co Ltd | Improved pointing mechanism for solder flux of ball mounting device |
| JP2006253342A (en) * | 2005-03-10 | 2006-09-21 | Sony Corp | Semiconductor device bonding method and flux transfer pin |
| CN104206033A (en) * | 2012-04-10 | 2014-12-10 | 富士机械制造株式会社 | Ball mounting method and substrate-working machine |
| CN206363987U (en) * | 2016-11-30 | 2017-07-28 | 广上科技(广州)有限公司 | A kind of special transfer mouth of electronic package |
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2016
- 2016-11-30 CN CN201611076174.1A patent/CN106409703A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06177204A (en) * | 1992-12-03 | 1994-06-24 | Fujitsu Ltd | Transfer pin |
| JP2006253342A (en) * | 2005-03-10 | 2006-09-21 | Sony Corp | Semiconductor device bonding method and flux transfer pin |
| TWM285034U (en) * | 2005-09-27 | 2006-01-01 | All Ring Tech Co Ltd | Improved pointing mechanism for solder flux of ball mounting device |
| CN104206033A (en) * | 2012-04-10 | 2014-12-10 | 富士机械制造株式会社 | Ball mounting method and substrate-working machine |
| CN206363987U (en) * | 2016-11-30 | 2017-07-28 | 广上科技(广州)有限公司 | A kind of special transfer mouth of electronic package |
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Application publication date: 20170215 |