CN106323727B - Particle separation device and method based on liquid pulling effect in microchannel - Google Patents
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Abstract
本发明公开了一种基于微通道内液体拉力效应的颗粒分离装置及方法。装置包括微流控芯片、控制模块和微量注射泵。所述微流控芯片自上而下依次设置微流控芯片主体和基板,所述微流控芯片主体上凹刻有N条依次首尾相接的分离通道,所述分离通道交界处及首尾两端均设有储液孔;所述控制模块与安放在分离通道中交界孔后一定位置的电磁微阀相连通,通过调整电磁微阀的动作来实现分离通道的开路与断路;所述微量注射泵,与所述第一分离通道的进液孔相通,通过调节注入空气的速度来推动液体的流速。本装置成本低、结构简单、并且可以快速地进行在线分离。
The invention discloses a particle separation device and method based on the liquid pulling force effect in a microchannel. The device includes a microfluidic chip, a control module and a micro injection pump. The microfluidic chip is provided with a microfluidic chip main body and a substrate sequentially from top to bottom. The microfluidic chip main body is concavely engraved with N separation channels connected end to end in sequence. Both ends are provided with liquid storage holes; the control module is connected with the electromagnetic microvalve placed at a certain position behind the junction hole in the separation channel, and the opening and disconnection of the separation channel are realized by adjusting the action of the electromagnetic microvalve; the micro injection The pump communicates with the liquid inlet hole of the first separation channel, and adjusts the speed of injecting air to promote the flow rate of the liquid. The device has the advantages of low cost, simple structure and rapid on-line separation.
Description
技术领域technical field
本发明涉及液体中不同尺寸固体颗粒分离技术领域,具体说是涉及一种基于微通道内液体拉力效应的颗粒分离装置及方法。The invention relates to the technical field of separation of solid particles of different sizes in liquid, in particular to a particle separation device and method based on the liquid pulling force effect in a microchannel.
背景技术Background technique
实现液体中不同尺寸颗粒的分离具有十分重要的意义。以润滑油为例,润滑液体作为工业“血液”被广泛应用到动力机械设备中,实际上润滑液体中包含大量污染物,其中以固体污染物的危害最为严重。固体颗粒物的硬度较高,容易造成机械设备运动部件的磨损;同时这些固体颗粒带有动力机械设备摩擦副工作状态的丰富信息,因此通过区分不同尺寸固体颗粒物,能够为评价机械设备的工作状态以及预测该机械设备的故障状态提供有力参考。为了保证机械设备的安全运行,降低维修成本,针对运行状态进行实时检测成为机械设备状态检测必不可少的环节,对润滑油进行检测是其中非常重要的一部分。It is of great significance to realize the separation of particles of different sizes in liquid. Taking lubricating oil as an example, lubricating liquid is widely used in power machinery equipment as industrial "blood". In fact, lubricating liquid contains a large number of pollutants, among which solid pollutants are the most harmful. The hardness of solid particles is high, which is easy to cause wear and tear on the moving parts of mechanical equipment; at the same time, these solid particles carry rich information about the working state of the friction pair of power mechanical equipment. It provides a powerful reference for predicting the fault state of the mechanical equipment. In order to ensure the safe operation of mechanical equipment and reduce maintenance costs, real-time detection of the operating status has become an indispensable part of mechanical equipment status detection, and the detection of lubricating oil is a very important part of it.
目前常用的不同尺寸颗粒分离技术,根据工作原理的不同可分为以下几类:At present, the commonly used particle separation technologies of different sizes can be divided into the following categories according to different working principles:
1)离心法:对于离心分离方法来说,为了达到所需的分离效果,所有的流体系统必须处于运动的状态。这种要求在某些情况下是无法达到的,同时也会给检测和分析系统运行工作带来额外的困难。1) Centrifugal method: For the centrifugal separation method, in order to achieve the required separation effect, all fluid systems must be in a state of motion. This requirement cannot be met in some cases, and it will also bring additional difficulties to the operation of the detection and analysis system.
2)动力学法:对于动力学分离方法来说,固定障碍物的几何形状将决定系统的分离效率。而对于那些需要改变分离参数的情况,这将会极大地限制这种方法的使用。2) Dynamic method: For the dynamic separation method, the geometry of the fixed obstacle will determine the separation efficiency of the system. And for those situations that require changing the separation parameters, this will greatly limit the use of this method.
3)介电电泳法:对于介电电泳分离方法来说,系统需要构造非常复杂的芯片,而且很难收集分离的颗粒。3) Dielectrophoresis method: For the dielectrophoresis separation method, the system needs to construct a very complex chip, and it is difficult to collect the separated particles.
4)磁选分法:对于磁分选分离方法来说,颗粒必须是铁磁性颗粒,这对分离的颗粒范围会造成很大的限制。4) Magnetic separation method: For the magnetic separation method, the particles must be ferromagnetic particles, which will greatly limit the range of separated particles.
5)声学法:对于声学的分离方法来说,考虑到声力与粒子半径的立方成正比,这种方法一般不适合小颗粒。5) Acoustic method: For the acoustic separation method, considering that the sound force is proportional to the cube of the particle radius, this method is generally not suitable for small particles.
上述方法均存在着供能需求大、试剂用量多、分离时间长、分离费用高等不足之处,具有较大的局限性,不能完全满足目前颗粒分离领域低成本、快速、简便的检测要求。The above-mentioned methods all have disadvantages such as large energy supply demand, large amount of reagents, long separation time, high separation cost, etc., have relatively large limitations, and cannot fully meet the current low-cost, fast and simple detection requirements in the field of particle separation.
发明内容Contents of the invention
鉴于已有技术存在的缺陷,本发明的目的是要提供一种成本低廉、结构简单、可快速地进行在线分离、领域内推广性强的针对液体中不同尺寸颗粒的分离装置,从而为液体的分析提供参考,实现液体在线检测。In view of the defects in the prior art, the object of the present invention is to provide a separation device for particles of different sizes in liquids with low cost, simple structure, fast on-line separation, and strong promotion in the field. The analysis provides a reference to realize the liquid on-line detection.
为实现上述目的,本发明技术方案如下:To achieve the above object, the technical scheme of the present invention is as follows:
一种基于微通道内液体拉力效应的颗粒分离装置,其包括微流控芯片、控制模块和空气注入元件,其特征在于:A particle separation device based on the pulling effect of liquid in a microchannel, which includes a microfluidic chip, a control module and an air injection element, characterized in that:
所述微流控芯片包括其上凹刻有N条依次首尾相接的分离通道的微流控芯片主体以及与所述微流控芯片主体相互配合以构成液体流道的基板,其中N≧2;The microfluidic chip includes a microfluidic chip body on which N separation channels connected end-to-end in sequence are engraved on it, and a substrate that cooperates with the microfluidic chip body to form a liquid flow channel, where N≧2 ;
且第一条分离通道的起始端设置有进液孔,第N条分离通道的末端设置废液孔,并使得两首尾相接的分离通道通过交界孔相接且在该交界孔所对应的后一分离通道上设置用以控制该分离通道通断的通道控制元件;And the beginning end of the first separation channel is provided with a liquid inlet hole, and the end of the Nth separation channel is provided with a waste liquid hole, so that the two separation channels connected end to end are connected through the junction hole and after the corresponding junction hole A channel control element is arranged on a separation channel to control the on-off of the separation channel;
所述控制模块分别与设置在各分离通道上的各通道控制元件连接,以依据需要控制相应的通道控制元件实现各分离通道通断的控制过程;The control module is respectively connected to each channel control element provided on each separation channel, so as to control the corresponding channel control element according to the need to realize the control process of each separation channel on and off;
所述空气注入元件与所述进液孔连通,以依据所设定的速度向进液孔中推入空气。The air injection element communicates with the liquid inlet hole to push air into the liquid inlet hole at a set speed.
进一步的,作为本发明的优选:Further, as preferred of the present invention:
所述空气注入元件采用微量注射泵。The air injection unit adopts a micro syringe pump.
进一步的,作为本发明的优选:Further, as preferred of the present invention:
所述通道控制元件采用电磁微阀。The channel control element adopts an electromagnetic microvalve.
进一步的,作为本发明的优选:Further, as preferred of the present invention:
所述分离通道均为长方形通道。The separation channels are all rectangular channels.
本发明另一目的是要提供一种基于上述颗粒分离装置进行颗粒分离的方法,其特征在于,包括如下步骤:Another object of the present invention is to provide a method for particle separation based on the above-mentioned particle separation device, which is characterized in that it includes the following steps:
1)首先调节控制模块控制各通道控制元件,使得各通道控制元件处于闭合状态;1) First adjust the control module to control the control elements of each channel, so that the control elements of each channel are in a closed state;
2)向进液孔内滴加一定量的液体样品,使液体样品流满整个第一分离通道,在液体中的颗粒在第一分离通道的底部壁面上沉淀后,以恒定的速度往进液孔中中推入空气,直至第一分离通道内液体均汇聚到第一交界孔中;2) Add a certain amount of liquid sample dropwise into the liquid inlet hole, so that the liquid sample flows through the entire first separation channel. After the particles in the liquid settle on the bottom wall of the first separation channel, they flow into the liquid inlet at a constant speed. Push air into the hole until the liquid in the first separation channel converges into the first junction hole;
3)调节控制模块开启第一个通道控制元件,使第一交界孔中的液体样品流满第二分离通道,在液体中的颗粒在第二分离通道的底部壁面上沉淀后,加大空气注入速度,直至第二分离通道内液体均汇聚到第二交界孔中;;3) Adjust the control module to open the first channel control element, so that the liquid sample in the first junction hole flows to the second separation channel, and after the particles in the liquid settle on the bottom wall of the second separation channel, increase the air injection Velocity until the liquid in the second separation channel converges into the second junction hole;
4)按照步骤3,依次开启余下的通道控制元件,直至第N个分离通道内液体均汇聚到废液孔中为止。4) According to step 3, turn on the remaining channel control elements in sequence until the liquid in the Nth separation channel converges into the waste liquid hole.
与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:
1)本用发明采用微流控芯片作为分离液体中不同尺寸颗粒的平台,相关的分离设备体积小,重量轻;相比于大型贵重的颗粒分离设备,具有操作简单,方便操作,便于携带等特点。1) The invention uses a microfluidic chip as a platform for separating particles of different sizes in the liquid, and the related separation equipment is small in size and light in weight; compared with large and expensive particle separation equipment, it has the advantages of simple operation, convenient operation, and portability, etc. features.
2)本发明所采用的分离原理和分离技术较为简单,微流体通道的设计简便,便于实现,具有很强的实际操作性。2) The separation principle and separation technology adopted in the present invention are relatively simple, and the design of the microfluidic channel is simple, easy to implement, and has strong practical operability.
3)使用本发明分离前不需要对分离通道和待分离颗粒进行处理和标记,分离效率高。3) It is not necessary to process and mark the separation channel and the particles to be separated before separation by using the present invention, and the separation efficiency is high.
附图说明Description of drawings
图1为本发明分离装置的结构示意图;Fig. 1 is the structural representation of separating device of the present invention;
图2为本发明微流控芯片的结构示意图;Fig. 2 is a structural schematic diagram of the microfluidic chip of the present invention;
图3和图4为实施例实验结果图。Fig. 3 and Fig. 4 are the figure of experiment result of embodiment.
图中:1、进液孔,2、第一交界孔,3、第二交界孔,4、废液孔,5、第一分离通道,6、第二分离通道,7、第三分离通道,8、第一电磁微阀,9、第二电磁微阀,10、微量注射泵,11、控制模块,12、微流控芯片主体,13、基板。In the figure: 1. Liquid inlet hole, 2. First junction hole, 3. Second junction hole, 4. Waste liquid hole, 5. First separation channel, 6. Second separation channel, 7. Third separation channel, 8. The first electromagnetic microvalve, 9. The second electromagnetic microvalve, 10. The micro injection pump, 11. The control module, 12. The main body of the microfluidic chip, 13. The substrate.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the implementation of the present invention. example, not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
所谓液体拉力效应是指依靠液体对颗粒的粘性作用,使得液体运动时能带动颗粒一起动作。液体在空气的推动作用下沿流通方向移动,随着空气与液体的交界面往前移动,会有一层液膜留在通道的底部壁面上,尺寸小于该液膜厚度的颗粒就会被留下,此时通道底部对颗粒的摩擦阻力大于液体对颗粒的拉力;而其余大颗粒受到的液体拉力较大,会随着液体继续往前移动,这就能实现不同尺寸的颗粒分离。颗粒分选原则则通过控制推入空气的速度来控制空气和液体交界面的移动的速度实现,空气推动的速度越快,留下的液膜厚度越大,液膜内部所能留下的颗粒的尺寸就越大。The so-called liquid pull effect refers to relying on the viscous effect of the liquid on the particles, so that the liquid can drive the particles to move together. The liquid moves along the flow direction under the push of the air. As the interface between the air and the liquid moves forward, a layer of liquid film will remain on the bottom wall of the channel, and particles smaller than the thickness of the liquid film will be left behind. , at this time, the frictional resistance of the particles at the bottom of the channel is greater than the pulling force of the liquid on the particles; while the remaining large particles are subjected to a greater pulling force of the liquid, and will continue to move forward with the liquid, which can separate particles of different sizes. The principle of particle sorting is realized by controlling the speed of pushing the air to control the moving speed of the interface between the air and the liquid. The faster the air pushes, the greater the thickness of the liquid film left, and the particles that can be left inside the liquid film The larger the size.
基于上述设计背景,本发明设计了一种基于微通道内液体拉力效应的颗粒分离装置及方法,下面结合附图以及具体实施例进一步说明本发明的技术方案:Based on the above-mentioned design background, the present invention designs a particle separation device and method based on the liquid pulling force effect in the microchannel. The technical solution of the present invention is further described below in conjunction with the accompanying drawings and specific examples:
具体实施例:如图1所示,一种基于微通道内液体拉力效应的颗粒分离装置,包括:微流控芯片,所述微流控芯片包括自上而下依次设置微流控芯片主体12和基板13;所述微流控芯片主体12上凹刻有3条首尾相接的、用于分离液体中不同尺寸颗粒的分离通道;所述的3条分离通道均为长方形通道,3条分离通道上依次包括设置于第一分离通道的起始端的用于油液样品投样的进液孔1,设置于分离通道两两交界处的交界孔2和3,设置于第三分离通道末尾端的废液孔4。Specific embodiment: as shown in Figure 1, a particle separation device based on the liquid pulling force effect in the microchannel includes: a microfluidic chip, and the microfluidic chip includes a
所述的第一电磁微阀8和第二电磁微阀9分别位于第一分离通道5和第二分离通道6间的交界孔2后一定距离位置、第二分离通道6和第三分离通道7间的交界孔3后一定距离位置;第一分离通道5进行颗粒分离时,使得第一电磁微阀8关闭;第一分离通道5颗粒分离结束后,使得第一电磁微阀8打开,第二电磁微阀9关闭;第二分离通道6颗粒分离结束后,使得第二电磁微阀9打开。The first
所述控制模块11,与安放在各通道内的通道控制元件即电磁微阀相连接,用于控制上述第一电磁微阀8和第二电磁微阀9的张开与闭合,从而实现分离通道的开路与断路,为下一阶段分离剩余液体中的颗粒做准备;The
所述微量注射泵10,与所述第一分离通道的进液孔相通,以特定的速度向进液孔中推入空气,从而使空气推着通道中的液体流动,随着空气和液体交界面的移动,在空气推过的区域会留下一层液膜,通过控制空气的速度来控制空气和液体交界面的移动的速度,从而控制与通道底面附着的液膜的厚度,而尺寸小于该液膜厚度的颗粒会被留下,大尺寸的颗粒会随着交界面的移动而向前移动,这样就实现了不同尺寸颗粒的分离。The
下面将以润滑油内不同尺寸固体颗粒为例进行分离,The following will take solid particles of different sizes in lubricating oil as an example to separate,
润滑油中不同尺寸颗粒的分离装置如图1所示,其主要由微流控芯片,电磁微阀和外加的微量注射泵10,控制模块11组成。如图2所示,微流控芯片由微流控芯片主体12和基板13构成,其中微流控芯片主体12由PDMS(聚二甲基硅氧烷)材料制成,基板13由PMMA(聚甲基丙烯酸甲酯)制成,即有机玻璃。PDMS材料与PMMA材料之间具有良好的粘附性,且具有良好的化学惰性;且从图2可以看出,微流控芯片主体上有3条分离通道,以完成自液体中3种不同尺寸颗粒的分离过程;同时微流控芯片主体12上按照颗粒分离的顺序依次设置有液体样品进液孔1,第一分离通道5,第一交界孔2,第一电磁微阀8,第二分离通道6,第二交界孔3,第二电磁微阀9,第三分离通道7,废液孔4;对应的实验结果实例图如图3、图4所示。The device for separating particles of different sizes in lubricating oil is shown in FIG. 1 , which is mainly composed of a microfluidic chip, an electromagnetic microvalve, an additional
基于上述颗粒分离装置进行颗粒分离的方法,包括如下步骤The method for particle separation based on the above-mentioned particle separation device comprises the following steps
1)首先按照颗粒分离步骤需要调节控制模块11控制各个电磁微阀的开闭,即使得第一分离通道5在工作时,第一电磁微阀8处于关闭状态同时第二电磁微阀9处于关闭状态,当第一分离通道5分离结束时,第一电磁微阀8开启,同时第二电磁微阀9处于关闭状态,液体流到第二分离通道6进行分离操作,当第二分离通道6操作完成时,第二电磁微阀9开启,液体流到第三分离通道7进行分离操作。1) First, adjust the
2)用移液器向进液孔1处滴加适量的油液样品,此时液体样品会流满整个第一分离通道5,液体中的颗粒会附着在通道的底部壁面上。其次,调节微量注射泵10,使其保持恒定的速度往进液孔1中推入空气,此时进入第一分离通道5的空气会推着液体向前移动,随着空气与液体的交界面往前移动,会有一层液膜留在通道的底部壁面上,而尺寸小于该液膜厚度的颗粒就会被留下,大颗粒会随着液体继续往前移动,这就能实现不同尺寸的颗粒分离;最后第一分离通道5中的液体都汇聚到第一交界孔2中,这样第一分离阶段就结束了,分离出的颗粒2) Use a pipette to add an appropriate amount of oil sample to the
会留在第一分离通道中。且需要说明的是空气推动的速度越快,留下的液膜厚度will remain in the first separation channel. And it needs to be explained that the faster the air pushes, the thicker the liquid film left
越大,液膜内部所能留下的颗粒的尺寸就越大。The larger the value, the larger the particle size that can be left inside the liquid film.
3)此时控制第一电磁微阀8动作,使得第一交界孔2中的液体流到第二分3) At this time, control the action of the first
离通道6中;再次调节微量注射泵10,加大注入空气的速度,操作原理与第一from the
分离通道5相同,这样第二分离通道6会得到比第一分离通道5大一些的颗粒。The
4)同理,第三分离通道7又能得到比第二分离通道6大一些的颗粒。当然4) Similarly, the
也可以多设计几条分离通道,以实现更多不同尺寸的颗粒分离。It is also possible to design several more separation channels to achieve separation of more particles of different sizes.
需要注意的是,当液体对颗粒的拉力大于等于通道对颗粒的摩擦力时,颗粒It should be noted that when the pulling force of the liquid on the particle is greater than or equal to the friction force of the channel on the particle, the particle
将会随着液体一起向前流动,而不会滞留在壁面上。It will flow forward with the liquid instead of stagnant on the wall.
其对应的公式为:Its corresponding formula is:
FDR≥μFAD F DR ≥μF AD
FDR是液体对颗粒的拉力,μ是摩擦系数,FAD是底面与颗粒之间的黏性力。F DR is the pulling force of the liquid on the particle, μ is the coefficient of friction, and F AD is the viscous force between the bottom surface and the particle.
其中:in:
FDR=6πηυrF DR =6πηυr
η是液体的动力粘度,υ是液体运动的速度,r是颗粒的半径。η is the dynamic viscosity of the liquid, υ is the speed at which the liquid moves, and r is the radius of the particle.
FAD=-Fvdw-FBG F AD =-F vdw -F BG
Fvdw是范德华力,FBG是重力和浮力的合力。F vdw is the van der Waals force and F BG is the combined force of gravity and buoyancy.
A是哈梅克常数,A=0.4×10‐21J,a是颗粒的半径,d是颗粒与通道壁面的A is the Hamaker constant, A=0.4×10‐21J, a is the radius of the particle, d is the distance between the particle and the channel wall
距离,λ=1×10‐7,s=11.116。Distance, λ=1×10-7, s=11.116.
ρp是颗粒的密度,ρoil是液体的密度,λ是伦敦特征波长,s是公式的修正 ρp is the density of the particle, ρoil is the density of the liquid, λ is the London characteristic wavelength, and s is the correction of the formula
系数。coefficient.
因此,空气推的速度不能太大,否则当液体对颗粒的粘性拉力和大于颗粒与Therefore, the speed of the air push cannot be too large, otherwise when the viscous pulling force sum of the liquid to the particle is greater than the particle and the
壁面之间的摩擦力,会导致颗粒都随液体流动,从而不能进行很好的分离。The friction between the walls will cause the particles to flow with the liquid, so that they cannot be separated well.
本发明实施例所提供一颗粒分离装置与方法是基于微流控技术、控制技术以及液体和颗粒之间的拉力效应原理上提出的,其所用到的技术和原理都比较简单,从而使得所述分离装置具有设备简单,方便携带,试剂用量少,检测效率高等优点。因此可以说本发明为液体中不同尺寸颗粒的分离提供了一种新的方法。The particle separation device and method provided in the embodiments of the present invention are proposed based on microfluidic technology, control technology, and the principle of tension effect between liquid and particles, and the technologies and principles used are relatively simple, so that the described The separation device has the advantages of simple equipment, portability, less reagent consumption, and high detection efficiency. Therefore it can be said that the present invention provides a new method for the separation of particles of different sizes in liquid.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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