Gasoline alkylate is because it has the low susceptibility of high octane value, and no aromatic hydrocarbons component has high shock resistance and pollution-free as motor spirit, thereby is high-quality motor spirit and can be used as the gasoline concoction composition that is obtained by refining of petroleum.
At present industrial main be that catalyzer synthesizes this class gasoline by Trimethylmethane and butylene with sulfuric acid and hydrofluoric acid, and these two kinds of acid all have very big corrodibility, the sour waste disposal problem in the sulfuric acid catalysis process is subjected to the environment aspect and more and more pays close attention to.The liquid hydrogen fluoric acid for healthy be the potential hazardous material, along with improving constantly and possible law action that environment and safety problem aspect are paid close attention to, present alkylation process is faced with harsh examination.
Recently for over ten years, the various countries scientist is exploring new catalyzer to replace this two kinds of catalyzer.Used various molecular sieves (A.Corma, A.Martinez, C.Martinez Catal.Lett.28,187-201,1994), and super acids (T.Hosoi, T.Okada, S.Nojima, T.Imai Jpn.Patent 01,245,853; 01,245, material such as 854 1989), but these researchs are not success so far, this is because these catalyzer generally all need higher temperature of reaction, the side reaction of alkene oligomerization will take place so simultaneously, produce macromolecule product, thereby make catalyst junction charcoal inactivation, just present, also do not exist satisfied can replace sulfuric acid, the alkylation catalyst of hydrofluoric acid (National ResearchCouncil of the unite states:Catalysis of Looks to the Future, the catalysis prospect, BJ University Press P144,1993).
The objective of the invention is with in low-carbon oxygen-containing organic compound such as acid, alcohol, ester, ketone and composition thereof is catalyzer for dissolved heteropolyacid in the solvent, catalyzing iso-butane alkane and the butene alkylated gasoline alkylate of producing.
The invention provides a kind of catalyzer of new synthesis of alkyl carburetion.The present invention system comprises PW with heteropolyacid
12, PMo
12, SiW
12, PW
nMO
12-nHeteropolyacids such as (n=1~11), be dissolved in low carbon fatty acid by 10-70%, ester, ketone, ether, in the mixed solution equal solvent of alcohol and lipid acid and aliphatic alcohol ester, make catalyzer, the alkylated reaction of catalyzing iso-butane alkane and butylene is reflected in 10-70 ℃ and carries out, alkane alkene compares 1.5-18, its alkane component of catalysis synthetic alkylate oil is more than 95%, is 170~200% (theoretical amount 204%) in the oily yield of alkene (weight), and its analysis of components of the gasoline alkylate that obtains is better than the gasoline alkylate composition that obtains with sulfuric acid process, the product of nothing>C9~C12 generates, and is higher to the generation selectivity of the trimethylpentane of the high-octane rating composition of alkylate oil.
Heteropolyacid of the present invention in catalyzer in reaction non-inactivation, slightly soluble in hydrocarbon phase, hydrocarbon phase can be without alkali cleanings, washing directly through distillation, separates unreacted Trimethylmethane and solvent in the hydrocarbon phase, makes it to recycle.Separate and to obtain the gasoline alkylate that major ingredient is a trimethylpentane simultaneously.This is catalyzer with the heteropolyacid in liquid phase, and catalyzing iso-butane alkane and butene alkylated method are not seen any report.Because it does not have the severe corrosive of sulfuric acid and hydrofluoric acid and toxic that the catalytic performance that is higher than these two kinds of acid is arranged again, being expected to replace with sulfuric acid or hydrofluoric acid is the catalyzer of alkylated reaction.
Embodiment provided by the invention is as follows:
Embodiment 1:
In the 1ml volume ratio is 1: 1 acetate, in the n-butyl acetate mixed solvent, adds 0.5 gram PW
12Heteropolyacid, adding volume ratio are 5: 1 alkane olefin liquid 1.7 grams, 30 ℃ of reactions 2 hours, obtain alkylate oil 1.1 grams, in alkene (weight) yield 173.6%, alkylation selectivity 84.1%.Embodiment 2:
In 0.5ml acetate, add 0.25 gram PW
12Heteropolyacid makes it to form saturated solution, adds and contains Trimethylmethane 54.5%, butylene, iso-butylene amounts to 38.4% hydrocarbon mixture 0.95 gram, 50 ℃ of reactions 3 hours, gets alkylate oil 0.25 gram, in the oily yield 69.3% of alkene (weight), alkylation selectivity 30.4%.
Embodiment 3:
In the 0.5ml butylacetate, add 0.25 gram PW
12Heteropolyacid makes it to form saturated solution, adds and contains Trimethylmethane 54.5%, butylene, iso-butylene amounts to 38.4% hydrocarbon mixture 0.99 gram, 50 ℃ of reactions 3 hours, gets alkylate oil 0.29 gram, in the oily yield 77.1% of alkene (weight), alkylation selectivity 17.4%.
Embodiment 4:
In the 1ml volume ratio is 1: 3 acetate and butylacetate mixing solutions, add 0.5 gram PW
12Heteropolyacid makes it to form saturated solution, adds and contains Trimethylmethane 54.5%, butylene, iso-butylene amounts to 38.4% hydrocarbon mixture 1.31 grams, 50 ℃ of reactions 3 hours, gets alkylate oil 0.75 gram, in the oily yield 150.7% of alkene (weight), alkylation selectivity 32.1%.
Embodiment 5:
In the 1ml volume ratio is 1: 9 acetate and butylacetate mixing solutions, add 0.5 gram PW
12Heteropolyacid makes it to form saturated solution, adds and contains Trimethylmethane 54.5%, butylene, iso-butylene amounts to 38.4% hydrocarbon mixture 1.30 grams, 50 ℃ of reactions 3 hours, gets alkylate oil 0.78 gram, in the oily yield 157.9% of alkene (weight), alkylation selectivity 27.8%.Embodiment 6:
In the 1ml volume ratio is 1: 1 acetate and butylacetate mixing solutions, add 0.5 gram PW
12Heteropolyacid makes it to form saturated solution, adds and contains Trimethylmethane 54.5%, butylene, iso-butylene amounts to 38.4% hydrocarbon mixture 0.9 gram, 40 ℃ of reactions 3 hours, gets alkylate oil 0.50 gram, in the oily yield 146.2% of alkene (weight), alkylation selectivity 59.6%.
Embodiment 7:
In the 1ml volume ratio is 1: 1 acetate and butylacetate mixing solutions, add 0.5 gram PW
12Heteropolyacid makes it to form saturated solution, adds and contains Trimethylmethane 54.5%, butylene, iso-butylene amounts to 38.4% hydrocarbon mixture 1.10 grams, 50 ℃ of reactions 3 hours, gets alkylate oil 0.61 gram, in the oily yield 143.5% of alkene (weight), alkylation selectivity 22.0%.
Embodiment 8:
In the 1ml volume ratio is 1: 1 acetate and butylacetate mixing solutions, add 0.5 gram PW
12Heteropolyacid makes it to form saturated solution, adds alkane alkene again than hydrocarbon mixture 1.3 grams that are 5,50 ℃ of reactions 1.5 hours, gets alkylate oil 0.376 gram, and in the oily yield 177.7% of alkene (weight), alkylation selects 42.7%.
Embodiment 9:
In the 1ml volume ratio is 1: 1 acetate and butylacetate mixing solutions, add 0.5 gram PW
12Heteropolyacid makes it to be formed into saturated solution, adds alkane alkene again than hydrocarbon mixture 1.2 grams that are 7,50 ℃ of reactions 3 hours, gets alkylate oil 0.279 gram, in the oily yield 162.8% of alkene (weight), alkylation selectivity 75.2%.