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CN106183783A - Stepless speed changing mechanism - Google Patents

Stepless speed changing mechanism Download PDF

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Publication number
CN106183783A
CN106183783A CN201510468912.6A CN201510468912A CN106183783A CN 106183783 A CN106183783 A CN 106183783A CN 201510468912 A CN201510468912 A CN 201510468912A CN 106183783 A CN106183783 A CN 106183783A
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China
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input
crankshaft
eccentric
central axis
crank
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Chinese (zh)
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西村优史
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Abstract

本发明提供一种无级变速机构,其能够抑制因偏心盘的开口所引起的供曲轴销贯通的贯通孔的内径尺寸精度降低。第1及第2曲轴轴颈(16p~16v、17p~17v)分别被设置成:沿轴向对第1及第2曲轴轴颈(16p~16v、17p~17v)进行投影所得到的投影部分(N1)位于与该第1及第2曲轴轴颈(16p~16v、17p~17v)连接的第1及第2曲轴销(16p~16v、17p~17v)的轮廓(N2)内。偏心盘(14)的轴向宽度(L1)比第1及第2曲轴轴颈的轴向长度(L2)小。

The present invention provides a continuously variable transmission mechanism capable of suppressing a reduction in the dimensional accuracy of the inner diameter of a through hole through which a crank pin passes due to an opening of an eccentric disc. The 1st and 2nd crankshaft journals (16p-16v, 17p-17v) are provided respectively as projected portions obtained by projecting the 1st and 2nd crankshaft journals (16p-16v, 17p-17v) in the axial direction (N1) Located within the outline (N2) of the first and second crank pins (16p-16v, 17p-17v) connected to the first and second crank journals (16p-16v, 17p-17v). The axial width (L1) of the eccentric disc (14) is smaller than the axial length (L2) of the first and second crankshaft journals.

Description

无级变速机构CVT

技术领域technical field

本发明涉及曲柄式的无级变速机构,其将与输入轴一起旋转的偏心盘的偏心旋转经由连结部件转换为单向离合器的输入部件的往复摆动,并将输入部件的往复摆动经由单向离合器转换为输出轴的单向的间歇旋转,本发明特别涉及能够无级地变更无级变速器的偏心量的无级变速机构。The present invention relates to a crank-type continuously variable transmission mechanism that converts the eccentric rotation of an eccentric disc that rotates together with an input shaft into reciprocating oscillations of an input member of a one-way clutch via a connecting member, and converts the reciprocating oscillations of the input member through the one-way clutch. In particular, the present invention relates to a continuously variable transmission mechanism capable of continuously changing an eccentric amount of a continuously variable transmission, which is converted into unidirectional intermittent rotation of an output shaft.

背景技术Background technique

在专利文献1中记载有这样的无级变速器:其将与发动机连接的输入轴的旋转转换为连接杆的往复运动,进而将连接杆的往复运动通过单向离合器转换为输出轴的旋转运动。Patent Document 1 describes a continuously variable transmission that converts rotation of an input shaft connected to an engine into reciprocating motion of a connecting rod, and further converts reciprocating motion of the connecting rod into rotational motion of an output shaft through a one-way clutch.

专利文献1:日本特许第5142234号公报Patent Document 1: Japanese Patent No. 5142234

专利文献1的曲柄式的无级变速机构具备曲轴部件,该曲轴部件具有:多个曲轴轴颈,它们具有共同的中心轴线;和多个曲轴销,它们以不同的相位从曲轴轴颈的中心轴线偏心,并且在该多个曲轴销上分别转动自如地嵌合有偏心盘。各曲轴销向不同的方向偏心,因此,无法将偏心盘从轴向贯穿插入曲轴部件进行组装,各个偏心盘是将沿径向分割成2个的半圆状部件对接并进行螺栓紧固而构成的。如果像这样使偏心盘形成为2个半圆状部件的对接结构,则在大的转矩或载荷作用于无级变速机构时,在2个半圆状部件上作用有互相分离的方向的力而开口,从而可能会对曲轴销所贯通的贯通孔的内径尺寸精度造成不良影响。另外,存在零件数量的增加或装配工时的增大等制作费用升高这样的担忧。The crank-type continuously variable transmission mechanism of Patent Document 1 has a crankshaft member having: a plurality of crankshaft journals having a common central axis; The axis is eccentric, and an eccentric disc is rotatably fitted to each of the plurality of crank pins. Since each crank pin is eccentric in a different direction, it is not possible to insert the eccentric disk into the crankshaft component from the axial direction and assemble it. Each eccentric disk is constructed by butting two semicircular parts divided in the radial direction and fastening them with bolts. . If the eccentric disc is formed into a butt joint structure of two semicircular parts, when a large torque or load acts on the continuously variable transmission mechanism, the two semicircular parts will act on the direction of mutual separation and open. , which may adversely affect the dimensional accuracy of the inner diameter of the through-hole through which the crankpin passes. In addition, there is a concern that production costs increase, such as an increase in the number of parts and an increase in assembly man-hours.

发明内容Contents of the invention

本发明的目的在于提供一种无级变速机构,其能够使与曲轴销旋转自如地嵌合的偏心盘一体成型,并且从曲轴部件的轴向装配于各曲轴销,能够抑制因偏心盘的开口所引起的供曲轴销贯通的贯通孔的内径尺寸精度降低。An object of the present invention is to provide a continuously variable transmission mechanism that can integrally mold an eccentric disk rotatably fitted to a crankpin, and that can be assembled to each crankpin from the axial direction of the crankshaft member, and can prevent the opening of the eccentric disk from As a result, the dimensional accuracy of the inner diameter of the through hole through which the crank pin penetrates decreases.

为了达成上述目的,技术方案1所述的发明是无级变速机构(例如,后述的实施方式中的无级变速机构BD),所述无级变速机构具备:输入轴(例如,后述的实施方式中的输入轴151),该输入轴接受从动力源产生的旋转动力而绕输入中心轴线(例如,后述的实施方式中的输入中心轴线O1)旋转;多个偏心盘(例如,后述的实施方式中的偏心盘14),所述多个偏心盘在各自的中心具有第1支点(例如,后述的实施方式中的第1支点O3),各第1支点在该输入中心轴线的周围沿周向以等间隔设置,并且各第1支点相对于所述输入中心轴线的偏心量(例如,后述的实施方式中的偏心量r)能够被变更,所述多个偏心盘在保持该偏心量的同时绕该输入中心轴线与所述输入轴一起旋转,并且,在所述多个偏心盘上分别形成有与所述输入中心轴线平行地延伸的第1贯通孔及第2贯通孔(例如,后述的实施方式中的第1贯通孔14a、第2贯通孔14b);第1曲轴部件(例如,后述的实施方式中的第1曲轴部件16),该第1曲轴部件具有多个第1曲轴销(例如,后述的实施方式中的第1曲轴销16c~16h)和多个第1曲轴轴颈(例如,后述的实施方式中的第1曲轴轴颈16p~16v),所述多个第1曲轴销旋转自如地贯通在所述多个偏心盘上形成的所述第1贯通孔,并且彼此连结,所述多个第1曲轴轴颈分别在从该各第1曲轴销的中心轴线(例如,后述的实施方式中的中心轴线16k)偏移了相等距离的位置处具有中心轴线(例如,后述的实施方式中的中心轴线16b);第2曲轴部件(例如,后述的实施方式中的第2曲轴部件17),该第2曲轴部件具有多个第2曲轴销(例如,后述的实施方式中的第2曲轴销17c~17h)和多个第2曲轴轴颈(例如,后述的实施方式中的第2曲轴轴颈17p~17v),所述多个第2曲轴销旋转自如地贯通在所述多个偏心盘上形成的所述第2贯通孔,并且彼此连结,所述多个第2曲轴轴颈分别在从该各第2曲轴销的中心轴线(例如,后述的实施方式中的中心轴线17k)偏移了相等距离的位置处具有中心轴线(例如,后述的实施方式中的中心轴线17b);单向离合器(例如,后述的实施方式中的单向离合器OWC),该单向离合器具有绕偏离所述输入中心轴线的输出中心轴线(例如,后述的实施方式中的输出中心轴线O2)旋转的输出部件(例如,后述的实施方式中的离合器内部件121)、通过从外部接受旋转方向的动力而绕所述输出中心轴线摆动的输入部件(例如,后述的实施方式中的离合器外部件122)、以及使这些输入部件和输出部件互相成为锁定状态或非锁定状态的接合部件(例如,后述的实施方式中的辊123),当所述输入部件的正向的转速超过所述输出部件的正向的转速时,该单向离合器将输入到所述输入部件的旋转动力传递至所述输出部件,由此将所述输入部件的摆动运动转换为所述输出部件的旋转运动;多个连结部件(例如,后述的实施方式中的连结部件130),该多个连结部件各自的一端(例如,后述的实施方式中的环部131)以所述第1支点为中心旋转自如地连结在各所述偏心盘的外周,该多个连结部件各自的另一端(例如,后述的实施方式中的末端132)转动自如地连结于在所述单向离合器的输入部件上的偏离所述输出中心轴线的位置处设置的第2支点(例如,后述的实施方式中的第2支点O4),由此,将从所述输入轴施加于所述偏心盘的旋转运动作为所述单向离合器的输入部件的摆动运动传递至该输入部件;以及变速比可变机构(例如,后述的实施方式中的变速比可变机构112),该变速比可变机构具备致动器(例如,后述的实施方式中的致动器180),所述致动器使所述第1曲轴销和所述第2曲轴销分别以所述第1及第2曲轴轴颈为中心同步地旋转,来调节所述第1支点相对于所述输入中心轴线的偏心量,由此变更从所述偏心盘传递至所述单向离合器的输入部件的摆动运动的摆动角度,由此,所述变速比可变机构变更在输入到所述输入轴的旋转动力经由所述偏心盘和所述连结部件被作为旋转动力传递至所述单向离合器的输出部件时的变速比,并且,由于能够将所述偏心量设定为零,从而能够将变速比设定为无穷大,其中,所述多个第1曲轴销的外径(例如,后述的实施方式中的外径D1)全都相等或者在轴向上从一侧朝向另一侧变大,所述多个第2曲轴销的外径(例如,后述的实施方式中的外径D3)全都相等或者在轴向上从一侧朝向另一侧变大,所述多个第1曲轴轴颈分别被设置成:沿轴向对所述第1曲轴轴颈进行投影所得到的投影部分(例如,后述的实施方式中的投影部分N1)位于与该第1曲轴轴颈连接的所述第1曲轴销的轮廓(例如,后述的实施方式中的轮廓N2)内,所述多个第2曲轴轴颈分别被设置成:沿轴向对所述第2曲轴轴颈进行投影所得到的投影部分(例如,后述的实施方式中的投影部分N1)位于与该第2曲轴轴颈连接的所述第2曲轴销的轮廓(例如,后述的实施方式中的轮廓N2)内,所述多个偏心盘的轴向宽度(例如,后述的实施方式中的轴向宽度L1)分别比所述第1曲轴轴颈和所述第2曲轴轴颈的轴向长度(例如,后述的实施方式中的轴向长度L2)小。In order to achieve the above object, the invention according to claim 1 is a continuously variable transmission mechanism (for example, a continuously variable transmission mechanism BD in an embodiment described later) comprising: an input shaft (for example, a The input shaft 151 in the embodiment), the input shaft receives the rotational power generated from the power source and rotates around the input central axis (for example, the input central axis O1 in the embodiment described later); a plurality of eccentric discs (for example, the rear The eccentric disk 14 in the embodiment described above), the plurality of eccentric disks have a first fulcrum (for example, the first fulcrum O3 in the embodiment described later) at their respective centers, and each first fulcrum is on the input central axis The surroundings are arranged at equal intervals in the circumferential direction, and the eccentricity of each first fulcrum relative to the input central axis (for example, the eccentricity r in the embodiment described later) can be changed. Rotating together with the input shaft around the input center axis while maintaining the eccentricity, and the first through hole and the second through hole extending parallel to the input center axis are respectively formed on the plurality of eccentric disks. holes (for example, the first through hole 14a and the second through hole 14b in the embodiment described later); the first crankshaft member (for example, the first crankshaft member 16 in the embodiment described later), the first crankshaft member It has a plurality of first crank pins (for example, first crank pins 16c to 16h in an embodiment described later) and a plurality of first crank journals (for example, first crank journals 16p to 16p in an embodiment described later). 16v), the plurality of first crank pins rotatably pass through the first through-holes formed in the plurality of eccentric disks and are connected to each other, and the plurality of first crank pins respectively There is a center axis (for example, a center axis 16b in an embodiment described later) at a position offset by an equal distance from the center axis of the first crankpin (for example, a center axis 16k in an embodiment described later); component (for example, the second crankshaft member 17 in the embodiment described later), the second crankshaft member has a plurality of second crankpins (for example, the second crankpins 17c to 17h in the embodiment described later) and a plurality of second crankpins (for example, second crankpins 17p to 17v in the embodiment described later), the plurality of second crankpins rotatably penetrate the plurality of eccentric discs formed on the The second through-holes are connected to each other, and the plurality of second crankpins are respectively located at positions offset by an equal distance from the central axis of each second crankpin (for example, the central axis 17k in the embodiment described later). There is a central axis at the position (for example, the central axis 17b in the embodiment described later); a one-way clutch (for example, the one-way clutch OWC in the embodiment described later), the one-way clutch has The output member (for example, the clutch inner member 121 in the embodiment described later) that rotates on the output center axis (for example, the output center axis O2 in the embodiment described later) receives power in the direction of rotation from the outside and rotates around the The input member (for example, described later) that the output center axis swings The clutch outer member 122 in the embodiment), and the engagement member (for example, the roller 123 in the embodiment described later) that makes these input members and output members mutually locked or unlocked, when the input member When the forward rotation speed exceeds the forward rotation speed of the output member, the one-way clutch transmits the rotational power input to the input member to the output member, thereby converting the swing motion of the input member into the Rotational movement of the above-mentioned output member; a plurality of connecting members (for example, the connecting member 130 in the embodiment described later), one end of each of the plurality of connecting members (for example, the ring part 131 in the embodiment described later) The first fulcrum is rotatably connected to the outer circumference of each of the eccentric disks, and the other ends of the plurality of connecting members (for example, the terminal 132 in the embodiment described later) are rotatably connected to the outer circumference of each of the eccentric disks. The second fulcrum (for example, the second fulcrum O4 in the embodiment described later) provided on the input member of the clutch at a position deviated from the output central axis, thereby applying the force from the input shaft to the The rotational motion of the eccentric disc is transmitted to the input member as the swing motion of the input member of the one-way clutch; The variable mechanism includes an actuator (for example, an actuator 180 in an embodiment described later) for causing the first crankpin and the second crankpin to move in the first and second crankpins, respectively. 2. The crankshaft journal rotates synchronously around the center to adjust the eccentricity of the first fulcrum with respect to the input center axis, thereby changing the degree of swing motion transmitted from the eccentric disc to the input member of the one-way clutch. As a result, the variable speed ratio mechanism changes the rotational power input to the input shaft when the rotational power input to the input shaft is transmitted as rotational power to the output member of the one-way clutch via the eccentric plate and the connecting member. gear ratio, and since the eccentricity can be set to zero, the gear ratio can be set to infinity, wherein the outer diameters of the plurality of first crankpins (for example, in the embodiments described later The outer diameters D1) are all equal or increase from one side to the other in the axial direction, and the outer diameters of the plurality of second crankpins (for example, the outer diameter D3 in the embodiment described later) are all equal or within The axial direction becomes larger from one side to the other side, and the plurality of first crank journals are each provided as a projected portion obtained by projecting the first crank journal in the axial direction (for example, as described later). The projected portion N1) in the embodiment of the first crankshaft pin is located within the contour of the first crank pin connected to the first crankshaft journal (for example, the contour N2 in the embodiment described later), and the plurality of second crankshaft shafts The journals are provided such that a projected portion obtained by projecting the second crank journal in the axial direction (for example, a projected portion N1 in the embodiment described later) is located on the said second crank journal connected to the second crank journal. Within the profile of the second crankpin (eg, profile N2 in the embodiment described later), the axial widths of the plurality of eccentric discs (eg, rear The axial width L1) in the above-described embodiment is smaller than the axial lengths of the first crank journal and the second crank journal (for example, the axial length L2 in the embodiment described later).

另外,关于技术方案2所述的发明,在技术方案1所述的发明中,在所述偏心盘上形成的所述第1贯通孔和所述第2贯通孔不连通。In addition, in the invention according to claim 2, in the invention according to claim 1, the first through-hole and the second through-hole formed in the eccentric disk do not communicate with each other.

根据技术方案1所述的发明,多个第1曲轴销的外径全都相等或者在轴向上从一侧朝向另一侧变大,多个第1曲轴轴颈分别被设置成沿轴向对第1曲轴轴颈进行投影所得到的投影部分位于与该第1曲轴轴颈连接的第1曲轴销的轮廓内,并且,多个第2曲轴销的外径全都相等或者在轴向上从一侧朝向另一侧变大,多个第2曲轴轴颈分别被设置成沿轴向对第2曲轴轴颈进行投影所得到的投影部分位于与该第2曲轴轴颈连接的第2曲轴销的轮廓内。另外,由于偏心盘的轴向宽度比第1及第2曲轴轴颈的轴向长度小,因此,能够将没有沿径向进行分割而是一体成型的偏心盘从第1及第2曲轴部件的一侧朝向另一侧依次插入进行装配。因此,能够防止因偏心盘的开口所引起的供曲轴销贯通的贯通孔的内径尺寸精度的降低,能够防止偏心量的变化,由此能够抑制对变速比造成的影响。另外,由于偏心盘一体成型,因此能够削减零件数量。According to the invention described in claim 1, the outer diameters of the plurality of first crank pins are all equal or become larger from one side to the other in the axial direction, and the plurality of first crank journals are respectively provided so as to oppose each other in the axial direction. The projected portion obtained by projecting the first crankshaft journal is located within the contour of the first crankpin connected to the first crankshaft journal, and the outer diameters of the plurality of second crankpins are all equal or axially from one to the other. The side becomes larger toward the other side, and a plurality of second crankshaft journals are respectively arranged so that the projected portion obtained by projecting the second crankshaft journal in the axial direction is located at the position of the second crankpin connected to the second crankshaft journal. inside the outline. In addition, since the axial width of the eccentric disk is smaller than the axial length of the first and second crankshaft journals, the eccentric disk that is integrally formed without being divided in the radial direction can be separated from the first and second crankshaft members. Insert one side toward the other side in turn for assembly. Therefore, it is possible to prevent a reduction in the dimensional accuracy of the inner diameter of the through hole through which the crank pin passes due to the opening of the eccentric disk, and to prevent a change in the amount of eccentricity, thereby suppressing the influence on the gear ratio. In addition, since the eccentric disc is integrally formed, the number of parts can be reduced.

根据技术方案2所述的发明,形成于偏心盘上的第1及第2贯通孔不连通,因此能够提高偏心盘的刚性,从而能够更可靠地防止偏心盘的偏心量的变化。According to the invention described in claim 2, since the first and second through-holes formed in the eccentric disk do not communicate with each other, the rigidity of the eccentric disk can be increased, and changes in the amount of eccentricity of the eccentric disk can be more reliably prevented.

附图说明Description of drawings

图1是示出参考例的无级变速机构的剖视图。FIG. 1 is a cross-sectional view showing a continuously variable transmission mechanism of a reference example.

图2是图1所示的无级变速机构的侧视图。Fig. 2 is a side view of the continuously variable transmission mechanism shown in Fig. 1 .

图3是示出无级变速机构的主要部分的立体图。Fig. 3 is a perspective view showing main parts of the continuously variable transmission mechanism.

图4是无级变速机构中的各曲轴部件的侧视图。Fig. 4 is a side view of each crankshaft member in the continuously variable transmission mechanism.

图5是示出无级变速机构中的2种偏心盘的侧视图。Fig. 5 is a side view showing two types of eccentric disks in the continuously variable transmission mechanism.

图6是示出构成无级变速机构的各偏心盘与各曲轴销之间的位置关系的说明图。Fig. 6 is an explanatory view showing the positional relationship between each eccentric disc and each crank pin constituting the continuously variable transmission mechanism.

图7是每隔60°旋转角度地示出无级变速机构中的偏心盘在偏心量固定的状态下绕输入中心轴线旋转时的变化的作用图。FIG. 7 is an action diagram showing changes in rotation angles of 60° when an eccentric disc in a continuously variable transmission mechanism rotates around an input central axis with an eccentric amount fixed.

图8是每隔各曲轴部件的45°旋转角度地示出使无级变速机构中的偏心盘的偏心量变更的状态的说明图。8 is an explanatory diagram showing a state in which the eccentricity of the eccentric disk in the continuously variable transmission mechanism is changed for every 45° rotation angle of each crankshaft member.

图9示出了无级变速机构的各偏心量下的各偏心盘与各曲轴销之间的位置关系,其中(a)是示出偏心量r为“零”的状态的图,(b)是示出偏心量r为“中等”的状态的图,(c)是示出偏心量r为“大”的状态的图。Fig. 9 shows the positional relationship between each eccentric plate and each crank pin under each eccentric amount of the continuously variable transmission mechanism, wherein (a) is a diagram showing a state where the eccentric amount r is "zero", (b) is a diagram showing a state where the eccentricity r is "medium", and (c) is a diagram showing a state where the eccentricity r is "large".

图10是示出无级变速机构的四节连杆机构的原理图。FIG. 10 is a schematic diagram showing a four-joint link mechanism of a continuously variable transmission mechanism.

图11是示出无级变速机构的偏心盘的偏心量不同的情况下的单向离合器外部件的摆动量的变化的作用图,其中(a)是示出偏心量r较大的“大”的状态的图,(b)是示出偏心量r为比(a)的情况小的“中等”的状态的图,(c)是示出偏心量r为比(b)的情况小的“小”的状态的图。11 is an action diagram showing changes in the swing amount of the one-way clutch outer member when the eccentricity of the eccentric disc of the continuously variable transmission mechanism is different, wherein (a) is "large" showing that the eccentricity r is large (b) is a diagram showing a state where the eccentricity r is "medium" smaller than that of (a), and (c) is a diagram showing that the eccentricity r is "medium" smaller than that of (b). A picture of the state of "small".

图12是示出在无级变速机构中使与输入轴一起等速旋转的偏心盘的偏心量r(变速比i)变化为“大”、“中等”、“小”的情况下的、输入轴的旋转角度θ与单向离合器的输入部件的摆动角速度ω2之间的关系的图。Fig. 12 is a diagram showing the eccentricity r (gear ratio i) of the eccentric disc rotating at a constant speed with the input shaft in the continuously variable transmission mechanism, and the input in the case of changing "large", "medium" and "small". A graph of the relationship between the rotational angle θ of the shaft and the swing angular velocity ω2 of the input member of the one-way clutch.

图13是用于说明在无级变速机构中当利用多个连结部件从输入侧(输入轴或偏心盘)向输出侧(单向离合器的输出部件)传递动力时的输出的导出原理的图。13 is a diagram for explaining the principle of derivation of output when power is transmitted from the input side (input shaft or eccentric disk) to the output side (output member of the one-way clutch) using a plurality of connecting members in the continuously variable transmission mechanism.

图14是示出本发明的无级变速机构的剖视图。Fig. 14 is a sectional view showing the continuously variable transmission mechanism of the present invention.

图15是示出将偏心盘装配于曲轴部件的状态的立体剖视图。Fig. 15 is a perspective cross-sectional view showing a state where an eccentric disc is attached to a crankshaft member.

图16是对偏心盘相对于曲轴部件的装配进行说明的立体图。Fig. 16 is a perspective view illustrating the assembly of the eccentric disk to the crankshaft member.

图17是曲轴部件和偏心盘的俯视图。Fig. 17 is a plan view of the crankshaft assembly and eccentric disc.

图18的(a)是图17的右侧视图,(b)是沿图17中的XVIII‐XVIII线的剖视图。(a) of FIG. 18 is a right side view of FIG. 17 , and (b) is a cross-sectional view along line XVIII-XVIII in FIG. 17 .

图19是在偏心盘的偏心量为零的状态下装配的曲轴部件和偏心盘的立体图。19 is a perspective view of a crankshaft member and an eccentric disk assembled in a state where the eccentric amount of the eccentric disk is zero.

标号说明Label description

14:偏心盘;14: Eccentric disc;

14a:第1贯通孔;14a: the first through hole;

14b:第2贯通孔;14b: the second through hole;

16:第1曲轴部件;16: 1st crankshaft component;

16b:第1曲轴轴颈的中心轴线;16b: the central axis of the first crankshaft journal;

16c~16h:第1曲轴销;16c~16h: 1st crankshaft pin;

16k:各第1曲轴销的中心轴线;16k: the central axis of each first crankpin;

16p~16v:第1曲轴轴颈;16p~16v: 1st crankshaft journal;

17:第2曲轴部件;17: The second crankshaft component;

17b:第2曲轴轴颈的中心轴线;17b: the central axis of the second crankshaft journal;

17c~17h:第2曲轴销;17c~17h: 2nd crankshaft pin;

17k:各第2曲轴销的中心轴线;17k: the central axis of each second crankpin;

17p~17v:第2曲轴轴颈;17p~17v: 2nd crankshaft journal;

112:变速比可变机构;112: gear ratio variable mechanism;

121:离合器内部件(输出部件);121: clutch inner part (output part);

122:离合器外部件(输入部件);122: clutch outer part (input part);

123:辊(接合部件);123: roller (bonding part);

130:连结部件;130: connecting parts;

131:环部(一端);131: ring part (one end);

132:末端(另一端);132: end (the other end);

151:输入轴;151: input shaft;

180:致动器;180: actuator;

BD′:无级变速机构;BD': stepless speed change mechanism;

D1:第1曲轴销的外径;D1: Outer diameter of the first crankshaft pin;

D2:第1曲轴轴颈的外径;D2: Outer diameter of the first crankshaft journal;

D3:第2曲轴销的外径;D3: Outer diameter of the second crankshaft pin;

D4:第2曲轴轴颈的外径;D4: Outer diameter of the second crankshaft journal;

D5:第1贯通孔的孔径(第1贯通孔的直径);D5: Aperture diameter of the first through hole (diameter of the first through hole);

D6:第2贯通孔的孔径(第2贯通孔的直径);D6: Aperture diameter of the second through hole (diameter of the second through hole);

L1:偏心盘的轴向宽度;L1: the axial width of the eccentric disc;

L2:第1及第2曲轴轴颈的轴向长度;L2: axial length of the 1st and 2nd crankshaft journals;

N1:投影部分;N1: projection part;

N2:轮廓;N2: Contour;

O1:输入中心轴线;O1: input central axis;

O2:输出中心轴线;O2: Output central axis;

O3:第1支点;O3: the first fulcrum;

O4:第2支点;O4: the second fulcrum;

OWC:单向离合器;OWC: one-way clutch;

r:偏心量。r: eccentricity.

具体实施方式detailed description

首先,参照图1至图13,对具有与本发明的无级变速机构相同的基本结构的参考例进行说明。First, a reference example having the same basic structure as the continuously variable transmission mechanism of the present invention will be described with reference to FIGS. 1 to 13 .

参考例的无级变速机构是被称作IVT(Infinity Variable Transmission=在不使用离合器的情况下使变速比无穷大从而能够使输出旋转为零的方式的变速机构)的变速机构的一种,其由下述这样的无级变速机构BD构成:该无级变速机构BD能够无级地变更变速比i,并且能够将变速比的最大值设定为无穷大(∞)。The continuously variable transmission mechanism of the reference example is a type of transmission mechanism called IVT (Infinity Variable Transmission = a transmission mechanism in which the transmission ratio is infinitely increased without using a clutch, and the output rotation can be zeroed). The continuously variable transmission mechanism BD is configured such that the transmission ratio i can be continuously changed and the maximum value of the transmission ratio can be set to infinity (∞).

如图1所示,无级变速机构BD具备:输入轴151,其与发动机等驱动源的输出轴S连结,通过接受驱动源的旋转动力而绕输入中心轴线O1旋转;多个(在本实施方式中为6个)偏心盘104(以下,也将6个偏心盘分别称作104A~104F),它们经由第1及第2曲轴部件106、107与输入轴151一体旋转;与偏心盘104的数量相同的连结部件130,它们用于将输入侧和输出侧连接起来;以及单向离合器OWC,其设置在输出侧。As shown in FIG. 1 , the continuously variable transmission mechanism BD includes: an input shaft 151 connected to an output shaft S of a drive source such as an engine, and rotates around an input central axis O1 by receiving rotational power from the drive source; There are 6 eccentric discs 104 (hereinafter, the 6 eccentric discs are also referred to as 104A to 104F), which rotate integrally with the input shaft 151 via the first and second crankshaft members 106 and 107; The same number of connecting members 130 for connecting the input side and the output side; and the one-way clutch OWC provided on the output side.

还一并如图2、图3和图5所示,多个偏心盘104分别形成为以第1支点O3为中心的圆形形状,各第1支点O3以沿周向等间隔地位于输入中心轴线O1的周围的方式配置。并且,多个偏心盘104分别在保持着偏心量r的状态下,随着输入轴151的旋转而绕输入中心轴线O1进行偏心旋转。另外,多个偏心盘104构成为能够变更各第1支点O3相对于输入中心轴线O1的偏心量r。而且,在多个偏心盘104上分别形成有与输入中心轴线O1平行地延伸的2个贯通孔104a、104b。Also as shown in Figure 2, Figure 3 and Figure 5, a plurality of eccentric discs 104 are respectively formed in a circular shape with the first fulcrum O3 as the center, and each first fulcrum O3 is located at the input center at equal intervals along the circumferential direction. It is arranged around the axis O1. In addition, the plurality of eccentric disks 104 eccentrically rotate around the input center axis O1 as the input shaft 151 rotates while maintaining the eccentric amount r. In addition, the plurality of eccentric disks 104 is configured such that the amount of eccentricity r of each first fulcrum O3 with respect to the input center axis O1 can be changed. Moreover, two through-holes 104a, 104b extending parallel to the input central axis O1 are formed in the plurality of eccentric disks 104, respectively.

如图1~图4所示,第1曲轴部件106具有:多个第1曲轴销106c~106h,它们分别借助滑动轴承155旋转自如地贯穿在形成于多个偏心盘104上的2个贯通孔104a、104b中的一个贯通孔104a内,并且它们彼此连结;和多个第1曲轴轴颈106p、106q、106r,它们在从各第1曲轴销106c~106h的中心轴线106k偏移相等距离的位置处具有中心轴线106b。As shown in FIGS. 1 to 4 , the first crankshaft member 106 has a plurality of first crankpins 106 c to 106 h rotatably penetrating through two through holes formed in the plurality of eccentric disks 104 via sliding bearings 155 . 104a, 104b in one through hole 104a, and they are connected to each other; and a plurality of first crankpins 106p, 106q, 106r, which are offset by an equal distance from the central axis 106k of each of the first crankpins 106c~106h The location has a central axis 106b.

第2曲轴部件107也同样地具有:多个第2曲轴销107c~107h,它们分别经由滑动轴承155旋转自如地贯穿在形成于多个偏心盘104上的另一个贯通孔104b内,并且它们彼此连结;和多个第2曲轴轴颈107p、107q、107r,它们在从各第2曲轴销107c~107h的中心轴线107b偏移相等距离的位置处具有中心轴线107k。The second crankshaft member 107 also has a plurality of second crankpins 107c to 107h, which are respectively rotatably inserted through the other through-hole 104b formed in the plurality of eccentric disks 104 through the sliding bearing 155, and they are connected to each other. and a plurality of second crankpins 107p, 107q, 107r having a central axis 107k at positions offset by an equal distance from the central axis 107b of the respective second crankpins 107c-107h.

从而,这些第1及第2曲轴部件106、107的各第1及第2曲轴销106c~106h、107c~107h的各中心轴线106k、107k、和各第1及第2曲轴轴颈106p、106q、106r、107p、107q、107r的中心轴线106b、107b在安装于无级变速机构BD的状态下被配置成与输入中心轴线O1平行。Therefore, each central axis 106k, 107k of each of the first and second crankpins 106c-106h, 107c-107h of these first and second crankshaft members 106, 107, and each of the first and second crankpins 106p, 106q The central axes 106b, 107b of , 106r, 107p, 107q, 107r are arranged parallel to the input central axis O1 in the state of being attached to the continuously variable transmission mechanism BD.

另外,各第1及第2曲轴部件106、107的各第1及第2曲轴销106c~106h、107c~107h以使得它们的各中心轴线106k、107k以曲轴轴颈106p、106q、106r、107p、107q、107r的中心轴线106b、107b为中心在圆周方向上间隔规定的角度(在本实施方式中为60°)的方式分别被结合。In addition, each of the first and second crank pins 106c to 106h, 107c to 107h of each of the first and second crankshaft members 106, 107 is arranged such that their respective central axes 106k, 107k are aligned with the crank journals 106p, 106q, 106r, 107p. The center axes 106b, 107b of , 107q, 107r are respectively combined in such a way that they are centered at a predetermined angle (60° in this embodiment) in the circumferential direction.

并且,在图3中,省略了第1、第2曲轴轴颈106q、107q进行图示。In addition, in FIG. 3 , illustration of the first and second crank journals 106q and 107q is omitted.

另外,如图5所示,各第1及第2曲轴销106c~106h、107c~107h所贯通的各偏心盘104的2个贯通孔104a、104b形成为:2个贯通孔104a、104b彼此相邻地排列,并且贯通孔104a、104b的中间点M从第1支点O3偏移。另外,各偏心盘104的2个贯通孔104a、104b分别形成为:多个偏心盘104的贯通孔104a、104b的中间点M以第1支点O3为中心在圆周方向间隔规定的角度(在本实施方式中为60°)。In addition, as shown in FIG. 5, the two through-holes 104a, 104b of the respective eccentric disks 104 through which the first and second crankpins 106c-106h, 107c-107h penetrate are formed so that the two through-holes 104a, 104b are opposite to each other. They are adjacently arranged, and the middle point M of the through-holes 104a, 104b is offset from the first fulcrum O3. In addition, the two through-holes 104a, 104b of each eccentric disk 104 are respectively formed such that the middle point M of the through-holes 104a, 104b of the plurality of eccentric disks 104 is centered on the first fulcrum O3 at a predetermined angle in the circumferential direction (in this paper, 60° in one embodiment).

具体来说,本实施方式的6个偏心盘104中,供第1及第2曲轴销106c、107c贯通的偏心盘104A、和供第1及第2曲轴销106f、107f贯通的偏心盘104D由下述这样的结构构成:连接贯通孔104a、104b的中心104e、104f的线位于通过第1支点O3的线上。另外,供第1及第2曲轴销106d、107d贯通的偏心盘104B、供第1及第2曲轴销106e、107e贯通的偏心盘104C、供第1及第2曲轴销106g、107g贯通的偏心盘104E、以及供第1及第2曲轴销106h、107h贯通的偏心盘104F由下述这样的结构构成:连接中间点M和第1支点O3的线以60°与连接2个贯通孔104a、104b的中心104e、104f的线交叉。Specifically, among the six eccentric disks 104 in this embodiment, the eccentric disk 104A through which the first and second crankpins 106c and 107c penetrate and the eccentric disk 104D through which the first and second crankpins 106f and 107f penetrate are composed of The configuration is such that the line connecting the centers 104e, 104f of the through-holes 104a, 104b is located on the line passing through the first fulcrum O3. In addition, the eccentric disc 104B through which the first and second crank pins 106d and 107d penetrate, the eccentric disc 104C through which the first and second crank pins 106e and 107e penetrate, and the eccentric disc 104C through which the first and second crank pins 106g and 107g penetrate. The disk 104E and the eccentric disk 104F through which the first and second crank pins 106h and 107h pass are constituted by the following structure: the line connecting the middle point M and the first fulcrum O3 is connected to the two through holes 104a, 104a, The lines at the center 104e, 104f of 104b intersect.

因此,如果以输入中心轴线O1为中心分别示出偏心量r下的各偏心盘104A~104F,则各偏心盘104A~104F具有图6所示这样的位置关系。即,在使成为各偏心盘104A~104F的中心的第1支点O3相对于输入中心轴线O1的偏心量r相同的状态下,各第1及第2曲轴销106c~106h、107c~107h处于以中心轴线106b、107b为中心绕顺时针依次旋转了60°的位置,各偏心盘104A~104F也成为以输入中心轴线O1为中心绕顺时针依次旋转了60°的位置关系。Therefore, if each of the eccentric disks 104A to 104F at the eccentricity r is shown around the input central axis O1, each of the eccentric disks 104A to 104F has a positional relationship as shown in FIG. 6 . That is, in a state where the eccentricity r of the first fulcrum O3 serving as the center of each eccentric disc 104A to 104F with respect to the input central axis O1 is the same, each of the first and second crank pins 106c to 106h and 107c to 107h is positioned at the following positions: The positions where the central axes 106b, 107b are sequentially rotated 60° clockwise, and the eccentric disks 104A to 104F are also in a positional relationship where the input central axis O1 is sequentially rotated 60° clockwise.

并且,以中心轴线106b、107b为中心结合各第1及第2曲轴销106c~106h、107c~107h的角度、或者形成于各偏心盘104上的各贯通孔104a、104b和第1支点O3之间的关系(例如,连接各贯通孔104a、104b的中间点M和第1支点O3的线、与连接2个贯通孔104a、104b的中心104e、104f的线相交叉的角度)由偏心盘104的个数决定,即,成为360度除以偏心盘104的数量所得到的值。In addition, the angle between the first and second crankpins 106c-106h, 107c-107h, or the angle between the through-holes 104a, 104b formed in the eccentric discs 104 and the first fulcrum O3 is connected with the central axis 106b, 107b as the center. The relationship between them (for example, the angle between the line connecting the middle point M of each through hole 104a, 104b and the first fulcrum O3, and the line connecting the centers 104e, 104f of the two through holes 104a, 104b) is determined by the eccentric disk 104 The number of eccentric discs 104 is determined by dividing 360 degrees by the number of eccentric disks 104.

输入轴151是由下述部分构成的一体成型品:圆筒部151d,其与输出轴S的末端花键结合;和轴颈支承部151h,其具有经由滑动轴承157将第1及第2曲轴部件106、107的曲轴轴颈106p、107p支承成旋转自如的2个贯通孔151a、151b。The input shaft 151 is an integrally formed product consisting of: a cylindrical portion 151d splined to the end of the output shaft S; Crankshaft journals 106p, 107p of members 106, 107 are supported by two through-holes 151a, 151b rotatably.

另外,位于2个偏心盘104C、104D之间的第1及第2曲轴部件106、107的曲轴轴颈106q、107q借助形成于轴颈支承部件152上的2个第1及第2支承孔152a、152b经由滑动轴承157被支承成旋转自如。In addition, the crankshaft journals 106q, 107q of the first and second crankshaft members 106, 107 located between the two eccentric discs 104C, 104D pass through the two first and second support holes 152a formed in the journal support member 152. , 152b are rotatably supported via sliding bearings 157 .

而且,在第1及第2曲轴部件106、107的曲轴轴颈106r、107r上形成有被动齿轮106a、107a,这些被动齿轮106a、107a在致动器180中与和输入中心轴线O1同轴地设置的旋转轴180a的小齿轮180b啮合,并且还与设置在它们的周围的齿圈115啮合。Further, driven gears 106a, 107a are formed on the crank journals 106r, 107r of the first and second crankshaft members 106, 107, and these driven gears 106a, 107a are coaxial with the input central axis O1 in the actuator 180. The pinion gears 180b of the rotation shaft 180a provided mesh with each other, and also mesh with the ring gear 115 provided around them.

并且,将2个第1及第2曲轴部件106、107支承成旋转自如的输入轴151及轴颈支承部件152和齿圈115分别经由轴承102、105、103被未图示的变速器的变速器壳体160支承。In addition, the input shaft 151, the journal support member 152, and the ring gear 115, which support the two first and second crankshaft members 106 and 107 in a rotatable manner, are respectively connected to the transmission housing of the transmission not shown via the bearings 102, 105 and 103. Body 160 supports.

2个第1及第2曲轴部件106、107的被动齿轮106a、107a的齿数相同,小齿轮180b借助于致动器180而旋转,由此,2个被动齿轮106a、107a以相同的转速旋转。致动器180由直流马达和减速机构等构成,平常时,使小齿轮180b与输入轴151的旋转同步地旋转。因此,如图7的(a)~(f)所示,第1及第2曲轴部件106、107和偏心盘104以输入中心轴线O1为中心一体地旋转,如图7的(d)所示,如果将偏心盘104的直径设为D,则偏心盘104的最大振幅W为W=D+2·r。并且,图7的(a)~图7的(f)示出了将第1及第2曲轴部件106、107和偏心盘104的旋转角度分别设为α=0°、60°、120°、180°、240°、300°的状态。The driven gears 106a, 107a of the two first and second crankshaft members 106, 107 have the same number of teeth, and the pinion gear 180b is rotated by the actuator 180, whereby the two driven gears 106a, 107a rotate at the same rotational speed. The actuator 180 is composed of a DC motor, a reduction mechanism, and the like, and normally rotates the pinion gear 180b in synchronization with the rotation of the input shaft 151 . Therefore, as shown in (a) to (f) of FIG. , if the diameter of the eccentric disk 104 is set to D, the maximum amplitude W of the eccentric disk 104 is W=D+2·r. 7(a) to 7(f) show that the rotation angles of the first and second crankshaft members 106, 107 and the eccentric disk 104 are respectively set to α=0°, 60°, 120°, 180°, 240°, 300° states.

另外,以输入轴151和小齿轮180b同步的转速为基准,对小齿轮180b施加比输入轴151的转速大或小的转速,由此使小齿轮180b相对于输入轴151相对旋转。基于该致动器180进行的转速控制例如以下述方式来实现:相对于输入轴151的转速,来控制由减速机构(例如,行星齿轮)的减速比乘以致动器180的转速所得到的小齿轮180b的转速。此时,在小齿轮180b和输入轴151不存在旋转差而实现同步的情况下,偏心量r不发生变化。Also, the pinion gear 180b is relatively rotated with respect to the input shaft 151 by applying a rotational speed greater or smaller than the rotational speed of the input shaft 151 to the pinion gear 180b based on the synchronous rotational speed of the input shaft 151 and the pinion gear 180b. The rotation speed control by the actuator 180 is realized, for example, by controlling the reduction ratio obtained by multiplying the speed reduction ratio of the reduction mechanism (for example, a planetary gear) by the rotation speed of the actuator 180 with respect to the rotation speed of the input shaft 151 . The rotational speed of the gear 180b. At this time, when the pinion gear 180b and the input shaft 151 are synchronized without a rotation difference, the eccentricity r does not change.

因此,通过对小齿轮180b提供大于或小于输入轴151的转速的转速,具有被动齿轮106a、107a的第1及第2曲轴轴颈106r、107r自转,从而,第1曲轴销106c~106h及第2曲轴销107c~107h分别以第1及第2曲轴轴颈106r、107r的中心轴线106b、107b为中心同步旋转,来调节第1支点O3相对于输入中心轴线O1的偏心量r。Therefore, by supplying the pinion gear 180b with a rotational speed greater than or less than the rotational speed of the input shaft 151, the first and second crank journals 106r, 107r having the driven gears 106a, 107a rotate on their own, and the first crankpins 106c-106h and the first crankpins 106c-106h 2 The crank pins 107c to 107h rotate synchronously around the central axes 106b, 107b of the first and second crank journals 106r, 107r, respectively, to adjust the eccentricity r of the first fulcrum O3 relative to the input central axis O1.

另外,单向离合器OWC具有:作为输出部件的离合器内部件121,其绕偏离输入中心轴线O1的输出中心轴线O2旋转;作为输入部件的环状的离合器外部件122,其通过从外部接受旋转方向的动力而绕输出中心轴线O2摆动;作为接合部件的多个辊123,其为了将这些离合器外部件122和离合器内部件121互相设置为锁定状态或非锁定状态而被插入离合器外部件122和离合器内部件121之间;以及施力部件126,其对辊123朝向施加锁定状态的方向施力,当离合器外部件122的正向(图2中的箭头RD1所示的方向)的转速超过离合器内部件121的正向的转速时,单向离合器OWC将被输入到离合器外部件122的旋转动力传递至离合器内部件121,由此,能够将离合器外部件122的摆动运动转换成离合器内部件121的旋转运动。In addition, the one-way clutch OWC has: a clutch inner 121 as an output member that rotates around an output center axis O2 deviated from the input center axis O1; an annular clutch outer 122 as an input member that receives the rotation direction from the outside. The power swings around the output center axis O2; as engaging members, a plurality of rollers 123 are inserted into the clutch outer member 122 and the clutch in order to set these clutch outer members 122 and clutch inner members 121 in a locked state or an unlocked state with each other. Between the inner parts 121; and the force applying part 126, which applies force to the direction of applying the locked state to the roller 123. When the rotation speed of the clutch member 121 is positive, the one-way clutch OWC transmits the rotational power input to the clutch outer member 122 to the clutch inner member 121, thereby converting the swing motion of the clutch outer member 122 into the clutch inner member 121. Rotational movement.

如图1所示,单向离合器OWC的离合器内部件121构成为沿轴向一体地连续的部件,但是,离合器外部件122沿轴向被分割为多个,并且与偏心盘104和连结部件130的数量相应地排列成能够在轴向分别独立地摆动。并且,辊123对应于每个离合器外部件122插入离合器外部件122与离合器内部件121之间。As shown in FIG. 1 , the clutch inner member 121 of the one-way clutch OWC is constituted as an integrally continuous member in the axial direction, however, the clutch outer member 122 is divided into a plurality in the axial direction, and is connected to the eccentric disc 104 and the connecting member 130 Correspondingly, the numbers are arranged to be able to swing independently in the axial direction. And, a roller 123 is inserted between the clutch outer 122 and the clutch inner 121 corresponding to each clutch outer 122 .

在环状的各离合器外部件122上的周向的一处部位设有突出部124,在该突出部124上设置有偏离输出中心轴线O2的第2支点O4。并且,在各离合器外部件122的第2支点O4上配置有销125,利用该销125将连结部件130的末端(另一端部)132以旋转自如的方式连结于离合器外部件122。A protruding portion 124 is provided at one position in the circumferential direction on each of the ring-shaped clutch outer members 122 , and a second fulcrum O4 offset from the output center axis O2 is provided on the protruding portion 124 . In addition, a pin 125 is disposed on the second fulcrum O4 of each clutch outer 122 , and the terminal (other end) 132 of the connecting member 130 is rotatably connected to the clutch outer 122 by the pin 125 .

在连结部件130的一端侧具有环部131,该环部131的圆形开口133的内周借助轴承140以旋转自如的方式嵌合在偏心盘104的外周。因此,像这样连结部件130的一端以旋转自如的方式连结于偏心盘104的外周,并且,连结部件130的另一端以转动自如的方式连结于在单向离合器OWC的离合器外部件122上设置的第2支点O4,由此构成了以输入中心轴线O1、第1支点O3、输出中心轴线O2、第2支点O4这4个节点为转动点的四节连杆机构,从输入轴151经由2个第1及第2曲轴部件106、107被提供给偏心盘104的旋转运动被作为单向离合器OWC的离合器外部件122的摆动运动被传递至该离合器外部件122,该离合器外部件122的摆动运动被转换为离合器内部件121的旋转运动。On one end side of the connecting member 130 , there is a ring portion 131 , and the inner periphery of the circular opening 133 of the ring portion 131 is rotatably fitted to the outer periphery of the eccentric disk 104 via the bearing 140 . Therefore, one end of the connecting member 130 is rotatably connected to the outer periphery of the eccentric disc 104, and the other end of the connecting member 130 is rotatably connected to the clutch outer member 122 provided on the one-way clutch OWC. The second fulcrum O4 constitutes a four-joint linkage mechanism with four nodes as the rotation points of the input central axis O1, the first fulcrum O3, the output central axis O2, and the second fulcrum O4. From the input shaft 151 via two The rotational motion given to the eccentric disc 104 by the first and second crankshaft members 106 and 107 is transmitted to the clutch outer member 122 as a swing motion of the clutch outer member 122 of the one-way clutch OWC, and the swing motion of the clutch outer member 122 is converted into a rotational motion of the clutch inner member 121 .

此时,利用致动器180,使由2个第1及第2曲轴部件106、107、致动器180等构成的变速比可变机构112的小齿轮180b动作,由此能够改变偏心盘104的偏心量r。并且,通过变更偏心量r,能够变更单向离合器OWC的离合器外部件122的摆动角度θ2,由此,能够改变离合器内部件121的转速与输入轴151的转速的比(变速比i)。因此,能够变更在输入到输入轴151的旋转动力经由偏心盘104和连结部件130被作为旋转动力传递至单向离合器OWC的离合器内部件121时的变速比,另外,由于能够将偏心量r设定为零,因此能够将变速比设定为无穷大。At this time, by using the actuator 180, the pinion gear 180b of the transmission ratio variable mechanism 112 composed of the two first and second crankshaft members 106, 107, the actuator 180, etc. is operated, whereby the eccentric disc 104 can be changed. The eccentricity r. Furthermore, by changing the eccentricity r, the swing angle θ2 of the clutch outer 122 of the one-way clutch OWC can be changed, thereby changing the ratio of the rotation speed of the clutch inner 121 to the rotation speed of the input shaft 151 (gear ratio i). Therefore, it is possible to change the gear ratio when the rotational power input to the input shaft 151 is transmitted as rotational power to the clutch inner 121 of the one-way clutch OWC via the eccentric disc 104 and the connecting member 130, and since the eccentricity r can be set to Set to zero, so the gear ratio can be set to infinity.

参照图8和图9,对以上叙述的无级变速机构BD的变速原理进行说明。The shifting principle of the continuously variable transmission mechanism BD described above will be described with reference to FIG. 8 and FIG. 9 .

在图8的(a)~(e)中,左侧的图是示出在偏心盘104A中使小齿轮180b相对旋转时的在第1及第2曲轴部件106、107的各转动角度θc下的偏心量的变化的图,右侧的图是将曲轴轴颈106r、107r的中心轴线106b、107b(黑圈)与第1及第2曲轴销106c、107c的中心轴线106k、107k(白圈)之间的位置关系从左侧的图中抽出的图。并且,为了容易理解形状,对第1及第2曲轴销106c、107c施加了阴影,另外,在图8的(b)~(e)中,省略了在图8的(a)中示出的小齿轮180b,以实线圆示出了被动齿轮106a、107a。In (a) to (e) of FIG. 8 , the diagrams on the left show the rotation angles θc of the first and second crankshaft members 106 and 107 when the pinion gear 180b is relatively rotated in the eccentric disk 104A. The figure on the right side shows the central axes 106b, 107b (black circles) of the crankshaft journals 106r, 107r and the central axes 106k, 107k (white circles) of the first and second crankpins 106c, 107c. ) is a graph extracted from the graph on the left. In addition, in order to understand the shape easily, the first and second crankpins 106c and 107c are hatched, and in (b) to (e) of FIG. 8 , those shown in (a) of FIG. The pinion gear 180b shows the driven gears 106a, 107a in solid circles.

如图8的(a)所示,在偏心盘104A中,在第1及第2曲轴部件106、107的转动角度θc=0°时,曲轴轴颈106r、107r的中心轴线106b、107b分别相对于第1及第2曲轴销106c、107c的中心轴线106k、107k处于向上方偏移的位置,与小齿轮180b同轴的输入中心轴线O1和作为偏心盘104A的中心的第1支点O3重合。因此,偏心盘104的中心(第1支点O3)相对于输入中心轴线O1的偏心量r为零,能够将变速比i设定为“无穷大(∞)”。As shown in (a) of FIG. 8, in the eccentric disc 104A, when the rotation angle θc of the first and second crankshaft members 106, 107=0°, the central axes 106b, 107b of the crankshaft journals 106r, 107r are opposite to each other. The central axes 106k, 107k of the first and second crankpins 106c, 107c are shifted upward, and the input central axis O1 coaxial with the pinion 180b coincides with the first fulcrum O3 that is the center of the eccentric disk 104A. Therefore, the eccentricity r of the center (first fulcrum O3 ) of the eccentric disk 104 with respect to the input center axis O1 is zero, and the gear ratio i can be set to "infinity (∞)".

接下来,如图8的(b)~图8的(d)所示,在第1及第2曲轴部件106、107的转动角度θc=45°、90°、135°时,第1及第2曲轴销106c、107c的中心轴线106k、107k相对于曲轴轴颈106r、107r的中心轴线106b、107b向同一方向转动,偏心盘104的中心(第1支点O3)从输入中心轴线O1逐渐离开,偏心量r逐渐变大。Next, as shown in Fig. 8(b) to Fig. 8(d), when the rotation angle θc of the first and second crankshaft members 106, 107 = 45°, 90°, 135°, the first and second 2 The central axes 106k, 107k of the crank pins 106c, 107c rotate in the same direction relative to the central axes 106b, 107b of the crank journals 106r, 107r, and the center of the eccentric disc 104 (first fulcrum O3) gradually moves away from the input central axis O1, The eccentricity r becomes larger gradually.

然后,如图8的(e)所示,在第1及第2曲轴部件106、107的转动角度为θc=180°时,曲轴轴颈106r、107r的中心轴线106b、107b分别相对于第1及第2曲轴销106c、107c的中心轴线106k、107k处于向下方偏移的位置,偏心盘104的中心(第1支点O3)距离输入中心轴线O1最远,偏心量r变为最大,能够实现小的变速比。Then, as shown in (e) of FIG. 8, when the rotation angles of the first and second crankshaft members 106, 107 are θc=180°, the central axes 106b, 107b of the crankshaft journals 106r, 107r are respectively relative to the first and the central axes 106k, 107k of the second crank pins 106c, 107c are in the downward shifted position, the center of the eccentric disk 104 (the first fulcrum O3) is the farthest from the input central axis O1, and the eccentricity r becomes the largest, which can realize Small gear ratio.

图9的(a)~(c)是分别从致动器180侧观察6个偏心盘104A~104F的图,图9的(a)示出了偏心盘104A~104F的各第1支点O3与输入中心轴线O1一致的、将偏心量r设置为“零”的状态,即,将变速比i设定为无穷大的情况,图9的(b)设定了偏心盘104A~104F的各第1支点O3从输入中心轴线O1离开的、将偏心量r设定为“中等”的状态,即,将变速比i设定为中间的变速比的情况,图9的(c)示出了偏心盘104A~104F的各第1支点O3距离输入中心轴线O1最远的、将偏心量r设定为“大”的状态,即,将变速比i设定为较小变速比的情况。(a) to (c) of FIG. 9 are views of the six eccentric disks 104A to 104F viewed from the actuator 180 side, and (a) of FIG. 9 shows the first fulcrum O3 and the In the state where the input center axis line O1 coincides and the eccentricity r is set to "zero", that is, when the transmission ratio i is set to be infinite, (b) of FIG. The fulcrum O3 is separated from the input central axis O1, and the eccentricity r is set to "middle", that is, the case where the gear ratio i is set to an intermediate gear ratio, Fig. 9(c) shows the state of the eccentric disc Each of the first fulcrums O3 of 104A to 104F is farthest from the input central axis O1, and the eccentric amount r is set to be "large", that is, the case where the gear ratio i is set to a small gear ratio.

这样的基于第1及第2曲轴部件106、107的转动角度θc实现的对偏心量r的调整是通过利用未图示的控制单元控制图1所示的致动器180的旋转轴180a的转速来进行的。Such adjustment of the eccentricity r based on the rotation angle θc of the first and second crankshaft members 106, 107 is achieved by controlling the rotational speed of the rotating shaft 180a of the actuator 180 shown in FIG. 1 by a control unit not shown. to carry out.

如图10所示,在无级变速机构BD中,构成了以输入中心轴线O1、第1支点O3、输出中心轴线O2、第2支点O4这4个节点作为转动点的四节连杆机构,从输入轴151施加至偏心盘104的旋转运动被作为摆动运动传递至单向离合器OWC的离合器外部件122,该离合器外部件122的摆动运动被转换为离合器内部件121的旋转运动。As shown in FIG. 10 , in the continuously variable transmission mechanism BD, a four-joint linkage mechanism is formed with four nodes of the input central axis O1, the first fulcrum O3, the output central axis O2, and the second fulcrum O4 as rotation points. The rotational motion applied to the eccentric disc 104 from the input shaft 151 is transmitted as an oscillating motion to the clutch outer 122 of the one-way clutch OWC, and the oscillating motion of the clutch outer 122 is converted into a rotational motion of the clutch inner 121 .

如图11的(a)所示,在将偏心盘104的偏心量r设定为“大”并使第1支点O3以输入中心轴线O1为中心沿箭头方向旋转的情况下,能够增大单向离合器OWC的离合器外部件122的摆动角度θ2,因此,能够实现较小的变速比i。As shown in (a) of FIG. 11 , when the eccentric amount r of the eccentric disk 104 is set to be "large" and the first fulcrum O3 is rotated in the direction of the arrow around the input central axis O1, the unit can be increased. The swing angle θ2 of the clutch outer 122 to the clutch OWC can realize a small gear ratio i.

如图11的(b)所示,在将偏心盘104的偏心量r设定为“中等”的情况下,能够使单向离合器OWC的离合器外部件122的摆动角度θ2小于图11的(a)的情况下的摆动角度θ2小,因此,能够实现比图11的(a)的情况大的变速比i。As shown in (b) of FIG. 11, when the eccentricity r of the eccentric disc 104 is set to be "medium", the swing angle θ2 of the clutch outer member 122 of the one-way clutch OWC can be made smaller than that of (a) of FIG. ) in the case of the swing angle θ2 is small, so that a larger gear ratio i can be realized than in the case of (a) in FIG. 11 .

如图11的(c)所示,在将偏心盘104的偏心量r设定为“小”的情况下,能够使单向离合器OWC的离合器外部件122的摆动角度θ2小于图11的(b)的情况下的摆动角度θ2小,因此,能够实现比图11的(b)的情况大的变速比i。As shown in (c) of Figure 11, when the eccentricity r of the eccentric disc 104 is set to be "small", the swing angle θ2 of the clutch outer member 122 of the one-way clutch OWC can be made smaller than that of (b) of Figure 11 ) in the case of the swing angle θ2 is small, so that a larger gear ratio i can be realized than in the case of (b) in FIG. 11 .

从而,偏心盘104的偏心量r越小,则离合器外部件122的摆动角度θ2越小,而变速比i越大,在使偏心盘104的偏心量r为“零”的情况下,能够使单向离合器OWC的离合器外部件122的摆动角度θ2为“零”,因此能够将变速比i设定为“无穷大(∞)”。Therefore, the smaller the eccentricity r of the eccentric disk 104 is, the smaller the swing angle θ2 of the clutch outer member 122 is, and the larger the gear ratio i is, and when the eccentricity r of the eccentric disk 104 is "zero", the Since the swing angle θ2 of the clutch outer 122 of the one-way clutch OWC is "zero", the gear ratio i can be set to "infinity (∞)".

如图10所示,单向离合器OWC的离合器外部件122接受经由连结部件130从偏心盘104施加的动力进行摆动运动。如果使偏心盘104旋转的输入轴151旋转1圈,则单向离合器OWC的离合器外部件122往复摆动1次。如图12所示,与偏心盘104的偏心量r的值无关,单向离合器OWC的离合器外部件122的摆动周期总是固定。离合器外部件122的摆动角速度ω2由偏心盘104(输入轴151)的旋转角速度ω1和偏心量r确定。As shown in FIG. 10 , the clutch outer 122 of the one-way clutch OWC receives power applied from the eccentric plate 104 via the connecting member 130 to perform a swinging motion. When the input shaft 151 that rotates the eccentric disk 104 rotates once, the clutch outer 122 of the one-way clutch OWC swings back and forth once. As shown in FIG. 12 , the swing period of the clutch outer 122 of the one-way clutch OWC is always constant regardless of the value of the eccentricity r of the eccentric plate 104 . The swing angular velocity ω2 of the clutch outer 122 is determined by the rotational angular velocity ω1 of the eccentric disc 104 (input shaft 151 ) and the eccentricity r.

连接输入轴151和单向离合器OWC的多个连结部件130的环部131旋转自如地连结于绕输入中心轴线O1在周向上以等间隔设置的多个偏心盘104,因此,因各偏心盘104的旋转运动而使单向离合器OWC的离合器外部件122产生的摆动运动如图13所示这样以固定的相位依次进行。The ring portions 131 of the plurality of connecting members 130 connecting the input shaft 151 and the one-way clutch OWC are rotatably connected to a plurality of eccentric disks 104 arranged at equal intervals in the circumferential direction around the input center axis O1. Therefore, each eccentric disk 104 The swinging motion of the clutch outer member 122 of the one-way clutch OWC is sequentially performed with a fixed phase as shown in FIG. 13 due to the rotational motion.

此时,动力(转矩)从单向离合器OWC的离合器外部件122朝向离合器内部件121的传递仅在离合器外部件122的正向(图10的箭头RD1方向)的转速超过了离合器内部件121的正向的转速的条件下才进行。即,在单向离合器OWC中,当离合器外部件122的转速变得比离合器内部件121的转速高时,才开始经由辊123发生离合器外部件122与离合器内部件121的啮合(锁定),离合器外部件122的动力被传递至离合器内部件121而产生驱动力。At this time, the transmission of power (torque) from the clutch outer member 122 to the clutch inner member 121 of the one-way clutch OWC exceeds the clutch inner member 121 only in the forward direction (arrow RD1 direction of FIG. 10 ) of the clutch outer member 122. It is only carried out under the condition of positive speed. That is, in the one-way clutch OWC, when the rotation speed of the clutch outer member 122 becomes higher than the rotation speed of the clutch inner member 121, the meshing (locking) of the clutch outer member 122 and the clutch inner member 121 via the roller 123 starts to occur, and the clutch The power of the outer member 122 is transmitted to the clutch inner member 121 to generate driving force.

在基于1个连结部件130实现的驱动结束后,离合器外部件122的转速低于离合器内部件121的转速,并且基于辊123实现的锁定借助于其他连结部件130的驱动力被解除而返回自由的状态(空转状态)。与连结部件130的数量相应地依次进行上述动作,由此将摆动运动转换成一个方向的旋转运动。因此,只有在超过离合器内部件121的转速的时刻的离合器外部件122的动力依次被传递至离合器内部件121,大致平滑地实现了平均的旋转动力被施加至离合器内部件121。After the driving by one connecting member 130 ends, the rotation speed of the clutch outer member 122 is lower than that of the clutch inner member 121, and the lock by the roller 123 is released by the driving force of the other connecting member 130 and returns to free. state (idling state). By sequentially performing the above operations according to the number of connecting members 130, the swing motion is converted into a rotational motion in one direction. Therefore, the power of the clutch outer 122 is sequentially transmitted to the clutch inner 121 only at the timing exceeding the rotation speed of the clutch inner 121 , and an approximately average rotational power is applied to the clutch inner 121 substantially smoothly.

另外,如图11的(a)~(c)所示,在四节连杆机构式的无级变速机构BD中,通过变更偏心盘104的偏心量r,能够确定变速比(变速率)。在这种情况下,通过将偏心量r设定为零,能够将变速比i设定为无穷大(∞),即使在驱动源的输出轴S的旋转过程中,也能够将传递至离合器外部件122的摆动角度θ2设定为零。即,即使驱动源的输出轴S(参照图1)旋转,也能够将单向离合器OWC的离合器内部件121的转速设定为零。In addition, as shown in (a) to (c) of FIG. 11 , in the continuously variable transmission mechanism BD of the four-joint link mechanism type, the gear ratio (gear ratio) can be determined by changing the eccentricity r of the eccentric disk 104 . In this case, by setting the eccentricity r to zero, the gear ratio i can be set to infinity (∞), and even during the rotation of the output shaft S of the drive source, the The swing angle θ2 of 122 is set to zero. That is, even if the output shaft S (see FIG. 1 ) of the drive source rotates, the rotation speed of the clutch inner 121 of the one-way clutch OWC can be set to zero.

接下来,参照图14~图19,对本发明的实施方式进行说明。并且,本实施方式的无级变速机构BD′的基本结构除了第1及第2曲轴部件和偏心盘的结构、以及轴颈支承部件152的数量不同以外,与参考例的无级变速机构BD相同。因此,以下,还参照作为参考例的结构的图4~图13,主要对与参考例的无级变速机构BD不同的部分进行说明。因此,对于与参考例的无级变速机构BD相同或等同的部分,标记相同的标号或相当的标号,并简化或省略说明。Next, an embodiment of the present invention will be described with reference to FIGS. 14 to 19 . In addition, the basic structure of the continuously variable transmission mechanism BD' of the present embodiment is the same as that of the continuously variable transmission mechanism BD of the reference example except that the structures of the first and second crankshaft members and eccentric discs and the number of journal support members 152 are different. . Therefore, below, referring also to FIGS. 4 to 13 which are configurations of the reference example, the parts different from the continuously variable transmission mechanism BD of the reference example will be mainly described. Therefore, for the same or equivalent parts as those of the continuously variable transmission mechanism BD of the reference example, the same reference numerals or corresponding reference numerals are attached, and descriptions are simplified or omitted.

如图14~图17所示,本实施方式的第1曲轴部件16具有在周向上以60°间隔配置的多个(在本实施方式中为6个)第1曲轴销16c~16h。各第1曲轴销16c~16h借助以夹着第1曲轴销16c~16h的方式交替配置的多个(在本实施方式中为7个)第1曲轴轴颈16p~16v连结在一起。多个第1曲轴轴颈16p~16v在从各第1曲轴销16c~16h各自的中心轴线16k偏离相等距离的位置处具有中心轴线16b。换而言之,多个第1曲轴销16c~16h以多个第1曲轴轴颈16p~16v的中心轴线16b为中心在周向上等间隔地配置。第1曲轴销16c~16h的外径D1全都相等,或者在轴向上从一侧朝向另一侧逐渐变大。As shown in FIGS. 14 to 17 , the first crank member 16 of this embodiment has a plurality of (six in this embodiment) first crank pins 16c to 16h arranged at intervals of 60° in the circumferential direction. Each of the first crankpins 16c to 16h is connected via a plurality of (seven in this embodiment) first crankpins 16p to 16v arranged alternately across the first crankpins 16c to 16h. The plurality of first crank journals 16p to 16v has a center axis 16b at a position deviated from the center axis 16k of each of the first crank pins 16c to 16h by an equal distance. In other words, the plurality of first crank pins 16c to 16h are arranged at equal intervals in the circumferential direction around the center axis 16b of the plurality of first crank journals 16p to 16v. The outer diameters D1 of the first crankpins 16c to 16h are all equal, or gradually increase from one side to the other side in the axial direction.

在位于致动器180侧的第1曲轴轴颈16p上形成有被动齿轮16a,该被动齿轮16a与被设置成和输入中心轴线O1同轴的旋转轴180a的小齿轮180b啮合,并且还与设置在这些部件的周围的齿圈115啮合。位于输出轴S侧的第1曲轴轴颈16v被旋转自如地支承于在输入轴151上形成的贯通孔151a中。A driven gear 16a is formed on the first crank journal 16p on the side of the actuator 180, and the driven gear 16a meshes with a pinion 180b of the rotating shaft 180a provided coaxially with the input center axis O1, and is also provided with the A ring gear 115 meshes around these components. The first crank journal 16 v located on the output shaft S side is rotatably supported in a through hole 151 a formed in the input shaft 151 .

各第1曲轴销16c~16h分别经由滑动轴承155旋转自如地贯通在形成于对应的偏心盘14上的2个第1及第2贯通孔14a、14b中的一个第1贯通孔14a内。并且,在图14~图19中,省略了滑动轴承155。Each of the first crank pins 16 c to 16 h rotatably penetrates through one of the two first and second through holes 14 a , 14 b formed in the corresponding eccentric disk 14 via a sliding bearing 155 , respectively. In addition, in FIGS. 14 to 19 , the sliding bearing 155 is omitted.

因此,本实施方式的第1曲轴部件16相当于参考例的无级变速机构的第1曲轴部件106,被动齿轮16a相当于被动齿轮106a,中心轴线16b相当于中心轴线106b,第1曲轴销16c~16h相当于第1曲轴销106c~106h,中心轴线16k相当于中心轴线106k,第1曲轴轴颈16p、16s、16v相当于第1曲轴轴颈106r、106q、106p。本实施方式的第1曲轴轴颈16q、16r、16t、16u是参考例的无级变速机构的第1曲轴部件106所没有的结构。Therefore, the first crankshaft member 16 of the present embodiment corresponds to the first crankshaft member 106 of the continuously variable transmission mechanism of the reference example, the driven gear 16a corresponds to the driven gear 106a, the central axis 16b corresponds to the central axis 106b, and the first crankpin 16c ˜16h correspond to first crank pins 106c to 106h, central axis 16k corresponds to central axis 106k, and first crank journals 16p, 16s, 16v correspond to first crank journals 106r, 106q, 106p. The first crank journals 16q, 16r, 16t, and 16u of the present embodiment have structures that do not exist in the first crank member 106 of the continuously variable transmission mechanism of the reference example.

关于多个第1曲轴轴颈16p~16v,沿轴向对第1曲轴轴颈16p~16v投影所得到的投影部分N1分别位于与第1曲轴轴颈16p~16v连接的第1曲轴销16c~16h的轮廓(外形轮廓)N2内。更具体地进行说明,例如如图18的(b)所示,沿轴向对第1曲轴轴颈16q进行投影所得到的投影部分N1位于与第1曲轴轴颈16q连接的第1曲轴销16c、16d(未图示)的轮廓(外形轮廓)N2内。该关系对于第1曲轴轴颈16p、16r~16v也是相同的。并且,在本实施方式中,示出了第1曲轴销16c~16h的外径D1全都相等的情况。With regard to the plurality of first crank journals 16p to 16v, projected portions N1 obtained by projecting the first crank journals 16p to 16v in the axial direction are respectively located on the first crank pins 16c to 16 connected to the first crank journals 16p to 16v. 16h within the outline (contour) N2. More specifically, for example, as shown in (b) of FIG. 18 , the projection portion N1 obtained by projecting the first crank journal 16q in the axial direction is located at the first crank pin 16c connected to the first crank journal 16q. , 16d (not shown) within the outline (outline outline) N2. This relationship is also the same for the first crank journals 16p, 16r to 16v. Moreover, in this embodiment, the case where all the outer diameters D1 of the 1st crankpins 16c-16h are equal is shown.

第2曲轴部件17与第1曲轴部件16相同,具有在周向上以60°间隔配置的多个(在本实施方式中为6个)第1曲轴销17c~17h。各第2曲轴销17c~17h借助以夹着第2曲轴销17c~17h的方式交替配置的多个(在本实施方式中为7个)第2曲轴轴颈17p~17v连结在一起。多个第2曲轴轴颈17p~17v在从各第2曲轴销17c~17h各自的中心轴线17k偏离相等距离的位置处具有中心轴线17b。换而言之,多个第2曲轴销17c~17h以第2曲轴轴颈17p~17v的中心轴线17b为中心在周向上等间隔地配置。第2曲轴销17c~17h的外径D3全都相等,或者在轴向上从一侧朝向另一侧逐渐变大。Like the first crank member 16, the second crank member 17 has a plurality of (six in this embodiment) first crank pins 17c to 17h arranged at intervals of 60° in the circumferential direction. The respective second crank pins 17c to 17h are connected together via a plurality of (seven in this embodiment) second crank journals 17p to 17v arranged alternately across the second crank pins 17c to 17h. The plurality of second crank journals 17p to 17v has a center axis 17b at a position deviated from the center axis 17k of each of the second crank pins 17c to 17h by an equal distance. In other words, the plurality of second crank pins 17c to 17h are arranged at equal intervals in the circumferential direction around the center axis 17b of the second crank journals 17p to 17v. The outer diameters D3 of the second crankpins 17c to 17h are all equal, or gradually increase from one side to the other side in the axial direction.

在位于致动器180侧的第2曲轴轴颈17p上形成有被动齿轮17a,该被动齿轮16a与被设置成和输入中心轴线O1同轴的旋转轴180a的小齿轮180b啮合,并且还与设置在这些部件的周围的齿圈115啮合。位于输出轴S侧的第2曲轴轴颈17v被旋转自如地支承于在输入轴151上形成的贯通孔151b中。A driven gear 17a is formed on the second crank journal 17p on the side of the actuator 180, and the driven gear 16a meshes with a pinion 180b of a rotating shaft 180a coaxial with the input center axis O1 and is also provided with A ring gear 115 meshes around these components. The second crank journal 17 v located on the output shaft S side is rotatably supported in a through hole 151 b formed in the input shaft 151 .

各第2曲轴销17c~17h分别经由滑动轴承155旋转自如地贯通在形成于对应的偏心盘14上的2个第1及第2贯通孔14a、14b中的另一个第2贯通孔14b内。并且,在图14~图19中,省略了滑动轴承155。Each of the second crank pins 17c to 17h rotatably penetrates through the other second through hole 14b of the two first and second through holes 14a and 14b formed in the corresponding eccentric disk 14 via a sliding bearing 155 . In addition, in FIGS. 14 to 19 , the sliding bearing 155 is omitted.

因此,本实施方式的第2曲轴部件17相当于参考例的无级变速机构的第2曲轴部件107,被动齿轮17a相当于被动齿轮107a,中心轴线17b相当于中心轴线107b,第2曲轴销17c~17h相当于第2曲轴销107c~107h,中心轴线17k相当于中心轴线107k,第2曲轴轴颈17p、17s、17v相当于第2曲轴轴颈107r、107q、107p。本实施方式的第2曲轴轴颈17q、17r、17t、17u是参考例的无级变速机构的第2曲轴部件107所没有的结构。Therefore, the second crank member 17 of the present embodiment corresponds to the second crank member 107 of the continuously variable transmission mechanism of the reference example, the driven gear 17a corresponds to the driven gear 107a, the central axis 17b corresponds to the central axis 107b, and the second crank pin 17c ˜17h correspond to the second crank pins 107c to 107h, the central axis 17k corresponds to the central axis 107k, and the second crank journals 17p, 17s, and 17v correspond to the second crank journals 107r, 107q, and 107p. The second crank journals 17q, 17r, 17t, and 17u of the present embodiment have structures that do not exist in the second crank member 107 of the continuously variable transmission mechanism of the reference example.

关于多个第2曲轴轴颈17p~17v,沿轴向对第2曲轴轴颈17p~17v投影所得到的投影部分N1分别位于与第2曲轴轴颈17p~17v连接的第2曲轴销17c~17h的轮廓(外形轮廓)N2内。更具体地进行说明,例如如图18的(b)所示,沿轴向对第2曲轴轴颈17q进行投影所得到的投影部分N1位于与第2曲轴轴颈17q连接的第2曲轴销17c、17d(未图示。)的轮廓(外形轮廓)N2内。该关系对于第2曲轴轴颈17p、17r~17v也是相同的。并且,在本实施方式中,示出了第2曲轴销17c~17h的外径D3全都相等的情况。With regard to the plurality of second crank journals 17p to 17v, the projected portions N1 obtained by projecting the second crank journals 17p to 17v in the axial direction are located on the second crank pins 17c to 17c connected to the second crank journals 17p to 17v, respectively. 17h within the contour (contour) N2. More specifically, for example, as shown in (b) of FIG. 18 , the projected portion N1 obtained by projecting the second crank journal 17q in the axial direction is located at the second crank pin 17c connected to the second crank journal 17q. , 17d (not shown.) within the outline (outline outline) N2. This relationship is also the same for the second crank journals 17p, 17r to 17v. In addition, in this embodiment, the case where all the outer diameters D3 of the second crankpins 17c to 17h are equal is shown.

本实施方式的第1及第2曲轴销16c~16h、17c~17h的偏心方向和偏心量与参考例的第1及第2曲轴部件106、107的第1及第2曲轴销106c~106h、107c~107h相同。The eccentric directions and eccentric amounts of the first and second crank pins 16c to 16h, 17c to 17h in this embodiment are the same as those of the first and second crank pins 106c to 106h, 107c~107h are the same.

如图17所示,第1及第2曲轴轴颈16p~16v、17p~17v的轴向长度L2被设定为与后述的偏心盘14的轴向宽度L1相同或比所述轴向宽度L1长。由此,偏心盘14能够在互相对置且相邻的第1及第2曲轴销(例如,16c与16d、17c与17d)间沿径向(与中心轴线16b、17b垂直的方向)移动。As shown in FIG. 17 , the axial length L2 of the first and second crank journals 16p to 16v, 17p to 17v is set to be equal to or larger than the axial width L1 of the eccentric disc 14 described later. L1 is long. Accordingly, the eccentric disk 14 can move in the radial direction (direction perpendicular to the central axes 16b, 17b) between the first and second crankpins (for example, 16c and 16d, 17c and 17d) that face each other and are adjacent to each other.

如图14和图15所示,在轴向上,相位相同的第1及第2曲轴部件16、17的第1及第2曲轴轴颈16q~16u、17q~17u分别经由滑动轴承157旋转自如地嵌合于在轴颈支承部件152上形成的第1及第2支承孔152a、152b中。并且,在图14~图19中,省略了滑动轴承157。As shown in FIGS. 14 and 15 , in the axial direction, the first and second crankshaft journals 16q to 16u and 17q to 17u of the first and second crankshaft members 16 and 17 with the same phase are rotatable via sliding bearings 157, respectively. The first and second support holes 152a, 152b formed in the journal support member 152 are fitted in such a manner. In addition, in FIGS. 14 to 19 , the slide bearing 157 is omitted.

多个轴颈支承部件152分别经由轴承105支承于变速器的变速器壳体160。The plurality of journal support members 152 are respectively supported by a transmission case 160 of the transmission via bearings 105 .

另外,各偏心盘14经由轴承140嵌合于连结部件130的环部131。In addition, each eccentric disk 14 is fitted to the ring portion 131 of the connection member 130 via a bearing 140 .

如图18的(a)所示,与参考例的偏心盘104同样地,偏心盘14的第1及第2贯通孔14a、14b形成为平行。但是,本实施方式的偏心盘14具有没有被分割而是形成为一体这样的特征。第1曲轴销106c~106h分别转动自如地嵌合于多个偏心盘14的第1贯通孔14a中。另外,第2曲轴销107c~107h分别转动自如地嵌合于多个偏心盘14的第2贯通孔14b中。As shown in (a) of FIG. 18 , like the eccentric disk 104 of the reference example, the first and second through-holes 14 a and 14 b of the eccentric disk 14 are formed in parallel. However, the eccentric disk 14 of this embodiment has the characteristic that it is not divided but integrally formed. The first crank pins 106c to 106h are respectively rotatably fitted in the first through holes 14a of the plurality of eccentric disks 14 . In addition, the second crank pins 107c to 107h are respectively rotatably fitted in the second through-holes 14b of the plurality of eccentric disks 14 .

如图18所示,关于本实施方式的第1及第2曲轴部件16、17,如上所述,从轴向观察时,各第1曲轴轴颈16p~16v被配置在第1曲轴销16c~16h的轮廓N2内,各第2曲轴轴颈17p~17v被配置在第2曲轴销17c~17h的轮廓N2内。另外,第1曲轴部件16的第1曲轴销16c~16h的外径D1与各自对应的偏心盘14的第1贯通孔14a的孔径D5大致相同,第2曲轴部件17的第2曲轴销17c~17h的外径D3与各自对应的偏心盘14的第2贯通孔14b的孔径D6大致相同。As shown in FIG. 18 , regarding the first and second crankshaft members 16 and 17 of the present embodiment, as described above, the first crank journals 16p to 16v are arranged on the first crankpins 16c to 16v when viewed from the axial direction. Within the contour N2 of 16h, the respective second crank journals 17p to 17v are arranged within the contour N2 of the second crankpins 17c to 17h. In addition, the outer diameter D1 of the first crank pins 16c to 16h of the first crank member 16 is approximately the same as the diameter D5 of the first through hole 14a of the corresponding eccentric disc 14, and the second crank pins 17c to 16h of the second crank member 17 The outer diameter D3 of 17h is substantially the same as the hole diameter D6 of the second through-hole 14b of the corresponding eccentric disc 14 .

由此,能够分别将第1及第2曲轴部件16、17从一端侧插入偏心盘14的第1及第2贯通孔14a、14b中来装配偏心盘14。Accordingly, the eccentric disk 14 can be assembled by inserting the first and second crankshaft members 16 , 17 into the first and second through-holes 14 a , 14 b of the eccentric disk 14 from one end side, respectively.

具体来说,如图16和图17所示,首先,将第1及第2曲轴部件16、17的第1及第2曲轴销16h、17h贯穿插入至与插入方向最里侧的第1及第2曲轴销16c、17c相对应(嵌合)的偏心盘14的第1及第2贯通孔14a、14b中,使偏心盘14沿轴向移动至偏心盘14即将与第2号的第1及第2曲轴销16g、17g的侧面(图中为右侧面)抵接为止。此时,偏心盘14在轴向上处于与第1及第2曲轴轴颈16u、17u对应的位置。Specifically, as shown in FIG. 16 and FIG. 17, first, the first and second crank pins 16h, 17h of the first and second crankshaft members 16, 17 are inserted to the first and second pins on the innermost side in the direction of insertion. In the first and second through-holes 14a, 14b of the eccentric disk 14 corresponding to (fitting) the second crank pins 16c, 17c, the eccentric disk 14 is moved in the axial direction until the eccentric disk 14 is about to be connected to the first of the second crankpin. and the side surfaces of the second crankpins 16g and 17g (the right sides in the figure) abut against each other. At this time, the eccentric disk 14 is at a position corresponding to the first and second crank journals 16u and 17u in the axial direction.

接下来,使偏心盘14沿径向移动,使第1及第2贯通孔14a、14b和第1及第2曲轴销16g、17g的轴中心一致。此时,由于第1及第2曲轴轴颈16u、17u的轴向长度L2比偏心盘14的轴向宽度L1长,因此,偏心盘14的径向移动不会受到阻碍。然后,使第1及第2曲轴销16g、17g贯穿插入第1及第2贯通孔14a、14b中,并贯通至偏心盘14即将与第3号的第1及第2曲轴销16f、17f的侧面抵接为止。Next, the eccentric disk 14 is moved in the radial direction so that the axial centers of the first and second through holes 14a, 14b and the first and second crank pins 16g, 17g coincide. At this time, since the axial length L2 of the first and second crank journals 16u, 17u is longer than the axial width L1 of the eccentric disk 14, the radial movement of the eccentric disk 14 is not hindered. Then, the first and second crank pins 16g, 17g are inserted into the first and second through holes 14a, 14b, and penetrate to the eccentric disk 14, which is about to be connected with the third crank pins 16f, 17f. side contact.

以下,同样地使偏心盘14一边交替地沿轴向和径向移动,一边穿过第1及第2曲轴销16f、17f、16e、17e、16d、17d,使该偏心盘14的第1及第2贯通孔14a、14b和插入方向最里侧的第1及第2曲轴销16c、17c嵌合。Hereinafter, similarly, the eccentric disk 14 is moved alternately in the axial direction and the radial direction while passing through the first and second crank pins 16f, 17f, 16e, 17e, 16d, 17d, so that the first and second crankpins of the eccentric disk 14 are The second through-holes 14a, 14b are fitted with the first and second crank pins 16c, 17c on the innermost side in the insertion direction.

接下来,一边使与从里侧开始为第2号的第1及第2曲轴销16d、17d相对应的偏心盘14如上述那样交替地沿径向和轴向移动,一边使第1及第2曲轴部件16、17贯穿插入第1及第2贯通孔14a、14b,使该偏心盘14的第1及第2贯通孔14a、14b和第1及第2曲轴销16d、17d嵌合。Next, while moving the eccentric discs 14 corresponding to the first and second crankpins 16d, 17d, which are numbered second from the back side, alternately in the radial direction and the axial direction as described above, the first and second 2 The crankshaft members 16, 17 are inserted through the first and second through-holes 14a, 14b, and the first and second through-holes 14a, 14b of the eccentric disk 14 are fitted with the first and second crankpins 16d, 17d.

以下相同,使剩余的第1及第2曲轴销16e~16h、17e~17h与各自对应的偏心盘14的第1及第2贯通孔14a、14b嵌合。图19示出了这样的状态:在各偏心盘14的偏心量r为零的状态下,分别将偏心盘14装配于第1及第2曲轴部件16、17的第1及第2曲轴销16c~16h、17c~17h,进而将轴颈支承部件152装配至偏心盘14之间。In the same manner below, the remaining first and second crank pins 16e to 16h, 17e to 17h are fitted into the first and second through-holes 14a and 14b of the corresponding eccentric disks 14, respectively. FIG. 19 shows a state in which the eccentric disks 14 are attached to the first and second crank pins 16c of the first and second crankshaft members 16 and 17 in a state where the eccentric amount r of each eccentric disk 14 is zero. ~16h, 17c~17h, and then assemble the journal support member 152 between the eccentric disks 14.

这样,能够将没有进行分割而是由单一部件构成的偏心盘14装配至第1及第2曲轴部件16、17,因此,能够提高偏心盘14的支承刚性,从而能够以高精度支承第1及第2曲轴部件16、17。由此,偏心盘104的偏心量r、即变速比的变动降低,能够实现稳定的变速。In this way, the eccentric disk 14, which is not divided but constituted by a single member, can be assembled to the first and second crankshaft members 16, 17, so that the support rigidity of the eccentric disk 14 can be improved, and the first and second crankshaft members can be supported with high precision. The second crankshaft components 16, 17. As a result, fluctuations in the eccentric amount r of the eccentric disk 104 , that is, the gear ratio are reduced, and stable gear shifting can be realized.

并且,在偏心盘14的装配中,如果第1及第2曲轴销16c~16h、17c~17h的外径D1、D3形成为在轴向上从一侧朝向另一侧(从插入方向末端侧朝向里侧)逐渐变大,则位于比与要装配的偏心盘14相对应的第1及第2曲轴销16c~16h、17c~17h靠近前侧的位置的第1及第2曲轴销16c~16h、17c~17h的外径D1、D3变得比该偏心盘14的第1及第2贯通孔14a、14b的孔径D5、D6小,从而使得偏心盘14的插入变得容易,装配效率提高。In addition, in the assembly of the eccentric disk 14, if the outer diameters D1 and D3 of the first and second crank pins 16c to 16h and 17c to 17h are formed from one side to the other side in the axial direction (from the end side in the insertion direction), The first and second crankpins 16c-16h, 17c-17h that are closer to the front side than the first and second crankpins 16c-16h, 17c-17h corresponding to the eccentric disk 14 to be assembled The outer diameters D1 and D3 of 16h, 17c to 17h are smaller than the diameters D5 and D6 of the first and second through holes 14a and 14b of the eccentric disk 14, so that the insertion of the eccentric disk 14 becomes easier and the assembly efficiency is improved. .

如以上所说明,根据本实施方式的无级变速机构BD,多个第1曲轴销16c~16h的外径D1全都相等或者在轴向上从一侧朝向另一侧变大,多个第1曲轴轴颈16p~16v分别被设置成沿轴向对第1曲轴轴颈16p~16v进行投影所得到的投影部分N1位于与该第1曲轴轴颈16p~16v连接的第1曲轴销16c~16h的轮廓N2内,并且,多个第2曲轴销17c~17h的外径D3全都相等或者在轴向上从一侧朝向另一侧变大,多个第2曲轴轴颈17p~17v分别被设置成沿轴向对第2曲轴轴颈17p~17v进行投影所得到的投影部分N1位于与该第2曲轴轴颈17p~17v连接的第2曲轴销17c~17h的轮廓N2内。另外,由于多个偏心盘14的轴向宽度L1分别比第1曲轴轴颈16p~16v及第2曲轴轴颈17p~17v的轴向长度L2小,因此,能够将没有沿径向进行分割而是一体成型的偏心盘14从第1及第2曲轴部件16、17的一侧朝向另一侧依次插入进行装配。因此,能够防止因偏心盘14的开口所引起的供第1及第2曲轴销16c~16h、17c~17h贯通的第1及第2贯通孔14a、14b的内径尺寸精度的降低,能够防止偏心量r的变化,由此能够抑制对变速比造成的影响。另外,由于偏心盘14一体成型,因此能够削减零件数量。As described above, according to the continuously variable transmission mechanism BD of this embodiment, the outer diameters D1 of the plurality of first crank pins 16c to 16h are all equal or become larger from one side to the other in the axial direction, and the plurality of first crankpins The crank journals 16p to 16v are arranged so that the projected portion N1 obtained by projecting the first crank journals 16p to 16v in the axial direction is positioned on the first crank pins 16c to 16h connected to the first crank journals 16p to 16v. In addition, the outer diameters D3 of the plurality of second crankpins 17c to 17h are all equal or become larger from one side to the other in the axial direction, and the plurality of second crankpins 17p to 17v are provided respectively. A projection portion N1 obtained by projecting the second crank journals 17p to 17v in the axial direction is located within the outline N2 of the second crank pins 17c to 17h connected to the second crank journals 17p to 17v. In addition, since the axial width L1 of the plurality of eccentric disks 14 is smaller than the axial length L2 of the first crank journals 16p to 16v and the second crank journals 17p to 17v, respectively, the eccentric discs 14 can be divided without radial division. The integrally formed eccentric disk 14 is sequentially inserted and assembled from one side toward the other side of the first and second crankshaft members 16 and 17 . Therefore, it is possible to prevent the decrease in the dimensional accuracy of the inner diameters of the first and second through holes 14a, 14b through which the first and second crank pins 16c-16h, 17c-17h pass through due to the opening of the eccentric disc 14, and to prevent eccentricity. The change of the amount r can be suppressed, thereby suppressing the influence on the gear ratio. In addition, since the eccentric disk 14 is integrally formed, the number of parts can be reduced.

另外,形成于偏心盘14上的第1及第2贯通孔14a、14b不连通,因此能够提高偏心盘14的刚性,从而能够更可靠地防止偏心盘14的偏心量r的变化。In addition, since the first and second through-holes 14a, 14b formed in the eccentric disk 14 do not communicate with each other, the rigidity of the eccentric disk 14 can be increased, and the variation of the eccentricity r of the eccentric disk 14 can be more reliably prevented.

并且,本发明并不限定于前述的实施方式,能够进行适当的变形、改良等。此外,只要能够实现本发明,上述的各实施方式中的各结构要素的材质、形状、尺寸、数量、配置部位等可以是任意的,并不受限定。In addition, the present invention is not limited to the above-described embodiments, and appropriate modifications, improvements, and the like can be made. In addition, as long as the present invention can be realized, the material, shape, size, number, arrangement location, etc. of each component in each of the above-mentioned embodiments may be arbitrary and are not limited.

例如,在上述实施方式的偏心盘14中,形成为供第1及第2曲轴销16c~16h、17c~17h贯通的第1及第2贯通孔14a、14b不连通的结构,但是,也可以构成为:使第1及第2贯通孔14a、14b连通而设置供第1及第2曲轴销16c~16h、17c~17h双方贯通的单一的长孔。For example, in the eccentric disc 14 of the above-mentioned embodiment, the first and second through-holes 14a, 14b through which the first and second crank pins 16c-16h, 17c-17h pass through are not communicated. The structure is such that the first and second through-holes 14a and 14b communicate with each other and provide a single long hole through which both of the first and second crank pins 16c to 16h and 17c to 17h pass.

Claims (2)

1. a stepless speed changing mechanism, it has:
Power shaft, this power shaft accepts to rotate around input central axis from the rotary power of power source generation;
Multiple eccentric discs, the plurality of eccentric disc has the 1st fulcrum at respective center, and each 1st fulcrum is in this input Circumferentially about being disposed at equal intervals of central axis, and inclined relative to described input central axis of each 1st fulcrum Heart amount can be changed, and the plurality of eccentric disc is defeated with described around this input central axis while keeping this offset Enter axle to rotate together, and, the plurality of eccentric disc is respectively formed with described input centerline axis parallel prolong The 1st through hole stretched and the 2nd through hole;
1st crankshaft component, the 1st crankshaft component has multiple 1st crankpin and multiple 1st crankshaft journal, described The most through described 1st through hole formed on the plurality of eccentric disc of multiple 1st crankpins, and that This links, and the plurality of 1st crankshaft journal is offseting the position of equidistance from the central axis of this each 1st crankpin Place has central axis;
2nd crankshaft component, the 2nd crankshaft component has multiple 2nd crankpin and multiple 2nd crankshaft journal, described The most through described 2nd through hole formed on the plurality of eccentric disc of multiple 2nd crankpins, and that This links, and the plurality of 2nd crankshaft journal is offseting the position of equidistance from the central axis of this each 2nd crankpin Place has central axis;
One-way clutch, this one-way clutch has around the output center axis rotation deviateing described input central axis Output block, by accept the power of direction of rotation from outside and around described output center axis oscillating input block, And make these input blocks and output block become mutually lock-out state or the joint elements of non-locking state, when described During the rotating speed of the forward that the rotating speed of the forward of input block exceedes described output block, this one-way clutch will enter into institute The rotary power stating input block is transferred to described output block, thus the oscillating motion of described input block is converted to The rotary motion of described output block;
Multiple connecting members, the respective one end of the plurality of connecting member rotatably connects centered by described 1st fulcrum Knot is in the periphery of each described eccentric disc, and the respective other end of the plurality of connecting member is rotatably linked at described list The 2nd fulcrum that the position deviateing described output center axis on the input block of clutch is arranged, thus, will The rotary motion swing as the input block of described one-way clutch of described eccentric disc is put on from described power shaft Motion is transferred to this input block;And
Gear ratio changeable mechanism, this gear ratio changeable mechanism possesses actuator, and described actuator makes described 1st crankpin Synchronously rotate centered by described 1st crankshaft journal and the 2nd crankshaft journal respectively with described 2nd crankpin, adjust Save described 1st fulcrum offset relative to described input central axis, thus change and be transferred to institute from described eccentric disc Stating the pendulum angle of the oscillating motion of the input block of one-way clutch, thus, the change of described gear ratio changeable mechanism exists The rotary power being input to described power shaft is transmitted as rotary power via described eccentric disc and described connecting member To the gear ratio during output block of described one-way clutch, and, owing to described offset can be set as zero, It is thus possible to gear ratio is set as infinity, wherein,
The external diameter of the plurality of 1st crankpin is the most equal or becomes big from side towards opposite side in the axial direction,
The external diameter of the plurality of 2nd crankpin is the most equal or becomes big from side towards opposite side in the axial direction,
The plurality of 1st crankshaft journal is respectively arranged to: carry out described 1st crankshaft journal vertically projecting gained To projection section be positioned at the profile of described 1st crankpin being connected with the 1st crankshaft journal,
The plurality of 2nd crankshaft journal is respectively arranged to: carry out described 2nd crankshaft journal vertically projecting gained To projection section be positioned at the profile of described 2nd crankpin being connected with the 2nd crankshaft journal,
The axial width of the plurality of eccentric disc axial than described 1st crankshaft journal and described 2nd crankshaft journal respectively Length is little.
Stepless speed changing mechanism the most according to claim 1, wherein,
Described 1st through hole formed on described eccentric disc does not connects with described 2nd through hole.
CN201510468912.6A 2014-09-08 2015-08-03 Stepless speed changing mechanism Pending CN106183783A (en)

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CN114992286A (en) * 2022-06-16 2022-09-02 赵瑞红 High-precision planetary reducer

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