CN106068899A - A kind of have rotate forward conveying reversion move back grass function united reaper delivery chute - Google Patents
A kind of have rotate forward conveying reversion move back grass function united reaper delivery chute Download PDFInfo
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- CN106068899A CN106068899A CN201610414102.7A CN201610414102A CN106068899A CN 106068899 A CN106068899 A CN 106068899A CN 201610414102 A CN201610414102 A CN 201610414102A CN 106068899 A CN106068899 A CN 106068899A
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- 244000025254 Cannabis sativa Species 0.000 title claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 105
- 210000005069 ears Anatomy 0.000 claims description 8
- 241000196324 Embryophyta Species 0.000 abstract description 8
- 238000003306 harvesting Methods 0.000 abstract description 8
- 230000000903 blocking effect Effects 0.000 abstract description 6
- 238000013024 troubleshooting Methods 0.000 abstract description 3
- 241000209140 Triticum Species 0.000 description 10
- 235000021307 Triticum Nutrition 0.000 description 10
- 241000209094 Oryza Species 0.000 description 9
- 235000007164 Oryza sativa Nutrition 0.000 description 9
- 235000009566 rice Nutrition 0.000 description 9
- 230000007246 mechanism Effects 0.000 description 8
- 230000007704 transition Effects 0.000 description 5
- 241001124569 Lycaenidae Species 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 240000002791 Brassica napus Species 0.000 description 1
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 239000013642 negative control Substances 0.000 description 1
- 239000013641 positive control Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D41/00—Combines, i.e. harvesters or mowers combined with threshing devices
- A01D41/12—Details of combines
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/46—Mechanical grain conveyors
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- Life Sciences & Earth Sciences (AREA)
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- Engineering & Computer Science (AREA)
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- Harvester Elements (AREA)
Abstract
本发明为一种具有正转输送反转退草功能的联合收割机输送槽,包括输送槽壳体、链耙、托板、传动及张紧,本发明通过一套张紧轮机构对联合收割机脱粒滚筒动力输出轴与输送槽动力输入轴之间的动力进行切断与连接,并且采用正反转传动箱内锥齿轮常啮合的方式传递动力,通过驾驶员拉动驾驶操纵台上的手柄控制正反转传动箱内的动力连接轴的换向操作,简化了联合收割机正反转输送槽的传动系统,能快速解决输送槽内部的堵草问题,降低了联合收割机收获中输送槽堵草的排障难度,本发明结构简单,操纵方便,应用于联合收割机可以极大提高输送槽的效率和安全性。
The present invention is a conveying trough of a combine harvester with the function of forward-rotation conveying and reverse-reversing weed removal, which includes a conveying trough housing, a chain rake, a supporting plate, transmission and tensioning. The power between the power output shaft of the machine threshing drum and the power input shaft of the conveying trough is cut off and connected, and the power is transmitted by means of constant meshing of bevel gears in the forward and reverse transmission box. The driver pulls the handle on the driving console to control the positive and negative The reversing operation of the power connection shaft in the reversing transmission box simplifies the transmission system of the forward and reverse conveying trough of the combine harvester, can quickly solve the problem of grass blocking inside the conveying trough, and reduce the weed blocking of the conveying trough during the harvesting of the combine harvester The difficulty of troubleshooting, the invention has a simple structure and is convenient to operate, and can greatly improve the efficiency and safety of the conveying trough when applied to a combine harvester.
Description
技术领域technical field
本发明涉及联合收割机上的水稻小麦输送槽装置技术领域,具体的讲是一种具有正转输送反转退草功能的联合收割机输送槽,可广泛应用于水稻和小麦的高性能收获。The invention relates to the technical field of a rice and wheat conveying trough device on a combine harvester, in particular to a combine harvester conveying trough with the function of forward rotation, reverse rotation and reverse weed removal, which can be widely used in high-performance harvesting of rice and wheat.
背景技术Background technique
现有国内外联合收割机的具有正转输草反转退草功能的输送槽大多数在传动输入轴上设置正传离合器和反转离合器,例如,申请号201110037073.4的发明专利(联合收割机)设计了一种锥齿轮传动箱,在传动箱左右一侧突出设置箱输入轴,两根箱输入轴的转向相反,正转离合器使正转方向的箱输入轴与收割输入轴联动,反转离合器使反转方向的箱输入轴与收割输入轴联动,以传递正反转方向的驱动力,实现了联合收割机输送槽正转输草反转退草的功能,但布置两条动力传递路线使得结构较为复杂,正反转离合器和正反转箱输入轴交替工作,出现故障的几率增大;中国专利CN201420466525.X(全喂入联合收割机输送槽返草机构)公开了一种在输送槽主传动轴上设有反转齿轮箱机构,包括设置于输送槽主传动轴上的传动齿轮、过度轴以及设置于过度轴上的拨叉与滑动齿轮,通过拨叉拨动反转齿轮箱机构中过度轴上的滑动齿轮与输送槽主传动轴上的传动齿轮啮合,改变输送槽主传动轴的转向,实现了联合收割机输送槽正转输草反转退草的功能,但同样采用了输送槽主传动轴与脱粒滚筒轴之间设置两套张紧装置,结构复杂,出现故障的几率增大,反转齿轮箱机构中通过滑移齿轮与传动齿轮啮合的方式实现换向,容易出现齿轮跳齿现象,动力传递不稳定;需要驾驶员下车拨动拨叉换向,效率较低。若只采用一套张紧轮机构用于动力的切断与连接,并且采用齿轮常啮合的方式传递动力,通过驾驶员拉动驾驶操纵台上的手柄进行换向操作,则联合收割机上实现输送槽正反转的机构将大大缩小,联合收割机的传动系统也将得到简化,更加有利于联合收割机上具有正转输草反转退草功能的输送槽的结构改进和功能提升,驾驶员操作更加简单,故障率大大降低。Most of the conveying troughs of the existing domestic and foreign combine harvesters with the function of forward-rotating grass feeding and reverse-reversing grass-removing are provided with a forward clutch and a reverse clutch on the transmission input shaft, for example, the invention patent of application number 201110037073.4 (combined harvester) A bevel gear transmission box is designed, and the box input shaft is protruded on the left and right sides of the transmission box. The direction of the two box input shafts is opposite. The box input shaft in the reverse direction is linked with the harvesting input shaft to transmit the driving force in the forward and reverse directions, realizing the function of the combine harvester conveying trough forwardly rotating grass to transport grass and reversely returning grass, but the arrangement of two power transmission routes makes The structure is more complex, the forward and reverse clutches and the input shafts of the forward and reverse boxes work alternately, and the probability of failure increases; Chinese patent CN201420466525. The transmission shaft is equipped with a reverse gear box mechanism, including the transmission gear set on the main drive shaft of the conveying trough, the transition shaft, and the shift fork and sliding gear set on the transition shaft. The reverse gear box mechanism is moved by the shift fork The sliding gear on the transition shaft meshes with the transmission gear on the main drive shaft of the conveying trough, changing the direction of the main drive shaft of the conveying trough, and realizes the function of the combine harvester conveying trough forward and reverse grass delivery, but also uses the conveying Two sets of tensioning devices are installed between the main drive shaft of the trough and the threshing drum shaft. The structure is complex and the probability of failure increases. The phenomenon of tooth skipping makes the power transmission unstable; the driver needs to get off the car and turn the shift fork to change direction, and the efficiency is low. If only one set of tensioning wheel mechanism is used to cut off and connect the power, and the gears are constantly meshed to transmit power, and the driver pulls the handle on the driving console to perform the reversing operation, then the conveying trough will be realized on the combine harvester. The reversing mechanism will be greatly reduced, and the transmission system of the combine will be simplified, which is more conducive to the structural improvement and functional improvement of the conveying trough with the function of forward rotation grass feeding and reverse rotation grass removal on the combine harvester, and the driver's operation is easier , the failure rate is greatly reduced.
发明内容Contents of the invention
本发明所要解决的技术问题是,通过一套张紧轮机构对联合收割机脱粒滚筒动力输出轴与输送槽动力输入轴之间的动力进行切断与连接,并且采用正反转传动箱内锥齿轮常啮合的方式传递动力,通过驾驶员拉动驾驶操纵台上的手柄控制正反转传动箱内的动力连接轴的换向操作,本发明可满足稻麦的大喂入量收获要求,简化了联合收割机正反转输送槽的传动系统,能快速解决输送槽内部的堵草问题,降低了联合收割机收获中输送槽堵草的排障难度,本发明结构简单,操纵方便,应用于联合收割机可以极大提高输送槽的效率和安全性。The technical problem to be solved by the present invention is to cut off and connect the power between the power output shaft of the combine harvester threshing drum and the power input shaft of the conveying trough through a set of tensioning wheel mechanism, and adopt the bevel gear in the forward and reverse transmission box The power is transmitted in the way of constant meshing, and the driver pulls the handle on the driving console to control the reversing operation of the power connection shaft in the forward and reverse transmission box. The transmission system of the forward and reverse conveying trough of the harvester can quickly solve the problem of weed blocking inside the conveying trough, and reduce the difficulty of troubleshooting the weed blocking in the conveying trough during the harvest of the combine harvester. The machine can greatly improve the efficiency and safety of the conveying trough.
本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:
一种具有正转输送反转退草功能的联合收割机输送槽,包括链耙、传动及张紧装置、正反转传动箱、割台喂入装置、脱粒装置和驾驶部;A conveying trough for a combine harvester with the function of forward-rotating conveying and reverse-reversing weed removal, including a chain rake, a transmission and tensioning device, a forward-reversing transmission box, a header feeding device, a threshing device and a driver;
所述割台喂入装置输出端与链耙输入端连接;链耙输出端与传动及张紧装置输入端连接;所述传动及张紧装置输出端与正反转传动箱输入端连接;所述正反转传动箱输出端与脱粒装置连接;The output end of the header feeding device is connected to the input end of the chain rake; the output end of the chain rake is connected to the input end of the transmission and tensioning device; the output end of the transmission and tensioning device is connected to the input end of the forward and reverse transmission box; The output end of the forward and reverse transmission box is connected with the threshing device;
所述链耙包括输送链轮、耙齿和输送链条;所述输送链轮包括输送链轮A、输送链轮B、输送链轮C、输送链轮D;所述输送链轮A与输送链轮B靠近割台喂入装置;所述输送链轮C与输送链轮D靠近脱粒装置;所述输送链条上均布有耙齿;输送链条为纵向分布,且数量为2个,所述输送链条与输送链轮啮合;The chain rake includes a conveyor sprocket, rake teeth and a conveyor chain; the conveyor sprocket includes a conveyor sprocket A, a conveyor sprocket B, a conveyor sprocket C, and a conveyor sprocket D; the conveyor sprocket A and the conveyor chain Wheel B is close to the header feeding device; the conveying sprocket C and conveying sprocket D are close to the threshing device; rake teeth are evenly distributed on the conveying chain; the conveying chain is longitudinally distributed, and the number is 2, and the conveying chain The chain meshes with the conveyor sprocket;
所述传动及张紧装置包括输送槽动力输入轴、输送槽动力输出轴和传动链轮;所述输送槽动力输出轴靠近割台喂入装置,且输送槽动力输出轴上安装有输送链轮A、输送链轮B;所述输送槽动力输入轴安装在正反转传动箱侧壁上开设的孔内;所述输送槽动力输入轴一端凸出于正反转传动箱侧壁轴端上安装有传动链轮、输送链轮C、输送链轮D;The transmission and tensioning device includes a conveying trough power input shaft, a conveying trough power output shaft and a transmission sprocket; the conveying trough power output shaft is close to the header feeding device, and a conveying sprocket is installed on the conveying trough power output shaft A. Conveying sprocket B; the power input shaft of the conveying trough is installed in the hole opened on the side wall of the forward and reverse transmission box; one end of the power input shaft of the conveying trough protrudes from the shaft end of the side wall of the forward and reverse transmission box Drive sprocket, conveying sprocket C and conveying sprocket D are installed;
所述正反转传动箱包括第二皮带轮、第一锥齿轮、第二锥齿轮、第三锥齿轮、动力连接轴、拨叉、正反转传动箱箱体;The forward and reverse transmission box includes a second pulley, a first bevel gear, a second bevel gear, a third bevel gear, a power connection shaft, a shift fork, and a forward and reverse transmission box body;
所述第一锥齿轮位于正反转传动箱箱体的内部左侧,与第二皮带轮同轴焊合,通过滚针轴承空套在输送槽动力输入轴上,输送槽动力输入轴轴端通过螺栓连接式轴承盖固定,第一锥齿轮的内孔设有内花键;The first bevel gear is located on the inner left side of the forward and reverse transmission box, and is coaxially welded with the second pulley, and is vacantly sleeved on the power input shaft of the conveying trough through a needle bearing, and the shaft end of the power input shaft of the conveying trough passes through Bolt-connected bearing cover is fixed, and the inner hole of the first bevel gear is provided with an inner spline;
所述第二锥齿轮位于正反转传动箱箱体的内部下侧,与第一锥齿轮、第三锥齿轮啮合,第二锥齿轮中间设有内孔,通过球轴承套在正反转传动箱下箱体上设置的支撑轴上,球轴承通过卡簧A固定;The second bevel gear is located on the inner lower side of the forward and reverse transmission box, and meshes with the first bevel gear and the third bevel gear. There is an inner hole in the middle of the second bevel gear, and the forward and reverse transmission is carried out through the ball bearing sleeve. On the support shaft set on the box under the box, the ball bearing is fixed by the circlip A;
所述第三锥齿轮位于正反转传动箱箱体的内部右侧,与第二锥齿轮啮合,通过滚针轴承(左)空套在输送槽动力输入轴上,滚针轴承(左)通过卡簧B固定,第三锥齿轮的内孔设有内花键;The third bevel gear is located on the inner right side of the forward and reverse transmission box, meshes with the second bevel gear, and is vacantly sleeved on the power input shaft of the conveying trough through the needle roller bearing (left), and the needle roller bearing (left) passes through The circlip B is fixed, and the inner hole of the third bevel gear is provided with an inner spline;
第一锥齿轮、第二锥齿轮正交传动,轴交角90度,第二锥齿轮、第三锥齿轮正交传动,轴交角90度,第一锥齿轮、第三锥齿轮的轴心重合;Orthogonal transmission of the first bevel gear and the second bevel gear, the axis intersection angle is 90 degrees; the orthogonal transmission of the second bevel gear and the third bevel gear, the axis intersection angle is 90 degrees, and the axes of the first bevel gear and the third bevel gear coincide;
所述动力连接轴位于正反转传动箱箱体的内部,安装在输送槽动力输入轴上,且置于第一锥齿轮、第三锥齿轮之间,动力连接轴的轴心设有内花键,与输送槽动力输入轴上的外花键A连接传动,动力连接轴可以在输送槽动力输入轴上沿轴向滑移,动力连接轴中间设有拨叉槽,动力连接轴两端外圆上设有外花键B;The power connection shaft is located inside the forward and reverse transmission box, installed on the power input shaft of the conveying trough, and placed between the first bevel gear and the third bevel gear, and the axis of the power connection shaft is provided with an inner flower The key is connected to the external spline A on the power input shaft of the conveying trough for transmission. The power connecting shaft can slide axially on the power input shaft of the conveying trough. There is a shift fork groove in the middle of the power connecting shaft. There is an external spline B on the circle;
所述拨叉卡在动力连接轴中间的拨叉槽中,拨叉由定位销固定在动力连接轴的上半轴上,拨叉上端还设有两个连接耳;The shift fork is stuck in the shift fork groove in the middle of the power connection shaft, the shift fork is fixed on the upper half shaft of the power connection shaft by a positioning pin, and the upper end of the shift fork is also provided with two connection ears;
所述正反转传动箱箱体包括传动箱上箱体和传动箱下箱体,传动箱上箱体和传动箱下箱体可拆卸连接,传动箱上箱体设有开口孔,驾驶部上的操纵杆拨动杆穿过开口孔与拨叉上端的两个连接耳铰接。The forward and reverse transmission box body includes an upper box body of the transmission box and a lower box body of the transmission box. The upper box body of the transmission box and the lower box body of the transmission box are detachably connected. The upper box body of the transmission box is provided with an opening hole. The joystick toggle rod passes through the opening hole and is hinged with the two connecting ears on the upper end of the shift fork.
进一步的,所述第二皮带轮位于正反转传动箱箱体的外侧与脱粒滚筒上的第一皮带轮通过皮带连接;第一皮带轮与第二皮带轮之间贴合皮带设有张紧轮,张紧轮相对旋转安装在摆动臂的一端,摆动臂的另一端通过扭簧水平安装在机架上,摆动臂中部通过内缆线与驾驶部的张紧操纵杆联动。Further, the second pulley is located on the outside of the forward and reverse transmission box and is connected to the first pulley on the threshing drum through a belt; a tensioning pulley is provided between the first pulley and the second pulley, and the tensioning The wheel is relatively rotatably mounted on one end of the swing arm, and the other end of the swing arm is horizontally installed on the frame through a torsion spring, and the middle part of the swing arm is linked with the tension control lever of the driver's department through an inner cable.
进一步的,所述拨叉上端的两个连接耳厚为3~5mm,宽为5~10mm,拨叉连接孔直径为3~6mm,拨叉总高为30~50mm,拨叉连接孔的轴心与内孔轴心垂直。Further, the thickness of the two connecting ears on the upper end of the shift fork is 3-5 mm, the width is 5-10 mm, the diameter of the shift fork connection hole is 3-6 mm, the total height of the shift fork is 30-50 mm, the shaft of the shift fork connection hole The center is perpendicular to the axis of the inner hole.
进一步的,所述第一锥齿轮、第三锥齿轮内孔设有的内花键N=6~10,B=3~6,内花键孔深20~40mm,第一锥齿轮、第三锥齿轮的小端端面距离为50~80mm,第二锥齿轮内孔直径为30~50mm,孔深15~30mm;所述动力连接轴总长为50~80mm,,两端外圆上设有的外花键N=6~10,B=3~6mm,长度各为20~40mm,轴端外花键倒直角3~5mm,轴心设有的内花键N=6~8,B=5~10mm,第一锥齿轮、第三锥齿轮内花键贯穿动力连接轴;其中,N-键数;B-键宽。Further, the internal splines provided in the inner holes of the first bevel gear and the third bevel gear are N=6~10, B=3~6, and the depth of the inner spline hole is 20~40mm. The first bevel gear, the third bevel gear The distance between the small end and the face of the bevel gear is 50-80mm, the inner hole diameter of the second bevel gear is 30-50mm, and the hole depth is 15-30mm; the total length of the power connecting shaft is 50-80mm, External splines N=6~10, B=3~6mm, each length is 20~40mm, the external splines at the shaft end are at right angles 3~5mm, and the inner splines at the shaft center are N=6~8, B=5 ~10mm, the internal splines of the first bevel gear and the third bevel gear run through the power connection shaft; where, N-key number; B-key width.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)采用三个圆锥齿轮常啮合方式的正反转传动箱机构,通过动力连接轴的外花键与锥齿轮的内花键连接传递动力,使动力传递更加稳定,不会出现齿轮滑移时的跳齿现象,并且通过一套张紧轮机构对联合收割机脱粒滚筒动力输出轴与输送槽动力输入轴之间的动力进行切断与连接,本发明结构简单,简化了联合收割机正反转输送槽的传动系统,降低了联合收割机收获中输送槽堵草的排障难度。(1) The positive and negative transmission box mechanism with three bevel gears in constant mesh mode is used to transmit power through the connection between the external spline of the power connection shaft and the internal spline of the bevel gear, so that the power transmission is more stable and there will be no gear slippage The phenomenon of tooth jumping during the time, and cut off and connect the power between the power output shaft of the threshing drum of the combine harvester and the power input shaft of the conveying trough through a set of tensioning wheel mechanism. The transmission system of the conveying trough reduces the difficulty of troubleshooting the weed blocking of the conveying trough during the harvesting of the combine harvester.
(2)当输送槽内部发生堵草时,驾驶员不用下机,通过驾驶员拉动驾驶室操纵台上的手柄控制联合收割机脱粒滚筒动力输出轴与输送槽动力输入轴之间的动力切断与连接,以及控制正反转传动箱内的动力连接轴的换向操作,本发明能快速解决输送槽内部的堵草问题,操纵方便,应用于联合收割机可以极大提高输送槽的效率和安全性。(2) When grass is blocked inside the conveying trough, the driver does not need to get off the machine, and the driver pulls the handle on the console of the cab to control the power cut-off and switching between the power output shaft of the threshing drum of the combine harvester and the power input shaft of the conveying trough. connection, and control the reversing operation of the power connection shaft in the forward and reverse transmission box, the invention can quickly solve the problem of grass blocking inside the conveying trough, and is easy to operate, and can greatly improve the efficiency and safety of the conveying trough when applied to combine harvesters sex.
(3)本发明适用于小麦、大豆、水稻、油菜等多种联合收割机的输送槽,具有很高的适应性,并且正反转传动箱箱体、张紧及换向装置具有很高的通用性和可更换性。(3) The present invention is suitable for conveying troughs of multiple combine harvesters such as wheat, soybean, rice, and rapeseed, and has high adaptability, and the forward and reverse transmission box body, tensioning and reversing devices have high Versatility and replaceability.
附图说明Description of drawings
图1为联合收割机整体侧视图;Fig. 1 is the overall side view of combine harvester;
图2为联合收割机整体俯视图;Fig. 2 is the overall top view of the combine harvester;
图3为联合收割机整体俯视图的局部放大图;Fig. 3 is a partial enlarged view of the overall top view of the combine harvester;
图4为张紧及操纵机构示意图;Fig. 4 is a schematic diagram of tensioning and operating mechanism;
图5为正反转传动箱剖视图;Fig. 5 is a sectional view of the forward and reverse transmission box;
图6为正反转传动箱操纵杆结构图;Fig. 6 is a structural diagram of the joystick of the forward and reverse transmission box;
图7为正反转传动箱操纵杆的换向定位板结构图。Fig. 7 is a structural diagram of the reversing positioning plate of the joystick of the forward and reverse transmission box.
图中,1.输送槽壳体,101.外侧板,2.链耙,201.输送链轮,202.耙齿,203.输送链条,3.托板,4.传动及张紧,401.输送槽动力输入轴,402.输送槽动力输出轴,403.传动链轮,5.正反转传动箱,501.第二皮带轮,502.第一锥齿轮,503.第二锥齿轮,504.第三锥齿轮,505.动力连接轴,506.拨叉,507.正反转传动箱箱体,507A.正反转传动箱上箱体,507B.正反转传动箱下箱体,508A.滚针轴承(左),508B.滚针轴承(右),509.球轴承,5010.螺栓连接式轴承盖,5011.支撑轴,6.割台喂入装置,601.拨禾轮,602.割台,603.绞龙,7.脱粒装置,701.脱粒滚筒,702.第一皮带轮,703.皮带,704.脱粒滚筒动力输出轴,8.张紧装置,801.张紧轮,802.摆动臂,803.扭簧,804.内缆线,9.驾驶部,901.张紧操纵杆,902.正反转操纵杆,9021.操纵杆限位轴,903.换向定位板,10.机架。In the figure, 1. conveyor trough shell, 101. outer plate, 2. chain rake, 201. conveyor sprocket, 202. rake teeth, 203. conveyor chain, 3. supporting plate, 4. transmission and tensioning, 401. Conveying trough power input shaft, 402. Conveying trough power output shaft, 403. Transmission sprocket, 5. Forward and reverse transmission box, 501. Second pulley, 502. First bevel gear, 503. Second bevel gear, 504. The third bevel gear, 505. power connection shaft, 506. shift fork, 507. forward and reverse transmission box body, 507A. forward and reverse transmission box upper box, 507B. forward and reverse transmission box lower box, 508A. Needle roller bearing (left), 508B. Needle roller bearing (right), 509. Ball bearing, 5010. Bolted bearing cover, 5011. Support shaft, 6. Header feeding device, 601. Reel, 602. Header, 603. Auger, 7. Threshing device, 701. Threshing drum, 702. First pulley, 703. Belt, 704. Threshing drum power output shaft, 8. Tensioning device, 801. Tensioning pulley, 802. Swing arm, 803. Torsion spring, 804. Inner cable, 9. Driving part, 901. Tension control lever, 902. Forward and reverse control lever, 9021. Control lever limit shaft, 903. Reversing positioning plate, 10 .frame.
具体实施方式detailed description
下面结合附图对本发明的具体实施方式作进一步详细说明。The specific implementation manners of the present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1~3所示,一种具有正转输送反转退草功能的联合收割机输送槽,包括输送槽壳体1、链耙2、托板3、传动及张紧4;所述输送槽壳体1的输入端连接联合收割机割台喂入装置6的喂入口,输出端连接联合收割机脱粒装置7的喂入口;所述的链耙2包括设置于输送槽动力输入轴401和输送槽动力输出轴402上的输送链轮201,输送链轮201上啮合连接带耙齿202的环形输送链条203,耙齿202在输送链条203上均布;所述的托板3安装在输送槽内部两条环形输送链条203的中间,支撑两条环形输送链条203的承重;所述的传动及张紧4包括输送槽动力输入轴401、输送槽动力输出轴402、传动链轮403、正反转传动箱5;传动链轮403安装在输送槽动力输入轴401的输出端,正反转传动箱5安装在输送槽动力输入轴401的输入端,紧靠输送槽壳体1的外侧板101。As shown in Figures 1 to 3, a combine harvester conveying trough with the function of forward-rotating conveying and reverse-reversing weed removal includes a conveying trough housing 1, a chain rake 2, a supporting plate 3, a transmission and a tensioning 4; the conveying The input end of the trough housing 1 is connected to the feeding port of the header feeding device 6 of the combine harvester, and the output end is connected to the feeding port of the threshing device 7 of the combine harvester; the chain rake 2 includes a power input shaft 401 and a The conveying sprocket 201 on the power output shaft 402 of the conveying trough is meshed with the circular conveying chain 203 with rake teeth 202 on the conveying sprocket 201, and the rake teeth 202 are evenly distributed on the conveying chain 203; the supporting plate 3 is installed on the conveying The middle of the two endless conveyor chains 203 inside the groove supports the load bearing of the two endless conveyor chains 203; the transmission and tensioning 4 include the power input shaft 401 of the conveyor groove, the power output shaft 402 of the conveyor groove, the transmission sprocket 403, the positive The reverse transmission box 5; the transmission sprocket 403 is installed on the output end of the power input shaft 401 of the conveying trough, and the forward and reverse transmission box 5 is installed on the input end of the power input shaft 401 of the conveying trough, close to the outer plate of the conveying trough housing 1 101.
如图4所示,正反转传动箱箱体507外侧的第二皮带轮501与脱粒滚筒701上的第一皮带轮702通过皮带703连接;第一皮带轮702与第二皮带轮501之间贴合皮带703设有张紧轮801,张紧轮801相对旋转自如地安装在摆动臂802一端,摆动臂另一端通过扭簧803水平安装在机架10上,摆动臂802中部通过内缆线804与驾驶部9的张紧操纵杆901联动;As shown in Figure 4, the second pulley 501 on the outside of the positive and negative transmission box body 507 is connected to the first pulley 702 on the threshing drum 701 through a belt 703; the belt 703 is attached between the first pulley 702 and the second pulley 501 A tensioning wheel 801 is provided, and the tensioning wheel 801 is relatively rotatably installed on one end of the swing arm 802. The other end of the swing arm is horizontally installed on the frame 10 through a torsion spring 803. 9 tension control lever 901 linkage;
如图5所示,正反转传动箱5包括第二皮带轮501、第一锥齿轮502、第二锥齿轮503、第三锥齿轮504、动力连接轴505、拨叉506、正反转传动箱箱体507;第二皮带轮501位于正反转传动箱箱体507的外侧,安装在输送槽动力输入轴401的输入端;第一锥齿轮502位于正反转传动箱箱体507的内部左侧,与第二皮带轮501同轴焊合,通过滚针轴承(左)508A空套在输送槽动力输入轴401上,轴端通过螺栓连接式轴承盖5010固定,第一锥齿轮502的内孔设有内花键;第二锥齿轮503位于正反转传动箱箱体507的内部下侧,与第一、三锥齿轮502、504啮合,第二锥齿轮503中间设有内孔,通过球轴承509空套在正反转传动箱下箱体507B的支撑轴5011上,球轴承509通过卡簧A固定;第三锥齿轮504位于正反转传动箱箱体507的内部右侧,与第二锥齿轮503啮合,通过滚针轴承(右)508B空套在输送槽动力输入轴401上,滚针轴承(右)508B通过卡簧B固定,第三锥齿轮504的内孔设有内花键;第一、二锥齿轮502、503正交传动,轴交角90度,第二、三锥齿轮503、504正交传动,轴交角90度,第一、三锥齿轮502、504的轴心重合;动力连接轴505位于正反转传动箱箱体507的内部,安装在输送槽动力输入轴401上,第一、三锥齿轮502、504之间,动力连接轴505的轴心设有内花键,与输送槽动力输入轴401上的外花键连接传动,动力连接轴505可以在输送槽动力输入轴401上沿轴向滑移,动力连接轴505中间设有拨叉槽,两端外圆上设有外花键;拨叉506卡在动力连接轴505中间的拨叉槽中,由定位销固定在动力连接轴505的上半轴上,拨叉506上端还设有两个连接耳;正反转传动箱箱体507包括传动箱上箱体507A和传动箱下箱体507B,传动箱上箱体507A和传动箱下箱体507B通过螺栓连接,传动箱上箱体507A设有开口孔,驾驶部9的正反转操纵杆902穿过开口孔与拨叉506上端的两个连接耳铰接,传动箱下箱体507B设有安装第二锥齿轮503的支撑轴5011;As shown in Figure 5, the positive and negative transmission box 5 includes a second pulley 501, a first bevel gear 502, a second bevel gear 503, a third bevel gear 504, a power connection shaft 505, a shift fork 506, and a positive and negative transmission box Box 507; the second pulley 501 is located on the outside of the forward and reverse transmission box body 507, and is installed on the input end of the power input shaft 401 of the conveying trough; the first bevel gear 502 is located on the inner left side of the forward and reverse transmission box body 507 , is coaxially welded with the second pulley 501, and is vacantly sleeved on the power input shaft 401 of the conveying trough through the needle roller bearing (left) 508A, and the shaft end is fixed by a bolt-connected bearing cover 5010, and the inner hole of the first bevel gear 502 is set There are internal splines; the second bevel gear 503 is located on the inner lower side of the forward and reverse transmission box body 507, and meshes with the first and third bevel gears 502 and 504. There is an inner hole in the middle of the second bevel gear 503, through which the ball bearing 509 empty sets on the support shaft 5011 of the lower box body 507B of the positive and negative transmission box, and the ball bearing 509 is fixed by the jumper A; The bevel gear 503 meshes, and the needle roller bearing (right) 508B is vacantly sleeved on the power input shaft 401 of the conveying trough, and the needle roller bearing (right) 508B is fixed by the circlip B, and the inner hole of the third bevel gear 504 is provided with an inner spline ; The first and second bevel gears 502 and 503 are orthogonally driven, and the shaft angle is 90 degrees; the second and third bevel gears 503 and 504 are orthogonally driven, and the shaft angle is 90 degrees; The power connection shaft 505 is located inside the forward and reverse transmission box body 507, and is installed on the power input shaft 401 of the conveying trough, between the first and third bevel gears 502 and 504, the axis of the power connection shaft 505 is provided with an inner flower The key is connected with the external spline on the power input shaft 401 of the conveying trough for transmission. The power connecting shaft 505 can slide axially on the power input shaft 401 of the conveying trough. There is an external spline on the circle; the shift fork 506 is stuck in the shift fork groove in the middle of the power connection shaft 505, and is fixed on the upper half shaft of the power connection shaft 505 by a positioning pin, and the upper end of the shift fork 506 is also provided with two connection ears. The forward and reverse transmission box body 507 includes the upper box body 507A of the transmission box and the lower box body 507B of the transmission box, the upper box body 507A of the transmission box and the lower box body 507B of the transmission box are connected by bolts, and the upper box body 507A of the transmission box is provided with an opening hole, the forward and reverse control lever 902 of the driving part 9 passes through the opening hole and is hinged with the two connecting ears on the upper end of the shift fork 506, and the lower box body 507B of the transmission box is provided with a support shaft 5011 for installing the second bevel gear 503;
上述的具有正转输送反转退草功能的联合收割机输送槽,正反转传动箱箱体507的长为150~200mm,宽为110~150mm,高为110~150mm,壁厚为3~5mm,箱体507内壁与第一、二、三锥齿轮502、503、504大端面的齿顶距离不低于5mm;第一、三锥齿轮502、504的齿顶圆直径为80~100mm,齿宽20~40mm,第二锥齿轮503的齿顶圆直径为100~130mm,齿宽20~40mm,锥齿轮精度6~8级;所述滚针轴承508A、508B内圈与输送槽动力输入轴401过盈配合,外圈与第一、三锥齿轮502、504内孔过渡配合,球轴承509内圈与正反转传动箱下箱体507B支撑轴5011过盈配合,外圈与第二锥齿轮503内孔过渡配合,轴承等级P0级;第一、三锥齿轮502、504内孔设有的内花键N=6~10,B=3~6,内花键孔深20~40mm,第一、三圆锥齿轮502、504的小端端面距离为50~80mm,第二锥齿轮503内孔直径为30~50mm,孔深15~30mm;动力连接轴505总长为50~80mm,中间拨叉槽宽度为5~10mm,两端外圆上设有的外花键N=6~10,B=3~6mm,长度各为20~40mm,轴端外花键倒直角3~5mm,轴心设有的内花键N=6~8,B=5~10mm,内花键贯穿动力连接轴505;拨叉506卡在拨叉槽中,拨叉内孔直径为30~40mm,宽为5~10mm,拨叉506上端的两个连接耳厚为3~5mm,宽为5~10mm,连接孔直径为3~6mm,拨叉506总高为30~50mm,连接孔的轴心与内孔轴心垂直。For the above-mentioned combine harvester conveying trough with the function of forward and reverse conveying and reversing grass removal, the length of the forward and reverse transmission box 507 is 150-200mm, the width is 110-150mm, the height is 110-150mm, and the wall thickness is 3-20mm. 5mm, the distance between the inner wall of the box body 507 and the large end faces of the first, second and third bevel gears 502, 503 and 504 is not less than 5mm; the diameter of the addendum circles of the first and third bevel gears 502 and 504 is 80-100mm, The tooth width is 20-40mm, the diameter of the addendum circle of the second bevel gear 503 is 100-130mm, the tooth width is 20-40mm, and the precision of the bevel gear is 6-8; The shaft 401 is interference fit, the outer ring is in transition fit with the inner holes of the first and third bevel gears 502 and 504, the inner ring of the ball bearing 509 is in interference fit with the lower box body 507B of the reversing transmission box 5011, and the outer ring is in the second Bevel gear 503 inner hole transition fit, bearing grade P0; first and third bevel gears 502, 504 are equipped with inner splines N=6~10, B=3~6, inner spline hole depth 20~40mm , the distance between the small ends of the first and third bevel gears 502 and 504 is 50-80 mm, the diameter of the inner hole of the second bevel gear 503 is 30-50 mm, and the hole depth is 15-30 mm; the total length of the power connecting shaft 505 is 50-80 mm, and the middle The width of the shift fork groove is 5-10mm, and the external splines N=6-10, B=3-6mm on the outer circles at both ends are each 20-40mm in length, and the external splines at the shaft end are at right angles of 3-5mm. The inner spline N=6~8, B=5~10mm provided on the shaft center, the inner spline runs through the power connecting shaft 505; the shift fork 506 is stuck in the shift fork groove, the inner diameter of the shift fork is 30~40mm, the width The thickness of the two connection ears on the upper end of the shift fork 506 is 3-5mm, the width is 5-10mm, the diameter of the connection hole is 3-6mm, the total height of the shift fork 506 is 30-50mm, the axis of the connection hole is in line with The axis of the inner hole is vertical.
如图6~7所示,正反转操纵杆902手柄下端有一个限位轴9021,限位轴9021卡在换向定位板903上的两个引导槽a或b中,用于固定正反转操纵杆902的位置,联合收割机做正常收割作业时,正反转操纵杆限位轴9021卡在换向定位板903的a位置;联合收割机非正常收割作业时,输送槽堵塞,驾驶员需要向上提正反转操纵杆902,使限位轴9021卡在换向定位板903的b位置。As shown in Figures 6-7, there is a limit shaft 9021 at the lower end of the handle of the forward and reverse joystick 902, and the limit shaft 9021 is stuck in the two guide grooves a or b on the reversing positioning plate 903 for fixing the forward and reverse Turn the position of the joystick 902, when the combine harvester is doing normal harvesting operations, the positive and negative joystick limit shaft 9021 is stuck in the position a of the reversing positioning plate 903; The operator needs to lift the positive and negative control lever 902 upwards, so that the limit shaft 9021 is stuck at the b position of the reversing positioning plate 903.
具体实施过程作进一步说明:The specific implementation process is further explained:
一种具有正转输送反转退草功能的联合收割机输送槽收获水稻或小麦时的具体实施过程为,联合收割机做正常收割作业时,张紧操纵杆901处于“接合”位置,正反转操纵杆的限位轴9021位于换向定位板903的a位置,动力连接轴505左外圆上的外花键与第一锥齿轮502内孔的内花键连接,驱动力由脱粒滚筒动力输出轴704上的第一皮带轮702,通过皮带703传入正反转传动箱5外侧的第二皮带轮501,第二皮带轮501带动第一锥齿轮502转动,第一锥齿轮502通过内孔内花键带动动力连接轴505转动,最终将正转动力输送给输送槽动力输入轴401,输送槽动力输入轴401带动输送链轮201和输送链条203正向传动,被割下的水稻或小麦由拨禾轮601拨入割台602,再由绞龙603喂入输送槽壳体1的输入端,在输送槽动力输入轴401和输送槽动力输出轴402上的输送链轮201带动的两条环形输送链条203的作用下,被割下的水稻或小麦随输送链条203上的耙齿202至下而上运动,提升至联合收割机脱粒装置7的喂入口,由脱粒滚筒701进行脱粒作业,完成输送槽正转输送的功能;当联合收割机输送槽内部发生堵草现象时,被割下的水稻或小麦由绞龙603喂入输送槽壳体1的输入端,而输送槽被先前输送进来的水稻或小麦堵塞,输送槽动力输入轴401无法继续带动输送链轮201和输送链条203工作,因此无法实现被割下的水稻或小麦随输送链条203上的耙齿202至下而上运动至脱粒滚筒701进行脱粒作业,输送槽正转输送功能无法实现;此时,驾驶员停车并放开拉紧的张紧操纵杆901,张紧操纵杆901处于“脱离”的位置,操作线缆的内缆线804被松弛,张紧轮801在扭簧803的作用下随着摆动臂802处于水平位置,以解除张紧轮801对皮带703的按压,皮带703成为松弛状态,断开了联合收割机脱粒滚筒动力输出轴704对输送槽动力输入轴401的动力传递;驾驶员向上提起正反转操纵杆902,使操纵杆限位轴9021位于换向定位板903的b位置,正反转传动箱5内的拨叉506在正反转操纵杆902的作用下带动动力连接轴505向右滑移,动力连接轴505右外圆上的外花键与第三锥齿轮504内孔的内花键连接;拉紧松开的张紧操纵杆901,张紧操纵杆901处于“接合”位置,操作线缆的内缆线804被拉伸,张紧轮在内缆线804的拉力作用下克服扭簧803的转矩,随着摆动臂802处于向下倾斜的位置,张紧轮801对皮带703进行按压,皮带703成为拉紧状态,驱动力由脱粒滚筒动力输出轴704上的第一皮带轮702,通过皮带703传入正反转传动箱5外侧的第二皮带轮501,第二皮带轮501带动第一锥齿轮502转动,第一锥齿轮502带动第二锥齿轮503转动,第二锥齿轮503带动第三锥齿轮504转动,第三锥齿轮504通过内孔内花键带动动力连接轴505转动,最终将反转动力输送给输送槽动力输入轴401,输送槽动力输入轴401带动输送链轮201和输送链条203反向传动,将堵塞在输送槽内部的水稻或小麦退出,完成输送槽反转退草的功能。The specific implementation process of harvesting rice or wheat in a combine harvester conveying trough with the function of forward rotation, reverse rotation and reverse grass removal is that when the combine harvester is doing normal harvesting operations, the tension control lever 901 is in the "joint" position, and the forward and reverse The limit shaft 9021 of the control lever is located at position a of the reversing positioning plate 903, the outer spline on the left outer circle of the power connection shaft 505 is connected with the inner spline in the inner hole of the first bevel gear 502, and the driving force is provided by the power of the threshing drum. The first pulley 702 on the output shaft 704 is passed into the second pulley 501 on the outside of the forward and reverse transmission box 5 through the belt 703, and the second pulley 501 drives the first bevel gear 502 to rotate, and the first bevel gear 502 passes through the internal flower in the inner hole. The key drives the power connecting shaft 505 to rotate, and finally the positive rotation power is delivered to the power input shaft 401 of the conveying trough, and the power input shaft 401 of the conveying trough drives the forward transmission of the conveying sprocket 201 and the conveying chain 203, and the rice or wheat that is cut is driven by the dial The grain wheel 601 dials into the header 602, and then the auger 603 feeds the input end of the conveying trough housing 1, and the two circular conveyor chain wheels 201 driven by the conveying trough power input shaft 401 and the conveying trough power output shaft 402 Under the action of the conveying chain 203, the cut rice or wheat moves up and down with the rake teeth 202 on the conveying chain 203, and is lifted to the feeding port of the threshing device 7 of the combine harvester, and the threshing operation is carried out by the threshing drum 701, and the threshing operation is completed. The conveying trough is forward-rotating and conveying; when the grass is blocked inside the conveying trough of the combine harvester, the cut rice or wheat is fed into the input end of the conveying trough shell 1 by the auger 603, and the conveying trough was previously conveyed in paddy or wheat blockage, the power input shaft 401 of the conveying trough cannot continue to drive the conveying sprocket 201 and the conveying chain 203 to work, so it is impossible to realize that the cut rice or wheat moves from bottom to top with the rake teeth 202 on the conveying chain 203 The threshing drum 701 performs the threshing operation, and the conveying trough forward rotation conveying function cannot be realized; at this time, the driver stops the car and releases the tightened tension control lever 901, the tension control lever 901 is in the position of "disengagement", and the operation cable The inner cable 804 is loosened, and the tensioning wheel 801 is in a horizontal position along with the swing arm 802 under the action of the torsion spring 803, so as to release the pressing of the tensioning wheel 801 on the belt 703, and the belt 703 becomes a relaxed state, disconnecting the combined harvester. The power transmission of the machine threshing drum power output shaft 704 to the conveying trough power input shaft 401; the driver lifts the forward and reverse joystick 902 upwards, so that the joystick limit shaft 9021 is located at the b position of the reversing positioning plate 903, and the forward and reverse transmission The shift fork 506 in the box 5 drives the power connection shaft 505 to slide to the right under the action of the forward and reverse control lever 902, and the outer spline on the right outer circle of the power connection shaft 505 and the inner spline in the inner hole of the third bevel gear 504 Keyed connection; tighten the loose tension lever 901, the tension lever 901 is in the "engaged" position, the inner cable 804 of the operating cable is stretched, and the tension wheel overcomes under the tension of the inner cable 804 The torque of the torsion spring 803, with the swing arm 802 in the downwardly inclined position, The tension pulley 801 presses the belt 703, and the belt 703 becomes tensioned, and the driving force is transmitted from the first pulley 702 on the power output shaft 704 of the threshing drum to the second pulley 501 on the outside of the forward and reverse transmission box 5 through the belt 703 , the second pulley 501 drives the first bevel gear 502 to rotate, the first bevel gear 502 drives the second bevel gear 503 to rotate, the second bevel gear 503 drives the third bevel gear 504 to rotate, and the third bevel gear 504 passes through the spline in the inner hole Drive the power connecting shaft 505 to rotate, and finally transfer the reverse power to the power input shaft 401 of the conveying trough, and the power input shaft 401 of the conveying trough drives the conveying sprocket 201 and the conveying chain 203 to drive in reverse, and the rice or wheat blocked in the conveying trough Exit to complete the function of conveying trough reversing and returning grass.
所述实施例为本发明的优选的实施方式,但本发明并不限于上述实施方式,在不背离本发明的实质内容的情况下,本领域技术人员能够做出的任何显而易见的改进、替换或变型均属于本发明的保护范围。The described embodiment is a preferred implementation of the present invention, but the present invention is not limited to the above-mentioned implementation, without departing from the essence of the present invention, any obvious improvement, replacement or modification that those skilled in the art can make Modifications all belong to the protection scope of the present invention.
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| CN108718663A (en) * | 2017-04-21 | 2018-11-02 | 苏州宝时得电动工具有限公司 | Grass trimmer |
| CN109315129A (en) * | 2017-08-01 | 2019-02-12 | 大同工业株式会社 | Electronic control type engine revolution control device and full stalk feed type combine harvester including it |
| CN110712305A (en) * | 2018-07-11 | 2020-01-21 | 苏州宝时得电动工具有限公司 | Hand-held cutting tool |
| CN111226573A (en) * | 2020-03-23 | 2020-06-05 | 苏州久富农业机械有限公司 | Switching device for forward and reverse rotation bidirectional conveying and rice and wheat combine harvester |
| CN111418339A (en) * | 2020-05-15 | 2020-07-17 | 中国农业机械化科学研究院 | Crawler-type shrub harvester |
| CN112385389A (en) * | 2019-08-16 | 2021-02-23 | 科乐收印度私人有限公司 | Harvester with reversing function |
| CN112930844A (en) * | 2019-12-11 | 2021-06-11 | 迪尔公司 | Harvester gap bridge reverse rotation control device and harvester |
| CN115024082A (en) * | 2022-07-15 | 2022-09-09 | 苏州久富农业机械有限公司 | Combine harvester with locking device |
| CN115380705A (en) * | 2022-10-28 | 2022-11-25 | 潍柴雷沃智慧农业科技股份有限公司 | Header system and harvester |
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