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CN106052725B - A kind of Z-X axis magnetic resistance sensor - Google Patents

A kind of Z-X axis magnetic resistance sensor Download PDF

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CN106052725B
CN106052725B CN201610403592.0A CN201610403592A CN106052725B CN 106052725 B CN106052725 B CN 106052725B CN 201610403592 A CN201610403592 A CN 201610403592A CN 106052725 B CN106052725 B CN 106052725B
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CN106052725A (en
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詹姆斯·G·迪克
周志敏
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MultiDimension Technology Co Ltd
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    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/244Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
    • G01D5/245Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains using a variable number of pulses in a train
    • G01D5/2451Incremental encoders

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Abstract

本发明提出了一种Z‑X轴磁电阻传感器以测量齿轮或多磁极的参数,磁电阻传感器为单芯片Z‑X轴磁电阻传感器,包括:位于X‑Y平面上的衬底,位于衬底上的长条形软磁通量集中器,以及位于软磁通量集中器上或者下表面上的磁敏感方向沿X向的磁电阻传感单元串,包括位于软磁通量集中器Y轴中心线上、Y轴中心线两侧且等距的参考、推、挽磁电阻传感单元串、以及两个软磁通量间隙的敏感磁电阻传感单元串,且推、挽磁电阻传感单元串和参考、敏感磁电阻传感单元串交错排列,并连接成参考桥式X轴传感器和推挽桥式Z轴传感器;本发明具有传感器结构简单,灵敏度高,低功耗、小尺寸,并能够测量任何周期间距齿轮和多磁极的优点。

The present invention proposes a Z-X axis magnetoresistive sensor to measure parameters of gears or multi-magnetic poles. The magnetoresistance sensor is a single-chip Z-X axis magnetoresistance sensor, comprising: The elongated soft magnetic flux concentrator on the bottom, and the magnetoresistive sensing unit string with the magnetic sensitivity direction along the X direction on the upper or lower surface of the soft magnetic flux concentrator, including the Y-axis centerline of the soft magnetic flux concentrator, the Y Reference, push, and pull magnetoresistive sensing unit strings on both sides of the shaft center line and equidistant, and two sensitive magnetoresistive sensing unit strings in the soft magnetic flux gap, and the push, pull magnetoresistive sensing unit strings and reference, sensitive The magnetoresistive sensing unit strings are staggered and connected into a reference bridge type X-axis sensor and a push-pull bridge type Z-axis sensor; the invention has the advantages of simple sensor structure, high sensitivity, low power consumption, small size, and the ability to measure any period interval Advantages of gears and multiple poles.

Description

一种Z-X轴磁电阻传感器A Z-X axis magnetoresistance sensor

技术领域technical field

本发明涉及磁性传感器领域,特别涉及一种Z-X轴磁电阻传感器。The invention relates to the field of magnetic sensors, in particular to a Z-X axis magnetoresistance sensor.

背景技术Background technique

磁电阻齿轮或多磁极传感器广泛应用于测量速度和位移量,其中齿轮包括平面条带形齿轮或者圆形齿轮,此时,依靠背磁和齿轮之间形成的磁路,且齿轮在运动时其齿根和齿顶在依次经过背磁时在磁电阻传感器表面所产生的磁场的周期的变化,形成正弦形式的输出信号;而多磁极传感器则为增量编码器,采用平面条带形或者圆形NS交替自由磁极,自由磁极在磁电阻传感器上产生磁场,形成正弦形式的输出信号,通常情况下,磁电阻传感器输出两路相位差为90度的正弦信号时,输出电压信号具有最大值,并可以决定传感器相对于齿轮或者多磁极的位置以及后者的移动速度。Magnetoresistive gears or multi-pole sensors are widely used to measure speed and displacement. The gears include flat strip gears or circular gears. The periodic change of the magnetic field generated on the surface of the magnetoresistive sensor when the tooth root and the tooth top pass through the back magnetic field in turn forms a sinusoidal output signal; while the multi-pole sensor is an incremental encoder, which adopts a planar strip shape or a circle NS-shaped alternating free magnetic poles, the free magnetic poles generate a magnetic field on the magnetoresistive sensor to form a sinusoidal output signal. Usually, when the magnetoresistive sensor outputs two sinusoidal signals with a phase difference of 90 degrees, the output voltage signal has the maximum value. And can determine the position of the sensor relative to the gear or multi-pole and the speed of the latter's movement.

通常情况下,磁电阻传感器为梯度类型,包括两组分开特征距离的X或者Z轴磁电阻传感器单元,且特征距离为齿轮或者多磁极的周期距离的1/4时,两者相位差为90,此时输出信号最强。Usually, the magnetoresistive sensor is a gradient type, including two sets of X or Z axis magnetoresistive sensor units separated by a characteristic distance, and when the characteristic distance is 1/4 of the periodic distance of the gear or multi-pole, the phase difference between the two is 90 , the output signal is the strongest at this time.

但是,对于齿轮或者多磁极的周期长度较大时,相应也要求磁电阻传感器中两组磁电阻传感单元也同样要分开较大的特征距离,这对于磁电阻传感器的尺寸和封装形成了挑战。However, when the period length of gears or multi-poles is large, the two sets of magnetoresistive sensing units in the magnetoresistive sensor are also required to be separated by a large characteristic distance, which poses a challenge to the size and packaging of the magnetoresistive sensor. .

最近专利CN104197828A公布了一种单芯片偏轴磁电阻Z-X角度传感器和测量仪,包括一个磁化方向沿圆形径向的两极形磁编码器码盘,以及一个单芯片的Z-X角度传感器,所述Z-X角度传感器位于圆形码盘的切线方向,包括一个沿基片的X轴磁电阻传感器,以及一个垂直于基片的Z轴磁电阻传感器,测试时,Z轴方向沿磁编码器码盘的直径方向,而X轴方向沿磁编码器码盘的切线方向,从而实现了两个相差为90度的两个正弦信号的输出,其特点在于X轴和Z轴磁电阻传感器位于同一芯片内,且可以为单芯片,且没有分开特征距离的要求。The recent patent CN104197828A discloses a single-chip off-axis magnetoresistive Z-X angle sensor and measuring instrument, including a bipolar magnetic encoder code disc whose magnetization direction is along the circular radial direction, and a single-chip Z-X angle sensor, the Z-X The angle sensor is located in the tangential direction of the circular code disc, including an X-axis magnetoresistive sensor along the substrate, and a Z-axis magnetoresistive sensor perpendicular to the substrate. During the test, the Z-axis direction is along the diameter of the magnetic encoder code disc direction, and the X-axis direction is along the tangential direction of the magnetic encoder code disc, thus realizing the output of two sinusoidal signals with a difference of 90 degrees. It is characterized in that the X-axis and Z-axis magnetoresistive sensors are located in the same chip, and It can be a single chip, and there is no separation feature distance requirement.

针对齿轮或多磁极位置和速度的测量问题,本发明提出了一种新的方案,即采用X-Z磁电阻传感器,利用磁路的X轴、Z轴分量作为磁信号,来实现齿轮或多磁极位置和速度的测量。Aiming at the problem of measuring the position and speed of gears or multi-magnetic poles, the present invention proposes a new solution, that is, using X-Z magnetoresistive sensors, using the X-axis and Z-axis components of the magnetic circuit as magnetic signals to realize gear or multi-magnetic pole positions. and speed measurement.

发明内容Contents of the invention

针对齿轮或多磁极位置和速度的测量问题,本发明提出了一种新的方案,即采用Z-X磁电阻传感器,利用磁路的X轴、Z轴分量作为磁信号,来实现齿轮或多磁极位置和速度的测量。Aiming at the problem of measuring the position and speed of gears or multi-magnetic poles, the present invention proposes a new solution, that is, adopting Z-X magnetoresistive sensors, using the X-axis and Z-axis components of the magnetic circuit as magnetic signals to realize gear or multi-magnetic pole positions and speed measurement.

本发明所提出的一种Z-X轴磁电阻传感器,用于探测被测装置如齿轮或者多磁极的位置、运动方向、速度和加速度,所述Z-X轴磁电阻传感器位于与被测装置的切平面平行且距离所述切平面预定间隙的工作平面上,所述Z-X轴磁电阻传感器的X轴磁场敏感方向平行于所述切平面且沿所述被测装置的切向运动方向,所述Z-X轴磁电阻传感器的Z轴磁场敏感方向垂直于所述切平面,所述被测装置为齿轮或多磁极,所述Z-X轴磁电阻传感器为单芯片Z-X轴磁电阻传感器,包括:A Z-X axis magnetoresistance sensor proposed by the present invention is used to detect the position, direction of motion, speed and acceleration of a device under test such as gears or multi-poles. The Z-X axis magnetoresistance sensor is located parallel to the tangent plane of the device under test And on the working plane with a predetermined gap from the tangent plane, the X-axis magnetic field sensitive direction of the Z-X axis magnetoresistive sensor is parallel to the tangent plane and along the tangential movement direction of the device under test, and the Z-X axis magnetic field The Z-axis magnetic field sensitive direction of the resistance sensor is perpendicular to the tangent plane, the device under test is a gear or a multi-pole, and the Z-X-axis magnetoresistance sensor is a single-chip Z-X-axis magnetoresistance sensor, including:

位于X-Y平面上的衬底,位于所述衬底上的长轴、短轴分别沿Y、X方向平行排列的多个长条形软磁通量集中器,以及位于所述软磁通量集中器上表面或者下表面上沿Y方向平行排列的多个磁场敏感方向沿X轴的磁电阻传感单元串;A substrate located on the X-Y plane, a plurality of elongated soft magnetic flux concentrators arranged in parallel along the Y and X directions with the long axis and short axis respectively located on the substrate, and the upper surface of the soft magnetic flux concentrator or A plurality of magnetoresistive sensing unit strings with a magnetic field sensitive direction along the X axis arranged in parallel along the Y direction on the lower surface;

所述磁电阻传感单元串包括:位于所述通量集中器的Y轴中心线上的参考磁电阻传感单元串、位于所述通量集中器的Y轴中心线间隙处的敏感磁电阻传感单元串,以及分别位于所述通量集中器Y轴中心线两侧并与所述Y轴中心线等距离的推磁电阻传感单元串和挽磁电阻传感单元串,且所述推磁电阻传感单元串电连接成推臂、所述挽磁电阻传感单元串电连接成挽臂、所述参考磁电阻传感单元串电连接成参考臂、所述敏感磁电阻传感单元串电连接成敏感臂,所述推臂、挽臂和所述参考臂、敏感臂进一步连接成参考桥式X轴传感器和推挽桥式Z轴传感器,分别用于探测X和Z轴磁场分量;所述参考桥式X轴传感器的磁电阻传感单元串与所述推挽桥式Z轴传感器的磁电阻传感单元串交错排列。The magnetoresistance sensing unit string includes: a reference magnetoresistance sensing unit string located on the Y-axis centerline of the flux concentrator, a sensitive magnetoresistor located at a gap between the Y-axis centerline of the flux concentrator a string of sensing units, and a string of pushing magnetoresistive sensing units and a string of pulling magnetoresistive sensing units respectively located on both sides of the centerline of the Y-axis of the flux concentrator and equidistant from the centerline of the Y-axis, and the The push magnetoresistance sensing units are electrically connected in series to form a push arm, the pull magnetoresistance sensing units are electrically connected in series to form a pull arm, the reference magnetoresistance sensing units are electrically connected in series to form a reference arm, and the sensitive magnetoresistance sensing units are electrically connected in series to form a reference arm. The unit strings are electrically connected to form a sensitive arm, and the push arm, the pull arm, the reference arm, and the sensitive arm are further connected to form a reference bridge type X-axis sensor and a push-pull bridge type Z-axis sensor, which are used to detect the X-axis and Z-axis magnetic fields respectively. Component: the magnetoresistance sensing unit strings of the reference bridge X-axis sensor and the magnetoresistance sensing unit strings of the push-pull bridge Z-axis sensor are arranged alternately.

优选的,组成所述磁电阻传感单元串的磁电阻传感单元为GMR或TMR磁电阻传感单元,自上而下依次包括种子层、下电极层、被钉扎层、钉扎层、隔离层、自由层、偏置层、上电极层以及覆盖层,所述隔离层的材料为Al2O3、MgO或金属,所述偏置层为交换偏置层或者永磁偏置层。Preferably, the magnetoresistance sensing unit forming the magnetoresistance sensing unit string is a GMR or TMR magnetoresistance sensing unit, which sequentially includes a seed layer, a lower electrode layer, a pinned layer, a pinning layer, An isolation layer, a free layer, a bias layer, an upper electrode layer and a cover layer, the material of the isolation layer is Al2O3, MgO or metal, and the bias layer is an exchange bias layer or a permanent magnetic bias layer.

优选的,preferred,

所述被钉扎层位于所述钉扎层远离所述隔离层的一侧;The pinned layer is located on a side of the pinned layer away from the isolation layer;

所述交换偏置层位于所述自由层远离所述隔离层的一侧;The exchange bias layer is located on the side of the free layer away from the isolation layer;

所述自由层、所述被钉扎层、所述被钉扎层以及所述偏置层中的至少一层的铁磁材料由包含Fe、Co、Ni中的至少一种的高磁导率软磁材料构成。The ferromagnetic material of at least one layer of the free layer, the pinned layer, the pinned layer, and the bias layer is composed of a high magnetic permeability material containing at least one of Fe, Co, and Ni. Made of soft magnetic material.

优选的,所述被钉扎层磁化方向为X轴方向,所述自由层磁化方向为Y轴方向。Preferably, the magnetization direction of the pinned layer is the X-axis direction, and the magnetization direction of the free layer is the Y-axis direction.

优选的,所述参考磁电阻传感单元串、推磁电阻传感单元串、挽磁电阻传感单元串所对应的所述软磁通量集中器为占据软磁通量集中器,其余所述软磁通量集中器为空置软磁通量集中器,所述参考磁电阻传感单元串、推磁电阻传感单元串、挽磁电阻传感单元串位于同一个所述占据软磁通量集中器上或分别位于三个所述占据软磁通量集中器上或分别位于两个所述占据软磁通量集中器上;所述敏感磁电阻传感单元串位于两个所述空置软磁通量集中器之间或位于两个所述占据软磁通量集中器之间或位于一个所述空置软磁通量集中器和一个所述占据软磁通量集中器之间。Preferably, the soft magnetic flux concentrators corresponding to the reference magnetoresistance sensing unit strings, the pushing magnetoresistance sensing unit strings, and the pulling magnetoresistance sensing unit strings are occupying soft magnetic flux concentrators, and the rest of the soft magnetic flux concentrators are The device is an empty soft magnetic flux concentrator, and the reference magnetoresistance sensing unit string, the pushing magnetoresistance sensing unit string, and the pulling magnetoresistance sensing unit string are located on the same occupied soft magnetic flux concentrator or are respectively located in three The occupied soft magnetic flux concentrators or two occupied soft magnetic flux concentrators respectively; between concentrators or between one of said vacant soft magnetic flux concentrators and one of said occupied soft magnetic flux concentrators.

优选的,所述推磁电阻传感单元串和所述挽磁电阻传感单元串占据N个推挽磁电阻传感单元区域R1,R2,…,RN,所述参考磁电阻传感单元串和所述敏感磁电阻传感单元串占据M个参考敏感磁电阻传感单元区域P1,P2,…,PM,所述交错排列方式为以下任一种、两种或者三种的组合:N为整数且N≥1,M为整数且M≥1;Preferably, the push-pull magnetoresistance sensing unit string and the pull magnetoresistance sensing unit string occupy N push-pull magnetoresistance sensing unit regions R1, R2,..., RN, and the reference magnetoresistance sensing unit string And the sensitive magnetoresistance sensing unit string occupies M reference sensitive magnetoresistance sensing unit areas P1, P2,..., PM, and the staggered arrangement is any one of the following, two or three combinations: N is Integer and N≥1, M is an integer and M≥1;

1)N=M时,(R1,P1),…(Ri,Pi)…,(RN,PM)或(P1,R1),…(Pi,Ri)…,(PM,RN);1) When N=M, (R1,P1),...(Ri,Pi)...,(RN,PM) or (P1,R1),...(Pi,Ri)...,(PM,RN);

2)N=2i,M=2i-1,时;2) N=2i, M=2i-1, when;

R1,(P1,R2),…(Pi-1,Ri),(Pi),(Ri+1,Pi+1),…(R2i-1,P2i-1),R2i;R1,(P1,R2),...(Pi-1,Ri),(Pi),(Ri+1,Pi+1),...(R2i-1,P2i-1),R2i;

或者N=2i-1,M=2i,时;Or N=2i-1, M=2i, when;

P1,(R1,P2),…(Ri-1,Pi),(Ri),(Pi+1,Ri+1),…(P2i-1,R2i-1),P2iP1,(R1,P2),...(Ri-1,Pi),(Ri),(Pi+1,Ri+1),...(P2i-1,R2i-1),P2i

3)N=2j-1,M=2j-2,3) N=2j-1, M=2j-2,

(R1,P1),…(Rj-1,Pj-1),Rj,(Pj,Rj+1),…,(P2j-2,R2j-1)(R1,P1),...(Rj-1,Pj-1),Rj,(Pj,Rj+1),...,(P2j-2,R2j-1)

或者M=2j-1,N=2j-2,Or M=2j-1, N=2j-2,

(P1,R1),…(Pj-1,Rj-1),Pi,(Rj,Pj+1),…,(R2j-2,P2j-1);(P1,R1),...(Pj-1,Rj-1),Pi,(Rj,Pj+1),...,(R2j-2,P2j-1);

所述i为整数且i≥1,j为整数且j≥2。The i is an integer and i≥1, and j is an integer and j≥2.

优选的,所述推挽磁电阻传感单元区域包含一个或多个推磁电阻传感单元串、以及一个或多个挽磁电阻传感单元串,所述参考敏感磁电阻传感单元区域包含一个或多个敏感磁电阻传感单元串、以及一个或多个敏感磁电阻传感单元串。Preferably, the push-pull magnetoresistance sensing unit area includes one or more push magnetoresistance sensing unit strings and one or more pull magnetoresistance sensing unit strings, and the reference sensitive magnetoresistance sensing unit area includes One or more strings of sensitive magnetoresistance sensing units, and one or more strings of sensitive magnetoresistance sensing units.

优选的,所述推挽磁电阻传感单元区域内的软磁通量集中器之间间隙相同,所述参考敏感磁电阻传感单元区域内的软磁通量集中器之间间隙相同。Preferably, the gaps between the soft magnetic flux concentrators in the region of the push-pull magnetoresistive sensing unit are the same, and the gaps between the soft magnetic flux concentrators in the region of the reference sensitive magnetoresistive sensing unit are the same.

优选的,preferred,

所述多磁极包含的磁极具有平行于切线方向的磁化强度,且相邻两个所述磁极分别具有反平行的磁化强度或者分别具有顺时针与逆时针的反向磁化强度,The magnetic poles included in the multi-pole have magnetization parallel to the tangential direction, and two adjacent magnetic poles have antiparallel magnetization or clockwise and counterclockwise opposite magnetization respectively,

或者包含的磁极具有垂直于所述切平面方向的磁化强度,且所述相邻两个磁极分别具有反平行的磁化强度或者分别具有向心与离心的反向磁化强度。Or the included magnetic poles have magnetization perpendicular to the direction of the tangent plane, and the two adjacent magnetic poles respectively have antiparallel magnetization or have centripetal and centrifugal opposite magnetizations respectively.

优选的,所述被测装置还包括用于提供磁场以磁化所述齿轮的背磁;其中,Preferably, the device under test further includes a back magnet for providing a magnetic field to magnetize the gear; wherein,

所述背磁为长方体永磁合金材料,其宽度和高度方向分别沿所述X轴和Z轴磁场敏感方向,且其磁化方向沿所述Z轴磁场敏感方向;The back magnet is a cuboid permanent magnet alloy material, its width and height directions are respectively along the X-axis and Z-axis magnetic field sensitive directions, and its magnetization direction is along the Z-axis magnetic field sensitive direction;

或,or,

所述背磁为圆柱形永磁合金材料,其磁化方向和轴向方向均沿所述Z轴磁场敏感方向;The back magnet is a cylindrical permanent magnet alloy material, and its magnetization direction and axial direction are both along the Z-axis magnetic field sensitive direction;

或,or,

所述背磁为表面开有凹形槽的方块永磁合金材料,所述凹形槽底面垂直于所述Z轴敏感方向,且磁化方向沿所述Z轴磁场敏感方向。The back magnet is a square permanent magnet alloy material with a concave groove on the surface, the bottom surface of the concave groove is perpendicular to the Z-axis sensitive direction, and the magnetization direction is along the Z-axis magnetic field sensitive direction.

优选的,所述Z-X轴磁电阻传感器位于所述背磁和所述齿轮之间,且位于所述背磁表面。Preferably, the Z-X axis magnetoresistive sensor is located between the back magnet and the gear, and on the surface of the back magnet.

优选的,preferred,

所述齿轮测试时,所述背磁宽度大于所述齿轮周期间距的0.5倍;When the gear is tested, the back magnetic width is greater than 0.5 times of the gear period interval;

或,or,

所述齿轮测试时,所述Z-X轴磁电阻传感器和所述齿轮之间的特定间隙为大于0.1倍且小于1.0倍所述齿轮周期间距。When the gear is tested, the specific gap between the Z-X axis magnetoresistive sensor and the gear is greater than 0.1 times and less than 1.0 times the gear cycle pitch.

本发明具有传感器结构简单,灵敏度高,低功耗、小尺寸,并能够测量任何周期间距齿轮和多磁极的优点。The invention has the advantages of simple sensor structure, high sensitivity, low power consumption, small size, and the ability to measure any periodic pitch gear and multi-magnetic poles.

附图说明Description of drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in this application. Those skilled in the art can also obtain other drawings based on these drawings without any creative effort.

图1为长条形齿轮及传感器测试图;Fig. 1 is the test diagram of elongated gear and sensor;

图2为垂直磁化的长条形多磁极及传感器测试图;Figure 2 is a vertically magnetized elongated multi-pole and sensor test diagram;

图3为平行磁化的长条形多磁极及传感器测试图;Fig. 3 is a strip-shaped multi-pole and sensor test diagram of parallel magnetization;

图4为径向磁化的轮形多磁极及传感器测试图;Fig. 4 is a wheel-shaped multi-pole and sensor test diagram of radial magnetization;

图5为法向磁化的轮形多磁极及传感器测试图;Fig. 5 is a wheel-shaped multi-pole and sensor test diagram of normal magnetization;

图6为轮形齿轮及传感器测试图;Fig. 6 is a wheel gear and a sensor test diagram;

图7为传统X向齿轮或多磁极传感器结构图;Fig. 7 is a structural diagram of a traditional X-direction gear or multi-pole sensor;

图8为传统Z向齿轮或多磁极传感器结构图;Fig. 8 is a structural diagram of a traditional Z-direction gear or a multi-pole sensor;

图9为传统X向或Z向齿轮或多磁极传感器信号输出图;Fig. 9 is a traditional X-direction or Z-direction gear or multi-pole sensor signal output diagram;

图10为单芯片Z-X齿轮或多磁极传感器结构图;Figure 10 is a structural diagram of a single-chip Z-X gear or a multi-pole sensor;

图11为Z-X齿轮或多磁极传感器信号输出图;Figure 11 is a Z-X gear or multi-pole sensor signal output diagram;

图12为单芯片Z-X磁电组传感器结构图;Fig. 12 is a structural diagram of a single-chip Z-X magnetoelectric group sensor;

图13a为磁电组传感单元结构图;Figure 13a is a structural diagram of the magnetoelectric group sensing unit;

图13b为磁电组传感单元磁化方向示意图;Figure 13b is a schematic diagram of the magnetization direction of the magnetoelectric group sensing unit;

图14a为X轴磁电阻传感器为参考桥式结构图;Figure 14a is a structure diagram of the X-axis magnetoresistive sensor as a reference bridge;

图14b为Z轴磁电阻传感器为推挽桥式结构图Figure 14b is a push-pull bridge structure diagram of the Z-axis magnetoresistive sensor

图15a为参考磁电阻传感单元串位置关系图;Fig. 15a is a position relationship diagram of reference magnetoresistive sensing unit strings;

图15b为推或挽磁电阻传感单元串位置关系图;Fig. 15b is a position relational diagram of push or pull magnetoresistive sensing unit strings;

图15c为挽或推磁电阻传感单元串位置关系图;Fig. 15c is a position relation diagram of pull or push magneto-resistive sensing unit strings;

图16a为对应一个软磁通量集中器时参考、推和挽磁电阻传感单元串位置关系图;Fig. 16a is a position relation diagram of reference, push and pull magnetoresistive sensing unit strings corresponding to a soft magnetic flux concentrator;

图16b为对应三个磁电阻传感单元串时参考、推和挽磁电阻传感单元串位置关系图;Fig. 16b is a position relationship diagram of the reference, push and pull magnetoresistive sensing unit strings corresponding to the three magnetoresistive sensing unit strings;

图16c为对应两个磁电阻传感单元串时参考、推和挽磁电阻传感单元串位置关系图;Fig. 16c is a position relationship diagram of reference, push and pull magnetoresistive sensing unit strings corresponding to two magnetoresistive sensing unit strings;

图17a为对应两个空置软磁通量集中器时敏感磁电阻传感单元串位置关系图;Fig. 17a is a position relationship diagram of sensitive magnetoresistive sensing unit strings corresponding to two vacant soft magnetic flux concentrators;

图17b为对应一个空置软磁通量集中器和一个占据软磁通量集中器时敏感磁电阻传感单元串位置关系图;Fig. 17b is a position relationship diagram of sensitive magnetoresistive sensing unit strings corresponding to an empty soft magnetic flux concentrator and an occupied soft magnetic flux concentrator;

图17c为敏感磁电阻传感单元串位于两个占据软磁通量集中器之间示意图;Figure 17c is a schematic diagram of a string of sensitive magnetoresistive sensing units located between two occupied soft magnetic flux concentrators;

图18a为空置软磁通量集中器示意图;Figure 18a is a schematic diagram of an empty soft magnetic flux concentrator;

图18b为占据软磁通量集中器示意图;Figure 18b is a schematic diagram of an occupied soft magnetic flux concentrator;

图19a为4000的排列方式示意图;Figure 19a is a schematic diagram of the arrangement of 4000;

图19b为4001的排列方式示意图;Figure 19b is a schematic diagram of the arrangement of 4001;

图20a为4002的排列方式示意图;Figure 20a is a schematic diagram of the arrangement of 4002;

图20b为4003的排列方式示意图;Figure 20b is a schematic diagram of the arrangement of 4003;

图21a为4004的排列方式示意图;Figure 21a is a schematic diagram of the arrangement of 4004;

图21b为4005的排列方式示意图;Figure 21b is a schematic diagram of the arrangement of 4005;

图22为Z-X磁电阻传感器上磁电阻传感单元串排列方式一示意图;Fig. 22 is a schematic diagram of arrangement mode 1 of magnetoresistive sensing unit strings on the Z-X magnetoresistive sensor;

图23为Z-X磁电阻传感器上磁电阻传感单元串排列方式二示意图;Fig. 23 is a schematic diagram of the second arrangement mode of the magnetoresistance sensing unit string on the Z-X magnetoresistance sensor;

图24为Z-X磁电阻传感器上磁电阻传感单元串排列方式三示意图;Fig. 24 is a schematic diagram of the third arrangement of magnetoresistive sensing unit strings on the Z-X magnetoresistive sensor;

图25为Z-X磁电阻传感器上磁电阻传感单元串排列方式四示意图;Fig. 25 is a schematic diagram of four arrangements of magnetoresistive sensing unit strings on the Z-X magnetoresistive sensor;

图26为Z-X磁电阻传感器上磁电阻传感单元串排列方式五示意图;Fig. 26 is a schematic diagram of five arrangement modes of magnetoresistance sensing unit strings on the Z-X magnetoresistance sensor;

图27为块形背磁结构示意图;Fig. 27 is a schematic diagram of a block-shaped back magnetic structure;

图28为圆柱形背磁结构示意图;Fig. 28 is a schematic diagram of a cylindrical back magnetic structure;

图29为开槽块形背磁结构示意图。Fig. 29 is a schematic diagram of a slotted block-shaped back magnetic structure.

具体实施方式Detailed ways

下面将参考附图并结合实施例,来详细说明本发明。The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

实施例一Embodiment one

图1-6为常见的几种齿轮和多磁极及磁电阻传感器测量示意图。图1为长条形齿轮及磁电阻传感器测量示意图,其中10为长条形齿轮,包括齿头20以及齿头间隙21,两者之间的距离为长条形齿轮的周期间距,40为齿轮传感器,位于平行于长条形齿轮齿顶的平面81上,且距离齿顶特定间隙,此外还包括位于齿轮传感器表面的背磁3,其中齿轮传感器40位于背磁3和长条形齿轮10之间,其中长条形齿轮10为软磁合金材料,而背磁3为硬磁合金材料。Figure 1-6 is a schematic diagram of the measurement of several common gears, multi-pole and magnetoresistance sensors. Fig. 1 is the measuring schematic diagram of elongated gear and magnetoresistive sensor, wherein 10 is an elongated gear, including tooth head 20 and tooth head gap 21, the distance between the two is the period interval of elongated gear, and 40 is the gear The sensor is located on the plane 81 parallel to the tooth top of the elongated gear, and has a certain gap from the tooth top, and also includes the back magnet 3 on the surface of the gear sensor, wherein the gear sensor 40 is located between the back magnet 3 and the elongated gear 10 Among them, the elongated gear 10 is a soft magnetic alloy material, and the back magnet 3 is a hard magnetic alloy material.

图2和图3为长条形多磁极及磁电阻传感器测量示意图的两种形式,其中图2中长条形多磁极11和图3中的长条形多磁极12均包括多个自由磁极,且相邻两个自由磁极具有相反的磁化方向,其中图2中的相邻自由磁极30和31分别为Z方向的磁化方向,而图3中的相邻自由磁极40和41分别为X方向的磁化方向,所述自由磁极均为永磁合金材料,多磁极传感器41和42分别位于平行于长条形多磁极11和12表面的平面82和83上,且距离长条形多磁极表面特定间隙,长条形多磁极具有特定周期间距。Fig. 2 and Fig. 3 are two forms of elongated multi-magnetic poles and magnetoresistive sensor measurement schematic diagrams, wherein the elongated multi-magnetic poles 11 in Fig. 2 and the elongated multi-magnetic poles 12 in Fig. 3 all comprise a plurality of free magnetic poles, And two adjacent free magnetic poles have opposite magnetization directions, wherein the adjacent free magnetic poles 30 and 31 in FIG. 2 are respectively the magnetization directions in the Z direction, and the adjacent free magnetic poles 40 and 41 in FIG. Magnetization direction, the free magnetic poles are all permanent magnet alloy materials, the multi-pole sensors 41 and 42 are respectively located on the planes 82 and 83 parallel to the surfaces of the strip-shaped multi-poles 11 and 12, and there is a specific gap from the strip-shaped multi-pole surfaces , the elongated multipoles have a specific periodic spacing.

图4和图5分别为轮形多磁极及磁电阻传感器测量示意图的两种形式,其中图4中轮形自由磁极13和图5中的轮形自由磁极14均包含多个圆弧形自由磁极,且相邻两个自由磁极在极坐标下具有相反的磁化方向,即图4中的相邻自由磁极50和51分别为向心和离心方向,而在图5中的相邻自由磁极60和61分别为正theta和反theta角度方向,其周期间距为Theta所对应的圆弧,其中多磁极传感器43和44分别位于平行于轮形多磁极13和14切平面的平面84和85上,且距离切平面特定间隙。Fig. 4 and Fig. 5 are respectively the two forms of wheel-shaped multi-magnetic poles and magnetoresistive sensor measurement diagrams, wherein the wheel-shaped free magnetic pole 13 in Fig. 4 and the wheel-shaped free magnetic pole 14 in Fig. 5 all include a plurality of arc-shaped free magnetic poles , and two adjacent free magnetic poles have opposite magnetization directions in polar coordinates, that is, the adjacent free magnetic poles 50 and 51 in Figure 4 are centripetal and centrifugal directions respectively, while the adjacent free magnetic poles 60 and 61 are positive theta and reverse theta angle directions respectively, and its period interval is the circular arc corresponding to Theta, wherein the multi-magnetic pole sensors 43 and 44 are respectively located on the planes 84 and 85 parallel to the tangent planes of the wheel-shaped multi-magnetic poles 13 and 14, and A specific gap from the cut plane.

图6为轮形齿轮及磁电阻传感器测量示意图,其中齿头70周期圆形分布,相邻齿头间隙为71,同样,其周期间距为Theta所对应的圆弧,所述齿轮15为软磁合金合金材料,磁轮传感器45位于平行于所述磁轮切平面的平面86上,且距离齿轮切平面特定间隙,此外还包括背磁7,位于齿轮传感器45表面,背磁7为永磁合金材料。Fig. 6 is a measurement schematic diagram of a wheel-shaped gear and a magneto-resistive sensor, wherein 70 cycles of tooth heads are circularly distributed, and the gap between adjacent tooth heads is 71. Similarly, the period interval is the arc corresponding to Theta, and the gear 15 is soft magnetic Alloy alloy material, the magnetic wheel sensor 45 is located on a plane 86 parallel to the tangential plane of the magnetic wheel, and has a certain gap from the tangential plane of the gear, and also includes a back magnet 7, which is located on the surface of the gear sensor 45, and the back magnet 7 is a permanent magnet alloy Material.

实施例二Embodiment two

图7和8分别为传统的齿轮或多磁极传感器100和101结构图,其中齿轮或多磁极传感器100和101分别包括两个分开特征间距1和特征间距的两个传感单元200、201和300和301,其中图7中的两个磁电阻传感单元200和201具有X轴磁场敏感方向Hx1和Hx2,图8中的两个磁电阻传感单元300和301具有Z轴磁场敏感方向Hz1和Hz2,以上为在长条形磁极或者齿轮下的坐标表示方法,对于轮形齿轮或者磁极,在极坐标下,其对应X轴的方向为Theta角度,对应Z轴的方向为r方向。7 and 8 are structural diagrams of conventional gear or multi-pole sensors 100 and 101, respectively, wherein the gear or multi-pole sensors 100 and 101 respectively include two sensing units 200, 201 and 300 separated by a characteristic pitch 1 and a characteristic pitch and 301, wherein the two magnetoresistance sensing units 200 and 201 in Fig. 7 have X-axis magnetic field sensitive directions Hx1 and Hx2, and the two magnetoresistance sensing units 300 and 301 in Fig. 8 have Z-axis magnetic field sensitive directions Hz1 and Hz2, the above is the coordinate representation method under the strip-shaped magnetic pole or gear. For the wheel-shaped gear or magnetic pole, in polar coordinates, the direction corresponding to the X-axis is the Theta angle, and the direction corresponding to the Z-axis is the r direction.

图9为对应图7和图8所示的传统齿轮或者多磁极传感器的信号输出图,输出信号V1和V2为相位差为90度的两个正弦或余弦信号时,其输出位置信号最强,此时,对于传统齿轮或多磁极传感器100和101的特征间距和多磁极或者齿轮的周期间距之间必须满足如下关系,即特征间距为周期间距的1/4,因此对于大周期间距的多磁极或者齿轮,相应的要求两个磁电阻传感单元增加安装距离,导致芯片尺寸过大。Figure 9 is a signal output diagram corresponding to the traditional gear or multi-pole sensor shown in Figure 7 and Figure 8, when the output signals V1 and V2 are two sine or cosine signals with a phase difference of 90 degrees, the output position signal is the strongest, At this time, the following relationship must be satisfied between the characteristic spacing of traditional gears or multi-pole sensors 100 and 101 and the periodic spacing of multi-magnetic poles or gears, that is, the characteristic spacing is 1/4 of the periodic spacing, so for multi-magnetic poles with large periodic spacing Or gears, correspondingly require two magneto-resistive sensing units to increase the installation distance, resulting in an excessively large chip size.

实施例三Embodiment Three

图10为本申请所提出的一种单芯片Z-X磁电阻传感器的结构图,其中单芯片Z-X磁电阻传感器102,包含单个磁电阻传感单元400,能够对X轴磁场和Y轴磁场进行响应,包含X轴磁电阻传感器和Z轴磁电阻传感器,X和Z轴磁电阻传感器具有相同的磁场敏感区域,且相互交错。FIG. 10 is a structural diagram of a single-chip Z-X magnetoresistance sensor proposed in the present application, wherein the single-chip Z-X magnetoresistance sensor 102 includes a single magnetoresistance sensing unit 400, capable of responding to the X-axis magnetic field and the Y-axis magnetic field. Including the X-axis magnetoresistance sensor and the Z-axis magnetoresistance sensor, the X-axis and Z-axis magnetoresistance sensors have the same magnetic field sensitive area and are interlaced with each other.

图11为图1-6所示的不同种类的齿轮或者多磁极传感器工作时,当齿轮或者多磁极相对于传感器相对移动一个周期间距时,传感器位置上的X轴磁场分量和Z轴磁场分量的分布图,可以看出,X轴磁场分量Bx和Z轴磁场分量Bz都具有正余弦特征,并且相位差为90度,具有和传统齿轮或者多磁极传感器相同的效果,必须强调的一点是,对于图2-5所示的多磁极,传感器在多磁极表面任何间隙上都能满足工作条件,但是对于图1和6所示的齿轮传感器,必须满足一定的工作间隙范围,此外,其背磁还必须满足一定的宽度,及沿周期间隙方向的宽度,其工作间隙范围为,背磁宽度大于所述齿轮周期间距的0.5倍,工作间隙为大于0.1小于1.0倍所述齿轮周期间距。Figure 11 shows the X-axis magnetic field component and the Z-axis magnetic field component at the sensor position when the gear or multi-magnetic pole sensor of different types shown in Figure 1-6 is working. From the distribution diagram, it can be seen that both the X-axis magnetic field component Bx and the Z-axis magnetic field component Bz have sine and cosine characteristics, and the phase difference is 90 degrees, which has the same effect as the traditional gear or multi-pole sensor. It must be emphasized that for For the multi-pole sensors shown in Figure 2-5, the sensor can meet the working conditions on any gap on the multi-pole surface, but for the gear sensor shown in Figures 1 and 6, it must meet a certain range of working gaps. In addition, its back magnetism is also It must meet a certain width, and the width along the direction of the periodic gap. The range of the working gap is that the back magnetic width is greater than 0.5 times the gear cycle pitch, and the working gap is greater than 0.1 and less than 1.0 times the gear cycle pitch.

其优点在于,所述单芯片Z-X磁电阻传感器不需要分开特征间距,而是对同一区域的X磁场和Z磁场分量进行测量,因此Z-X磁电阻传感器尺寸更小。The advantage is that the single-chip Z-X magnetoresistance sensor does not need to separate the characteristic pitch, but measures the X magnetic field and Z magnetic field components in the same area, so the size of the Z-X magnetoresistance sensor is smaller.

实施例四Embodiment Four

图12为本申请所提出的一种单芯片Z-X磁电阻传感器900,包括位于X-Y平面上的衬底901,位于衬底上面的磁电阻传感单元层902,以及软磁通量集中器层903,且磁电阻传感单元层902位于软磁通量集中器层903上表面或者下表面,图13为磁电阻传感单元结构图,图13a磁电组传感单元800依次包括,种子层801,下电极层802,钉扎层803,被钉扎层804,隔离层805,自由层806,偏置层807,上电极层808以及覆盖保护层809,其中隔离层805可为Al2O3,MgO或者金属层Cu,自由层806或者被钉扎层804为包含Fe、Co、Ni的高磁导率软磁合金材料,被钉扎层为反铁磁材料IrMn或者PtMn,或者包含铁磁材料层/金属中间层/铁磁材料层,偏置层为永磁合金材料层或者交换偏置层如反铁磁材料材料层如PtMn或者IrMn,或者包含铁磁材料/金属中间层/铁磁材料层,图13b为磁电组传感单元磁化方向,其中自由层磁化方向沿长轴方向,钉扎层磁化方向沿短轴方向,两者为90度夹角。Figure 12 is a single-chip Z-X magnetoresistive sensor 900 proposed by the present application, including a substrate 901 on the X-Y plane, a magnetoresistive sensing unit layer 902 on the substrate, and a soft magnetic flux concentrator layer 903, and The magnetoresistance sensing unit layer 902 is located on the upper surface or the lower surface of the soft magnetic flux concentrator layer 903. FIG. 13 is a structural diagram of the magnetoresistance sensing unit. The magnetoelectric group sensing unit 800 in FIG. 802, a pinning layer 803, a pinned layer 804, an isolation layer 805, a free layer 806, a bias layer 807, an upper electrode layer 808 and a covering protection layer 809, wherein the isolation layer 805 can be Al2O3, MgO or a metal layer Cu, The free layer 806 or the pinned layer 804 is a high permeability soft magnetic alloy material containing Fe, Co, Ni, and the pinned layer is an antiferromagnetic material IrMn or PtMn, or contains a ferromagnetic material layer/metal interlayer/ Ferromagnetic material layer, the bias layer is a permanent magnetic alloy material layer or an exchange bias layer such as an antiferromagnetic material layer such as PtMn or IrMn, or contains a ferromagnetic material/metal interlayer/ferromagnetic material layer, and Figure 13b is a magnetic The magnetization direction of the electric group sensing unit, wherein the magnetization direction of the free layer is along the long axis direction, and the magnetization direction of the pinned layer is along the short axis direction, and the angle between them is 90 degrees.

图14为X轴磁电阻传感器和Z轴磁电阻传感器的桥式结构图,其中14a所示为X轴磁电阻传感器为参考桥式结构,包含参考磁电组传感单元以及敏感磁电组传感单元,图14b为Z轴磁电阻传感器为推挽桥式结构,包含推磁电组传感单元和挽磁电组传感单元。Figure 14 is a bridge structure diagram of the X-axis magnetoresistance sensor and the Z-axis magnetoresistance sensor, wherein 14a shows that the X-axis magnetoresistance sensor is a reference bridge structure, including a reference magnetoelectric group sensing unit and a sensitive magnetoelectric group sensor Sensing unit, Fig. 14b shows that the Z-axis magnetoresistive sensor is a push-pull bridge structure, including a push magnetoelectric group sensing unit and a pull magnetoelectric group sensing unit.

图15为三种磁电阻传感单元串示意图,其特征在于,磁电阻传感单元串位于长条形软磁通量集中器上,其中,15a为参考磁电组传感单元串3000,其中磁电阻传感单元串3003位于长条形软磁通量集中器3001的Y轴中心线3002上,图15b和15c分别为推或挽磁电组传感单元串3004,3008,其中磁电组传感单元串3006和3011分别位于长条形软磁通量集中器3007和3009的中心线3005和3010的两侧,且距离中心线相同距离。Fig. 15 is a schematic diagram of three kinds of magnetoresistance sensing unit strings, characterized in that the magnetoresistance sensing unit strings are located on the elongated soft magnetic flux concentrator, wherein 15a is a reference magnetoelectric group sensing unit string 3000, wherein the magnetoresistance The sensing unit string 3003 is located on the Y-axis centerline 3002 of the elongated soft magnetic flux concentrator 3001. Figures 15b and 15c are respectively push or pull magnetoelectric group sensing unit strings 3004, 3008, wherein the magnetoelectric group sensing unit strings 3006 and 3011 are located on both sides of the centerlines 3005 and 3010 of the elongated soft magnetic flux concentrators 3007 and 3009 respectively, and are at the same distance from the centerlines.

图16为图15所示的参考、推、挽磁电阻传感单元串的排列结构图,其中图16a的3013中,三种磁电阻传感单元串推、挽磁电组传感单元串3015和3013以及参考磁电阻传感单元串3017分别位于一个长条形软磁通量集中器上,而图16b的3018中,三种磁电阻传感单元串即推磁电组传感单元串3022、挽磁电阻传感单元串3023、参考磁电阻传感单元串3024分别位于三个长条形软磁通量集中器上,图16c的3025,3032和3038中,三种磁电阻传感单元串位于两个长条形软磁通量集中器上,其中16c1的推挽磁电阻传感单元串3029和3027占据其中一个长条形软磁通量集中器3027,而参考磁电阻传感单元串3028占据另一个长条形软磁通量集中器3026,16c2的推磁电组传感单元串3035和参考磁电阻传感单元串3034占据其中一个软磁通量集中器3034,挽磁电阻传感单元串3037则占据另一个软磁通量集中器3033,16c3中,挽磁电阻传感单元串3043和参考磁电阻传感单元串3042占据其中一个软磁通量集中器3039,推磁电组传感单元串3041占据另一个软磁通量集中器3040。Fig. 16 is an arrangement structure diagram of the reference, push and pull magnetoresistive sensing unit strings shown in Fig. 15, wherein in 3013 of Fig. 16a, three kinds of magnetoresistance sensing unit series push and pull magnetoelectric group sensing unit strings 3015 and 3013 and the reference magnetoresistive sensing unit string 3017 are respectively located on a strip-shaped soft magnetic flux concentrator, and in 3018 of FIG. The magnetoresistance sensing unit string 3023 and the reference magnetoresistance sensing unit string 3024 are respectively located on three elongated soft magnetic flux concentrators. In 3025, 3032 and 3038 of FIG. 16c, the three magnetoresistance sensing unit strings are located on two On the elongated soft magnetic flux concentrator, the 16c1 push-pull magnetoresistance sensing unit strings 3029 and 3027 occupy one of the elongated soft magnetic flux concentrators 3027, while the reference magnetoresistance sensing unit string 3028 occupies the other elongated The soft magnetic flux concentrators 3026, 16c2's push magnetic electric group sensing unit string 3035 and reference magnetic resistance sensing unit string 3034 occupy one of the soft magnetic flux concentrators 3034, and the pull magnetic resistance sensing unit string 3037 occupies the other soft magnetic flux concentrator. In the devices 3033 and 16c3, the pulling magnetoresistance sensing unit string 3043 and the reference magnetoresistance sensing unit string 3042 occupy one of the soft magnetic flux concentrators 3039, and the pushing magnetoelectric group sensing unit string 3041 occupies the other soft magnetic flux concentrator 3040.

图17为敏感磁电阻传感单元的位置图,17a中3044为敏感磁电阻传感单元串3047位于两个空置软磁通量集中器3045和3046之间,17b中3048为敏感磁电阻传感单元串3051位于一个空置软磁通量集中器3049和一个占据软磁通量集中器3059之间,17c中3052为敏感磁电阻传感单元串3055位于两个占据软磁通量集中器3052和3053之间。Figure 17 is a location diagram of sensitive magnetoresistance sensing units, 3044 in 17a is a sensitive magnetoresistance sensing unit string 3047 located between two vacant soft magnetic flux concentrators 3045 and 3046, 3048 in 17b is a sensitive magnetoresistance sensing unit string 3051 is located between a vacant soft magnetic flux concentrator 3049 and an occupied soft magnetic flux concentrator 3059, and 3052 in 17c is a string of sensitive magnetoresistive sensing units 3055 located between two occupied soft magnetic flux concentrators 3052 and 3053.

图18为长条形软磁通量集中器类型图,其中18a中的3056为空置软磁通量集中器,上面没有任何磁电阻传感单元串,而18b为占据软磁通量集中器,上面有磁电阻传感单元串,空置型软磁通量集中器的作用在于,使得磁电阻传感单元串所处位置具有均匀磁场,或者使得磁电阻传感单元串满足空间对称性分布的特征。Figure 18 is a type diagram of a strip-shaped soft magnetic flux concentrator, in which 3056 in 18a is an empty soft magnetic flux concentrator without any magnetic resistance sensing unit strings, and 18b is an occupied soft magnetic flux concentrator with a magnetic resistance sensor The function of the unit string, the vacant type soft magnetic flux concentrator is to make the position of the magnetoresistance sensing unit string have a uniform magnetic field, or to make the magnetoresistance sensing unit string meet the characteristics of spatially symmetrical distribution.

实施例五Embodiment five

图19-21为单芯片Z-X磁电阻传感器的典型的磁电阻传感单元串排列图,为了保证X轴磁电阻传感器和Z轴磁电阻传感器具有相同的磁场感应区间,要求X轴磁电阻传感单元串所对应的参考、敏感磁电阻传感单元串和Z轴磁电阻传感单元串所对应的推、挽磁电阻传感单元串交错排列,假设推磁电阻传感单元串和挽磁电阻传感单元串占据N(N为大于等于1的整数)个推挽磁电阻传感单元区域R1,R2,…,RN,参考磁电阻传感单元串和敏感磁电阻传感单元串占据M(M为大于等于1的整数)个参考敏感磁电阻传感单元区域P1,P2,…,PM,则交错排列方式为以下任一种、两种或者三种的组合:Figure 19-21 is a typical array of magnetoresistive sensing units of a single-chip Z-X magnetoresistive sensor. In order to ensure that the X-axis magnetoresistive sensor and the Z-axis magnetoresistive sensor have the same magnetic field induction range, the X-axis magnetoresistive sensor is required The reference and sensitive magnetoresistive sensing unit strings corresponding to the unit strings and the push and pull magnetoresistive sensing unit strings corresponding to the Z-axis magnetoresistance sensing unit strings are arranged alternately, assuming that the push magnetoresistance sensing unit strings and the pulling magnetoresistance The sensing unit string occupies N (N is an integer greater than or equal to 1) push-pull magnetoresistive sensing unit regions R1, R2, ..., RN, and the reference magnetoresistive sensing unit string and the sensitive magnetoresistive sensing unit string occupy M ( M is an integer greater than or equal to 1) reference sensitive magnetoresistive sensing unit areas P1, P2, ..., PM, then the staggered arrangement is any one of the following, two or three combinations:

1)N=M时,(R1,P1),…(Ri,Pi)…,(RN,PM)或(P1,R1),…(Pi,Ri)…,(PM,RN);1) When N=M, (R1,P1),...(Ri,Pi)...,(RN,PM) or (P1,R1),...(Pi,Ri)...,(PM,RN);

2)N=2i,M=2i-1,(i为大于等于1的整数)时;2) When N=2i, M=2i-1, (i is an integer greater than or equal to 1);

R1,(P1,R2),…(Pi-1,Ri),(Pi),(Ri+1,Pi+1),…(R2i-1,P2i-1),R2i;R1,(P1,R2),...(Pi-1,Ri),(Pi),(Ri+1,Pi+1),...(R2i-1,P2i-1),R2i;

或者N=2i-1,M=2i,(i为大于等于1的整数)时;Or when N=2i-1, M=2i, (i is an integer greater than or equal to 1);

P1,(R1,P2),…(Ri-1,Pi),(Ri),(Pi+1,Ri+1),…(P2i-1,R2i-1),P2iP1,(R1,P2),...(Ri-1,Pi),(Ri),(Pi+1,Ri+1),...(P2i-1,R2i-1),P2i

3)N=2i-1,M=2i-2,(i为大于等于2的整数)时;3) When N=2i-1, M=2i-2, (i is an integer greater than or equal to 2);

(R1,P1),…(Ri-1,Pi-1),Ri,(Pi,Ri+1),…,(P2i-2,R2i-1)(R1,P1),...(Ri-1,Pi-1),Ri,(Pi,Ri+1),...,(P2i-2,R2i-1)

或者M=2i-1,N=2i-2,(i为大于等于2的整数)Or M=2i-1, N=2i-2, (i is an integer greater than or equal to 2)

(P1,R1),…(Pi-1,Ri-1),Pi,(Ri,Pi+1),…,(R2i-2,P2i-1)(P1,R1),...(Pi-1,Ri-1),Pi,(Ri,Pi+1),...,(R2i-2,P2i-1)

其中图19a中4000和19b中的4001分别对应第一种排列方式,4000排列为Z1/X1/Z2/X2/Z3/X3,4001排列为X1/Z1/X2/Z2/X3/Z3。4000 in Figure 19a and 4001 in Figure 19b respectively correspond to the first arrangement, 4000 is arranged as Z1/X1/Z2/X2/Z3/X3, and 4001 is arranged as X1/Z1/X2/Z2/X3/Z3.

图20为对应第二种排列方式,其中20a中的4002排列为X1/Z1/X2/Z2/Z3/X3/Z4/X4,其中,Z2和Z3构成一个共同的区域,而20b中的4003排列为Z1/X1/Z2/X2/X3/Z3/X4/Z4,其中,X2和X3构成一个共同的区域。Figure 20 corresponds to the second arrangement, where 4002 in 20a is arranged as X1/Z1/X2/Z2/Z3/X3/Z4/X4, where Z2 and Z3 form a common area, and 4003 in 20b are arranged Z1/X1/Z2/X2/X3/Z3/X4/Z4, where X2 and X3 form a common area.

图21为对应第三种排列方式,其中21a中的4004排列为X1/Z1/X2/Z2/X3/Z3/X4/Z4/X5,而21b的4005排列为Z1/X1/Z2/X2/Z3/X3/Z4/X4/Z5。Figure 21 corresponds to the third arrangement, where 4004 in 21a is arranged as X1/Z1/X2/Z2/X3/Z3/X4/Z4/X5, and 4005 in 21b is arranged as Z1/X1/Z2/X2/Z3 /X3/Z4/X4/Z5.

图22-26对应为Z-X轴磁电阻传感器的磁电阻传感单元排列图,图22所示的5000为一种对应参考、推、挽磁电阻传感单元串位于一个长条形软磁通量集中器上,且敏感磁电阻传感单元串位于两个占据软磁通量集中器间,或者敏感磁电阻传感单元串位于1个占据软磁通量集中器和1个空置软磁通量集中器之间,其磁电阻传感单元串排列顺序为第二种结构。Figure 22-26 corresponds to the arrangement diagram of the magnetoresistive sensing units of the Z-X axis magnetoresistive sensor. The 5000 shown in Figure 22 is a series of corresponding reference, push and pull magnetoresistive sensing units located in a strip-shaped soft magnetic flux concentrator , and the sensitive magnetoresistive sensing unit string is located between two occupied soft magnetic flux concentrators, or the sensitive magnetoresistive sensing unit string is located between an occupied soft magnetic flux concentrator and an idle soft magnetic flux concentrator, its magnetic resistance The arrangement order of the sensing unit strings is the second structure.

图23所示5001和图24所示5002中,参考磁电阻传感单元串对应一个软磁通量集中器,推、挽磁电阻传感单元串对应1个共同的软磁通量集中器,敏感磁电阻传感单元串对应两个占据软磁通量集中器或者一个空置软磁通量集中器和一个占据软磁通量集中器,此外还有空置软磁通量集中器位于X和Z交界处以及边缘,作用为保证磁场均匀性,其磁电阻传感单元串排列顺序为X11/Z11/X12,或者Z21/X22/Z22的交错排列方式,X和Z均对应多个同类参考磁电阻传感单元串,而后进行交错排列。In 5001 shown in Figure 23 and 5002 shown in Figure 24, the reference magnetoresistance sensing unit string corresponds to a soft magnetic flux concentrator, the push and pull magnetoresistance sensing unit strings correspond to a common soft magnetic flux concentrator, and the sensitive magnetoresistance sensor string corresponds to a common soft magnetic flux concentrator. The sensing unit string corresponds to two occupied soft magnetic flux concentrators or one vacant soft magnetic flux concentrator and one occupied soft magnetic flux concentrator. In addition, there are vacant soft magnetic flux concentrators located at the junction and edge of X and Z to ensure the uniformity of the magnetic field. The arrangement sequence of the magnetoresistance sensing unit strings is X11/Z11/X12, or the staggered arrangement of Z21/X22/Z22, where X and Z correspond to multiple reference magnetoresistance sensing unit strings of the same type, and then they are arranged in a staggered manner.

图25所示5003和图26所示5004中,磁电阻传感单元串排列顺序为另一种方式;Z31/X32/Z32/X32,或者X41/Z41/X42/Z42的交错排列方式,X和Z均对应多个同类参考磁电阻传感单元串,而后进行交错排列。In the 5003 shown in Figure 25 and the 5004 shown in Figure 26, the arrangement order of the magnetoresistive sensing unit strings is another way; Z31/X32/Z32/X32, or X41/Z41/X42/Z42 staggered arrangement, X and Z all correspond to a plurality of reference magnetoresistive sensing unit strings of the same type, and then are arranged in a staggered manner.

需要指出的是,推挽磁电阻传感单元区域包含一个或多个推磁电阻传感单元串、以及一个或多个挽磁电阻传感单元串,参考敏感磁电阻传感单元区域包含一个或多个敏感磁电阻传感单元串、以及一个或多个参考磁电阻传感单元串。It should be pointed out that the push-pull magnetoresistance sensing unit area includes one or more push magnetoresistance sensing unit strings and one or more pull magnetoresistance sensing unit strings, and the reference sensitive magnetoresistance sensing unit area includes one or more pull magnetoresistance sensing unit strings. A plurality of strings of sensitive magnetoresistance sensing units, and one or more strings of reference magnetoresistance sensing units.

推挽磁电阻传感单元区域内的软磁通量集中器之间间隙相同,所述参考、敏感磁电阻传感单元区域内的软磁通量集中器之间间隙相同。The gaps between the soft magnetic flux concentrators in the push-pull magnetoresistance sensing unit area are the same, and the gaps between the soft magnetic flux concentrators in the reference and sensitive magnetoresistance sensing unit areas are the same.

实施例六Embodiment six

图27-29分别为背磁所对应的几种结构图,其中图27为块形背磁,其磁化方向为沿高度方向,且磁电阻传感器位于其中一个磁极N或S表面上。Figures 27-29 are several structural diagrams corresponding to the back magnet, among which Figure 27 is a block-shaped back magnet, whose magnetization direction is along the height direction, and the magnetoresistive sensor is located on the N or S surface of one of the magnetic poles.

图28为柱状背磁,其磁化方向沿轴向,且磁电阻传感器位于其中一个磁极N或者S表面上。Figure 28 is a columnar back magnetic field, the magnetization direction of which is along the axial direction, and the magnetoresistive sensor is located on the N or S surface of one of the magnetic poles.

图29为表面开有凹槽的块形背磁,其磁化方向为垂直于凹槽底部的方向,且磁电阻传感器位于开有凹槽的表面的上方。Figure 29 is a block-shaped back magnet with a groove on the surface, the magnetization direction is perpendicular to the bottom of the groove, and the magnetoresistive sensor is located above the surface with the groove.

虽然通过实施例描绘了本申请,本领域普通技术人员知道,本申请有许多变形和变化而不脱离本申请的精神,希望所附的权利要求包括这些变形和变化而不脱离本申请的精神。Although the present application has been described by way of example, those of ordinary skill in the art know that there are many variations and changes in the application without departing from the spirit of the application, and it is intended that the appended claims cover these variations and changes without departing from the spirit of the application.

Claims (10)

1. A Z-X axis magneto-resistive sensor, Z-X axis magneto-resistive sensor is located with the plane of cut of device under test parallel and apart from the working plane of the predetermined clearance in the plane of cut, the sensitive direction of X axle magnetic field of Z-X axis magneto-resistive sensor is on a parallel with the plane of cut and along the tangential motion direction of the device under test, the sensitive direction of Z axle magnetic field of Z-X axis magneto-resistive sensor is perpendicular to the plane of cut, the device under test is gear or multipole, its characterized in that, Z-X axis magneto-resistive sensor is single-chip Z-X axis magneto-resistive sensor, includes:
the magnetic resistance sensor comprises a substrate positioned on an X-Y plane, a plurality of strip-shaped soft magnetic flux concentrators, a plurality of magnetic resistance sensing unit strings and a plurality of magnetic resistance sensing unit strings, wherein the long axis and the short axis of the substrate are respectively arranged in parallel along the Y, X direction, and the magnetic resistance sensing unit strings are positioned on the upper surface or the lower surface of the soft magnetic flux concentrators and are arranged in parallel along the Y direction;
the magnetoresistive sensing cell string includes: the magnetic field sensor comprises a reference magneto-resistance sensing unit string, a sensitive magneto-resistance sensing unit string, a push magneto-resistance sensing unit string, a pull magneto-resistance sensing unit string and a sensitive magneto-resistance sensing unit string, wherein the reference magneto-resistance sensing unit string is positioned on the Y-axis central line of the flux concentrator, the sensitive magneto-resistance sensing unit string is positioned at the gap of the Y-axis central line of the flux concentrator, the push magneto-resistance sensing unit string and the pull magneto-resistance sensing unit string are respectively positioned on two sides of the Y-axis central line of the flux concentrator and are equidistant to the Y-axis central line, the push magneto-resistance sensing unit string is electrically connected into a push arm, the pull magneto-resistance sensing unit string is electrically connected into a pull arm, the reference magneto-resistance sensing unit string is electrically connected into a reference arm, the sensitive magneto-resistance sensing unit string is electrically connected into a sensitive arm, and; the magneto-resistance sensing unit string of the reference bridge type X-axis sensor and the magneto-resistance sensing unit string of the push-pull bridge type Z-axis sensor are arranged in a staggered mode;
the magnetic resistance sensing unit forming the magnetic resistance sensing unit string is GMR or TMR magnetic resistance sensing unit, and comprises a seed layer, a lower electrode layer, a pinned layer, an isolation layer, a free layer, a bias layer, an upper electrode layer and a covering layer from bottom to top in sequence, wherein the isolation layer is made of Al2O3MgO or metal, the bias layer is an exchange bias layer or a permanent magnet bias layer;
the push-pull magnetoresistive sensing unit strings and the pull-magnetoresistive sensing unit strings occupy N push-pull magnetoresistive sensing unit regions R1, R2, … and RN, the reference magnetoresistive sensing unit strings and the sensitive magnetoresistive sensing unit strings occupy M reference sensitive magnetoresistive sensing unit regions P1, P2, … and PM, and the staggered arrangement mode is any one, two or three of the following combination modes, namely N is an integer and N is more than or equal to 1, and M is an integer and M is more than or equal to 1;
1) when N is M, (R1, P1), … (Ri, Pi) …, (RN, PM) or (P1, R1), … (Pi, Ri) …, (PM, RN);
2) n ═ 2i, M ═ 2i-1, then;
R1,(P1,R2),…(Pi-1,Ri),(Pi),(Ri+1,Pi+1),…(R2i-1,P2i-1),R2i;
or N ═ 2i-1, M ═ 2i, then;
P1,(R1,P2),…(Ri-1,Pi),(Ri),(Pi+1,Ri+1),…(P2i-1,R2i-1),P2i
3)N=2j-1,M=2j-2,
(R1,P1), …(Rj-1,Pj-1),Rj,(Pj,Rj+1),…,(P2j-2,R2j-1)
or M2 j-1, N2 j-2,
(P1,R1),…(Pj-1,Rj-1),Pi,(Rj,Pj+1),…,(R2j-2,P2j-1);
i is an integer and is more than or equal to 1, and j is an integer and is more than or equal to 2.
2. A Z-X axis magnetoresistive sensor according to claim 1,
the pinned layer is located on a side of the pinning layer away from the isolation layer;
the exchange bias layer is positioned on one side of the free layer far away from the isolation layer;
the ferromagnetic material of at least one of the free layer, pinned layer, and bias layer is composed of a high permeability soft magnetic material including at least one of Fe, Co, Ni.
3. A Z-X axis magnetoresistive sensor according to claim 2, characterized in that the pinned layer magnetization direction is the X axis direction and the free layer magnetization direction is the Y axis direction.
4. The Z-X axis magnetoresistive sensor of claim 1, wherein the soft magnetic flux concentrators corresponding to the reference magnetoresistive sensing cell string, the push magnetoresistive sensing cell string, and the pull magnetoresistive sensing cell string are occupied soft magnetic flux concentrators, and the rest of the soft magnetic flux concentrators are vacant soft magnetic flux concentrators, and the reference magnetoresistive sensing cell string, the push magnetoresistive sensing cell string, and the pull magnetoresistive sensing cell string are located on the same occupied soft magnetic flux concentrator or on three occupied soft magnetic flux concentrators or two occupied soft magnetic flux concentrators respectively; the sensitive magneto-resistance sensing unit string is positioned between the two vacant soft magnetic flux concentrators, or positioned between the two occupied soft magnetic flux concentrators, or positioned between one vacant soft magnetic flux concentrator and one occupied soft magnetic flux concentrator.
5. A Z-X-axis magnetoresistive sensor according to claim 1, characterized in that the push-pull magnetoresistive sensing cell region comprises one or more push-pull magnetoresistive sensing cell strings and one or more pull-push magnetoresistive sensing cell strings, and the reference sensitive magnetoresistive sensing cell region comprises one or more sensitive magnetoresistive sensing cell strings and one or more sensitive magnetoresistive sensing cell strings.
6. A Z-X axis magnetoresistive sensor according to claim 5, characterized by the fact that the gaps between the soft magnetic flux concentrators in the push-pull magnetoresistive sensing cell area are the same and the gaps between the soft magnetic flux concentrators in the reference sensitive magnetoresistive sensing cell area are the same.
7. A Z-X axis magnetoresistive sensor according to claim 1,
the multiple magnetic poles comprise magnetic poles with magnetization parallel to the tangential direction, and two adjacent magnetic poles respectively have anti-parallel magnetization or clockwise and anticlockwise reverse magnetization,
or the included magnetic poles have the magnetization intensity perpendicular to the tangential plane direction, and two adjacent magnetic poles respectively have the anti-parallel magnetization intensity or the centripetal and centrifugal reverse magnetization intensity.
8. A Z-X axis magnetoresistive sensor according to claim 1, wherein the device under test further comprises a back magnet for providing a magnetic field to magnetize the gear; wherein,
the back magnet is a cuboid permanent magnet alloy material, the width and height directions of the back magnet are respectively along the X-axis magnetic field sensitive direction and the Z-axis magnetic field sensitive direction, and the magnetization direction of the back magnet is along the Z-axis magnetic field sensitive direction;
or,
the back magnet is made of a cylindrical permanent magnet alloy material, and the magnetization direction and the axial direction of the back magnet are along the sensitive direction of the Z-axis magnetic field;
or,
the back magnet is a square permanent magnet alloy material with a concave groove formed in the surface, the bottom surface of the concave groove is perpendicular to the Z-axis sensitive direction, and the magnetization direction is along the Z-axis magnetic field sensitive direction.
9. A Z-X axis magnetoresistive sensor according to claim 8, characterized in that the Z-X axis magnetoresistive sensor is located between the back magnet and the gear wheel and on the back magnet surface.
10. A Z-X axis magnetoresistive sensor according to claim 9,
the width of the back magnet is more than 0.5 time of the periodic interval of the gears;
or,
the specific clearance between the Z-X axis magneto-resistive sensor and the gear is more than 0.1 times and less than 1.0 times the gear period spacing.
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