CN106048540A - Preparation method of titanium-zirconium metal nitride composite hard film with continuous component change - Google Patents
Preparation method of titanium-zirconium metal nitride composite hard film with continuous component change Download PDFInfo
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Abstract
成分连续变化的钛锆金属氮化物复合硬质膜的制备方法,涉及一种金属膜制备方法,该方法包括沉积技术的确定、弧源靶材的确定、弧源个数的确定、待镀膜金属基体的选择与前处理、预烘烤工艺的确定、预轰击清洗工艺的确定、钛锆合金过渡层的制备工艺的确定、沉积时间的确定、与沉积时间对应的反应气体分压的控制、与沉积时间对应的弧源靶弧电流的确定、与沉积时间对应的基体负偏压的确定、镀膜室温度的控制、工件架旋转镀膜;本发明产品具有高附着力和良好的稳定性,有利于提高钛锆氮化物复合硬质膜的耐磨寿命,适合于在工业领域的应用。A method for preparing a titanium-zirconium metal nitride composite hard film with a continuously changing composition relates to a method for preparing a metal film. The method includes the determination of deposition technology, determination of arc source target material, determination of arc source number, Selection and pretreatment of the substrate, determination of the pre-baking process, determination of the pre-bombardment cleaning process, determination of the preparation process of the titanium-zirconium alloy transition layer, determination of the deposition time, control of the partial pressure of the reaction gas corresponding to the deposition time, and The determination of the arc source target arc current corresponding to the deposition time, the determination of the negative bias voltage of the substrate corresponding to the deposition time, the control of the temperature of the coating chamber, and the rotary coating of the workpiece rack; the product of the present invention has high adhesion and good stability, which is beneficial to The invention improves the wear life of the titanium-zirconium nitride composite hard film, and is suitable for application in the industrial field.
Description
技术领域technical field
本发明涉及一种金属氮化物复合硬质膜的制备方法,特别是采用多弧离子镀技术制备成分连续变化的金属氮化物复合硬质膜的方法,比如成分连续变化的钛锆金属氮化物复合硬质膜的制备方法。The invention relates to a method for preparing a metal nitride composite hard film, in particular to a method for preparing a metal nitride composite hard film with a continuously changing composition by using a multi-arc ion plating technology, such as a titanium-zirconium metal nitride composite film with a continuously changing composition. Method for preparing hard film.
背景技术Background technique
多弧离子镀是一种设有多个可同时蒸发的阴极弧蒸发源的物理气相沉积技术,具有沉积速度快、膜层组织致密、附着力强、均匀性好等显著特点。该技术适用于各种硬质反应膜的制备,并在氮化物硬质反应膜的制备方面获得成功应用。Multi-arc ion plating is a physical vapor deposition technology with multiple cathode arc evaporation sources that can evaporate simultaneously. It has the remarkable characteristics of fast deposition speed, dense film structure, strong adhesion, and good uniformity. This technology is applicable to the preparation of various hard reaction films, and has been successfully applied in the preparation of nitride hard reaction films.
对于单层、双层和梯度成分变化的以钛为基的氮化物硬质反应膜而言,一般存在以下缺点:1、膜层组织中容易出现明显的具有成分差别的界面,导致膜层成分的非连续变化;2、容易出现膜层硬度与膜层附着力之间的矛盾,即硬度与附着力难以同时满足;3、容易在膜层中产生较大的内应力,影响硬质反应膜的热震性能,进而影响使用效果和使用寿命。For titanium-based nitride hard reaction films with single-layer, double-layer and gradient composition changes, there are generally the following disadvantages: 1. Obvious interfaces with compositional differences are prone to appear in the film structure, resulting in film composition 2. It is easy to have a contradiction between the hardness of the film layer and the adhesion of the film layer, that is, it is difficult to satisfy the hardness and adhesion force at the same time; 3. It is easy to generate a large internal stress in the film layer, which affects the hard reaction film. The thermal shock performance will affect the use effect and service life.
发明内容Contents of the invention
本发明的目的是提供一种成分连续变化的钛锆金属氮化物复合硬质膜的制备方法,该方法保证了膜层成分从金属基体到膜层表面的准线性连续变化,降低了膜层中成分差异界面由于成分变化较大而导致的内应力,从而保证了高附着力、高硬度和高热震性的同时实现,并具有良好的稳定性。The purpose of the present invention is to provide a method for preparing a titanium-zirconium metal nitride composite hard film whose composition changes continuously. Due to the internal stress caused by the large compositional change at the composition difference interface, it can ensure the simultaneous realization of high adhesion, high hardness and high thermal shock, and has good stability.
本发明的技术方案是:Technical scheme of the present invention is:
成分连续变化的钛锆金属氮化物复合硬质膜的制备方法依次包括:The preparation method of the titanium-zirconium metal nitride composite hard film whose composition changes continuously comprises:
1、沉积技术的确定:确定多弧离子镀作为成分连续变化的钛锆氮化物复合硬质膜的制备技术。1. Determination of deposition technology: Determine multi-arc ion plating as a preparation technology for titanium-zirconium nitride composite hard film with continuously changing composition.
2、弧源靶材的确定:确定纯度均为99.99%的钛靶和锆靶相等数量组合作为镀膜弧源靶,或者钛锆合金靶作为弧源靶,钛锆合金靶的Ti/Zr原子比=(45-50)/(55-50)。2. Determination of the arc source target: determine the combination of equal quantities of titanium and zirconium targets with a purity of 99.99% as the coated arc source target, or a titanium-zirconium alloy target as the arc source target, and the Ti/Zr atomic ratio of the titanium-zirconium alloy target =(45-50)/(55-50).
3、弧源个数的确定:根据膜层均匀性要求和待镀膜金属基体的温度限制来确定所要使用的多弧离子镀弧源个数,即,为保证膜层均匀性,至少选用两个不同高度不同方位且成90度配置的弧源同时起弧,而同时要保证待镀膜金属基体在镀膜室的整个过程中,镀膜室温度不超过基体允许的温度。3. Determination of the number of arc sources: Determine the number of multi-arc ion plating arc sources to be used according to the uniformity requirements of the film layer and the temperature limit of the metal substrate to be coated, that is, to ensure the uniformity of the film layer, at least two Arc sources with different heights and different orientations and arranged at 90 degrees start arcing at the same time, and at the same time, it is necessary to ensure that the temperature of the coating chamber does not exceed the allowable temperature of the substrate during the entire process of the metal substrate to be coated in the coating chamber.
4、待镀膜金属基体的选择与前处理:选择高速钢或者硬质合金作为待镀膜金属基体,在放入镀膜室进行镀膜前,使用金属洗涤剂对其进行常规去油、去污处理并进行表面抛光处理,最后分别用丙酮和乙醇进行超声波清洗,电吹风吹干以备用,然后置于镀膜室的工件架上。4. Selection and pretreatment of the metal substrate to be coated: select high-speed steel or hard alloy as the metal substrate to be coated, and use metal detergent to perform conventional degreasing and decontamination treatment before putting it into the coating chamber for coating. The surface is polished, and finally ultrasonically cleaned with acetone and ethanol respectively, dried with a hair dryer for later use, and then placed on the workpiece rack in the coating room.
5、预烘烤工艺的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而在离子轰击工艺开始之前进行的加热烘烤工艺,在镀膜室真空度达到3×10-2 帕时,启动烘烤电流,为避免热应力积聚,采用小电流烘烤,并保持承载基体的工件架匀速转动,镀膜室温度达到200℃所用的时间不低于20分钟。5. Determination of the pre-baking process: refers to the heating and baking process carried out before the ion bombardment process in order to obtain the titanium-zirconium nitride composite hard film with continuously changing composition. The vacuum degree in the coating chamber reaches 3×10 -2 Pa At this time, start the baking current. In order to avoid the accumulation of thermal stress, use a small current to bake, and keep the workpiece frame carrying the substrate rotating at a constant speed. The time it takes for the temperature of the coating chamber to reach 200°C is not less than 20 minutes.
6、预轰击清洗工艺的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而在镀覆钛锆合金过渡层之前进行的离子轰击工艺,当镀膜室背底真空度达到8.0×10-3帕、预烘烤温度达到200℃时充入氩气,使镀膜室压强达到2.2×10-1 帕-2.8×10-1 帕,开启各个弧源,根据弧源靶材尺寸大小,保持弧电流稳定在50-80安培之间的某个电流值,进行离子轰击15分钟,轰击偏压从350伏逐渐增加到400伏。6. Determination of the pre-bombardment cleaning process: refers to the ion bombardment process before coating the titanium-zirconium alloy transition layer in order to obtain the titanium-zirconium nitride composite hard film with continuously changing composition. When the vacuum degree of the back and bottom of the coating chamber reaches 8.0× 10 -3 Pa, when the pre-baking temperature reaches 200°C, fill in argon gas to make the pressure of the coating chamber reach 2.2×10 -1 Pa-2.8×10 -1 Pa, turn on each arc source, according to the size of the arc source target, Keeping the arc current stable at a current value between 50-80 amperes, the ion bombardment was carried out for 15 minutes, and the bombardment bias was gradually increased from 350 volts to 400 volts.
7、钛锆合金过渡层的制备工艺的确定:将镀膜室内的氩气压强保持在2.2×10-1帕-2.8×10-1 帕,将相等数量组合的钛靶和锆靶,或者,钛锆合金靶的弧电流均置于50-80安培之间的某个电流值,基体负偏压设为-200伏,起弧时间为10分钟,然后调节氩气压强达到2.8´10-1 帕,准备进行成分连续变化的钛锆氮化物复合硬质膜的沉积。7. Determination of the preparation process of the titanium-zirconium alloy transition layer: the argon pressure in the coating chamber is kept at 2.2×10 -1 Pa-2.8×10 -1 Pa, and an equal number of titanium targets and zirconium targets, or titanium The arc current of the zirconium alloy target is set at a certain current value between 50-80 amperes, the negative bias voltage of the substrate is set to -200 volts, the arc start time is 10 minutes, and then the argon pressure is adjusted to 2.8´10 -1 Pa , to prepare for the deposition of titanium-zirconium nitride composite hard film with continuously changing composition.
8、沉积时间的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的沉积时间,根据所使用的多弧离子镀弧源的个数和对膜层的厚度要求确定整个沉积时间,然后将整个沉积时间分为3:1,其中沉积的前半段时间为总沉积时间的3/4,沉积的后半段时间为总沉积时间的1/4。8. Determination of deposition time: refers to the deposition time determined to obtain a titanium-zirconium nitride composite hard film with continuously changing composition. Deposition time, and then divide the entire deposition time into 3:1, wherein the first half of the deposition is 3/4 of the total deposition time, and the second half of the deposition is 1/4 of the total deposition time.
9、与沉积时间对应的反应气体分压的控制:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的反应气体氮气分压控制过程,在沉积的前半段时间,通过流量调节,保证氮气分压匀速率增大,并同时相应地通过流量调节降低氩气分压,使得沉积过程中二者的总压强保持为2.8×10-1 帕不变,到该阶段结束时,氮气分压达到2.8×10-1 帕,氩气分压降为0帕,然后保持氮气压强为2.8×10-1 帕,进行后半段时间的沉积,直到沉积结束。9. The control of the partial pressure of the reaction gas corresponding to the deposition time: refers to the control process of the partial pressure of the reaction gas nitrogen determined in order to obtain the titanium-zirconium nitride composite hard film with continuously changing composition. , to ensure that the partial pressure of nitrogen increases at a uniform rate, and at the same time reduce the partial pressure of argon through flow adjustment accordingly, so that the total pressure of the two remains constant at 2.8×10 -1 Pa during the deposition process. At the end of this stage, nitrogen The partial pressure reaches 2.8×10 -1 Pa, the argon partial pressure drops to 0 Pa, and then the nitrogen pressure is kept at 2.8×10 -1 Pa, and the second half of the deposition is carried out until the deposition is completed.
10、与沉积时间对应的弧源靶弧电流的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的弧源靶的电流选择,在沉积的前半段时间,保持所使用的弧源靶弧电流与前述的方法步骤6一致,在沉积的后半段时间,调整弧源靶弧电流,每个弧源靶的弧电流增加2-3安培,直到沉积过程结束。10. Determination of the arc source target arc current corresponding to the deposition time: refers to the current selection of the arc source target determined to obtain the titanium-zirconium nitride composite hard film with continuously changing composition. During the first half of the deposition, keep the current used The target arc current of the arc source is consistent with step 6 of the aforementioned method. In the second half of the deposition, the arc source target arc current is adjusted, and the arc current of each arc source target is increased by 2-3 amperes until the end of the deposition process.
11、与沉积时间对应的基体负偏压的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的基体负偏压的选择,在沉积的前半段时间,基体负偏压选择在-180--200伏,在沉积的后半段时间,基体负偏压选择在-120--130伏。11. Determination of the substrate negative bias voltage corresponding to the deposition time: refers to the selection of the substrate negative bias voltage determined to obtain a titanium-zirconium nitride composite hard film with continuously changing composition. In the first half of the deposition period, the substrate negative bias voltage Select -180--200 volts, and in the second half of the deposition, the negative bias voltage of the substrate is selected at -120--130 volts.
12、镀膜室温度的控制:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的镀膜室温度限制,对于高速钢基体,镀膜室温度不能超过380摄氏度;对于硬质合金基体,镀膜室温度不能超过420摄氏度。12. Temperature control of the coating chamber: refers to the temperature limit of the coating chamber determined to obtain the titanium-zirconium nitride composite hard film with continuously changing composition. For the high-speed steel substrate, the temperature of the coating chamber cannot exceed 380 degrees Celsius; for the cemented carbide substrate, The temperature of the coating chamber cannot exceed 420 degrees Celsius.
13、工件架旋转镀膜:在镀膜室缓慢加热烘烤、对基体进行离子轰击、镀覆钛锆合金过渡层、成分连续变化的钛锆氮化物复合硬质膜沉积的整个过程中一直保持工件架旋转,转速为6转/分钟。13. Rotary coating of the workpiece rack: the workpiece rack is kept during the whole process of slow heating and baking in the coating chamber, ion bombardment of the substrate, coating of titanium-zirconium alloy transition layer, and deposition of titanium-zirconium nitride composite hard film with continuously changing composition. Rotate at a speed of 6 rpm.
按照本发明所提出的成分连续变化的钛锆氮化物复合硬质膜的制备方法,可以获得上述的成分连续变化的钛锆氮化物复合硬质膜,该复合硬质膜能够保证膜层成分从金属基体到膜层表面的准线性连续变化,特别是保证了N元素含量从金属基体到膜层表面的准线性连续增加,膜层中不形成成分差异界面,从而保证了高附着力、高硬度和高热震性的同时实现,减小了膜层内应力,并具有良好的稳定性。According to the preparation method of the titanium-zirconium nitride composite hard film with continuously changing composition proposed by the present invention, the above-mentioned titanium-zirconium nitride composite hard film with continuously changing composition can be obtained, and the composite hard film can ensure that the composition of the film layer varies from The quasi-linear continuous change from the metal substrate to the surface of the film layer, especially ensures the quasi-linear continuous increase of the content of N element from the metal substrate to the surface of the film layer, and no composition difference interface is formed in the film layer, thus ensuring high adhesion and high hardness Simultaneous realization of high thermal shock resistance reduces the internal stress of the film layer and has good stability.
同现有技术相比,本发明确定了多弧离子镀作为成分连续变化的钛锆氮化物复合硬质膜的制备技术,确定了靶材成分、数量及配置方位,确定了待镀膜金属基体的选择与前处理工艺、预轰击清洗工艺、钛锆合金过渡层的制备工艺、沉积时间、反应气体分压、弧源靶弧电流、基体负偏压以及镀膜室温度,保证了膜层成分从金属基体到膜层表面的准线性连续变化,降低了膜层中由于成分较大变化而形成的成分差异界面所导致的内应力,从而保证了高附着力、高硬度和高热震性的同时实现,并具有良好的稳定性,从而更加有利于提高钛锆氮化物复合硬质膜的耐磨寿命,更适合于在工业领域的应用。Compared with the prior art, the present invention determines the preparation technology of multi-arc ion plating as a titanium-zirconium nitride composite hard film whose composition changes continuously, determines the composition, quantity and arrangement orientation of the target material, and determines the thickness of the metal substrate to be coated. Selection and pretreatment process, pre-bombardment cleaning process, preparation process of titanium-zirconium alloy transition layer, deposition time, reaction gas partial pressure, arc source target arc current, substrate negative bias and coating chamber temperature ensure that the film composition is from metal The quasi-linear continuous change from the substrate to the surface of the film layer reduces the internal stress caused by the composition difference interface formed by the large composition change in the film layer, thus ensuring the simultaneous realization of high adhesion, high hardness and high thermal shock resistance. And it has good stability, which is more conducive to improving the wear life of the titanium-zirconium nitride composite hard film, and is more suitable for application in the industrial field.
具体实施方式detailed description
实施例1Example 1
在商用高速钢W18Cr4V上制备成分连续变化的钛锆氮化物复合硬质膜,其方法是:A titanium-zirconium nitride composite hard film with continuously changing composition is prepared on commercial high-speed steel W18Cr4V, and the method is as follows:
1、沉积技术的确定:确定多弧离子镀作为成分连续变化的钛锆氮化物复合硬质膜的制备技术。1. Determination of deposition technology: Determine multi-arc ion plating as a preparation technology for titanium-zirconium nitride composite hard film with continuously changing composition.
2、弧源靶材的确定:确定纯度均为99.99%的钛靶和锆靶相等数量组合作为镀膜弧源靶。2. Determination of the arc source target: Determine the combination of equal quantities of titanium and zirconium targets with a purity of 99.99% as the coated arc source target.
3、弧源个数的确定:根据膜层均匀性要求和待镀膜金属基体的温度限制来确定所要使用的多弧离子镀弧源个数,即,为保证膜层均匀性,选用2个钛靶和2个锆靶作为弧源,并且,每对靶,即,1个钛靶和1个锆靶,处于不同高度不同方位且成90度配置,同时起弧,而同时要保证待镀膜金属基体在镀膜室的整个过程中,镀膜室温度不超过基体允许的温度。3. Determination of the number of arc sources: Determine the number of multi-arc ion plating arc sources to be used according to the uniformity requirements of the film layer and the temperature limit of the metal substrate to be coated, that is, to ensure the uniformity of the film layer, select 2 titanium The target and 2 zirconium targets are used as the arc source, and each pair of targets, that is, 1 titanium target and 1 zirconium target, are located at different heights and different orientations and arranged at 90 degrees to start arcs at the same time, while ensuring that the metal to be coated During the whole process of the substrate in the coating chamber, the temperature of the coating chamber shall not exceed the allowable temperature of the substrate.
4、待镀膜金属基体的选择与前处理:待镀膜高速钢W18Cr4V基体在放入镀膜室进行镀膜前,使用金属洗涤剂对其进行常规去油、去污处理并进行表面抛光处理,最后分别用丙酮和乙醇进行超声波清洗,电吹风吹干以备用,然后置于镀膜室的工件架上。4. Selection and pretreatment of the metal substrate to be coated: before the high-speed steel W18Cr4V substrate to be coated is placed in the coating chamber for coating, it is routinely degreased, decontaminated, and surface-polished with metal detergent, and finally cleaned with Ultrasonic cleaning with acetone and ethanol, drying with a hair dryer for later use, and then placing it on the workpiece rack in the coating room.
5、预烘烤工艺的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而在离子轰击工艺开始之前进行的加热烘烤工艺,在镀膜室真空度达到3×10-2 帕时,启动烘烤电流,为避免热应力积聚,采用小电流烘烤,并保持承载基体的工件架匀速转动,镀膜室温度达到200°C所用的时间为23分钟。5. Determination of the pre-baking process: refers to the heating and baking process carried out before the ion bombardment process in order to obtain the titanium-zirconium nitride composite hard film with continuously changing composition. The vacuum degree in the coating chamber reaches 3×10 -2 Pa , start the baking current, in order to avoid thermal stress accumulation, adopt small electric current to bake, and keep the work frame that carries substrate to rotate at a constant speed, the time used for coating room temperature to reach 200 ℃ is 23 minutes.
6、预轰击清洗工艺的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而在镀覆钛锆合金过渡层之前进行的离子轰击工艺,当镀膜室背底真空度达到8.0×10-3帕、预烘烤温度达到200℃时充入氩气,使镀膜室压强达到2.5×10-1 帕,开启各个弧源,保持弧电流稳定在58安培,进行离子轰击15分钟,轰击偏压从350伏逐渐增加到400伏。6. Determination of the pre-bombardment cleaning process: refers to the ion bombardment process before coating the titanium-zirconium alloy transition layer in order to obtain the titanium-zirconium nitride composite hard film with continuously changing composition. When the vacuum degree of the back and bottom of the coating chamber reaches 8.0× 10 -3 Pa, when the pre-baking temperature reaches 200°C, fill in argon gas to make the pressure of the coating chamber reach 2.5×10 -1 Pa, turn on each arc source, keep the arc current stable at 58 amperes, carry out ion bombardment for 15 minutes, and bombard The bias voltage was gradually increased from 350 volts to 400 volts.
7、钛锆合金过渡层的制备工艺的确定:将镀膜室内的氩气压强保持在2.5×10-1帕,2个钛靶和2个锆靶的弧电流均置于58安培,基体负偏压为-200伏,起弧时间为10分钟,然后调节氩气压强达到2.8×10-1 帕,准备进行成分连续变化的钛锆氮化物复合硬质膜的沉积。7. Determination of the preparation process of the titanium-zirconium alloy transition layer: the argon pressure in the coating chamber is kept at 2.5×10 -1 Pa, the arc currents of the two titanium targets and the two zirconium targets are both set at 58 amperes, and the substrate is negatively biased The pressure was -200 volts, the arcing time was 10 minutes, and then the argon pressure was adjusted to 2.8×10 -1 Pa to prepare for the deposition of a titanium-zirconium nitride composite hard film with continuously changing composition.
8、沉积时间的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的沉积时间,根据所使用的多弧离子镀弧源的个数和对膜层的厚度要求确定整个沉积时间为80分钟,然后将整个沉积时间分为两部分,其中沉积的前半段时间确定为60分钟,沉积的后半段时间确定为20分钟。8. Determination of deposition time: refers to the deposition time determined to obtain a titanium-zirconium nitride composite hard film with continuously changing composition. The deposition time was 80 minutes, and then the entire deposition time was divided into two parts, wherein the first half of the deposition was determined to be 60 minutes, and the second half of the deposition was determined to be 20 minutes.
9、与沉积时间对应的反应气体分压的控制:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的反应气体氮气分压控制过程,在沉积的前半段时间通过流量调节,保证氮气分压匀速率增大,并同时相应地通过流量调节降低氩气分压,使得沉积过程中二者的总压强保持为2.8×10-1 帕不变,到该阶段结束时,氮气分压达到2.8×10-1 帕,氩气分压降为0帕,然后保持氮气压强为2.8×10-1 帕,进行后半段时间的沉积,直到沉积结束。9. The control of the partial pressure of the reaction gas corresponding to the deposition time: refers to the control process of the partial pressure of the reaction gas nitrogen determined in order to obtain a titanium-zirconium nitride composite hard film with a continuously changing composition. During the first half of the deposition, the flow rate is adjusted. Ensure that the partial pressure of nitrogen increases at a uniform rate, and at the same time reduce the partial pressure of argon through flow adjustment accordingly, so that the total pressure of the two remains constant at 2.8×10 -1 Pa during the deposition process. At the end of this stage, the nitrogen partial pressure The pressure reaches 2.8×10 -1 Pa, the argon partial pressure drops to 0 Pa, and then the nitrogen pressure is kept at 2.8×10 -1 Pa, and the second half of the deposition is carried out until the end of the deposition.
10、与沉积时间对应的弧源靶电流的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的弧源靶的电流选择,在沉积的前半段时间,保持所使用的弧源靶弧电流与前述的方法步骤6一致,各弧源靶的弧电流稳定在58安培,在沉积的后半段时间,调整弧源靶弧电流,每个弧源靶的弧电流增加到60安培,直到沉积过程结束。10. Determination of the arc source target current corresponding to the deposition time: refers to the current selection of the arc source target determined to obtain a titanium-zirconium nitride composite hard film with a continuously changing composition. During the first half of the deposition, keep the used The arc current of the arc source target is consistent with the aforementioned method step 6, and the arc current of each arc source target is stable at 58 amperes. In the second half of the deposition, the arc current of the arc source target is adjusted, and the arc current of each arc source target increases to 60 amps until the end of the deposition process.
11、与沉积时间对应的基体负偏压的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的基体负偏压的选择,在沉积的前半段时间,基体负偏压选择在-180伏,在沉积的后半段时间,基体负偏压选择在-120伏。11. Determination of the substrate negative bias voltage corresponding to the deposition time: refers to the selection of the substrate negative bias voltage determined to obtain a titanium-zirconium nitride composite hard film with continuously changing composition. In the first half of the deposition period, the substrate negative bias voltage Choose -180 volts, and choose -120 volts for the substrate negative bias during the second half of the deposition.
12、镀膜室温度的控制:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的镀膜室温度限制,在本实施例中,镀膜室温度最高值为310摄氏度。12. Control of the temperature of the coating chamber: refers to the temperature limit of the coating chamber determined to obtain the titanium-zirconium nitride composite hard film with continuously changing composition. In this embodiment, the maximum temperature of the coating chamber is 310 degrees Celsius.
13、工件架旋转镀膜:在镀膜室缓慢加热烘烤、对基体进行离子轰击、镀覆钛锆合金过渡层、成分连续变化的钛锆氮化物复合硬质膜沉积的整个过程中一直保持工件架旋转,转速为6转/分钟。13. Rotary coating of the workpiece rack: the workpiece rack is kept during the whole process of slow heating and baking in the coating chamber, ion bombardment of the substrate, coating of titanium-zirconium alloy transition layer, and deposition of titanium-zirconium nitride composite hard film with continuously changing composition. Rotate at a speed of 6 rpm.
对使用上述方法制备的成分连续变化的钛锆氮化物复合硬质膜进行测定,其膜层厚度为2.5微米,该复合硬质膜膜层成分从高速钢基体到膜层表面的准线性连续变化,膜层中N元素含量从高速钢基体到膜层表面的准线性连续增加,膜层中没有出现成分差异界面,保证了高附着力、高硬度和高热震性的同时实现。The titanium-zirconium nitride composite hard film with continuously changing composition prepared by the above method is measured. The thickness of the film layer is 2.5 microns. , the N element content in the film layer increases quasi-linearly and continuously from the high-speed steel substrate to the surface of the film layer, and there is no composition difference interface in the film layer, which ensures the simultaneous realization of high adhesion, high hardness and high thermal shock resistance.
实施例2Example 2
在硬质合金YT15基体上制备成分连续变化的钛锆氮化物复合硬质膜,其方法是:To prepare a titanium-zirconium nitride composite hard film with continuously changing composition on the cemented carbide YT15 substrate, the method is as follows:
1、沉积技术的确定:确定多弧离子镀作为成分连续变化的钛锆氮化物复合硬质膜的制备技术。1. Determination of deposition technology: Determine multi-arc ion plating as a preparation technology for titanium-zirconium nitride composite hard film with continuously changing composition.
2、弧源靶材的确定:确定钛锆合金靶作为弧源靶,钛锆合金靶的Ti/Zr原子比=45.5/54.5。2. Determination of the arc source target: determine the titanium-zirconium alloy target as the arc source target, and the Ti/Zr atomic ratio of the titanium-zirconium alloy target is 45.5/54.5.
3、弧源个数的确定:根据膜层均匀性要求和待镀膜基体的温度限制来确定所要使用的多弧离子镀弧源个数,即,为保证膜层均匀性,选用4个钛锆合金靶作为弧源,并且,每对靶处于不同高度不同方位且成90度配置,同时起弧,而同时要保证待镀膜金属基体在镀膜室的整个过程中,镀膜室温度不超过基体允许的温度。3. Determination of the number of arc sources: Determine the number of multi-arc ion plating arc sources to be used according to the uniformity requirements of the film layer and the temperature limit of the substrate to be coated, that is, to ensure the uniformity of the film layer, select 4 titanium zirconium The alloy target is used as the arc source, and each pair of targets is located at different heights and different orientations and arranged at 90 degrees to start the arc at the same time. At the same time, it is necessary to ensure that the temperature of the coating chamber does not exceed the allowable temperature of the substrate during the entire process of the metal substrate to be coated in the coating chamber. temperature.
4、待镀膜金属基体的选择与前处理:待镀膜硬质合金YT15基体在放入镀膜室进行镀膜前,使用金属洗涤剂对其进行常规去油、去污处理并进行表面抛光处理,最后分别用丙酮和乙醇进行超声波清洗,电吹风吹干以备用,然后置于镀膜室的工件架上。4. Selection and pretreatment of the metal substrate to be coated: Before the hard alloy YT15 substrate to be coated is placed in the coating chamber for coating, it is routinely degreased, decontaminated, and surface polished with a metal detergent, and finally Ultrasonic cleaning with acetone and ethanol, drying with a hair dryer for later use, and then placing it on the workpiece rack in the coating room.
5、预烘烤工艺的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而在离子轰击工艺开始之前进行的加热烘烤工艺,在镀膜室真空度达到3×10-2 帕时,启动烘烤电流,为避免热应力积聚,采用小电流烘烤,并保持承载基体的工件架匀速转动,镀膜室温度达到200℃所用的时间为25分钟。5. Determination of the pre-baking process: refers to the heating and baking process carried out before the ion bombardment process in order to obtain the titanium-zirconium nitride composite hard film with continuously changing composition. The vacuum degree in the coating chamber reaches 3×10 -2 Pa At this time, start the baking current. In order to avoid the accumulation of thermal stress, use a small current to bake, and keep the workpiece frame carrying the substrate rotating at a constant speed. The time it takes for the temperature of the coating chamber to reach 200°C is 25 minutes.
6、预轰击清洗工艺的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而在镀覆钛锆合金过渡层之前进行的离子轰击工艺,当镀膜室背底真空度达到8.0×10-3帕、预烘烤温度达到200℃时充入氩气,使镀膜室压强达到2.5×10-1 帕,开启各个弧源,根据弧源靶材尺寸大小,保持弧电流稳定在60安培,进行离子轰击15分钟,轰击偏压从350伏逐渐增加到400伏。6. Determination of the pre-bombardment cleaning process: refers to the ion bombardment process before coating the titanium-zirconium alloy transition layer in order to obtain the titanium-zirconium nitride composite hard film with continuously changing composition. When the vacuum degree of the back and bottom of the coating chamber reaches 8.0× 10 -3 Pa, when the pre-baking temperature reaches 200°C, fill in argon gas to make the pressure of the coating chamber reach 2.5×10 -1 Pa, turn on each arc source, and keep the arc current stable at 60 amperes according to the size of the arc source target , ion bombardment was performed for 15 minutes, and the bombardment bias was gradually increased from 350 V to 400 V.
7、钛锆合金过渡层的制备工艺的确定:将镀膜室内的氩气压强保持在2.5×10-1帕,4个钛锆合金靶的弧电流均置于60安培,基体负偏压为-200伏,起弧时间为10分钟,然后调节氩气压强达到2.8×10-1 帕,准备进行成分连续变化的钛锆氮化物复合硬质膜的沉积。7. Determination of the preparation process of the titanium-zirconium alloy transition layer: the argon pressure in the coating chamber is kept at 2.5×10 -1 Pa, the arc currents of the four titanium-zirconium alloy targets are all set at 60 amperes, and the negative bias of the substrate is - 200 volts, the arcing time is 10 minutes, and then the argon pressure is adjusted to 2.8×10 -1 Pa to prepare for the deposition of a titanium-zirconium nitride composite hard film with continuously changing composition.
8、沉积时间的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的沉积时间,根据所使用的多弧离子镀弧源的个数和对膜层的厚度要求确定整个沉积时间为80分钟,然后将整个沉积时间分为两部分,其中沉积的前半段时间为60分钟,沉积的后半段时间为20分钟。8. Determination of deposition time: refers to the deposition time determined to obtain a titanium-zirconium nitride composite hard film with continuously changing composition. The deposition time is 80 minutes, and then the whole deposition time is divided into two parts, wherein the first half of the deposition is 60 minutes, and the second half of the deposition is 20 minutes.
9、与沉积时间对应的反应气体分压的控制:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的反应气体氮气分压控制过程,在沉积的前半段时间通过流量调节,保证氮气分压匀速率增大,并同时相应地通过流量调节降低氩气分压,使得沉积过程中二者的总压强保持为2.8×10-1 帕不变,到该阶段结束时,氮气分压达到2.8×10-1 帕,氩气分压降为0帕,然后保持氮气压强为2.8×10-1 帕,进行后半段时间的沉积,直到沉积结束。9. The control of the partial pressure of the reaction gas corresponding to the deposition time: refers to the control process of the partial pressure of the reaction gas nitrogen determined in order to obtain a titanium-zirconium nitride composite hard film with a continuously changing composition. During the first half of the deposition, the flow rate is adjusted. Ensure that the partial pressure of nitrogen increases at a uniform rate, and at the same time reduce the partial pressure of argon through flow adjustment accordingly, so that the total pressure of the two remains constant at 2.8×10 -1 Pa during the deposition process. At the end of this stage, the nitrogen partial pressure The pressure reaches 2.8×10 -1 Pa, the argon partial pressure drops to 0 Pa, and then the nitrogen pressure is kept at 2.8×10 -1 Pa, and the second half of the deposition is carried out until the end of the deposition.
10、与沉积时间对应的弧源靶电流的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的弧源靶的电流选择,在沉积的前半段时间,保持所使用的弧源靶电流与前述的方法步骤6一致,各弧源靶的弧电流稳定在60安培,在沉积的后半段时间,调整弧源靶弧电流,每个弧源靶的弧电流增加到62安培,直到沉积过程结束。10. Determination of the arc source target current corresponding to the deposition time: refers to the current selection of the arc source target determined to obtain a titanium-zirconium nitride composite hard film with a continuously changing composition. During the first half of the deposition, keep the used The arc source target current is consistent with step 6 of the aforementioned method. The arc current of each arc source target is stabilized at 60 amperes. In the second half of the deposition, the arc source target arc current is adjusted, and the arc current of each arc source target is increased to 62 amps. Ampere until the end of the deposition process.
11、与沉积时间对应的基体负偏压的确定:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的基体负偏压的选择,在沉积的前半段时间,基体负偏压选择在-200伏,在沉积的后半段时间,基体负偏压选择在-130伏。11. Determination of the substrate negative bias voltage corresponding to the deposition time: refers to the selection of the substrate negative bias voltage determined to obtain a titanium-zirconium nitride composite hard film with continuously changing composition. In the first half of the deposition period, the substrate negative bias voltage Choose -200 volts, and choose -130 volts for the substrate negative bias during the second half of the deposition.
12、镀膜室温度的控制:指为获得成分连续变化的钛锆氮化物复合硬质膜而确定的镀膜室温度限制,在本实施例中,镀膜室温度最高值为345摄氏度。12. Control of the temperature of the coating chamber: refers to the temperature limit of the coating chamber determined to obtain the titanium-zirconium nitride composite hard film with continuously changing composition. In this embodiment, the maximum temperature of the coating chamber is 345 degrees Celsius.
13、工件架旋转镀膜:在镀膜室缓慢加热烘烤、对基体进行离子轰击、镀覆钛锆合金过渡层、成分连续变化的钛锆氮化物复合硬质膜沉积的整个过程中一直保持工件架旋转,转速为6转/分钟。13. Rotary coating of the workpiece rack: the workpiece rack is kept during the whole process of slow heating and baking in the coating chamber, ion bombardment of the substrate, coating of titanium-zirconium alloy transition layer, and deposition of titanium-zirconium nitride composite hard film with continuously changing composition. Rotate at a speed of 6 rpm.
对使用上述方法制备的成分连续变化的钛锆氮化物复合硬质膜进行测定,其膜层厚度为2.6微米,该复合硬质膜膜层成分从硬质合金基体到膜层表面的准线性连续变化,膜层中N元素含量从硬质合金基体到膜层表面的准线性连续增加,膜层中没有出现成分差异界面,保证了高附着力、高硬度和高热震性的同时实现。The titanium-zirconium nitride composite hard film with continuously changing composition prepared by the above-mentioned method is measured. The thickness of the film layer is 2.6 microns. Change, the N element content in the film layer increases quasi-linearly and continuously from the cemented carbide substrate to the surface of the film layer, and there is no composition difference interface in the film layer, which ensures the simultaneous realization of high adhesion, high hardness and high thermal shock.
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