Sugar refinery evaporating pot scavenging solution and purging method
The present invention relates to a kind of sugar refinery evaporating pot scavenging solution and purging method, belong to sugar industry evaporating pot cleaning technique field.
Yunnan Province's scientific information research is retrieved the new center of looking into, pass through international online, system's retrieval of data of optical disk and manual search tool, in range of search, do not find the compounded technology identical and the document of prescription, do not find document yet with formulation product of the present invention (clean-out system) pickling sugar refinery evaporating pot scale removal with clean-out system of the present invention.
The object of the present invention is to provide a kind of with low costly, cleaning performance is good, the purging method of sugar refinery evaporating pot clean-out system easy to use.
The present invention is achieved in that scavenging solution of the present invention comprises inhibiter and hydrochloric acid.Inhibiter is that ethanol, Virahol, ethylene glycol or propylene glycol, tensio-active agent are alkylphenol polyoxyethylene (EO mole number 8,9,10) and composite the forming of fatty alcohol-polyoxyethylene ether (EO mole number 7,9,10) by imidazoline quaternary ammonium salt, solvent, the inhibiter consumption is that 0.05 of hydrochloric acid soln weight~O.2%, the hydrochloric acid concentration expressed in percentage by weight is 1~7%.The weight percent of inhibiter is: imidazoline quaternary ammonium salt 45~55%, fatty alcohol-polyoxyethylene ether 2~6%, alkylphenol polyoxyethylene 20~35%, surplus be solvent.
The inhibiter of aforementioned proportion and hydrochloric acid method are routinely obtained scavenging solution after composite.With pickling evaporating pot after direct pickling of this scavenging solution or the soda boiling, scavenging solution is reusable, until scavenging solution by the saturated and pH value of dirt that comes off be 3~5 lose cleansing power till.
Cleaning step of the present invention is: at first according to the jar age of sugar refinery evaporating pot, the cleaning history in past and incrustation feature are selected acid cleaning process after direct pickling and the first soda boiling.Directly during pickling, earlier clear water is injected the complex acid groove, add inhibiter, evenly mixed, inject concentrated hydrochloric acid, remix evenly promptly gets scavenging solution, and wherein the inhibiter consumption is 0.05%~0.2% of a hydrochloric acid soln weight, and the hydrochloric acid concentration expressed in percentage by weight is 1~7%.Clean-out system is pumped into evaporating pot, in room temperature to 50 ℃ employing circulation one immersion way cleaning down, through 2~8 hours, incrustation comes off, and clean-out system is recovered to the complex acid groove, uses the flushing with clean water evaporating pot, with concentration expressed in percentage by weight is that 0.3~O.6% alkali lye pumps into evaporating pot, soak and implemented passivation in 0.5~2 hour, emit alkali lye, water flushing evaporating pot to alkali storage groove.
Adopt when boiling acid cleaning process behind the alkali earlier: be earlier that 1~3% alkali lye pumps into evaporating pot with concentration expressed in percentage by weight, keeping little boiled 6~8 hours, emit alkali lye subsequently, after water rinses out residual alkali, pump into the hydrochloric acid scavenging solution that contains inhibiter again, wherein the inhibiter consumption is 0.05%~0.2% of a hydrochloric acid soln weight, and the hydrochloric acid concentration expressed in percentage by weight is 1~7%.Adopt immersion-Recycle design to clean, after 2~8 hours, incrustation dissolves and comes off, and later evaporating pot treatment process is the same.
Scavenging solution inhibition mechanism of the present invention is as follows:
The reason of scavenging solution corrosion inhibition of the present invention is imidazoline quaternary ammonium salt, and structural formula is as follows:
This imidazoline quaternary ammonium salt has good corrosion inhibition, and this corrosion inhibition is that imidazoline quaternary ammonium salt is adsorbed on formation protectiveness molecular film on the metallic surface, forms to stop H
+The sealing coat of ion attack iron, its adsorption is strengthened by following factors:
(1) the tetrahydroglyoxaline five-membered ring is adsorbed on the metallic surface, has an effect between the valence electron of delocalization positive charge and metallic iron atom on the ring, and valence electron is filled unoccupied orbital and formed dative bond, thereby strengthens adsorption between five-membered ring and the metallic iron.
(2) in the molecule remaining N atomic adsorption on the metallic iron surface, this absorption may by the N atom not the 3d unoccupied orbital of share electron pair and iron atom form that dative bond caused.In hydrochloric acid soln, the relation between organic nitrogen compound and the adsorbent be studies show that: what the chemisorption of a plurality of N atoms will be good than the compound that only contains single N atom is many.
(3) the last alkyl hydrophobic group carbon chain lengths that links to each other of N more than 9 and 17 corrosion mitigating effects when following good.
(4) polyamines polyene hydrophilic chain length because nitrogen-atoms is many, helps absorption.Yet, when hydrophilic chain length is too long, inhibition usefulness is descended, this may be the hydrophobic chain to the proportion of whole molecule descend cause, corrosion mitigating effect is best during general m=2.
(5) hydrophobic group then can be strengthened corrosion mitigating effect in hydrochloric acid soln as containing two keys.
Inhibiter corrosion inhibition of the present invention says that from electrochemical behavior anticathode reaction and anodic reaction all have restraining effect, and the cathodic reaction restraining effect is remarkable.
Following hydrolysis reaction can take place down room temperature or 50 ℃ in inhibiter of the present invention in hydrochloric acid soln:
The hydrolysate acid amides is inhibiter equally, and Here it is scavenging solution of the present invention can be reused major cause repeatedly at the matting scene.
Accompanying drawing is this purging method schematic flow sheet.Sequence number is 1-evaporating pot, 2-liquid discharging tube, 3-complex acid groove, 4-blow-off pipe, 5-pump, the circulation of 6-complex acid, 7-liquid-inlet pipe, 8-manhole among the figure.
The present invention is described in further detail as follows in conjunction with the accompanying drawings:
Embodiment 1: direct pickling process.Get imidazoline quaternary ammonium salt (R
1: C
15Unsaturated alkyl, R
2Be phenmethyl, X is a chlorion, m=2) 45 parts, and 21 parts of ethylene glycol, 30 parts of polyoxyethylene nonylphenol ethers (EO mole number 7), 4 parts of 12 carbon polyoxyethylenated alcohol (EO mole number 10), composite inhibiter of the present invention.Add 5 cubic metres in water at the complex acid groove, add 14 kilograms of inhibiter of the present invention, making the inhibiter consumption is 0.19% of hydrochloric acid pickler weight percent, concentration of hydrochloric acid is 4.6%, open the valve of complex acid circulation tube 6 this moment, close the valve of liquid-inlet pipe 7, starting pump 5 makes complex acid groove 3 include the inhibiter aqueous solution constantly to circulate, slowly pour 1064 kilograms of industrial concentrated hydrochloric acids (concentration is 32%) in the complex acid groove, add water to 7 cubic metre again, continue to be circulated to and mix, open the valve of liquid-inlet pipe 7, close the valve of complex acid circulation tube 6, scavenging solution is pumped into evaporating pot 1 (530 square metres of heating-surface areas) through manhole 8, open liquid discharging tube 2 valves, after the half an hour of circulating, keep scavenging solution lid pervaporation jar 1 upper tubesheet, soaked 1 hour, and circulated half an hour, the immersion that so circulates hocketed 8 hours, treat that the incrustation overwhelming majority comes off, scavenging solution is recovered to complex acid groove 3 and stores stand-by.Use residual acid in the flushing with clean water jar this moment immediately, pumps into concentration immediately and be 0.5% dipping by lye half an hour, subsequently alkali lye is recovered to alkali storage groove, at last again with the clean evaporating pot of flushing with clean water.
Embodiment two:
Acid cleaning process after elder generation's soda boiling.
Imidazoline quaternary ammonium salt (R
1-C
17Unsaturated alkyl, R
2-normal-butyl, the X-bromide anion, m=0) 50 parts, 20 parts of propylene glycol, 23 parts of dodecylphenyl Soxylat A 25-7s (EO mole number 10), 5 parts of high fatty alcohol Soxylat A 25-7s (EO mole number 9) composite inhibiter of the present invention.Put into 80 kilograms of calcined soda for industry at evaporating pot (250 square metres of heating-surface areas), add clear water, liquid level was covered upper tubesheet (concentration 2.3%), and little boil 8 hours (when liquid level descends, replenishing proper amount of clear water) is recovered to the alkali groove with alkali lye and stores.The residual alkali of flushing with clean water.The complex acid groove injects 3.5 cubic metres of water and 7 kilograms of inhibiter of the present invention, circulation contains the inhibiter aqueous solution, do not stopping slowly to pour 448 kilograms of (concentration of hydrochloric acid 3.6% of technical hydrochloric acid (concentration 32%) under the circulation, density of corrosion inhibitor 0.18%), circulated 30 minutes, make concentration of lotion even, scavenging solution pumped into began in the evaporating pot to circulate 30 minutes, keep liquid level to cover upper tubesheet, soaked 1 hour, so circulation-immersion is 3 hours, incrustation comes off, scavenging solution is recovered to the complex acid groove, with the residual acid of cleaning evaporating pot, afterwards again alkali lye (concentration 0.6%) pump in evaporating pot, liquid level during the high overpickling of liquid level, soak half an hour, the residual acid that thoroughly neutralizes, alkali lye is put back to and is joined the storage of alkali groove.Water cleans evaporating pot.
Soda boiling also phosphoric acid three receive, caustic soda etc.
Reusable 2~3 times of scavenging solution of the present invention, what scavenging solution was come off is dirty saturated, and discharges with clarification in o'clock then available liquor calcis of pH3~5.
Adopt the corrosion rate and the corrosion inhibition rate data of this scavenging solution as follows:
| Concentration of hydrochloric acid inhibiter ‰ of the present invention | 7%HCL | 5%HCL | 3%HCL | The test specimen surface condition |
| Corrosion rate g/m
2h
| Corrosion inhibition rate % | Corrosion rate g/m
2h
| Corrosion inhibition rate % | Corrosion rate g/m
2h
| Corrosion inhibition rate % |
| 0.5 | 0.57 | 99.3 | 0.36 | 99.3 | 0.29 | 99.5 | |
| 1.0 | 0.59 | 99.3 | 0.33 | 99.3 | 0.29 | 99.5 | Keep metal |
| 1.5 | 0.55 | 99.4 | 0.40 | 99.2 | 0.29 | 99.5 | Gloss |
| 2.0 | 0.42 | 99.5 | 0.39 | 99.2 | 0.26 | 99.5 | |
| Do not add | 87.03 | | 52.47 | | 47.34 | | Surface irregularity black |
Illustrate: 60 ℃ of test specimen soaking temperatures, 4 hours time.
The present invention is except that the cleaning that can be used for sugar refinery evaporating pot, and the scale removal processing that also can be used for boiler, chemical industry equipment all can obtain satisfied effect.
The present invention uses proof through tens of families sugar refinery; It is low that this clean-out system has a corrosion rate, the corrosion inhibition rate height, and advantages such as good stability, purging method is simple and easy to do, features high scale-removing effect.