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CN105984162A - Cord fabric cutting machine - Google Patents

Cord fabric cutting machine Download PDF

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Publication number
CN105984162A
CN105984162A CN201510039641.2A CN201510039641A CN105984162A CN 105984162 A CN105984162 A CN 105984162A CN 201510039641 A CN201510039641 A CN 201510039641A CN 105984162 A CN105984162 A CN 105984162A
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CN
China
Prior art keywords
seaming roll
conveying
cutting machine
regulating wheel
cord fabric
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Pending
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CN201510039641.2A
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Chinese (zh)
Inventor
郑江家
于明进
杨清夏
董良山
王善梅
李亚莉
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Mesnac Co Ltd
Qingdao Mesnac Electromechanical Engineering Co Ltd
Original Assignee
Mesnac Co Ltd
Qingdao Mesnac Electromechanical Engineering Co Ltd
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Application filed by Mesnac Co Ltd, Qingdao Mesnac Electromechanical Engineering Co Ltd filed Critical Mesnac Co Ltd
Priority to CN201510039641.2A priority Critical patent/CN105984162A/en
Publication of CN105984162A publication Critical patent/CN105984162A/en
Pending legal-status Critical Current

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Abstract

本发明提供了一种帘布裁断机。该帘布裁断机包括:裁料部,裁料部将待加工的帘布裁断成待搭接布条;输料部,输料部承接待搭接布条,且沿输料方向输送待搭接布条,相邻两个搭接布条的相邻两侧搭接;滚压部,滚压部设置在输料部上,滚压部具有压接缝隙,压接缝隙大于待搭接布条的厚度且小于两个待搭接布条的搭接部分的厚度,待搭接布条在随输料部运动过程中通过压接缝隙,并被滚压部压紧。该帘布裁断机工作效率高,产能高。

The invention provides a cord cutting machine. The cord cutting machine includes: a cutting part, which cuts the cord to be processed into cloth strips to be lapped; a feeding part, which accepts the cloth strips to be lapped, and transports the cloth to be lapped along the feeding direction Strips, the adjacent two sides of two adjacent overlapping cloth strips are overlapped; the rolling part, the rolling part is arranged on the feeding part, the rolling part has a crimping gap, and the crimping gap is larger than that of the cloth strips to be lapped The thickness is less than the thickness of the overlapped part of the two cloth strips to be overlapped, and the cloth strips to be overlapped pass through the crimping gap during the movement of the feeding part and are pressed by the rolling part. The cord cutting machine has high working efficiency and high production capacity.

Description

帘布裁断机 Cord cutting machine

技术领域 technical field

本发明涉及帘布裁断设备领域,具体而言,涉及一种帘布裁断机。 The invention relates to the field of cord cutting equipment, in particular to a cord cutting machine.

背景技术 Background technique

在半钢子午线轮胎中,胎体帘布层是其主要的受力部件,承受着周期性的拉伸、弯曲、剪切等极为复杂的作用力,是轮胎受力骨架层。胎体帘布的品质直接影响轮胎的性能和品质,用以保证轮胎具有必要的强度及尺寸稳定性。其所具有的强度和弹性,在轮胎使用时可承受复杂应力和应变,缓和外来路面的震动和冲击,其性能决定了轮胎的品质和使用性能。 In semi-steel radial tires, the carcass ply is the main stress-bearing part, which bears extremely complex forces such as periodic stretching, bending, and shearing, and is the stress-bearing skeleton layer of the tire. The quality of the carcass cord directly affects the performance and quality of the tire to ensure that the tire has the necessary strength and dimensional stability. Its strength and elasticity can withstand complex stress and strain when the tire is in use, and ease the vibration and impact of the external road surface. Its performance determines the quality and performance of the tire.

轮胎制造公司采用帘布裁断机将帘布按工艺设定的宽度要求裁断成矩形帘布条,然后将所裁的帘布条依次自动进行搭接,最后卷曲成一定要求的卷供成型机用。 The tire manufacturing company uses a cord cutting machine to cut the cord into rectangular cord strips according to the width requirements set by the process, and then automatically laps the cut cord strips in turn, and finally curls them into certain required rolls for the forming machine.

目前,子午线轮胎帘布裁断机存在如下问题:搭接接头速度慢,定位精度低等问题,不能满足产量及质量日益增长的需要。 At present, the radial tire cord cutting machine has the following problems: slow lap joint speed, low positioning accuracy, etc., which cannot meet the increasing needs of output and quality.

目前帘布裁断机搭接接头装置采用气缸或其它直线运动元件带动压板上下运动,进行拍压,将已搭在一起的帘布头尾搭接处拍压压合,压合时,帘布搭接处需停于压合位置上,并且当裁断角度发生变化时,整个接头装置都要随着一起旋转角度。 At present, the lap joint device of the cord cutting machine uses a cylinder or other linear motion elements to drive the pressure plate to move up and down to perform pressing, and presses and presses the lap joints of the cords that have been put together. When pressing, the lap joints need to be pressed. Stop at the pressing position, and when the cutting angle changes, the entire joint device will rotate with it.

压合时,帘布搭接处需停于压合位置上进行压合,占用工作循环时间,效率低每分钟只能搭接10个左右; When pressing, the overlapping parts of the curtains need to stop at the pressing position for pressing, which takes up the working cycle time, and the efficiency is low, only about 10 laps per minute;

当裁断角度发生变化时,整个接头装置都要随着一起旋转角度,结构复杂,占地面积大,成本较高。 When the cutting angle changes, the entire joint device will rotate along with it, which has a complex structure, a large footprint and high cost.

发明内容 Contents of the invention

本发明的主要目的在于提供一种帘布裁断机,以解决现有技术中的帘布裁断机在进行帘布搭接时效率低的问题。 The main purpose of the present invention is to provide a cord cutting machine to solve the problem of low efficiency of the cord cutting machine in the prior art when performing cord lapping.

为了实现上述目的,根据本发明的一个方面,提供了一种帘布裁断机,该帘布裁断机包括:裁料部,裁料部将待加工的帘布裁断成待搭接布条;输料部,输料部承接待搭接布条,且沿输料方向输送待搭接布条,相邻两个搭接布条的相邻两侧搭接;滚压部,滚压部设置在输料部上,滚压部具有压接缝隙,压接缝隙大于待搭接布条的厚度且小于两个待搭接布条的搭接部分的厚度,待搭接布条在随输料部运动过程中通过压接缝隙,并被滚压部压紧。 In order to achieve the above object, according to one aspect of the present invention, a cord cutting machine is provided, the cord cutting machine includes: a cutting part, the cutting part cuts the cord to be processed into cloth strips to be overlapped; the feeding part, The conveying part accepts the cloth strips to be lapped, and conveys the cloth strips to be lapped along the conveying direction, and the adjacent two sides of two adjacent lapped cloth strips are lapped; the rolling part, the rolling part is set in the conveying part Above, the rolling part has a crimping gap, and the crimping gap is larger than the thickness of the cloth strips to be lapped and smaller than the thickness of the overlapping part of the two cloth strips to be lapped. Pass through the crimping gap and be pressed tightly by the rolling part.

进一步地,滚压部包括:上滚压辊,上滚压辊设置在输料部的输料平面上方,且上滚压辊的轴线方向垂直于输料方向;下滚压辊组,下滚压辊组设置在输料部的下方,与上滚压辊在沿二者的轴线方向上彼此啮合并且同步转动,且下滚压辊组的顶点高度与输料平面的高度一致,上滚压辊和下滚压辊组之间构成压接缝隙。 Further, the rolling part includes: an upper rolling roller, the upper rolling roller is arranged above the feeding plane of the feeding part, and the axial direction of the upper rolling roller is perpendicular to the feeding direction; The pressure roller set is arranged under the feeding part, meshes with the upper rolling roller along the axis direction of the two and rotates synchronously, and the height of the apex of the lower rolling roller set is consistent with the height of the conveying plane, and the upper rolling roller The crimping gap is formed between the roller and the lower rolling roller group.

进一步地,滚压部还包括:支架,支架固定设置在输料部上,且包括两个间隔设置的侧板,两个侧板与输料部的两个边沿一一对应地设置;安装轴,安装轴固定设置在支架上,上滚压辊绕安装轴可摆动地连接在安装轴上。 Further, the rolling part also includes: a bracket, which is fixedly arranged on the feeding part, and includes two side plates arranged at intervals, and the two side plates are set in one-to-one correspondence with the two edges of the feeding part; , the installation shaft is fixedly arranged on the bracket, and the upper rolling roller is swingably connected to the installation shaft around the installation shaft.

进一步地,安装轴与上滚压辊之间通过连接臂连接,连接臂的一端可转动地设置在安装轴上,上滚压辊设置在连接臂的另一端。 Further, the installation shaft and the upper rolling roller are connected through a connecting arm, one end of the connecting arm is rotatably arranged on the installation shaft, and the upper rolling roller is arranged at the other end of the connecting arm.

进一步地,滚压部还包括伸缩驱动件,伸缩驱动件设置在支架上,且伸缩端与连接臂连接。 Further, the rolling part further includes a telescopic driver, the telescopic driver is arranged on the bracket, and the telescopic end is connected to the connecting arm.

进一步地,输料部包括:输料轨道,输料轨道包括多个平行间隔设置的输料带;托料台,托料台包括多个平行间隔设置的托料带,任意一个托料带位于相邻两个输料带之间,且托料台沿输料轨道的高度方向可升降。 Further, the feeding part includes: a feeding track, the feeding track includes a plurality of parallel and spaced conveying belts; a supporting platform, the supporting platform includes a plurality of parallel and spaced supporting belts, and any one of the supporting belts is located at Between two adjacent conveying belts, and the supporting table can be raised and lowered along the height direction of the conveying track.

进一步地,下滚压辊组包括:下滚压辊,下滚压辊为多个且相互平行间隔设置,任意一个下滚压辊位于相邻两个输料带之间。 Further, the set of lower rolling rollers includes: a plurality of lower rolling rollers arranged in parallel and spaced apart from each other, and any one of the lower rolling rollers is located between two adjacent conveyor belts.

进一步地,滚压部还包括驱动机构,驱动机构分别与上滚压辊和下滚压辊组连接,并带动上滚压辊和下滚压辊组转动。 Further, the rolling part further includes a driving mechanism, which is respectively connected with the upper rolling roller and the lower rolling roller set, and drives the upper rolling roller and the lower rolling roller set to rotate.

进一步地,上滚压辊上同轴设置有上辊驱动轮,下滚压辊组上同轴设置有下辊驱动轮和下辊传动轮,驱动机构包括:驱动件,驱动件与下辊驱动轮连接,带动下滚压辊组转动;传动结构,传动结构包括第一传动链和第二传动链,第一传动链通过下辊传动轮连接下滚压辊组和安装轴,带动安装轴转动,第二传动链连接安装轴与上滚压辊,并通过上辊驱动轮带动上滚压辊相对下滚压辊组反向等速转动。 Further, an upper roller driving wheel is coaxially arranged on the upper rolling roller, and a lower roller driving wheel and a lower roller driving wheel are coaxially arranged on the lower rolling roller group. Wheel connection, driving the lower rolling roller group to rotate; transmission structure, the transmission structure includes the first transmission chain and the second transmission chain, the first transmission chain connects the lower rolling roller group and the installation shaft through the lower roller transmission wheel, and drives the installation shaft to rotate , the second transmission chain connects the installation shaft and the upper rolling roller, and drives the upper rolling roller to rotate in the opposite direction and at a constant speed relative to the lower rolling roller group through the driving wheel of the upper roller.

进一步地,第一传动链包括:第一张紧轮,第一张紧轮可转动地设置在支架上,且位于下滚压辊组的上方;第二张紧轮,第二张紧轮安装在安装轴,沿输料方向,下滚压辊组位于第一张紧轮和第二张紧轮之间;第三张紧轮,第三张紧轮可转动地设置在支架上且位于下滚压辊组的正下方;第一张紧带,第一张紧带套设在第一张紧轮和第二张紧轮上,且下辊传动轮压紧第一张紧带,并带动第一张紧带移动,第三张紧轮张紧外侧的第一张紧带。 Further, the first transmission chain includes: a first tensioning wheel, which is rotatably arranged on the bracket and located above the lower rolling roller group; a second tensioning wheel, which is installed On the installation shaft, along the feeding direction, the lower rolling roller group is located between the first tensioning wheel and the second tensioning wheel; the third tensioning wheel, the third tensioning wheel is rotatably arranged on the bracket and located at the bottom Right below the rolling roller group; the first tension belt, the first tension belt is set on the first tension pulley and the second tension pulley, and the drive wheel of the lower roller presses the first tension belt and drives The first tensioning belt moves and the third tensioning pulley tensions the first tensioning belt on the outside.

进一步地,第二传动链包括:第四张紧轮,第四张紧轮同轴设置在安装轴上;第二张紧带,第二张紧带套设在第四张紧轮和上辊驱动轮上;第五张紧轮,第五张紧轮位置可调节地压紧在第二张紧带上。 Further, the second transmission chain includes: a fourth tensioning wheel coaxially arranged on the installation shaft; a second tensioning belt sleeved on the fourth tensioning wheel and the upper roller On the driving wheel; the fifth tensioning wheel, the position of the fifth tensioning wheel can be adjusted to be pressed on the second tensioning belt.

应用本发明的技术方案,帘布裁断机包括裁料部、输料部和滚压部,裁料部将待加工的帘布裁断成需要长度的待搭接布条,以备在下一工序将各个待搭接布条搭接并压紧;输料部承接待搭接布条,且沿输料方向输送待搭接布条,相邻两个搭接布条的相邻两侧搭接;滚压部设置在输料部上,滚压部具有压接缝隙,压接缝隙大于待搭接布条的厚度且小于两个待搭接布条的搭接部分的厚度,待搭接布条在随输料部运动过程中通过压接缝隙,并被滚压部压紧。滚压部设置在输料部上,且通过滚压的方式将两个待搭接布条的搭接位置压紧,一方面滚压的压接方式工作连续性好,在输料过程中无需停顿等待拍压,加工效率更高,另一方面滚压的压接方式工作适应性好,当两个待搭接布条形成的搭接位置与输料方向存在夹角时也能够很好地实现压接,无需改变滚压部的位置。 Applying the technical solution of the present invention, the cord cutting machine includes a material cutting part, a material conveying part and a rolling part, and the material cutting part cuts the cord to be processed into a required length of cloth strips to be lapped, so as to prepare each to be lapped in the next process. The overlapping cloth strips are overlapped and pressed tightly; the feeding part accepts the cloth strips to be lapped, and transports the cloth strips to be lapped along the feeding direction, and the adjacent two sides of the adjacent two overlapping cloth strips are overlapped; rolling The rolling part is arranged on the feeding part, and the rolling part has a crimping gap, and the crimping gap is larger than the thickness of the cloth strips to be lapped and smaller than the thickness of the overlapping part of the two cloth strips to be lapped. During the movement of the feeding part, it passes through the crimping gap and is pressed tightly by the rolling part. The rolling part is set on the feeding part, and the overlapping position of the two cloth strips to be overlapped is pressed tightly by rolling. On the one hand, the crimping method of rolling has good work continuity, and no need to be used during the feeding process. Pausing and waiting for clapping, the processing efficiency is higher. On the other hand, the crimping method of rolling has good adaptability. When there is an angle between the lap joint position formed by the two cloth strips to be lapped and the feeding direction, it can also work well. Realize crimping without changing the position of the crimping part.

附图说明 Description of drawings

构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中: The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:

图1示出了根据本发明的实施例的帘布裁断机的俯视结构示意图; Fig. 1 shows a schematic top view of a cord cutting machine according to an embodiment of the present invention;

图2示出了根据本发明的实施例的帘布裁断机的左视结构示意图; Fig. 2 shows a left view structural diagram of a cord cutting machine according to an embodiment of the present invention;

图3示出了根据本发明的实施例的帘布裁断机的右视结构示意图; Fig. 3 shows a schematic view of the structure of the cord cutting machine according to an embodiment of the present invention;

图4示出了图3中A处的放大图; Fig. 4 shows the enlarged view of place A in Fig. 3;

图5示出了根据本发明的实施例的帘布裁断机的滚压部的剖视结构示意图; Fig. 5 shows a schematic cross-sectional structural view of the rolling part of the cord cutting machine according to an embodiment of the present invention;

图6示出了根据本发明的实施例的帘布裁断机的滚压部的结构示意图; Fig. 6 shows a schematic structural view of the rolling part of the cord cutting machine according to an embodiment of the present invention;

图7示出了根据本发明的实施例的帘布裁断机的滚压部的原理示意图;以及 Fig. 7 shows a schematic diagram of the principle of the rolling section of the cord cutting machine according to an embodiment of the present invention; and

图8示出了根据本发明的实施例的帘布裁断机的待搭接布条倾斜搭接后的原理示意图。 Fig. 8 shows a schematic diagram of the principle of the cord cutting machine according to the embodiment of the present invention after the cloth strips to be overlapped are obliquely overlapped.

其中,上述附图包括以下附图标记: Wherein, the above-mentioned accompanying drawings include the following reference signs:

10、滚压部;11、上滚压辊;12、下滚压辊组;121、下滚压辊;15、支架;16、安装轴;17、连接臂;18、伸缩驱动件;20、输料轨道;21、输料带;30、托料台;41、驱动件;421、第一张紧轮;423、第三张紧轮;431、第五张紧轮;51、导开机构;52、输送机构;53、裁切机构;54、引料机构;55、卷曲机构;90、待搭接布条。 10. Rolling section; 11. Upper rolling roller; 12. Lower rolling roller group; 121. Lower rolling roller; 15. Bracket; 16. Installation shaft; 17. Connecting arm; 18. Telescopic drive; 20. Conveyor track; 21, conveyor belt; 30, supporting table; 41, driving member; 421, first tension wheel; 423, third tension wheel; 431, fifth tension wheel; 51, guide mechanism 52. Conveying mechanism; 53. Cutting mechanism; 54. Leading mechanism; 55. Curling mechanism;

具体实施方式 detailed description

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。 It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.

如同1至8所示,根据本发明的实施例,帘布裁断机包括裁料部、输料部和滚压部10,裁料部将待加工的帘布裁断成需要长度的待搭接布条90,以备在下一工序将各个待搭接布条90搭接并压紧;输料部承接待搭接布条90,且沿输料方向输送待搭接布条90,相邻两个搭接布条的相邻两侧搭接;滚压部10设置在输料部上,滚压部10具有压接缝隙,压接缝隙大于待搭接布条90的厚度且小于两个待搭接布条90的搭接部分的厚度,待搭接布条90在随输料部运动过程中通过压接缝隙,并被滚压部10压紧。滚压部10设置在输料部上,且通过滚压的方式将两个待搭接布条90的搭接位置压紧,一方面滚压的压接方式工作连续性好,在输料过程中无需停顿等待拍压,加工效率更高,另一方面滚压的压接方式工作适应性好,当两个待搭接布条90形成的搭接位置与输料方向存在夹角时也能够很好地实现压接,无需改变滚压部10的位置。 As shown in 1 to 8, according to an embodiment of the present invention, the cord cutting machine includes a cutting part, a feeding part and a rolling part 10, and the cutting part cuts the cord to be processed into a fabric strip 90 to be lapped with a required length , in order to overlap and compress each cloth strip 90 to be lapped in the next process; the feeding part accepts the cloth strips 90 to be lapped, and transports the cloth strips 90 to be lapped along the feeding direction, and two adjacent lapping The adjacent two sides of the cloth strips are lapped; the rolling part 10 is arranged on the feeding part, and the rolling part 10 has a crimping gap, and the crimping gap is greater than the thickness of the cloth strips 90 to be lapped and smaller than the thickness of the two cloths to be lapped. The thickness of the overlapped part of the strip 90 is that the cloth strip 90 to be overlapped passes through the crimping gap and is pressed by the rolling part 10 while moving with the feeding part. The rolling part 10 is arranged on the feeding part, and the overlapping positions of the two cloth strips 90 to be overlapped are pressed tightly by rolling. On the one hand, the crimping method of rolling has good work continuity. There is no need to stop and wait for clapping, and the processing efficiency is higher. On the other hand, the rolling crimping method has good work adaptability. When there is an angle between the overlapping position formed by the two cloth strips 90 to be overlapped and the feeding direction, it can also be used. The crimping is well achieved without changing the position of the rolled portion 10 .

在本实施例中,该帘布裁断机为90°纤维帘布裁断机,也即裁断时的引料方向与压接时的输料方向之间具有90°的夹角。在本实施例中,裁料部包括导开机构51、输送机构52、裁切机构53和引料机构54。工作时,导开机构51用于压延帘布导开,进行垫布分离及垫布卷取,并将帘布输送给输送机构52。输送机构52设置于沿引料方向的导开机构51的后面,用于将帘布输送给裁切机构53,输送机构52带有自动纠偏及料边检测功能,以保证帘布输送的料边位置不变。裁切机构53位于沿引料方向的输送机构52的后面,用于将定好长度的帘布裁断,形成待搭接布条90。引料机构54位于沿引料方向的裁切机构53的后面,其利用夹钳夹住帘布后,按设定的长度将帘布由裁切机构53处拉出,以便裁切机构53可以定长裁断。 In this embodiment, the cord cutting machine is a 90° fiber cord cutting machine, that is, there is an included angle of 90° between the material introduction direction during cutting and the feeding direction during crimping. In this embodiment, the material cutting unit includes a guiding mechanism 51 , a conveying mechanism 52 , a cutting mechanism 53 and a material guiding mechanism 54 . During operation, the unwinding mechanism 51 is used for unwinding the calendered cord, separating and rewinding the mat, and transporting the cord to the conveying mechanism 52 . The conveying mechanism 52 is set behind the guiding mechanism 51 along the direction of material introduction, and is used to convey the curtain to the cutting mechanism 53. The conveying mechanism 52 has the functions of automatic deviation correction and material edge detection, so as to ensure that the material edge position of the cord conveying remains unchanged . The cutting mechanism 53 is located behind the conveying mechanism 52 along the direction of material introduction, and is used for cutting the cord with a predetermined length to form a cloth strip 90 to be overlapped. The leading material mechanism 54 is positioned at the back of the cutting mechanism 53 along the material leading direction, and after it utilizes the clamps to clamp the cord, the cord is pulled out from the cutting mechanism 53 by a set length, so that the cutting mechanism 53 can cut to length.

输料部包括输料轨道20和托料台30。输料轨道20位于裁切机构53和引料机构54之间,且输料方向垂直于引料方向。托料台30位于输料轨道20上。其中,输料轨道20包括多个平行间隔设置的输料带21,输料带21滚动以将待搭接布条90输送。托料台30包括多个平行间隔设置的托料带,任意一个托料带位于相邻两个输料带21之间,且托料台30沿输料轨道20的高度方向可升降。 The conveying part includes a conveying track 20 and a supporting platform 30 . The feeding track 20 is located between the cutting mechanism 53 and the feeding mechanism 54, and the feeding direction is perpendicular to the feeding direction. The material holding platform 30 is located on the material conveying track 20 . Wherein, the conveying track 20 includes a plurality of conveying belts 21 arranged in parallel at intervals, and the conveying belts 21 roll to convey the cloth strips 90 to be overlapped. The supporting platform 30 includes a plurality of supporting belts arranged at intervals in parallel, any one of the supporting belts is located between two adjacent conveying belts 21 , and the supporting platform 30 can be raised and lowered along the height direction of the conveying track 20 .

裁断后形成的待搭接布条90落在升起的托料台30上,托料台30升起后高度略低于裁切机构53的下刀刃的高度,且与裁切刀平行放置,用于将引料机构54拉出的帘布托住。输料带21的高度略低于托料台30升起后的高度。待裁切机构53裁断后将裁断的帘布落到托料台30上。承接有待搭接布条90的托料台30下降至低于输料带21的高度,待搭接布条90下落至输料带21上,输料带21根据输送机构52检测到的料边位置将料尾准确定位,以便与下一片裁切的帘布条头部搭接,输料带21将待搭接布条90输送小于待搭接布条90的宽度,另一待搭接布条90被裁断后经过托料台30落至输料带21上,且另一待搭接布条90与前一待搭接布条90之间形成搭接位置,输料带21将搭接后的布条输送,在经过滚压部10时通过滚压部10将搭接位置压紧。 After cutting, the cloth strips 90 to be overlapped fall on the raised material support platform 30, and the height of the material support platform 30 is slightly lower than the height of the lower blade of the cutting mechanism 53 after being raised, and placed parallel to the cutting knife. The cord fabric that is used to lead material mechanism 54 is pulled out supports. The height of the conveyor belt 21 is slightly lower than the height of the lifting platform 30 . After being cut by the cutting mechanism 53 , the cut cord is dropped onto the supporting table 30 . The supporting table 30 for receiving the cloth strips 90 to be overlapped is lowered to a height lower than the conveying belt 21, and the cloth strips 90 to be overlapped are dropped onto the conveying belt 21, and the conveying belt 21 is detected according to the material edge detected by the conveying mechanism 52. The position will accurately position the tail of the material so that it can be overlapped with the head of the next piece of cut cord. 90 is cut off and falls onto the conveyor belt 21 through the supporting table 30, and another cloth strip 90 to be overlapped and the previous cloth strip 90 to be overlapped form an overlapping position, and the conveyor belt 21 will The cloth strips are conveyed, and the overlapping position is compressed by the rolling part 10 when passing through the rolling part 10.

输料带21将帘布条输送后,为确保已搭接的帘布在输送中不产生相对位移,输料带21采用真空吸附的方式可作为可选项。 After the conveyor belt 21 transports the cord strips, in order to ensure that the overlapped cords do not have relative displacement during transportation, the conveyor belt 21 adopts vacuum adsorption as an optional option.

滚压部10横跨于输料轨道20上,通过滚压的帘布通过卷曲机构55将胎体帘布卷成卷后供成型机使用。 The rolling unit 10 straddles the feeding track 20, and the rolled cord is rolled into a roll by the rolling mechanism 55 for the forming machine.

滚压部10包括支架15、安装轴16、上滚压辊11和下滚压辊组12。 The rolling unit 10 includes a bracket 15 , an installation shaft 16 , an upper rolling roller 11 and a lower rolling roller set 12 .

支架15用于与输料轨道20连接,并承载滚压部10的其它结构。支架15固定设置在输料部上,且包括两个间隔设置的侧板,两个侧板与输料部的两个边沿一一对应地设置。 The bracket 15 is used to connect with the conveying track 20 and carry other structures of the rolling part 10 . The bracket 15 is fixedly arranged on the material delivery part, and includes two side plates arranged at intervals, and the two side plates are set in one-to-one correspondence with the two edges of the material delivery part.

上滚压辊11设置在输料部的输料平面上方,且上滚压辊11的轴线方向垂直于输料方向。在本实施例中,上滚压辊11通过两个侧板可摆动地连接在输料部上。 The upper rolling roller 11 is arranged above the feeding plane of the feeding part, and the axial direction of the upper rolling roller 11 is perpendicular to the feeding direction. In this embodiment, the upper rolling roller 11 is swingably connected to the feeding part through two side plates.

下滚压辊组12设置在输料部的下方,与上滚压辊11在沿二者的轴线方向上彼此啮合并且同步转动,且下滚压辊组12的顶点高度与输料平面的高度一致,上滚压辊11和下滚压辊组12之间构成压接缝隙。通过该压接缝隙的待搭接布条90的搭接位置被压紧。为了保证压接的可靠性,同时不对待搭接布条90的输送产生影响,上滚压辊11和下滚压辊组12之间相啮,且上滚压辊11和下滚压辊组12啮合点的速度与输料带21的速度一致,也即大小和方向均一致。 The lower rolling roller group 12 is arranged below the feeding section, and the upper rolling roller 11 meshes with each other along the axial direction of the two and rotates synchronously, and the height of the apex of the lower rolling roller group 12 is equal to the height of the feeding plane. Consistently, a crimping gap is formed between the upper rolling roller 11 and the lower rolling roller group 12 . The overlapping position of the cloth strip 90 to be overlapped passing through the crimping gap is compressed. In order to ensure the reliability of the crimping and not to affect the conveying of the lapped cloth strip 90, the upper rolling roller 11 and the lower rolling roller set 12 are meshed, and the upper rolling roller 11 and the lower rolling roller set 12 The speed of the meshing point is consistent with the speed of the conveyor belt 21, that is, the size and direction are the same.

安装轴16固定设置在支架15上,上滚压辊11绕安装轴16可摆动地连接在安装轴16上。 The installation shaft 16 is fixedly arranged on the bracket 15 , and the upper rolling roller 11 is connected to the installation shaft 16 swingably around the installation shaft 16 .

其中,安装轴16与上滚压辊11之间通过连接臂17连接,连接臂17的一端可转动地设置在安装轴16上,上滚压辊11设置在连接臂17的另一端。 Wherein, the installation shaft 16 and the upper rolling roller 11 are connected by a connecting arm 17 , one end of the connecting arm 17 is rotatably arranged on the installation shaft 16 , and the upper rolling roller 11 is arranged on the other end of the connecting arm 17 .

滚压部10还包括伸缩驱动件18,伸缩驱动件18设置在支架15上,且伸缩端与连接臂17连接。伸缩驱动件18为伸缩气缸,伸缩气缸的缸体的一端设置在支架15上,活塞杆的一端连接在连接臂17上,以推动连接臂17摆动,进而使得上滚压辊11绕安装轴16摆动。当不需要压接时,伸缩驱动件18将上滚压辊11推起,使待搭接布条90通过,需要压接时,伸缩驱动件18带动上滚压辊11下移,使得上滚压辊11和下滚压辊组12构成压接缝隙,将两个待搭接布条90的搭接位置压紧。 The rolling part 10 also includes a telescopic driver 18 , the telescopic driver 18 is arranged on the bracket 15 , and the telescopic end is connected to the connecting arm 17 . The telescopic driver 18 is a telescopic cylinder, one end of the cylinder body of the telescopic cylinder is arranged on the support 15, and one end of the piston rod is connected to the connecting arm 17 to push the connecting arm 17 to swing, so that the upper rolling roller 11 can rotate around the installation shaft 16 swing. When crimping is not required, the telescopic driver 18 pushes up the upper rolling roller 11 to allow the cloth strip 90 to be overlapped to pass through. The pressure roller 11 and the lower rolling roller group 12 form a crimping gap, which compresses the overlapping positions of the two cloth strips 90 to be overlapped.

伸缩驱动件18可以调节上滚压辊11与下滚压辊组12之间的压接缝隙的大小和压接压力的大小,以提高适用性。 The telescopic driving member 18 can adjust the size of the crimping gap and the crimping pressure between the upper rolling roller 11 and the lower rolling roller group 12, so as to improve applicability.

由于输料带21为多个间隔的结构,为了不产生相互干涉,下滚压辊组12包括下滚压辊121,下滚压辊121为多个且相互平行间隔设置,任意一个下滚压辊121位于相邻两个输料带21之间。 Because the conveying belt 21 is a plurality of spaced structures, in order not to interfere with each other, the lower rolling roller group 12 includes the lower rolling rollers 121, and the lower rolling rollers 121 are multiple and mutually parallel and spaced apart. The rollers 121 are located between two adjacent conveyor belts 21 .

为了提高压接的可靠性和压接效果,滚压部10还包括驱动机构,驱动机构分别与上滚压辊11和下滚压辊组12连接,并带动上滚压辊11和下滚压辊组12转动。驱动机构可以为电力驱动机构也可以为液压或气压驱动机构。 In order to improve the reliability and crimping effect of crimping, the rolling part 10 also includes a driving mechanism, which is respectively connected with the upper rolling roller 11 and the lower rolling roller group 12, and drives the upper rolling roller 11 and the lower rolling roller group. The roller set 12 rotates. The driving mechanism can be an electric driving mechanism or a hydraulic or pneumatic driving mechanism.

在本实施例中,上滚压辊11上同轴设置有上辊驱动轮,下滚压辊组12上同轴设置有下辊驱动轮和下辊传动轮,驱动机构包括驱动件41和传动结构。 In this embodiment, the upper rolling roller 11 is coaxially provided with an upper roller driving wheel, and the lower rolling roller group 12 is coaxially provided with a lower roller driving wheel and a lower roller transmission wheel, and the driving mechanism includes a driving member 41 and a transmission structure.

驱动件41与下辊驱动轮连接,带动下滚压辊组12转动。 The driving member 41 is connected with the lower roller drive wheel to drive the lower rolling roller group 12 to rotate.

传动结构包括第一传动链和第二传动链,第一传动链通过下辊传动轮连接下滚压辊组12和安装轴16,带动安装轴16转动,第二传动链连接安装轴16与上滚压辊11,并通过上辊驱动轮带动上滚压辊11相对下滚压辊组12反向等速转动。 The transmission structure includes a first transmission chain and a second transmission chain. The first transmission chain connects the lower rolling roller group 12 and the installation shaft 16 through the lower roller drive wheel to drive the installation shaft 16 to rotate, and the second transmission chain connects the installation shaft 16 and the upper roller. The rolling roller 11 is driven by the driving wheel of the upper roller to rotate the upper rolling roller 11 oppositely to the lower rolling roller group 12 at a constant speed.

具体地,第一传动链包括第一张紧轮421、第二张紧轮、第三张紧轮423和第一张紧带。 Specifically, the first transmission chain includes a first tensioning pulley 421 , a second tensioning pulley, a third tensioning pulley 423 and a first tensioning belt.

第一张紧轮421可转动地设置在支架15上,且位于下滚压辊组12的上方。第二张紧轮安装在安装轴16,沿输料方向,下滚压辊组12位于第一张紧轮421和第二张紧轮之间。第三张紧轮423可转动地设置在支架15上且位于下滚压辊组12的正下方。第一张紧带套设在第一张紧轮421和第二张紧轮上,且下辊传动轮压紧第一张紧带,并带动第一张紧带移动,第三张紧轮423张紧外侧的第一张紧带。 The first tensioning wheel 421 is rotatably arranged on the bracket 15 and located above the lower rolling roller set 12 . The second tension pulley is installed on the installation shaft 16 , and along the feeding direction, the lower rolling roller set 12 is located between the first tension pulley 421 and the second tension pulley. The third tensioning wheel 423 is rotatably arranged on the bracket 15 and is located directly below the lower rolling roller set 12 . The first tension belt is sleeved on the first tension pulley 421 and the second tension pulley, and the lower roller driving wheel compresses the first tension belt, and drives the first tension belt to move, and the third tension pulley 423 Tension the first tensioning strap on the outside.

通过该地域传动链可以保证准确可靠地传动,进而保证上滚压辊11和下滚压辊组12相对啮合的可靠性。 Accurate and reliable transmission can be ensured through the regional transmission chain, thereby ensuring the reliability of relative meshing between the upper rolling roller 11 and the lower rolling roller set 12 .

第二传动链包括第四张紧轮、第二张紧带、第五张紧轮431。 The second transmission chain includes a fourth tensioning pulley, a second tensioning belt, and a fifth tensioning pulley 431 .

第四张紧轮同轴设置在安装轴16上。第二张紧带套设在第四张紧轮和上辊驱动轮上。第五张紧轮431位置可调节地压紧在第二张紧带上。 The fourth tensioning wheel is coaxially arranged on the installation shaft 16 . The second tension belt is sleeved on the fourth tension pulley and the upper roller driving pulley. The position of the fifth tensioning wheel 431 is adjustable and pressed on the second tensioning belt.

其中,第五张紧轮431的位置可调就可调节第二张紧带的张紧压力。 Wherein, the tension pressure of the second tension belt can be adjusted by adjusting the position of the fifth tension wheel 431 .

第一传动链和第二传动链可以采用带传动或链传动等传动形式。 The first transmission chain and the second transmission chain can adopt transmission forms such as belt transmission or chain transmission.

采用滚压压合方法替代目前的拍接接头方法,对搭接位置的压合动作不额外占用时间,极大地提高了工作效率,每分钟可搭接30个左右。结合参见图8,当裁断角度发生变化时,滚压部10不需要旋转角度,结构简单,可降低设备成及占地面积。 The rolling pressing method is used to replace the current clapping joint method, and the pressing action of the overlapping position does not take extra time, which greatly improves the work efficiency, and can overlap about 30 joints per minute. Referring to FIG. 8 , when the cutting angle changes, the rolling part 10 does not need to rotate the angle, the structure is simple, and the equipment cost and floor area can be reduced.

如图7所示,上滚压辊11和下滚压辊组12相向转动形成啮合挤压,将两个待搭接布条90的接头压合,为保证上滚压辊11和下滚压辊组12的线速度与输料带21的线速度相同,防止帘布拉伸或造成挤料,三者可采用同一电机驱动。 As shown in Figure 7, the upper rolling roller 11 and the lower rolling roller group 12 rotate in opposite directions to form meshing extrusion, and the joints of the two cloth strips 90 to be overlapped are pressed together, so as to ensure that the upper rolling roller 11 and the lower rolling roller The linear speed of the roller group 12 is the same as that of the conveying belt 21 to prevent the cord from stretching or causing extrusion, and the three can be driven by the same motor.

如图8所示,当搭接位置的角度与输料方向存在夹角时,滚压部10的角度不需要随之改变。 As shown in FIG. 8 , when there is an included angle between the overlapping position and the feeding direction, the angle of the rolling portion 10 does not need to be changed accordingly.

从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:在帘布输送过程中实现压合,不额外占用工作循环时间,极大地提高了工作效率,压接接头次数可达30次每分钟; From the above description, it can be seen that the above-mentioned embodiments of the present invention have achieved the following technical effects: the pressing is realized during the cord conveying process, and no additional work cycle time is taken up, the work efficiency is greatly improved, and the number of times of crimping joints can be reduced. Up to 30 times per minute;

裁断角度发生变化时,滚压部不需要旋转角度,结构简单,可降低设备成本及占地面积。 When the cutting angle changes, the rolling part does not need to rotate the angle, the structure is simple, and the equipment cost and floor area can be reduced.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (11)

1. a cord fabric cutting machine, it is characterised in that including:
Cutting out material portion, cord to be processed is cut into cloth to be overlapped (90) by described sanction material portion;
Conveying portion, described conveying portion accept described in cloth overlap (90), and along cloth to be overlapped (90) described in the conveying of conveying direction, the adjacent both sides of adjacent two described overlap joint cloths overlap;
Rolling portion (10), described rolling portion (10) is arranged in described conveying portion, described rolling portion (10) has crimping gap, described crimping gap be more than described in the thickness of cloth to be overlapped (90) and the thickness of overlap less than cloth to be overlapped (90) described in two, described cloth to be overlapped (90) in described conveying portion motor process by described crimping gap, and by described rolling portion (10) compress.
Cord fabric cutting machine the most according to claim 1, it is characterised in that described rolling portion (10) including:
Upper seaming roll (11), described upper seaming roll (11) is arranged on above the conveying plane in described conveying portion, and the axis direction of described upper seaming roll (11) is perpendicular to described conveying direction;
Lower seaming roll group (12), described lower seaming roll group (12) is arranged on the lower section in described conveying portion, it is being engaged with each other along the axis direction of the two and synchronous axial system with described upper seaming roll (11), and the apex height of described lower seaming roll group (12) and described conveying plane is highly consistent, between described upper seaming roll (11) and described lower seaming roll group (12), constitute described crimping gap.
Cord fabric cutting machine the most according to claim 2, it is characterised in that described rolling portion (10) also includes:
Support (15), described support (15) is fixedly installed in described conveying portion, and includes two spaced side plates, and two side plates are arranged correspondingly with two edges in described conveying portion;
Installing axle (16), described installation axle (16) is fixedly installed on described support (15), and described upper seaming roll (11) is pivotably connected on described installation axle (16) around described installation axle (16).
Cord fabric cutting machine the most according to claim 3, it is characterized in that, it is connected by linking arm (17) between described installation axle (16) with described upper seaming roll (11), one end of described linking arm (17) is rotatably arranged on described installation axle (16), and described upper seaming roll (11) is arranged on the other end of described linking arm (17).
Cord fabric cutting machine the most according to claim 4, it is characterised in that described rolling portion (10) also includes that telescopic drive part (18), described telescopic drive part (18) are arranged on described support (15), and telescopic end is connected with described linking arm (17).
Cord fabric cutting machine the most according to claim 2, it is characterised in that described conveying portion includes:
Conveying track (20), described conveying track (20) includes the material-conveying belt (21) that multiple parallel interval is arranged;
Retainer platform (30), described retainer platform (30) includes the retainer band that multiple parallel interval is arranged, any one of retainer band is positioned between adjacent two described material-conveying belts (21), and described retainer platform (30) is along the short transverse liftable of described conveying track (20).
Cord fabric cutting machine the most according to claim 6, it is characterised in that described lower seaming roll group (12) including:
Lower seaming roll (121), described lower seaming roll (121) is multiple and the interval that is parallel to each other is arranged, and any one of lower seaming roll (121) is between adjacent two described material-conveying belts.
Cord fabric cutting machine the most according to claim 5, it is characterized in that, described rolling portion (10) also includes drive mechanism, described drive mechanism is connected with described upper seaming roll (11) and described lower seaming roll group (12) respectively, and drives described upper seaming roll (11) and described lower seaming roll group (12) to rotate.
Cord fabric cutting machine the most according to claim 8, it is characterised in that being coaxially arranged with roller driving wheel on described upper seaming roll (11), described lower seaming roll group (12) is coaxially arranged with lower roll driving wheel and lower roll drive, described drive mechanism includes:
Actuator (41), described actuator (41) is connected with described lower roll driving wheel, drives described lower seaming roll group (12) to rotate;
Drive mechanism, described drive mechanism includes the first driving-chain and the second driving-chain, described first driving-chain connects described lower seaming roll group (12) and described installation axle (16) by described lower roll drive, described installation axle (16) is driven to rotate, described second driving-chain connects described installation axle (16) and described upper seaming roll (11), and drives the most described lower seaming roll group (12) of described upper seaming roll (11) reversely constant velocity rotation by described upper roller driving wheel.
Cord fabric cutting machine the most according to claim 9, it is characterised in that described first driving-chain includes:
First regulating wheel (421), described first regulating wheel (421) is rotatably arranged on described support (15), and is positioned at the top of described lower seaming roll group (12);
Second regulating wheel, described second regulating wheel is arranged on described installation axle (16), and along described conveying direction, described lower seaming roll group (12) is positioned between described first regulating wheel (421) and described second regulating wheel;
3rd regulating wheel (423), described 3rd regulating wheel (423) is rotatably arranged on described support (15) and is positioned at the underface of described lower seaming roll group (12);
First tension band, described first tension band is set on described first regulating wheel (421) and described second regulating wheel, and described lower roll drive compresses described first tension band, and described first tension band is driven to move, the first tension band outside described 3rd regulating wheel (423) tensioning.
11. cord fabric cutting machines according to claim 9, it is characterised in that described second driving-chain includes:
4th regulating wheel, described 4th regulating wheel is co-axially located on described installation axle (16);
Second tension band, described second tension band is set on described 4th regulating wheel and described upper roller driving wheel;
5th regulating wheel (431), is pressed on described second tension band to described 5th regulating wheel (431) position-adjustable.
CN201510039641.2A 2015-01-27 2015-01-27 Cord fabric cutting machine Pending CN105984162A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510039641.2A CN105984162A (en) 2015-01-27 2015-01-27 Cord fabric cutting machine

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Application Number Priority Date Filing Date Title
CN201510039641.2A CN105984162A (en) 2015-01-27 2015-01-27 Cord fabric cutting machine

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Country Link
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6183025A (en) * 1984-09-28 1986-04-26 Toyo Tire & Rubber Co Ltd Manufacture of radial tire
CN1526545A (en) * 2003-03-06 2004-09-08 天津市橡塑机械研究所有限公司 Automatic machine for cutting and jointing cord fabric of radial plytyre
CN1720131A (en) * 2002-11-21 2006-01-11 株式会社普利司通 Method of forming cord-embedded tire component
CN201257757Y (en) * 2008-09-12 2009-06-17 昊华南方(桂林)橡胶有限责任公司 Extra wide type cord lining machine
CN204604960U (en) * 2015-01-27 2015-09-02 青岛软控机电工程有限公司 Cord fabric cutting machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6183025A (en) * 1984-09-28 1986-04-26 Toyo Tire & Rubber Co Ltd Manufacture of radial tire
CN1720131A (en) * 2002-11-21 2006-01-11 株式会社普利司通 Method of forming cord-embedded tire component
CN1526545A (en) * 2003-03-06 2004-09-08 天津市橡塑机械研究所有限公司 Automatic machine for cutting and jointing cord fabric of radial plytyre
CN201257757Y (en) * 2008-09-12 2009-06-17 昊华南方(桂林)橡胶有限责任公司 Extra wide type cord lining machine
CN204604960U (en) * 2015-01-27 2015-09-02 青岛软控机电工程有限公司 Cord fabric cutting machine

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