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CN105909301A - Intelligent slag discharging and water discharging device and system for gas extraction pipeline - Google Patents

Intelligent slag discharging and water discharging device and system for gas extraction pipeline Download PDF

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Publication number
CN105909301A
CN105909301A CN201610250861.4A CN201610250861A CN105909301A CN 105909301 A CN105909301 A CN 105909301A CN 201610250861 A CN201610250861 A CN 201610250861A CN 105909301 A CN105909301 A CN 105909301A
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water
slag
grain slag
signal processor
storage tank
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刘春�
周福宝
满忠毅
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China University of Mining and Technology Beijing CUMTB
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China University of Mining and Technology Beijing CUMTB
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F7/00Methods or devices for drawing- off gases with or without subsequent use of the gas for any purpose
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F16/00Drainage

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Jet Pumps And Other Pumps (AREA)

Abstract

本发明公开了一种瓦斯抽采管路智能排渣放水装置及系统,该装置包括水渣导流管、水渣存储罐、水位监测器、水渣排放泵、电磁阀Ⅰ、电磁阀Ⅱ和信号处理器;水渣存储罐顶部设置有水渣入口,底部设置有水渣排放口,水渣导流管呈漏斗状,其上端与瓦斯抽采管路连通,下端与水渣入口连通,水渣排放口通过电磁阀Ⅰ与水渣排放泵相连;水渣排放泵通过电磁阀Ⅱ与压风管路相连,水位监测器设置在水渣存储罐内,并与信号处理器相连;信号处理器与电磁阀Ⅰ和电磁阀Ⅱ相连。通过在抽采主管路上设置多个排渣放水装置构成智能排渣放水系统,该系统共享一个信号处理器。本发明结构简单,安全智能,排渣动力足,适用于高负压抽采和高含水量煤层钻孔。

The invention discloses an intelligent slag discharge and water discharge device and system for a gas drainage pipeline. Signal processor; the top of the water slag storage tank is provided with a water slag inlet, and the bottom is provided with a water slag discharge port. The water slag diversion pipe is funnel-shaped. The slag discharge port is connected to the slag discharge pump through the solenoid valve Ⅰ; the slag discharge pump is connected to the pressure air pipeline through the solenoid valve Ⅱ; the water level monitor is set in the slag storage tank and connected to the signal processor; the signal processor Connected with solenoid valve I and solenoid valve II. An intelligent slag discharge and water discharge system is formed by setting multiple slag discharge and water discharge devices on the main drainage road, and the system shares a signal processor. The invention has the advantages of simple structure, safety and intelligence, sufficient slag discharge power, and is suitable for high negative pressure extraction and high water content coal seam drilling.

Description

一种瓦斯抽采管路智能排渣放水装置及系统An intelligent slag discharge device and system for gas drainage pipeline

技术领域technical field

本发明涉及一种排渣放水装置,尤其涉及一种瓦斯抽采管路智能排渣放水装置及系统,属于矿用设备领域。The invention relates to a slag discharge and water discharge device, in particular to an intelligent slag discharge and water discharge device and system for a gas extraction pipeline, belonging to the field of mining equipment.

背景技术Background technique

为了治理煤层瓦斯,煤矿井下施工了大量抽采钻孔。由于煤层中含有大量导水裂隙,在抽采过程中,煤层中的水会经过钻孔进入到抽采管路中,这些水夹杂着煤屑在管路上行段和弯曲段容易出现积聚,造成了抽采负压的损失,降低了抽采效率。In order to control coal seam gas, a large number of drainage boreholes have been constructed underground in coal mines. Because the coal seam contains a large number of water-conducting fissures, during the extraction process, the water in the coal seam will enter the extraction pipeline through the borehole, and the water mixed with coal chips will easily accumulate in the upstream and bending sections of the pipeline, resulting in It reduces the loss of drainage negative pressure and reduces the drainage efficiency.

长期以来,瓦斯抽采管路中积水主要采用人工放水器进行排水,工作量大、劳动强度高,且不能达到连续放水的目的。目前,已有很多类型的自动放水器应用于煤矿瓦斯抽采系统,但因存在以下问题而未能在矿井抽采系统中得到全面推广应用:(1)放水能力小,对积水大的地点放水效率跟不上;(2)使用寿命短,由于矿井水钙化度高,同时夹杂矿质煤屑,传统自动放水器部件精密度高,硬水易造成部件腐蚀、失效,导致放水器正常工作;(3)适用范围局限性大,现有的自动放水器部件主要依靠浮力结合磁力改变容器内部空间压力状态的原理实现自动放水,在系统负压发生大幅度变化时自动放水器不能进行正常工作,尤其是在高负压条件下,无法解决管道水渣与气体分离的难题。For a long time, the accumulated water in the gas drainage pipelines has been drained mainly by manual drainers, which has a large workload and high labor intensity, and cannot achieve the purpose of continuous water release. At present, many types of automatic water release devices have been used in coal mine gas drainage systems, but they have not been fully promoted and applied in mine drainage systems due to the following problems: (1) The water discharge capacity is small, and it is difficult for places with large water accumulation The water discharge efficiency cannot keep up; (2) the service life is short, due to the high degree of calcification of the mine water and the inclusion of mineral coal dust, the precision of the traditional automatic water release device is high, and hard water is easy to cause corrosion and failure of the parts, resulting in the normal operation of the water release device; ( 3) The scope of application is limited. The existing automatic water release device mainly relies on the principle of buoyancy combined with magnetic force to change the pressure state of the inner space of the container to automatically release water. When the negative pressure of the system changes greatly, the automatic water release device cannot work normally, especially It is under the condition of high negative pressure that it is impossible to solve the problem of separation of water slag and gas in the pipeline.

中国专利CN203008967U公开了一种管路积水智能排放装置,通过控制电磁阀,实现积水和防水功能。但是其防水仅依靠重力作用,无外在排渣动力,无法解决煤泥沉淀过多造成排水阀门堵塞的问题;中国专利申请CN104727848A公开了一种煤矿瓦斯抽采管的自动放水器,采用气动阀门控制进排气和放水,但存在控制延迟、排渣动力不足的问题。Chinese patent CN203008967U discloses an intelligent discharge device for accumulated water in pipelines, which realizes the functions of accumulated water and waterproofing by controlling a solenoid valve. However, its waterproofing only relies on gravity and has no external slag discharge power, which cannot solve the problem of clogging of drainage valves caused by excessive coal slime precipitation; Control the intake, exhaust and water discharge, but there are problems of control delay and insufficient power for slag discharge.

发明内容Contents of the invention

本发明的目的是提供一种瓦斯抽采管路智能排渣放水装置,能加快排渣放水速度,提高放水能力,增强排水、渣动力,延长使用寿命。The purpose of the present invention is to provide an intelligent slag discharge and water discharge device for gas drainage pipelines, which can speed up slag discharge and water discharge, improve water discharge capacity, enhance drainage and slag power, and prolong service life.

本发明的另一目的是提供上述瓦斯抽采管路智能排渣放水装置构成的系统。Another object of the present invention is to provide a system composed of the above-mentioned gas drainage pipeline intelligent slag discharge and water discharge device.

为实现上述目的,本发明的一种瓦斯抽采管路智能排渣放水装置,包括水渣导流管、水渣存储罐、水位监测器、水渣排放泵、电磁阀Ⅰ、电磁阀Ⅱ和信号处理器;所述的水渣存储罐顶部设置有水渣入口,所述的水渣存储罐底部设置有水渣排放口,所述的水渣导流管呈漏斗状,水渣导流管上端与瓦斯抽采管路连通,水渣导流管下端与所述的水渣入口连通,所述的水渣排放口通过电磁阀Ⅰ与水渣排放泵相连;所述水渣排放泵通过电磁阀Ⅱ与压风管路相连,所述水位监测器竖直设置在水渣存储罐内,并通过信号传输线与信号处理器相连;所述的信号处理器通过信号传输线与电磁阀Ⅰ和电磁阀Ⅱ相连。In order to achieve the above purpose, an intelligent slag discharge device for gas drainage pipeline according to the present invention includes a water slag diversion pipe, a water slag storage tank, a water level monitor, a water slag discharge pump, a solenoid valve I, a solenoid valve II and Signal processor; the top of the water slag storage tank is provided with a water slag inlet, the bottom of the water slag storage tank is provided with a water slag discharge port, the water slag diversion pipe is funnel-shaped, and the water slag diversion pipe The upper end is connected with the gas extraction pipeline, the lower end of the water slag diversion pipe is connected with the water slag inlet, and the water slag discharge port is connected with the water slag discharge pump through the solenoid valve I; the water slag discharge pump is connected through the electromagnetic valve I. The valve II is connected with the compressed air pipeline, and the water level monitor is vertically installed in the slag storage tank, and is connected with the signal processor through the signal transmission line; the signal processor is connected with the solenoid valve I and the solenoid valve through the signal transmission line. II connected.

所述的压风管路的气源压力为0.1~0.6MPa,优选为0.2MPa。The air source pressure of the compressed air pipeline is 0.1-0.6 MPa, preferably 0.2 MPa.

所述的水渣存储罐上部为圆柱体,下部为圆锥体,所述的圆柱体和所述的圆锥体的底面积相等。The upper part of the slag storage tank is a cylinder, and the lower part is a cone, and the bottom areas of the cylinder and the cone are equal.

上述瓦斯抽采管路智能排渣放水装置的控制原理为:当水位监测器显示水渣存储罐内水位高于预设水位高度H1时,信号处理器开启电磁阀Ⅰ和电磁阀Ⅱ;当水位监测器显示水渣存储罐内水位低于预设水位高度H2时,信号处理器先关闭电磁阀Ⅱ,然后关闭电磁阀Ⅰ。The control principle of the intelligent slag discharge and water discharge device for the above-mentioned gas drainage pipeline is as follows: when the water level monitor shows that the water level in the water slag storage tank is higher than the preset water level height H1, the signal processor opens the solenoid valve Ⅰ and solenoid valve Ⅱ; when the water level When the monitor shows that the water level in the slag storage tank is lower than the preset water level H2, the signal processor first closes the solenoid valve II, and then closes the solenoid valve I.

一种瓦斯抽采管路智能排渣放水系统,在瓦斯抽采主管路上设置至少三个瓦斯抽采管路排渣放水装置,每个所述的装置上的水位监测器、电磁阀Ⅰ、电磁阀Ⅱ均与同一个信号处理器相连。其控制原理为:当第N1#水位监测器显示N1#水渣存储罐内水位高于预设水位高度H1时,信号处理器同时开启N1#电磁阀Ⅰ和N1#电磁阀Ⅱ;当N1#水位监测器显示水渣存储罐内水位低于预设水位高度H2时,信号处理器先关闭N1#电磁阀Ⅱ,然后关闭N1#电磁阀Ⅰ。An intelligent slag discharge and water discharge system for gas drainage pipelines. At least three gas drainage pipeline slag discharge and water discharge devices are installed on the main gas drainage pipeline. Valve II are all connected to the same signal processor. Its control principle is: when the N1 # water level monitor shows that the water level in the N1 # slag storage tank is higher than the preset water level height H1, the signal processor simultaneously opens N1 # solenoid valve Ⅰ and N1 # solenoid valve Ⅱ; when N1 # When the water level monitor shows that the water level in the slag storage tank is lower than the preset water level H2, the signal processor first closes the N1 #solenoid valve II, and then closes the N1 #solenoid valve I.

本发明具有以下有益效果:The present invention has the following beneficial effects:

1)通过增大水渣导入口的截面积,实现了高负压条件下水和煤渣顺利进入到水渣存储罐,尤其适用于高负压抽采和高含水量煤层钻孔;1) By increasing the cross-sectional area of the water slag inlet, water and coal slag can enter the water slag storage tank smoothly under high negative pressure conditions, especially suitable for high negative pressure drainage and high water content coal seam drilling;

2)通过信号处理器监控水渣存储罐内的水位高度,自动控制两个电磁阀开启,实现了智能排水、排渣,结构简单可靠,效率高;2) Monitor the water level in the water slag storage tank through the signal processor, automatically control the opening of two solenoid valves, realize intelligent drainage and slag discharge, simple and reliable structure, and high efficiency;

3)采用智能型水渣排放泵,排渣动力足,放水速度快,放水能力强,且动力源于井下压风系统,安全可靠。3) The intelligent water slag discharge pump is adopted, which has sufficient slag discharge power, fast water discharge speed and strong water discharge capacity, and the power comes from the underground compressed air system, which is safe and reliable.

附图说明Description of drawings

图1为本发明的一种瓦斯抽采管路智能排渣放水装置结构示意图;Fig. 1 is a structural schematic diagram of an intelligent gas drainage pipeline intelligent slag discharge device of the present invention;

图2为本发明的一种瓦斯抽采管路智能排渣放水系统示意图。Fig. 2 is a schematic diagram of an intelligent slag discharge system for gas drainage pipelines according to the present invention.

图中:1-水渣导流管;2-水渣存储罐;3-水位监测器;4-电磁阀Ⅰ;5-电磁阀Ⅱ;6-水渣排放泵;7-信号处理器;8-水渣入口;9-水渣排放口;10-瓦斯抽采管路;11-压风管路。In the figure: 1-water slag diversion pipe; 2-water slag storage tank; 3-water level monitor; 4-solenoid valve Ⅰ; 5-solenoid valve Ⅱ; 6-water slag discharge pump; 7-signal processor; 8 - water slag inlet; 9 - water slag discharge outlet; 10 - gas drainage pipeline; 11 - compressed air pipeline.

具体实施方式detailed description

下面结合附图和具体实施例对本发明作进一步的描述:The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:

如图1所示,本发明的一种瓦斯抽采管路智能排渣放水装置,包括水渣导流管1、水渣存储罐2、水位监测器3、水渣排放泵6、电磁阀Ⅰ4、电磁阀Ⅱ5和信号处理器7;As shown in Figure 1, an intelligent gas drainage pipeline intelligent slag discharge device of the present invention includes a water slag diversion pipe 1, a water slag storage tank 2, a water level monitor 3, a water slag discharge pump 6, and a solenoid valve I4 , solenoid valve II 5 and signal processor 7;

所述的水渣存储罐2顶部设置有水渣入口8,所述的水渣存储罐2底部设置有水渣排放口9,所述的水渣存储罐2上部为圆柱体,直径为1.2m,高度为0.8m,下部为圆锥体,直径也为1.2m,整个罐体高度为1.6m;所述的水渣导流管1呈漏斗状,水渣导流管1上端与瓦斯抽采管路10连通,水渣导流管1下端与所述的水渣入口8连通,所述的水渣排放口9通过电磁阀Ⅰ4与水渣排放泵6相连。水渣排放泵6采用井下压风管路上的气体作为动力,通过电磁阀Ⅱ5与压风管路11相连。所用气源压力为0.1~0.6MPa,本实施例中为0.2MPa。通过增大水渣导入口的截面积,可实现高负压条件下水和煤渣顺利进入到水渣存储罐2。The top of the water slag storage tank 2 is provided with a water slag inlet 8, the bottom of the water slag storage tank 2 is provided with a water slag discharge port 9, and the upper part of the water slag storage tank 2 is a cylinder with a diameter of 1.2m , the height is 0.8m, the lower part is a cone, the diameter is also 1.2m, and the height of the whole tank is 1.6m; The road 10 is connected, the lower end of the water slag guide pipe 1 is connected with the water slag inlet 8, and the water slag discharge port 9 is connected with the water slag discharge pump 6 through the solenoid valve I4. The water slag discharge pump 6 uses the gas on the downhole compressed air pipeline as power, and is connected with the compressed air pipeline 11 through the solenoid valve II5. The pressure of the gas source used is 0.1-0.6 MPa, which is 0.2 MPa in this embodiment. By increasing the cross-sectional area of the water slag inlet, water and coal slag can smoothly enter the water slag storage tank 2 under high negative pressure conditions.

所述的水位监测器3竖直设置在水渣存储罐2内,并通过信号传输线与信号处理器7相连。信号处理器7通过信号传输线与电磁阀Ⅰ4和电磁阀Ⅱ5相连。水位监测器3用于检测水渣存储罐2内的水位,电磁阀Ⅰ4和电磁阀Ⅱ5均通过信号处理器7控制,可以根据水渣存储罐2内的水位,自控开闭,实现瓦斯抽采管路中积水的智能化排放。The water level monitor 3 is vertically arranged in the water slag storage tank 2 and connected to the signal processor 7 through a signal transmission line. The signal processor 7 is connected with the solenoid valve I4 and the solenoid valve II5 through a signal transmission line. The water level monitor 3 is used to detect the water level in the water slag storage tank 2. Both the solenoid valve I4 and the solenoid valve II5 are controlled by the signal processor 7, and can be opened and closed automatically according to the water level in the water slag storage tank 2 to realize gas drainage Intelligent discharge of accumulated water in pipelines.

其控制原理为:当水位监测器3显示水渣存储罐2内水位高于1.4m时,信号处理器7开启电磁阀Ⅰ4和电磁阀门Ⅱ5,此时高压气源带动水渣排放泵6运转,将罐体里尤其是位于圆锥体内的煤渣排出;当水位监测器3显示水渣存储罐2内水位低于0.3m时,信号处理器7先关闭电磁阀Ⅱ5,此时水渣排放泵6停止运转,管路内水依靠惯性仍然少量流出,5s后关闭电磁阀Ⅰ4。The control principle is: when the water level monitor 3 shows that the water level in the slag storage tank 2 is higher than 1.4m, the signal processor 7 opens the solenoid valve Ⅰ4 and the solenoid valve Ⅱ5, and the high-pressure air source drives the slag discharge pump 6 to run. Discharge the cinder in the tank, especially the cinder in the cone; when the water level monitor 3 shows that the water level in the slag storage tank 2 is lower than 0.3m, the signal processor 7 first closes the solenoid valve II5, and at this time the slag discharge pump 6 stops Running, the water in the pipeline still flows out a small amount by inertia, and the solenoid valve Ⅰ4 is closed after 5s.

为了构建瓦斯抽采管路智能排渣放水系统,在瓦斯抽采主管路上设置至少三个瓦斯抽采管路排渣放水装置。本实施例中设置了30个间距为50m的排渣放水装置,如图2所示,这些装置上分别安装有1个水位监测器、1个电磁阀Ⅰ,1个电磁阀Ⅱ,上述30个水位监测器、30电磁阀Ⅰ和30个电磁阀Ⅱ均与同一个信号处理器相连。其控制原理为:当第N1#水位监测器显示N1#水渣存储罐内水位高于预设水位高度1.4m时,信号处理器同时开启N1#电磁阀Ⅰ和N1#电磁阀Ⅱ,此时高压气源带动水渣排放泵运转,将罐体里尤其是位于圆锥体内的煤渣排出;当N1#水位监测器显示水渣存储罐内水位低于预设水位高度0.3m时,信号处理器先关闭N1#电磁阀Ⅱ,然后关闭N1#电磁阀Ⅰ。N2#等其余29个排渣放水装置与N1#排渣放水装置的工作模式相同,且同时开始工作。该信号处理器可同时控制30个智能排渣放水装置工作,实现了高效控制。采用智能小型水渣排放泵,排渣动力足,且动力源于井下压风系统,安全可靠。In order to build an intelligent slag discharge and water drainage system for gas drainage pipelines, at least three gas drainage pipeline slag discharge and water discharge devices are installed on the main gas drainage pipeline. In this embodiment, 30 slag discharge and water discharge devices with a distance of 50m are installed. The water level monitor, 30 solenoid valves I and 30 solenoid valves II are all connected with the same signal processor. The control principle is: when the N1 # water level monitor shows that the water level in the N1 # water slag storage tank is 1.4m higher than the preset water level, the signal processor simultaneously turns on the N1 # solenoid valve Ⅰ and N1 # solenoid valve Ⅱ, at this time The high-pressure air source drives the slag discharge pump to run, and discharges the cinder in the tank, especially the cinder located in the cone; when the N1 # water level monitor shows that the water level in the slag storage tank is 0.3m lower than the preset water level, the signal processor first Close N1 # solenoid valve Ⅱ, and then close N1 # solenoid valve Ⅰ. N2 # and other 29 slag discharge and water discharge devices have the same working mode as N1 # slag discharge and water discharge device, and start working at the same time. The signal processor can simultaneously control the work of 30 intelligent slag discharge and water discharge devices, realizing efficient control. The intelligent small water slag discharge pump is adopted, and the slag discharge power is sufficient, and the power comes from the underground compressed air system, which is safe and reliable.

Claims (5)

1. a methane gas extraction pipeline intelligence deslagging jettison gear, it is characterised in that include grain slag mozzle (1), Grain slag storage tank (2), water level monitor (3), grain slag emptying pump (6), electromagnetic valve I (4), electromagnetic valve II And signal processor (7) (5);Described grain slag storage tank (2) top is provided with grain slag entrance (8), institute Grain slag storage tank (2) bottom stated is provided with grain slag floss hole (9), and described grain slag mozzle (1) is in leakage Bucket-shaped, grain slag mozzle (1) upper end connects with methane gas extraction pipeline (10), grain slag mozzle (1) lower end Connecting with described grain slag entrance (8), described grain slag floss hole (9) passes through electromagnetic valve I (4) and institute The grain slag emptying pump (6) stated is connected;Described grain slag emptying pump (6) is by electromagnetic valve II (5) and pressure wind Pipeline (11) is connected;Described water level monitor (3) is vertically arranged in grain slag storage tank (2), and passes through Signal transmssion line is connected with signal processor (7);Described signal processor (7) by signal transmssion line with Electromagnetic valve I (4) is connected with electromagnetic valve II (5).
Methane gas extraction pipeline intelligence deslagging jettison gear the most according to claim 1, it is characterised in that The bleed pressure of described air line (11) is 0.1~0.6MPa.
Methane gas extraction pipeline intelligence deslagging jettison gear the most according to claim 2, it is characterised in that The bleed pressure of described air line (11) is 0.2MPa.
4. according to the methane gas extraction pipeline intelligence deslagging jettison gear described in any one of claims 1 to 3, its Being characterised by, described grain slag storage tank (2) top is cylinder, and bottom is cone, described cylinder The floor space of body and described cone is equal.
5. a methane gas extraction pipeline intelligence deslagging drainage system, it is characterised in that: at gas pumping main line On the methane gas extraction pipeline intelligence deslagging jettison gear described at least three claim 1 is set, each described Water level monitor (3), electromagnetic valve I (4) and electromagnetic valve II (5) on deslagging jettison gear are all with same Signal processor (7) is connected.
CN201610250861.4A 2016-04-21 2016-04-21 Intelligent slag discharging and water discharging device and system for gas extraction pipeline Pending CN105909301A (en)

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CN113137269A (en) * 2021-05-25 2021-07-20 重庆工程职业技术学院 Extended diversion type mine gas accelerated discharge system

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